Multiquip c-30hdn Bedienungsanleitung

OPERA TION AND P AR TS MANUAL Re vision #11 (03/29/12) THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. SERIES MODEL C-30HDN CONCRETE PUMP (NISSAN ENGINE)[...]

P A GE 2 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) PROPOSITION 65 W ARNING[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 3 Grinding/cutting/drilling of masonry , concrete, metal and other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay , granite and numerous other minerals and rocks. [...]

P AGE 4 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) MA YCO C-30HDN (NISSAN) CONCRETE PUMP Proposition 65 Warning ........ ..................................... 2 Silicosis/Respirator y W ar nings ................................. 3 T able of contents ....................................................... 4 P ar ts o[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 5 P ARTS ORDERING PR OCEDURES www .multiquip .com Or dering par ts has never been easier! Choose fr om thr ee easy options: WE A CCEPT ALL MAJOR CREDIT CARDS! When or dering par ts, please supply: ❒ Dealer Account Number ❒ Dealer Name and Address ❒ Shipping Address ([...]

P AGE 6 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) S N O I T A C I F I C E P S E N I G N E . 2 E L B A T e n i g n E l e d o ME N I G N E L A I R T S U D N I 5 1 A N A S S I N e p y T e d n i l y c e l g n i s , e v l a v d a e h r e v o , e k o r t s 4 e n i g n e e n i l o s a g t f a h s l a t n o z i r o h e k o[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 7 Figure 1. C-30HDN Concrete Pump Dimensions C-30HDN PUMP — PUMP DIMENSIONS[...]

P AGE 8 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — SAFETY MESSA GE ALER T SYMBOLS Safety precautions should be followed at all times when oper ating this equipment. F ailure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others. FOR Y OUR[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 9 C-30HDN PUMP — SAFETY MESSA GE ALER T SYMBOLS AL W A YS place the Engine ON/OFF switch in the OFF position. NEVER perform maintenance on the unit with the ignition key in the ON position. AL W A YS wear approv ed respirator y protection. AL W A YS wear appro ved eye an[...]

P A GE 10 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) The following safety guidelines should always be used when operating the C-30HDN structural concrete pump: GENERAL SAFETY ■ DO NO T operate or ser vice this equipment before reading this entire manual. ■ NEVER touch the hot exhaust manifold, m uffler or cylind[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 11 C-30HDN PUMP — R ULES FOR SAFE OPERA TION ■ AL W A YS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children. ■ DO NO T oper ate this equipment unless all guards and safety devices are a[...]

P A GE 12 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) EMERGENCIES ■ AL W A YS know the location of the nearest fire e xtinguisher . ■ AL WA YS kno w the location of the nearest and first aid kit . ■ In emergencies always know the location of the nearest phone or keep a phone on the job site . Also know the phon[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 13 NO TES[...]

P A GE 14 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — OPERA TION AND SAFETY DECALS Figure 2. Operation and Safety Decals Figure 2 displa y's the oper ation and safety decals as they appear on the concrete pump , should any of these decals become damaged or unreadable, contact the Multiquip Parts[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 15 C-30HDN PUMP — IMPOR T ANT HAND SIGNALS Figure 3. Importand Hand Signals Figure 3 display's the basic hand signals commonly used in concrete pumping operations.[...]

P A GE 16 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — PUMP COMPONENTS Figure 4. Major Pump Components[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 17 C-30HDN PUMP — PUMP COMPONENTS Figure 4 illustrates the location of the major components f or the C-30HDN Concrete Pump. The function of each component is described below: 1 . Discharge Cone – Connect 3" elbow to this discharge por t, then connect 3" x 2&q[...]

P A GE 18 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — CONTR OL BO X COMPONENTS Figure 5. Pump Control Box Components 1 . Throttle Contr ol Knob – This is a variable speed type control. T ur ning the throttle lock (CCW) left unloc ks the throttle allowing the throttle control cable to be pulled out [...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 19 C-30HDN PUMP — ENGINE COMPONENTS 2 1 5 8 4 6 7 3 9 10 12 13 14 11 Figure 6. Nissan Model A15 Basic Engine Components Operating the engine without an air filter , with a damaged air filter, or a filter in need of replacement will allo w dir t to enter the engine, causi[...]

P A GE 20 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — GENERAL INFORMA TION The following operating principles and operating suggestions should prove helpful in the successful operation of your concrete pump . Y our new “small line” concrete pump has been designed to giv e you man y years of ser v[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 21 C-30HDN— HO W IT W ORKS The MA YCO concrete pump has one main pumping piston which is valved by means of two ball checks. ( A inlet, and B outlet.) The secondary piston is used as a compensator piston to smooth out the pulsations of a single piston action. Note: The c[...]

P A GE 22 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) Figure 9 shows the relationship between the return spring, the compensator spring and the rocker arm to maintain a smooth perf ormance. DO NOT tighten the bolt (Item 1) completely , the rod end must be able to move. The pumping piston (Figure 8) is forcing the mat[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 23 NO TES[...]

P A GE 24 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — INSPECTION Figure 10. Engine Oil Dipstick e p y T l i O . 3 e l b a T n o s a e S e r u t a r e p m e T e p y T l i O r e m m u S r e h g i H r o C ° 5 2 0 3 - W 0 1 E A S l l a F / g n i r p S C ° 0 1 ~ C ° 5 2 0 2 / 0 3 - W 0 1 E A S r e t n [...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 25 C-30HDN PUMP — INSPECTION Gasoline Check 1 . Remove the gasoline cap located on top of fuel tank. 2 . Handle Fuel in a saf ety container . If the container does not have a spout use a funnel. 3 . Visually inspect to see if fuel le v el is low . If fuel is low , replen[...]

P A GE 26 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — INSPECTION Checking Engine Coolant Level 1 . Remov e the radiator cap , and check the cooling w ater le v el inside the radiator (Figure 18). 2. Maintain water/coolant level at top of radiator coils. Figure 18. Radiator Coolant Figure 19. V -Belt [...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 27 C-30HDN INITIAL ST AR T -UP 1. T ur n the inner most knob counter clockwise to unloc k the throttle cable (Figure 17). Figure 17. Throttle Control Knob (Un-loc king) 2 . Push the outermost button inward, then pull out about half wa y . This will set the throttle at half[...]

P A GE 28 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) System Shut-Down 1 . Place the pumping control switch in the OFF position (Figure 20). 2 . Push the throttle contro l in all the way (idle). Let the engine run at idle speed for 3-5 minutes. 3 . T ur n the ignition ke y (Figure 21) to the OFF position. 4 . Clean p[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 29 C-30HDN PUMP — OPERA TING INFORMA TION OPERA TING SUGGESTIONS 1 . A well-planned location for the pump and routing of the hose bef ore star ting a pour ma y sav e subsequent mov es through- out the job . 2 . Bef ore concrete is discharged into the hopper , it is sugge[...]

P A GE 30 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) If a blockage occurs, find where it is and clear it before fur ther pumping. DO NO T increase the engine speed to clear the blockage. Increasing the engine speed will only compound the problem . If you repeatedly pull the throttle all the way out and try to force [...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 31 7 . The manifold is plugged if the volume at the discharge end of the hose stops, and the hose is soft. The dr ive belts will star t to slip and the engine will lugdown. Follow steps 7A through 7J to un-plug a clogged manifold. C-30HDN PUMP — OPERA TING INFORMA TION W[...]

P A GE 32 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN OPERA TING INFORMA TION Down-Hill Pumping Downhill pumping can be difficult on some jobs . The slurr y procedure would be the same as explained on the pages titled Operating Suggestions. It is suggested that a sponge 2”x 4”x 6” be placed in the hose [...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 33 C-30HDN PUMP — T O WING GUIDELINES T o reduce the possibility of an accident while transpor ting the pump on public roads, always make sure that the trailer and the towing vehicle are in good operating condition and both units are mechanically sound. The following lis[...]

P A GE 34 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — T O WING GUIDELINES Figure 24. T owing Applications Figure 24 shown below illustrates the typical towing application that should be used when towing the pump.[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 35 C-30HDN PUMP — TRAILER SAFETY GUIDELINES This section is intended to provide the user with trailer service and maintenance information. Remember periodic inspection of the trailer will ensure safe towing of the equipment and will pre v ent damage to the equipment and [...]

P A GE 36 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — TRAILER SAFETY GUIDELINES Tires/Wheels/Lug Nuts Tires and wheels are a v er y impor tant and critical components of the trailer . When specifying or replacing the trailer wheels it is impor tant the wheels, tires, and axle are properly matched. DO[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 37 C-30HDN PUMP — TRAILER SAFETY GUIDELINES Figure 26. Wheel Lug Nuts Tightening Sequence s t n e m e r i u q e R e u q r o T e r i T . 5 e l b a T e z i S l e e h Ws s a P t s r i F S B L - T F s s a P d n o c e S S B L - T F s s a P d r i h T S B L - T F " 2 15 2 [...]

P A GE 38 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — MAINTENANCE (PUMP) General Clean-up Procedure 1 . Ensure that there is no blockage in the hose and line (Pumping Tips, step 8) or in the manif old (Pumping Tips , step 7). If a blockage exists, clear it to ensure proper operation the ne xt time it[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 39 C-30HDN PUMP — MAINTENANCE (PUMP) Figure 27. Lubrication Box Dipstick LOW NORMAL Before starting engine, check that the oil level inside the “ ” is within the indicated operating range. Recommended oil type SAE 30. LUBE BOX 1” CAUTION DCL 152 Figure 28. Lubricat[...]

P A GE 40 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — MAINTENANCE (PUMP) Crankshaft and Cam Assembly Procedure 1 . Set bearing block (P/N EM14303) into hydraulic press. Place bearing cup into bear ing b lock and press in ev enly . Bearing cup should be aligned equally on both sides of bearing block. [...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 41 C-30HDN PUMP — MAINTENANCE (PUMP) Clutch Lining Replacement (For P/N EM14320 Clutch Assembly Only) The normal lining thickness measures 3/16 of an inch. If the clutch star ts to slip or make an usual noise , it ma y be necessar y to replace the lining. Please note tha[...]

P A GE 42 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — MAINTENANCE (PUMP) Figure 29. Bearing/Cam Bushing Installation Bearing Installation 1 . Install the bearing components on the crankshaft making full contact with the back side of the crank disc as indicated the symbol #. See Figure 25 belo w . 2 .[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 43 C-30HDN PUMP — MAINTENANCE (PUMP) Figure 30. Detent Holes Detent Hole (3) Installation 1 . After the bearing assembly has been is installed , remove the three “dog type” allen head set screws (B) to allow detents to be dr illed. See Figure 26 below . The detent ho[...]

P A GE 44 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — MAINTENANCE (PUMP) Figure 31. V -Belt and Drive Chain Adjustment V -Belt And Drive Chain Adjustment 1 . Loosen the pillow bearing bolts (Figure 27) only to the point where the bolts will remain snug. 2 Unlock the two pusher bolt lock nuts. 3 . T u[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 45 C-30HDN PUMP — MAINTENANCE (PUMP) Roller Chain Application A properly selected, installed and maintained drive chain (Figure 28) is an extremely versatile means of power transmission. It is possib le, how e ver , to greatly reduce a chain’s lif e and ev e n induce f[...]

P A GE 46 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — MAINTENANCE (PUMP) The clearance between pin and bushings is very small (Figure 31), on the order of .003 to .005 inches. A lubricant must be thin enough to flow into the chain. SAE 30 weight oil is about right for room temperature. Lighter oil sh[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 47 Assembling and Disassembling Drive Chain The components of the dr ive chain are hardened parts. Striking these par ts may cause metal chips to break off from the chain or the tools used resulting in personal injur y . During all stages of chain disassembly and assemb ly[...]

P A GE 48 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — ENGINE RPM ADJUSTMENT The go ver nor is f actor y adjusted and needs no fur ther adjustment. DO NO T adjust gov er nor bolt unless absolutely necessar y . Ref er to the Engine RPM Hunting section. ENGINE RPM ADJUSTMENT Prior to final adjustment, t[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 49 Figure 36. Linkage Adjustment C-30HDN PUMP — ENGINE RPM ADJUSTMENT[...]

P A GE 50 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — ENGINE TROUBLESHOO TING G N I T O O H S E L B U O R T E N I G N E . 6 E L B A T N O T P M Y SM E L B O R P E L B I S S O PN O I T U L O S s i t r a t s r o t r a t s t o n l l i w e n i g n E n a c e n i g n e h g u o h t l a , d e y a l e d . r e[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 51 C-30HDN PUMP — ENGINE TROUBLESHOO TING ) D E U N I T N O C ( G N I T O O H S E L B U O R T E N I G N E . 6 E L B A T N O T P M Y SM E L B O R P E L B I S S O PN O I T U L O S d n a t u p t u o , r e w o p e n i g n e w o L . d e e p s ? y t p m e k n a t l e u F. r e [...]

P A GE 52 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — WIRING DIA GRAM Figure 37. Wiring Diagram[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 53 C-30HDN PUMP — WIRING DIA GRAM (T AIL LIGHTS) Figure 38. T railer T ail Lights Wiring Diagram[...]

P A GE 54 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) APPENDIX — C-30HDN CONCRETE MIX INFORMA TION The f ollowing inf or mation has been e x tracted from actual testing labor ator y repor ts . The pur pose of this pr inting is only to he lp create a better understanding of the impor tance of unif or m g radation an[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 55 A.S.T .M. ST AND ARD SPECIFICA TION FOR GRADING A GGREGA TE APPENDIX — C-30HDN CONCRETE MIX INFORMA TION[...]

P A GE 56 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) APPENDIX — C-30HDN CONCRETE MIX INFORMA TION Consolidated Roc k Products Co ., Division of T ests 3/8” P ea Gra vel ST AND ARD PUMP MIXES (one-half inch minu s) NO TE: All weights shown are one cubic y ard with S.S.D . aggregates. CRP Mix Number 6004 .........[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 57 APPENDIX — C-30HDN RECOMMENDED SHO TCRETE SYSTEM RECOMMENDED SHO TCRETE SYSTEM Figure 39. Shotcrete System MA YC0 C -3 0 H D N 1-800-30-MA YCO 7 8 10 3 3 2 1 9 10 11 13 14 15 1/2 ST ANDARD AIR HOSE AIR COMPRESSOR (125 T O 250 CFM) 3/4 ST ANDARD AIR HOSE[...]

P A GE 58 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) APPENDIX — C-30HDN RECOMMENDED SHO TCRETE SYSTEM General recommendations ■ If the site will permit, use steel pipe from the pump to the pool per imeter . It will reduce line pressures which is highly recommended. ■ The vibrator on the reducer by the pool imp[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 59 APPENDIX — C-30HDN RECOMMENDED SHO TCRETE A CCESSORIES RECOMMENDED SHO TCRETE A CCESSORIES Use a 1-3/8" rubber nozzle tip for a wide spray pattern. Use a 1-1/4" rubber nozzle tip for a narrow spray patter n. DO NO T INST ALL THE NOZZLE A T THE END OF THE HOS[...]

P A GE 60 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) APPENDIX — C-30HDN RECOMMENDED SHO TCRETE A CCESSORIES RECOMMENDED SHO TCRETE A CCESSORIES NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM26107 HOPPER SCREEN 1 2 EM231011 AIR VIBRA T OR 1 3 EM132 BO L T , 1/2-13X2 2 4 EM23407 AIR HOSE 1 5 EM23408 BUSHING 1 6 EM2[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 61 Figure 41-A. Slump T est (1/3 Full) Figure 41-C. Slump T est (Full-Overflow) Figure 41-B. Slump T est (2/3 Full) Figure 41-D . Slump T est (Removing Excess Concrete) Figure 41-E. Slump T est (Cone Invert) Figure 41-F . Slump T est (Measurement) 1 . T o obtain a represen[...]

P A GE 62 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN — EXPLANA TION OF CODE IN REMARKS COLUMN The f ollowing section e xplains the different symbols and remarks used in the P ar ts section of this manual. Use the help numbers f ound on the back page of the man ual if there are any questions . SAMPLE P ARTS[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 63 C-30HDN Concrete Pump w/Nissan Engine 1 Units Qty . P/N Description 6 ...... EM14904 ............ PIST ON CUP KITS 4 ...... EM18804 ............ 4 1/2" STEEL BALL 4 ...... EM14818 ............ 4" STEEL BALL 6 ...... EM14903 ............ BALL STOP PIN KIT 10 ..[...]

P A GE 64 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — NAMEPLA TE AND DECALS NAME PLA TE AND DECALS[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 65 C-30HDN PUMP — NAMEPLA TE AND DECALS NAME PLA TE AND DECALS NO P AR T NO P AR T NAME QTY . REMARKS 1 * DCL152 DECAL, CA UTION OIL LEVEL 1 2 * EM932 DECAL, CA UTION, MANIFOLD 1 3 * EM1028 DECAL, MUL TIQUIP MA YCO 2 4 * 508594 DECAL, CA UTION READ MANUAL 2 5 * EM508594 [...]

P A GE 66 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) COMPENSA T OR PISTON R OD ASSY . C-30HDN PUMP — COMPENSA T OR PIST ON ROD ASSY .[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 67 COMPENSA T OR PISTON R OD ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM14805 ROD END ................................... 1 ........... INCLUDES ITEMS W/+ 1 A + EM148053 BUSHING 1 2 EM968446 NUT HEX, 3/4”-10 GR5 2 3 EM14332 ROD SPRING GUIDE 3/4” 1 4 EM14331 [...]

P A GE 68 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — CONNECTING R OD - DRIVE SIDE ASSY . CONNECTING R OD - DRIVE SIDE ASSY .[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 69 C-30HDN PUMP — CONNECTING R OD - DRIVE SIDE ASSY . CONNECTING R OD - DRIVE SIDE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 7 EM505490 FITTING 1 8 * EM903163 BEARING CUP 1 9 * EM20814 BEARING BUSHING 1 10 * EM20813 S P ACER 1 11 * EM903162 BEARING CONE 2 12 * EM[...]

P A GE 70 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) ROCKER ASSY . C-30HDN PUMP — R OCKER ASSY . 17 16 15 13 12 27 7 25 44 5 8 9 10 11 6 3 7 7 10 20 31 24 23 8 24 23 22 21 30 28 7 1 35 27 45 14 7 31 7 7 A B C 3 4 2 19 NOTES: A. LONG STROKE SETTING. HIGHER VOLUME, LOWER PSI. B. ST ANDARD SETTING, NORMAL. C. SHORT S[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 71 C-30HDN PUMP — R OCKER ASSY . ROCKER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM14329 SHAFT ROCKER ARM 1 2 EM14116 JOURNAL BLOCK 1 3 EM963180 SCREW , HHC 3/4”-10X5 2 4 EM923350 W ASHER LOCK 3/4” SPRING STEEL 2 5 EM14846 CAM ROCKER ARM ..................[...]

P A GE 72 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — COUNTER-SHAFT ASSY . COUNTERSHAFT ASSY . 9 12 11 12 8 7 2 6 2 1 3 4 7 12 6 6 5 6 5 6 22 60 21 3 4 59 61 55 12 NOTES: SEE CLUTCH ASSEMBL Y SEE CRANKCASE ASSEMBL Y 1 2 LUBRICA TION POINT LUBRICA TION POINT 1 2 PA R T O F FRAME MASTER LINK HALF LINK [...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 73 COUNTER-SHAFT ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM513073 COUNTER SHAFT 1 2 EM14311 CAM BEARING 2 3 EM124 B OL T HEX 1/2 X 1-3/4 2 4 EM1621 W ASHER 5” 2 5 EM923346 W ASHER, LOCK1/2” 2 6 EM968011 NUT HEX, 1/2-13 2 7 EM916001 FITTING 1 8 EM14316 KEY W[...]

P A GE 74 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — CRANKSHAFT ASSY . CRANKSHAFT ASSY . 35 35 33 32 31 25 28 27 31 32 44 43 26 23 29 30 34 45 54 41 52 51 46 24 56 55 49 46 24 48 50 24 LUBRICA TION POINT LUBRICA TION POINT NOTES: SEE ROCKER ARM ASSEMBL Y ITEM 43 FOR ASSOCIA TED CRANKSHAFT COMPONENTS[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 75 C-30HDN PUMP — CRANKSHAFT ASSY . CRANKSHAFT ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 23 * EM14303 BEARING BLOCK 1 24 * EM702 SCREW , ALLEN HEAD 3/8-16X3/4 6 2 5 EM505490 ZERK FITTING 1 2 6 EM129 SCREW , HHC 3/4-10X8-1/2 2 2 7 EM492628 LOCK W ASHER 3/4 2 2 8 E[...]

P A GE 76 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — MANIFOLD ASSY . MANIFOLD ASSY . 2 5 1 4 3 31 30 33 34 35 36 7 32 14 13 12 11 6 15 16 17 9 14 13 18 19 7 27 38 32 27 37 21 28 8 12 7 7 26 26 27 14 24 23 11 PA R T O F FRAME PA R T O F FRAME ACCESSORIES 7[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 77 C-30HDN PUMP — MANIFOLD ASSY . MANIFOLD ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM23946 ELBOW 3”X90 DEG.HD 1 2 EM28004DD REDUCER 3X2X36 HD 1 3 EM2C0B BALL 2” SPONGE 2 4 EM28904 COUPLING 3” HD *CF* 2 5 EM18409 O-RING 1” 4 6 EM14843 UPPER DURASEA T 1[...]

P A GE 78 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — FRAME ASSY . FRAME ASSY . 32 30 33 34 16 4 5 2 23 21 20 7 8 10 11 35 3 31 14 15 12 20 21 18 1 39 20 21 19 22 17 20 21 13 26 27 29 39 40 41 42 1 42 1 40 1 RUBBER LIGHT SEAL IS INCLUDED WITH ITEM 42. NOTES: 36 21 37 28 R I G H T - S I D E L E F T - [...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 79 C-30HDN PUMP — FRAME ASSY . FRAME ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM513085 FRAME ASSEMBL Y 1 2 EM70186 JACK S T AND , REAR 1 3 EM744 CLEVIS PIN 1/2” X 4” 1 4 EM745 HAIR PIN C 5/8- 3/4” 1 5 EM14600A AXLE, ASSEMBL Y 1 7 501299 W ASHER THICK 1?[...]

P A GE 80 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — AXLE ASSY . AXLE ASSY .[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 81 C-30HDN PUMP — AXLE ASSY . AXLE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM26518 CAP 14” CHROME 2 2 EM26615A TIRE ASSY . .......................................... 2 .......... INCLUDES ITEMS W/ * 3 * WHEEL ................................................[...]

P A GE 82 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — MUFFLER, AIR FIL TER, AND ST OP SWITCH ASSY . MUFFLER, AIR FIL TER AND ST OP SWITCH ASSY . 2 1 3 4 5 6 7 8 9 10 12 13 14 15 16 17 11 1 HARDW ARE IS INCLUDED WITH ITEM 1 1. NOTES: 1 11 18 1 2 AIR FIL TER SUPPORT BRACKET IS INCLUDED WITH ITEM 1. 20 [...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 83 C-30HDN PUMP — MUFFLER, AIR FIL TER, AND ST OP SWITCH ASSY . MUFFLER, AIR FIL TER AND STOP SWITCH ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM98076 F IL TER, AIR 1 2 492364 SCREW , HHC 5/16- 18 X 1 2 3 EM513126 CLAMP , AIR INT AKE 2 4 EM513102 FLEX HOSE, AIR[...]

P A GE 84 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — CLUTCH ASSY . CLUTCH ASSY .[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 85 C-30HDN PUMP — CLUTCH ASSY . CLUTCH ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 * 492395 SCREW , HHC 1/2- 13X1-3/4” 1 2 * EM923346 W ASHER, LOCK 1/2” 1 3 * EM621 W ASHER, FLA T 1/2” SPECIAL 1 4 * EM26321 ROT OR ASSEMBL Y 1 5 * EM918050 CLUTCH SPRING 2 6 [...]

P A GE 86 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — RADIA T OR AND ENGINE MOUNTING C-30HDN PUMP — RADIA T OR AND ENGINE MOUNTING BRA CKET ASSY . RADIA T OR AND ENGINE MOUNTING BRA CKET ASSY . 1 2 3 4 5 4 5 7 7 8 3 10 11 12 24 13 14 15 16 15 15 13 6 14 15 8 18 18 17 17 19 16 11 12 16 19 20 15 14 2[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 87 C-30HDN PUMP — RADIA T OR AND ENGINE MOUNTING BRA CKET ASSY . RADIA T OR AND ENGINE MOUNTING BRACKET ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM64900014 SCREW , HHCS 3/8 - 16 x 7/8" 2 2 EM64700071 W ASHER, LOCK 3/8 2 3 EM64700070 W ASHER, FLA T .375 x [...]

P A GE 88 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — RADIA T OR, MOUNTING BRA CKET AND HOSES ASSY . RADIA T OR, BRACKET AND HOSES ASSY .[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 89 RADIA T OR, BRACKET AND HOSES ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM513116 CLAMP , 1/2” HOSE 1 2 2101402 W ASHER, FLA T 1/4" 1 3 492268 HHCS 1/4" x 3/4" 1 4 EM20427 HOSE, O VERFLOW 1 5 EM64900014 HHCS, 3/8 -16 x 7/8" 1 6 EM94700071 [...]

P A GE 90 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — CONTR OL BO X MOUNTING BRA CKET ASSY . CONTR OL BO X MOUNTING BRACKET ASSY .[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 91 C-30HDN PUMP — CONTR OL BO X MOUNTING BRA CKET ASSY . CONTR OL BO X MOUNTING BRACKET ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 492363 SCREW , HHC 5/16- 18 X 3/4” 2 2 492582 N U T , NYLOC 5/16- 18 2 3 EM509250 SCREW , HHC M6 X 20 P-1 2 4 2101402 W ASHER, LO[...]

P A GE 92 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — CONTR OL BO X ASSY . CONTR OL BO X ASSY .[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 93 C-30HDN PUMP — CONTR OL BO X ASSY . CONTR OL BO X ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM513130 FR ONT P ANEL O VERLA Y 1 2 506239 C H O K E CABLE ASSY . 1 3 12305 RED PILO T LENS DIA 5/8" 3 4 51908 1 2 VDC BULB 3 5 510229 T H RO TTLE CABLE ASSY . [...]

P A GE 94 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — B A TTER Y ASSY . BA TTER Y ASSY .[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 95 C-30HDN PUMP — B A TTER Y ASSY . BA TTER Y ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM14705 CABLE, POSITIVE BA TTER Y 1 2 EM506266 CO VER, POSITIVE TERMINAL 1 3 10318 B OX, B A TTER Y 1 4 EM492541 NUT , HEX 5/16- 18 1 5 EM923023 W ASHER, FLA T 5/16 1 6 EM92[...]

P A GE 96 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — FUEL T ANK ASSY . FUEL T ANK ASSY .[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 97 C-30HDN PUMP — FUEL T ANK ASSY . FUEL T ANK ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM20427 HOSE, FUEL 1 2 506208 CLAMP , HOSE 1 3 EM20763 F IL TER, FUEL 1 4 EM513115 AD APTER ..................................................... 1 ............. BEFORE JUL[...]

P A GE 98 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — HOPPER ASSY . HOPPER ASSY . 1 2 3 4 5[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 99 C-30HDN PUMP — HOPPER ASSY . HOPPER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM14159 HOPPER SCREEN 1 2 EM14141 HOPPER 1 3 EM925191 PIN, HAIR 2 4 EM104 B OL T , 5/8”-11X2” HEX HEAD 3 5 EM507599 W ASHER 5/8” FLA T 3[...]

P A GE 100 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — HOOD ASSY . HOOD ASSY .[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 101 C-30HDN PUMP — HOOD ASSY . HOOD ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 503723 R I V E T 4 2 491010 L A TCH KIT 2 3 EM513120 HOOD ASSY . 1 4 490937 B UMPER, R UBBER 2 5 EM406 NUT 1/2”-13 HEA VY HEX 2 6 EM124 BOL T 1/2” DIA-NC X4” G5 2 7 EM963003 SCR[...]

P A GE 102 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — LUBRICA TION P ANEL ASSY . POSITION LOCA TION LENGTH OF LINES 1 .................................................... COMPENSA T OR ROD ......................................................................... 2 8 " 2 ........................[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 103 LUBRICA TION P ANEL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 * EM916001 FITTING, GREASE 1/8" NPT 1 4 2 * EM505489 STRAIGHT FITTING 1/8" NPT 1 3 3 * 505534 COUPLING W/NUT 1/8' NPT 1 4 4 * EM505516 PLASTIC HOSE LINE 1/4" DIA. ..............[...]

P A GE 104 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — REMO TE CONTR OL CABLE ASSY . REMO TE CONTROL CABLE ASSY . 3 4 2 5 6 7 8 1 1 INCLUDED WITH ITEM 1. NOTES: 1 9 2 2 CORD ASSY . ITEM 9 INCLUDES ITEMS WITHIN DASHED LINES.[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 105 C-30HDN PUMP — REMO TE CONTR OL CABLE ASSY . REMO TE CONTROL CABLE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 * EM16753 JUNCTION BO X 1 2 * EM16754 SWITCH, MICRO 1 3 * EM16756 GU ARD SWITCH - ALUMINUM 1 4 * EM491897 CONNECT OR, 3/16 RING 2 5 * EM26791 GRIP C[...]

P A GE 106 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) C-30HDN PUMP — SOLENOID AND FUSE HOLDER ASSY . SOLENOID AND FUSEHOLDER ASSY .[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 107 C-30HDN PUMP — SOLENOID AND FUSE HOLDER ASSY . SOLENOID AND FUSEHOLDER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 EM98139 SPRING 1 2 * EM207092 BO O T SOLENOID 1 3 EM207091D +12 VDC SOLENOID ..................................... 1 ......... INCLUDES ITEM W/ [...]

P A GE 108 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) CYLINDER BLOCK & OIL P AN ASSY . A15 NISSAN ENGINE — CYLINDER BLOCK & OIL P AN ASSY .[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 109 CYLINDER BLOCK & OIL P AN ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 11010K4970 BLOCK ASSY .- CYL 1 2 1101932200 PLUG- WELCH (44 425) 1 3 11024K0100 PLUG- T APER (12.7) 2 4 11037H1000 N E T - STEEL CRANK CASE 1 5 11038H9700 P L A T E - BAFFLE 1 6 # 1104673[...]

P A GE 110 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) CYLINDER HEAD & V AL VE CO VER ASSY . A15 NISSAN ENGINE — CYLINDER HEAD & V A L VE CO VER ASSY .[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 111 CYLINDER HEAD & V AL VE CO VER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 2 11041K4970 HEAD ASSEMBL Y - CYLINDER 1 3 11044H9822 GASKET - CYLINDER HEAD 1 4 1105173403 PLUG- BLIND CYLINDER HEAD 4 5 11056H1000 B O L T - CYLINDER HEAD 9 6 11057H5000 B O L T - CY[...]

P A GE 112 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) CRANKCASE VENTILA TION ASSY . A15 NISSAN ENGINE — CRANKCASE VENTILA TION ASSY .[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 113 CRANKCASE VENTILA TION ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 3 11823K4901 HOSE BLOWBY 1 4 11828G2561 HOSE- PIPE CONNECTION 1 6 1643910B00 CLAMP- HOSE 2 8 11810A3501 PCV V AL VE 1 A15 NISSAN ENGINE — CRANKCASE VENTILA TION ASSY .[...]

P A GE 114 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) PIST ON, CRANKSHAFT AND FL YWHEEL ASSY . A15 NISSAN ENGINE — PIST ON, CRANKSHAFT AND FL YWHEEL ASSY .[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 115 PIST ON, CRANKSHAFT AND FL YWHEEL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 12010G3462 PIST ON SET - W PIN, ST AND ARD 4 1 12010G3465 PIST ON SET - W PIN, OS=0.50 4 1 12010G3467 PIST ON SET - W PIN, OS=1.00 4 2 12033H9820 RING SET - PIST ON, ST ANDA RD 1 2 12[...]

P A GE 116 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) CAMSHAFT AND V AL VE MECHANISM ASSY . A15 NISSAN ENGINE — CAMSHAFT AND V AL VE MECHANISM ASSY .[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 117 CAMSHAFT AND V AL VE MECHANISM ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 * 1102378200 PLUG- T APER 1 2 * 13001H9800 CAMSHAFT 1 3 1301018001 P LA TE- LOCA T . CAM 1 4 13020H9800 CAMSHAFT ASSEMBL Y ................................. 1 ............. INCLUDES ITEM[...]

P A GE 118 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) MANIFOLD ASSY . A15 NISSAN ENGINE — MANIFOLD ASSY .[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 119 MANIFOLD ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 2 14001K4970 IN T AKE MANIFOLD 1 3 14004G5200 EXHA UST MANIFOLD 1 15 1403505H01 GASKET - MANIFOLD 1 16 14037N3600 Y OKE- MANIFOLD 4 23 1406411M00 STUD- EXHA UST 3 29 0164200012 PLUG- T APER 2 30 0164800181 PLUG[...]

P A GE 120 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) OIL PUMP ASSY . A15 NISSAN ENGINE — OIL PUMP ASSY .[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 121 OIL PUMP ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 15010M3001 PUMP ASSEMBL Y OIL 1 2 1503618000 B O L T - OIL PUMP 2 3 1505005H00 STRAINER ASSEMBL Y - OIL ............................ 1 ............. INCLUDES ITEM W/ * 4 * 1505318000 GASKET - OIL STRAINER 1 5[...]

P A GE 122 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) CARB URET OR ASSY . A15 NISSAN ENGINE — CARBURET OR ASSY .[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 123 CARB URET OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 16010K4970 CARB URET OR ASSY . ...................................... 1 ...... INCLUDES ITEMS W/ * 2 * 16011L1600 CHAMBER ASSEMBL Y CHOKE 1 3 * 16033K4960 JE T - MAIN 1 4 * 16050L1600 BLEED- SLOW AIR 1 5 [...]

P A GE 124 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) AIR HORN ASSY . A15 NISSAN ENGINE — AIR HORN ASSY .[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 125 AIR HORN ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 16267K4920 AIR HORN 1 2 16270L3210 AIR HORN SP A CER 1 4 16523L1700 GASKET - ADPT . 1 5 16525L1600 STUD- AIR HORN 1 9 16599N3600 CAP- CONN 1 12 0891110610 N UT 1 A15 NISSAN ENGINE — AIR HORN ASSY .[...]

P A GE 126 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) FUEL PUMP ASSY . A15 NISSAN ENGINE — FUEL PUMP ASSY .[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 127 FUEL PUMP ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 17010K7700 PUMP ASSEMBL Y - FUEL ................................ 1 ............. INCLUDES ITEMS W/ * 2 * 17013H5001 BO D Y ASSEMBL Y , LOWER 1 3 * 1706150000 GASKET - V AL VE 2 4 * 17065M0110 V A L V E ASSE[...]

P A GE 128 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) FUEL PIPING ASSY . A15 NISSAN ENGINE — FUEL PIPING ASSY .[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 129 FUEL PIPING ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 2 16420A0600 S P A CER FUEL PUMP 1 7 17522K4970 TUBE ASSEMBL Y - FUEL 1 11 0812081228 BO L T 1 14 089111081A N UT 2 16 0891513810 W ASHER 2 17 0131101081 W ASHER 2 A15 NISSAN ENGINE — FUEL PIPING ASSY .[...]

P A GE 130 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) GO VERNOR (MECHANICAL) AND FITTING ASSY . A15 NISSAN ENGINE — GO VERNOR (MECHANICAL) AND FITTING ASSY .[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 131 GO VERNOR (MECHANICAL) AND FITTING ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 11920H9915 B E L T - G O VERNOR 1 2 0891110410 NU T 1 3 1614948600 SPLIT CO TTER PIN 2 4 16370K4970 ROD ASSEMBL Y - CONN 2 5 1815948200 LEVER- GO VERNOR 1 6 1817327160 BALL- STEEL 1 [...]

P A GE 132 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) GO VERNOR (MECHANICAL) ASSY . A15 NISSAN ENGINE — GO VERNOR (MECHANICAL) ASSY .[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 133 GO VERNOR (MECHANICAL) ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS A 19101K7505 G O VERNOR ASSY ., MECHANICAL ................ 1 ............. INCLUDES ITEMS W/ * 1 * 19129K7500 PULLEY - GO VERNOR 1 2 * 19201K7500 CASE- GO VERNOR 1 3 * 1920249002 CASE- BRG. 1 4 *[...]

P A GE 134 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) GO VERNOR (MECHANICAL) ASSY . A15 NISSAN ENGINE — GO VERNOR (MECHANICAL) ASSY .[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 135 GO VERNOR (MECHANICAL) ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 34 * 1928848301 LEVER- GO VERNOR 1 35 * 1929948301 B OX- GEAR 1 36 * 1930649000 SET BOL T - FORK SHAFT 1 37 * 1930748600 P A CKING 1 38 * 19309K7500 G A UGE- OIL LEVEL 1 39 * 1931048600 P A CKING [...]

P A GE 136 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) EXHA UST TUBE AND MUFFLER ASSY . A15 NISSAN ENGINE — EXHA UST TUBE AND MUFFLER ASSY .[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 137 EXHA UST TUBE AND MUFFLER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 2 20011K4915 TUBE ASSEMBL Y EXHA UST 1 3 20601H7210 P LA TE- FIXING 1 4 20602S0600 NU T - FIXING TUBE END 3 A15 NISSAN ENGINE — EXHA UST TUBE AND MUFFLER ASSY .[...]

P A GE 138 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) W A TER PUMP ASSY . A15 NISSAN ENGINE — W A TER PUMP ASSY .[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 139 W A TER PUMP ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 21010K7700 W A TER PUMP ASSY ....................................... 1 ............. INCLUDES ITEMS W/ * 2 093400010P W ASHER 3 3 * 21014H1001 GASKET - W A TER PUMP 1 4 2105120500 PULLEY - F AN & PUMP[...]

P A GE 140 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) IGNITION SYSTEM ASSY . A15 NISSAN ENGINE — IGNITION SYSTEM ASSY .[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 141 IGNITION SYSTEM ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 22401M7714 PLUG- SP ARK STD . 4 2 2243110560 RING- HT . CABLE 1 3 22450Y4000 CABLE ASSEMBL Y COIL TO DIST . 1 4 22451H5000 CABLE ASSEMBL Y #1 1 5 22452H5000 CABLE ASSEMBL Y #2 1 6 22453H5000 CABLE ASSE[...]

P A GE 142 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) DISTRIB UT OR ASSY . A15 NISSAN ENGINE — DISTRIBUT OR ASSY .[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 143 DISTRIB UT OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 22100G5110 DISTRIBUT OR ASSEMBL Y ........... 1 ........... INCLUDES ITEMS W/ % 2 0143600191 SCREW 1 4 0143600221 SCREW 1 5 % 22020G5111 TRANSISTER- IGNITION UNIT 1 6 % 22023G5110 S E A T - SYNK. 1 8 % 2[...]

P A GE 144 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) AL TERNA T OR ASSY . A15 NISSAN ENGINE — AL TERNA T OR ASSY .[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 145 AL TERNA TOR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 11710H7201 B R A CKET - AL TERNA T OR 1 2 1171321001 SHIM- AL TERNA T OR AR 3 11715H7201 BAR ADJ- AL TERNA T OR 1 4 1172077702 B EL T - F A N 1 6 081810301A BO L T 2 4 0812082062 B O L T 1 8 081710351A BO[...]

P A GE 146 — C-30HDN PUMP — OPERA TION AND P ARTS MANU AL — REV . #11 (03/29/12) TERMS AND CONDITIONS OF SALE — P ART S P A YMEN T TERMS T erm s of payment for parts are net 30 d ays. FREIGHT P OLIC Y All parts orders will be shipped collect or prepaid with the c harges add ed to the invoice. All shipments are F .O .B. point of or igin. Mul[...]

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 147 MA YCO PUMP W ARRANTY MECHANICAL DRIVE MODELS MA YCO PUMP , hereinafter referred to as “Manuf acturer’, warr ants each ne w Ma yco Pump sold by the manuf acturer to be free from def ects in mater ial and workmanship , under nor mal use and ser vice, f or a period o[...]

OPERA TION AND P AR TS MANUAL Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING UNITED ST A TES Multiquip Corporate Office MQ P arts Depar tment 18910 Wi lm i ngton A v e . C ars on, C A 90746 Cont a ct : mq@mult i qu i p .com T e l. (800) 421-1244 F a x (800) 537-3927 800-427-1244 310-53[...]