Lincoln Electric POWER WAVE 405 IM746 Bedienungsanleitung

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Richtige Gebrauchsanleitung

Die Vorschriften verpflichten den Verkäufer zur Übertragung der Gebrauchsanleitung Lincoln Electric POWER WAVE 405 IM746 an den Erwerber, zusammen mit der Ware. Eine fehlende Anleitung oder falsche Informationen, die dem Verbraucher übertragen werden, bilden eine Grundlage für eine Reklamation aufgrund Unstimmigkeit des Geräts mit dem Vertrag. Rechtsmäßig lässt man das Anfügen einer Gebrauchsanleitung in anderer Form als Papierform zu, was letztens sehr oft genutzt wird, indem man eine grafische oder elektronische Anleitung von Lincoln Electric POWER WAVE 405 IM746, sowie Anleitungsvideos für Nutzer beifügt. Die Bedingung ist, dass ihre Form leserlich und verständlich ist.

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Was sollte also eine ideale Gebrauchsanleitung beinhalten?

Die Gebrauchsanleitung Lincoln Electric POWER WAVE 405 IM746 sollte vor allem folgendes enthalten:
- Informationen über technische Daten des Geräts Lincoln Electric POWER WAVE 405 IM746
- Den Namen des Produzenten und das Produktionsjahr des Geräts Lincoln Electric POWER WAVE 405 IM746
- Grundsätze der Bedienung, Regulierung und Wartung des Geräts Lincoln Electric POWER WAVE 405 IM746
- Sicherheitszeichen und Zertifikate, die die Übereinstimmung mit entsprechenden Normen bestätigen

Warum lesen wir keine Gebrauchsanleitungen?

Der Grund dafür ist die fehlende Zeit und die Sicherheit, was die bestimmten Funktionen der gekauften Geräte angeht. Leider ist das Anschließen und Starten von Lincoln Electric POWER WAVE 405 IM746 zu wenig. Eine Anleitung beinhaltet eine Reihe von Hinweisen bezüglich bestimmter Funktionen, Sicherheitsgrundsätze, Wartungsarten (sogar das, welche Mittel man benutzen sollte), eventueller Fehler von Lincoln Electric POWER WAVE 405 IM746 und Lösungsarten für Probleme, die während der Nutzung auftreten könnten. Immerhin kann man in der Gebrauchsanleitung die Kontaktnummer zum Service Lincoln Electric finden, wenn die vorgeschlagenen Lösungen nicht wirksam sind. Aktuell erfreuen sich Anleitungen in Form von interessanten Animationen oder Videoanleitungen an Popularität, die den Nutzer besser ansprechen als eine Broschüre. Diese Art von Anleitung gibt garantiert, dass der Nutzer sich das ganze Video anschaut, ohne die spezifizierten und komplizierten technischen Beschreibungen von Lincoln Electric POWER WAVE 405 IM746 zu überspringen, wie es bei der Papierform passiert.

Warum sollte man Gebrauchsanleitungen lesen?

In der Gebrauchsanleitung finden wir vor allem die Antwort über den Bau sowie die Möglichkeiten des Geräts Lincoln Electric POWER WAVE 405 IM746, über die Nutzung bestimmter Accessoires und eine Reihe von Informationen, die erlauben, jegliche Funktionen und Bequemlichkeiten zu nutzen.

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Inhaltsverzeichnis der Gebrauchsanleitungen

  • Seite 1

    PO WER W A VE 405 OPERA TOR’S MANUAL For use with machines Code 10896 IM746 August, 2004 Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ... and thought- ful operation on your part. DO NOT INSTALL, OPERATE OR REPAIR THIS[...]

  • Seite 2

    FOR ENGINE powered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors. ________________________________________________[...]

  • Seite 3

    ii SAFETY ii ARC RA YS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards. 4.b. Use suitable clothing made from durable flame-resistant material to protect your skin[...]

  • Seite 4

    FOR ELECTRICALL Y powered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations. 8.c. Ground the equipment in accordance with the U.S. National Electrical C[...]

  • Seite 5

    iv SAFETY iv PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A L’Arc 1. Protegez-vous contre la secousse électrique: a. Les circuits ?[...]

  • Seite 6

    POWER WAVE 405 v SAFETY v L10093 3-1-96H Conf ormance standard: EN 50 199 Electromagnetic Compatibility (EMC) Product Standard for Arc W elding Equipment. It All electrical equipment generates small amounts of electromagnetic emission. Electrical emission may be received b y other equipment, electr ical interference ma y result. Electr ical emissio[...]

  • Seite 7

    POWER WAVE 405 vi SAFETY vi L10093 3-1-96H The size of the surrounding area to be considered will depend on the structure of the building and other activities Methods of Reducing Emissions Consideration should be giv en to shielding the supply cable of per manently installed welding equipment, in metallic conduit or equivalent. Shielding should be [...]

  • Seite 8

    vii vii Thank You for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment. Save this manual and keep it handy for quick reference.[...]

  • Seite 9

    viii viii T ABLE OF CONTENTS Page Installation .......................................................................................................Section A Technical Specifications - POWER WAVE 405 ....................................................A-1 Safety Precautions..........................................................................[...]

  • Seite 10

    A-1 INST ALLA TION POWER WAVE 405 A-1 TECHNICAL SPECIFICA TIONS - POWER W A VE 405 INPUT AC VOL T AGE & DC OUTPUT OUTPUT CABLES, CONNECTIONS AND LIMIT A TIONS Product Ordering Input AC Rated DC Output Output Weight Dimensions Name Information Voltage Amps/Volts/Duty Cycle Range with Cord HxWxD 50/60 Hz (continuous) 350A / 34V / 60% 14.7”x12.5[...]

  • Seite 11

    A-2 INST ALLA TION POWER WAVE 405 A-2 SELECT SUIT ABLE LOCA TION The Invertec POWER WAVE 405 will operate in harsh environments. Even so, it is important that simple pre- ventative measures are followed in order to assure long life and reliable operation. • The machine must be located where there is free cir- culation of clean air such that air m[...]

  • Seite 12

    NEGA TIVE ELECTRODE POLARITY When negative electrode polarity is required, such as in some Innershield applications, reverse the output connections at the power source (electrode cable to the negative (-) Twist-Mate terminal, and work cable to the positive (+) Twist-Mate terminal. When operating with negative electrode polarity the "Electrode [...]

  • Seite 13

    5 . Replace the wrap around and screws. The PC board will “ read ” the switch at power up, and config- ure the work voltage sense lead appropriately. ELECTRODE VOLTAGE SENSING Enabling or disabling electrode voltage sensing is automatically configured through software. The 67 electrode sense lead is internal to the cable to the wire feeder and [...]

  • Seite 14

    A-5 INST ALLA TION POWER WAVE 405 A-5 SYSTEM DESCRIPTION The POWER WAVE 405 and Power Feed family of products utilize a digital communication system called Linc-Net. Simply put, Linc-Net allows large amounts of information to be passed at very high speeds between components (nodes) in the system. The system requires only two wires for communication[...]

  • Seite 15

    A-6 INST ALLA TION POWER WAVE 405 A-6 FIGURE A.2 Simple System SYSTEM SET -UP Basic Rules • Each group is required to have one user interface. No group may have more than one user interface. • Each group can have up to seven Feed Heads. Exception: Group 3 is limited to a maximum of six Feed Heads. • Each system has only one power source. For [...]

  • Seite 16

    A-7 INST ALLA TION POWER WAVE 405 A-7 FIGURE A.3 Multiple Group System No “ FH0 ” Alllowed! FIGURE A.4 Single Group Multi-Head System No “ FH0 ” Alllowed! The Dual Head option allows the abil- ity to maintain 2 sets of procedures. If more then 2 heads are used, odd # ’ s use FH1 settings, even # ’ s use FH2 settings. 405 405[...]

  • Seite 17

    A-8 INST ALLA TION POWER WAVE 405 A-8 FIGURE A.5 Single Group Multi-Head System (Alternate Method) No “ FH0 ” Alllowed! When a standard User Iterface is used in a group with multi- ple Feed Heads, all of the Feed Heads use a single set of procedures. 405[...]

  • Seite 18

    A-9 INST ALLA TION POWER WAVE 405 A-9 WELDING WITH MUL TIPLE POWER W A VES Special care must be taken when more than one Power Wave is welding simultaneously on a single part. Arc blow and arc interference may occur or be magnified. Each power source requires a work lead from the work stud to the welding fixture. Do not combine all of the work lead[...]

  • Seite 19

    A-10 INST ALLA TION POWER WAVE 405 A-10 I / O RECEPT ACLE SPECIFICA TIONS TABLE A.2 WIRE FEEDER RECEPTACLE PIN LEAD# FUNCTION A 53 Communication Bus L B 54 Communication Bus H C 67A Electrode Voltage Sense D 52 0vdc E 51 +40vdc TABLE A.3 VOLTAGE SENSE RECEPTACLE PIN LEAD# FUNCTION 3 21A Work Voltage Sense TABLE A.4 RS232 RECEPTACLE PIN LEAD# FUNCTI[...]

  • Seite 20

    GENERAL DESCRIPTION The Power Wave semi-automatic power source is designed to be a part of a modular, multi-process welding system. Depending on configuration, it can support constant current, constant voltage, constant power and pulse welding modes. The Power Wave power source is designed to be used with the semi automatic family of Power Feed wir[...]

  • Seite 21

    POWER WAVE 405 – Semi-Automatic Operation Semi Automatic Power Waves can only be used with Linc-Net compatible Power Feed semi-automatic wire feeders. In addition, the Power Feed semi-automatic wire feeders may require optional equipment to access certain weld modes in the Power Wave. Other models of Lincoln feeders, or any models of non- Lincoln[...]

  • Seite 22

    The steps for operating the Power Wave will vary depending upon the options installed in the user inter- face (control box) of the welding system. The flexibility of the Power Wave system lets the user customize operation for the best performance. First, consider the desired welding process and the part to be welded. Choose an electrode material, d[...]

  • Seite 23

    CONST ANT VOL T AGE WELDING Synergic CV : For each wire feed speed, a corresponding voltage is preprogrammed into the machine through special soft- ware at the factory. The nominal preprogrammed volt- age is the average voltage for a given wire feed speed, but may be adjusted to preference. When the wire feed speed changes, the Power Wave automati-[...]

  • Seite 24

    B-5 OPERA TION B-5 PULSE WELDING Pulse welding procedures are set by controlling an overall "arc length" variable. When pulse welding, the arc voltage is highly dependent upon the waveform. The peak current, back ground current, rise time, fall time and pulse frequency all affect the voltage. The exact voltage for a given wire feed speed [...]

  • Seite 25

    B-6 OPERA TION B-6 POWER WAVE 405 BENEFITS OF PULSE ON PULSE FROM LINCOLN ELECTRIC • Excellent appearance of the weld bead • Improved cleaning action • Reduced porosity Table B.2 shows WFS and Trim settings for common aluminum types and wire sizes when welding with Pulse-on-Pulse. The welds made to obtain the values in the table were fillet w[...]

  • Seite 26

    B-7 OPERA TION B-7 POWER WAVE 405 POWER MODE ™ The Power Mode ™ process was developed by Lincoln to maintain a stable and smooth arc at low procedure settings which are needed to weld thin metal without pop-outs or burning-through. For Aluminum welding, it provides excellent control and the ability to maintain constant arc length. This results [...]

  • Seite 27

    C-1 ACCESSORIES C-1 OPTIONAL EQUIPMENT F ACTOR Y INST ALLED None Available. FIELD INST ALLED K940-[ ]Work Voltage Sense Lead Kit K1764-1-Undercarriage* K1838-1-Valet Style Undercarriage K1796-Coaxial Welding Cable- (Requires Adapter K2176-1) K2176-1 Twist-mate to Lug Adapters * Dual Cylinder Kit for K1764-1 is K1702-1 Welding Cable Connectors: K852[...]

  • Seite 28

    D-1 MAINTENANCE D-1 POWER WAVE 405 SAFETY PRECAUTIONS CAP ACITOR DISCHARGE PROCEDURE 1. Obtain a power resistor (25 ohms, 25 watts). 2. Hold resistor body with electrically insulated glove. DO NOT TOUCH TERMINALS. Connect the resis- tor terminals across the two studs in the position shown. Hold in each position for 1 second. Repeat for all four cap[...]

  • Seite 29

    E-1 TROUBLESHOOTING E-1 POWER WAVE 405 If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION This Troubleshooting Guide is provided to help you locate and repair p[...]

  • Seite 30

    E-2 TROUBLESHOOTING E-2 POWER WAVE 405 USING THE ST A TUS LED TO TROUBLESHOOT SYSTEM PROBLEMS The Power Wave / Power Feed are best diagnosed as a system. Each component (power source, user inter- face, and feedhead) has a status light, and when a problem occurs it is important to note the condition of each. In addition, errors displayed on the user[...]

  • Seite 31

    E-3 TROUBLESHOOTING E-3 POWER WAVE 405 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION ERROR CO[...]

  • Seite 32

    E-4 TROUBLESHOOTING E-4 POWER WAVE 405 Observe all Safety Guidelines detailed throughout this manual TROUBLESHOOTING GUIDE Observe Safety Guidelines detailed in the beginning of this manual. CAUTION If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, con- tact your local authorized Lincoln [...]

  • Seite 33

    E-5 TROUBLESHOOTING E-5 POWER WAVE 405 Observe all Safety Guidelines detailed throughout this manual TROUBLESHOOTING GUIDE Observe Safety Guidelines detailed in the beginning of this manual. CAUTION If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, con- tact your local authorized Lincoln [...]

  • Seite 34

    E-6 TROUBLESHOOTING E-6 POWER WAVE 405 Observe all Safety Guidelines detailed throughout this manual TROUBLESHOOTING GUIDE Observe Safety Guidelines detailed in the beginning of this manual. CAUTION If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, con- tact your local authorized Lincoln [...]

  • Seite 35

    E-7 TROUBLESHOOTING E-7 POWER WAVE 405 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION PROBLEMS[...]

  • Seite 36

    F-1 DIAGRAMS F-1 POWER WAVE 405 NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code numb[...]

  • Seite 37

    F-2 CONNECTION DIAGRAM F-2 POWER WAVE 405 Connection Diagram Semi-automatic "Simple System" (Electrode Positive, CV/Pulse Configuration shown) POWER WAVE WIRE FEEDER CONTROL CABLE K1543 TO WORK Power Feed Family[...]

  • Seite 38

    F-3 DIMENSION PRINT F-3 POWER WAVE 405 1 4.7 9 1 2.4 4 3.44 21.60 27.82 5.50 10.0 0 MOUNTING HOLE LOCATIONS M19527 13.1 0 1/4- 20 NUT (4 PLAC ES) NOTE: MOUNTING SCREWS CA 10/01 N NOT PROTR UDE MORE THAN 0.5 IN CHES INSIDE THE MACHINE. 11.8 4 3.50[...]

  • Seite 39

    W ARNING A VISO DE PRECAUCION A TTENTION W ARNUNG A TEN ÇÃ O Spanish French German Portuguese Japanese Chinese Korean Arabic READ AND UNDERST AND THE MANUF ACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES. SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL F ABRICANTE P ARA E[...]

  • Seite 40

    W ARNING A VISO DE PRECAUCION A TTENTION W ARNUNG A TEN ÇÃ O Spanish French German Portuguese Japanese Chinese Korean Arabic LEIA E COMPREENDA AS INSTRUÇÕES DO F ABRICANTE P ARA ESTE EQUIPAMENTO E AS P AR TES DE USO, E SIGA AS PRÁTICAS DE SEGURANÇA DO EMPREGADOR. ● Keep your head out of fumes. ● Use ventilation or exhaust to remove fumes [...]

  • Seite 41

    • Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com • World's Leader in Welding and Cutting Products •[...]