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Multiquip DCA-125USJ Bedienungsanleitung

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Richtige Gebrauchsanleitung

Die Vorschriften verpflichten den Verkäufer zur Übertragung der Gebrauchsanleitung Multiquip DCA-125USJ an den Erwerber, zusammen mit der Ware. Eine fehlende Anleitung oder falsche Informationen, die dem Verbraucher übertragen werden, bilden eine Grundlage für eine Reklamation aufgrund Unstimmigkeit des Geräts mit dem Vertrag. Rechtsmäßig lässt man das Anfügen einer Gebrauchsanleitung in anderer Form als Papierform zu, was letztens sehr oft genutzt wird, indem man eine grafische oder elektronische Anleitung von Multiquip DCA-125USJ, sowie Anleitungsvideos für Nutzer beifügt. Die Bedingung ist, dass ihre Form leserlich und verständlich ist.

Was ist eine Gebrauchsanleitung?

Das Wort kommt vom lateinischen „instructio”, d.h. ordnen. Demnach kann man in der Anleitung Multiquip DCA-125USJ die Beschreibung der Etappen der Vorgehensweisen finden. Das Ziel der Anleitung ist die Belehrung, Vereinfachung des Starts, der Nutzung des Geräts oder auch der Ausführung bestimmter Tätigkeiten. Die Anleitung ist eine Sammlung von Informationen über ein Gegenstand/eine Dienstleistung, ein Hinweis.

Leider widmen nicht viele Nutzer ihre Zeit der Gebrauchsanleitung Multiquip DCA-125USJ. Eine gute Gebrauchsanleitung erlaubt nicht nur eine Reihe zusätzlicher Funktionen des gekauften Geräts kennenzulernen, sondern hilft dabei viele Fehler zu vermeiden.

Was sollte also eine ideale Gebrauchsanleitung beinhalten?

Die Gebrauchsanleitung Multiquip DCA-125USJ sollte vor allem folgendes enthalten:
- Informationen über technische Daten des Geräts Multiquip DCA-125USJ
- Den Namen des Produzenten und das Produktionsjahr des Geräts Multiquip DCA-125USJ
- Grundsätze der Bedienung, Regulierung und Wartung des Geräts Multiquip DCA-125USJ
- Sicherheitszeichen und Zertifikate, die die Übereinstimmung mit entsprechenden Normen bestätigen

Warum lesen wir keine Gebrauchsanleitungen?

Der Grund dafür ist die fehlende Zeit und die Sicherheit, was die bestimmten Funktionen der gekauften Geräte angeht. Leider ist das Anschließen und Starten von Multiquip DCA-125USJ zu wenig. Eine Anleitung beinhaltet eine Reihe von Hinweisen bezüglich bestimmter Funktionen, Sicherheitsgrundsätze, Wartungsarten (sogar das, welche Mittel man benutzen sollte), eventueller Fehler von Multiquip DCA-125USJ und Lösungsarten für Probleme, die während der Nutzung auftreten könnten. Immerhin kann man in der Gebrauchsanleitung die Kontaktnummer zum Service Multiquip finden, wenn die vorgeschlagenen Lösungen nicht wirksam sind. Aktuell erfreuen sich Anleitungen in Form von interessanten Animationen oder Videoanleitungen an Popularität, die den Nutzer besser ansprechen als eine Broschüre. Diese Art von Anleitung gibt garantiert, dass der Nutzer sich das ganze Video anschaut, ohne die spezifizierten und komplizierten technischen Beschreibungen von Multiquip DCA-125USJ zu überspringen, wie es bei der Papierform passiert.

Warum sollte man Gebrauchsanleitungen lesen?

In der Gebrauchsanleitung finden wir vor allem die Antwort über den Bau sowie die Möglichkeiten des Geräts Multiquip DCA-125USJ, über die Nutzung bestimmter Accessoires und eine Reihe von Informationen, die erlauben, jegliche Funktionen und Bequemlichkeiten zu nutzen.

Nach dem gelungenen Kauf des Geräts, sollte man einige Zeit für das Kennenlernen jedes Teils der Anleitung von Multiquip DCA-125USJ widmen. Aktuell sind sie genau vorbereitet oder übersetzt, damit sie nicht nur verständlich für die Nutzer sind, aber auch ihre grundliegende Hilfs-Informations-Funktion erfüllen.

Inhaltsverzeichnis der Gebrauchsanleitungen

  • Seite 1

    P AR TS AND OPERA TION MANUAL OPERA TION AND P AR TS MANUAL P ARTS LIST NO . M3870400004 Re vision #0 (03/11/05) THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. UL TRA-SILENT TM SERIES MODEL DCA-125USJ 50 Hz GENERA TOR[...]

  • Seite 2

    P A GE 2 — DCA-125USJ (50 HZ) — OPERA TION AND P AR TS MANU AL — REV . #0 (03/11/05)[...]

  • Seite 3

    DCA-125USJ (50 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) — PAGE 3 1 © COPYRIGHT 2005, MUL TIQUIP INC. MQ P ower Inc , Ultra-Silent series, and the MQ P ower logo are registered tr ademar ks of Multiquip Inc. and ma y not be used, reproduced, or altered without written per mission. All other trademarks are the proper ty of thier r[...]

  • Seite 4

    P A GE 4 — DCA-125USJ (50 HZ) — OPERA TION AND P AR TS MANU AL — REV . #0 (03/11/05) T ABLE OF CONTENTS COMPONENT DRA COMPONENT DRA COMPONENT DRA COMPONENT DRA COMPONENT DRA WINGS WINGS WINGS WINGS WINGS Generator Assembly .................................................. 56-57 Control Box Assembly ...........................................[...]

  • Seite 5

    DCA-125USJ (50 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) — PAGE 5 1 MQ PO WER A Division of Multiquip Inc. POST OFFICE BO X 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 F AX: 310-632-2656 E-MAIL: mqpower@multiquip.com INTERNET: www .mqpower .com When ordering parts, please supply the following information: ❒ ❒ ❒ ❒ ?[...]

  • Seite 6

    P A GE 6 — DCA-125USJ (50 HZ) — OPERA TION AND P AR TS MANU AL — REV . #0 (03/11/05) DCA-125USJ (50 HZ)— SPECIFICA TIONS s n o i t a c i f i c e p S r o t a r e n e G . 1 e l b a T l e d o MJ S U 5 2 1 A C D e p y T s u o n o r h c n y s e p y t d e t c e t o r p n e p o , d e t a l i t n e v f l e s , d l e i f g n i v l o v e R r o t a r [...]

  • Seite 7

    DCA-125USJ (50 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) — PAGE 7 1 DCA-125USJ (50 HZ)— DIMENSIONS (T OP , SIDE AND FRONT) Figure 1. Dimensions[...]

  • Seite 8

    P A GE 8 — DCA-125USJ (50 HZ) — OPERA TION AND P AR TS MANU AL — REV . #0 (03/11/05) This Owner's Manual has been developed to provide complete instructions for the safe and efficient operation of the MQ P ow er Model DCA-125USJ (50 HZ)UL TRA-SILENT™ GENERA T OR. Bef ore using this GENERA T OR, ensure that the operating individual has [...]

  • Seite 9

    DCA-125USJ (50 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) — PAGE 9 1 Accidental Starting AL W A YS place the engine ON/OFF switch in the OFF position, when the trowel is not in use. Over Speed Conditions NEVER tamper with the factory settings of the engine gov er nor or settings. P ersonal injur y and damage to the engine or equipm[...]

  • Seite 10

    P A GE 10 — DCA-125USJ (50 HZ) — OPERA TION AND P AR TS MANU AL — REV . #0 (03/11/05) DCA-125USJ (50 HZ) — R ULES FOR SAFE OPERA TION CAUTION CAUTION CAUTION CAUTION CAUTION : F ailure to f ollow instructions in this manual ma y lead to serious injur y or e ven death! This equipment is to be operated by trained and qualified personnel only![...]

  • Seite 11

    DCA-125USJ (50 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) — PAGE 11 1 DCA-125USJ (50 HZ) — R ULES FOR SAFE OPERA TION ■ Backfeed to a utility system can cause electrocution and or proper ty damage. DO NO T connect to any building's electrical system except through an approved device or after building main s witch is opened[...]

  • Seite 12

    P A GE 12 — DCA-125USJ (50 HZ) — OPERA TION AND P AR TS MANU AL — REV . #0 (03/11/05) DCA-125USJ (50 HZ)— R ULES FOR SAFE OPERA TION ■ NEVER run engine without air filter . Se v ere engine damage ma y occur . ■ AL W A YS ser vice air cleaner frequently to prev ent engine malfunction. ■ AL W A YS disconnect the negative batter y ter mi[...]

  • Seite 13

    DCA-125USJ (50 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) — PAGE 13 1 Emergencies ■ AL W A Y S know the location of the nearest fire extinguisher . ■ AL W A YS know the location of the nearest and first aid kit . ■ In emergencies always know the location of the nearest phone or keep a phone on the job site . Also know the pho[...]

  • Seite 14

    P A GE 14 — DCA-125USJ (50 HZ) — OPERA TION AND P AR TS MANU AL — REV . #0 (03/11/05) Figure 2. T ypical Generator Grounding Application DCA-125USJ (50 HZ)— INST ALLA TION[...]

  • Seite 15

    DCA-125USJ (50 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) — PAGE 15 1 Outdoor Installation Install the generator in a area that is free of debris, bystanders, and overhead obstructions. Make sure the generator is on secure level ground so that it cannot slide or shift around. Also install the generator in a manner so that the exhau[...]

  • Seite 16

    P A GE 16 — DCA-125USJ (50 HZ) — OPERA TION AND P AR TS MANU AL — REV . #0 (03/11/05) T o reduce the possibility of an accident while transpor ting the generator on public roads, always make sure the trailer (Figure 4) that suppor ts the generator and the towing v ehicle are in good operating condition and both units are mechanically sound. T[...]

  • Seite 17

    DCA-125USJ (50 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) — PAGE 17 1 Explanation of Chart: This section is to provide the user with trailer service and maintenance inf or mation. The ser vice and maintenance guidelines referenced in this section apply a wide range of trailers. Remember periodic inspection of the trailer will en- s[...]

  • Seite 18

    P A GE 18 — DCA-125USJ (50 HZ) — OPERA TION AND P AR TS MANU AL — REV . #0 (03/11/05) The DCA-125USJ (50 HZ)generator is equipped with a n umber of safety decals (Figure 4). These decals are provided f or operator saf ety and maintenance information. The illustration below and on the preceding page sho w the decals as they appear on the machi[...]

  • Seite 19

    DCA-125USJ (50 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) — PAGE 19 1 DCA-125USJ (50 HZ)— GENERA T OR DECALS Figure 4. Generator Decals (Cont.)[...]

  • Seite 20

    P A GE 20 — DCA-125USJ (50 HZ) — OPERA TION AND P AR TS MANU AL — REV . #0 (03/11/05) DCA-125USJ (50 HZ)— GENERAL INFORMA TION DCA-125USJ (50 HZ) Series Familiarization Generator The MQ P ow er Model DCA-125USJ (50 HZ)is a 80 kW generator (Figure 5) that is designed as a high quality por tab le (requires a trailer f or transpor t) power sou[...]

  • Seite 21

    DCA-125USJ (50 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) — PAGE 21 1 DCA-125USJ (50 HZ)— MAJOR COMPONENTS Figure 5. Major Components 3 e l b a T. s t n e n o p m o C r o j a M r o t a r e n e G . O N M E T IN O I T P I R C S E D 1y l b m e s s A r e l f f u M 2y l b m e s s A e n i g n E 3y l b m e s s A e r u s o l c n E 4y l b[...]

  • Seite 22

    P A GE 22 — DCA-125USJ (50 HZ) — OPERA TION AND P AR TS MANU AL — REV . #0 (03/11/05) NO TE P A GE[...]

  • Seite 23

    DCA-125USJ (50 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) — PAGE 23 1 DCA-125USJ (50 HZ)— GENERA T OR CONTROL P ANEL The definitions below describe the controls and functions of the DCA-125USJ (50 HZ)Generator Control Panel (Figure 6). 1. Main Cir cuit Breaker – This three-pole, 300A main breaker is pro vided to protect the the[...]

  • Seite 24

    P A GE 24 — DCA-125USJ (50 HZ) — OPERA TION AND P AR TS MANU AL — REV . #0 (03/11/05) Figure 7. Engine Operating Panel DCA-125USJ (50 HZ)— ENGINE OPERA TING P ANEL[...]

  • Seite 25

    DCA-125USJ (50 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) — PAGE 25 1 DCA-125USJ (50 HZ)— ENGINE OPERA TING P ANEL The definitions below describe the controls and functions of the DCA-125USJ (50 HZ)Engine Operating Panel (Figure 7). 1. Panel Light – Normally used in dark areas or at night time. When activ ated, panel lights wil[...]

  • Seite 26

    P A GE 26 — DCA-125USJ (50 HZ) — OPERA TION AND P AR TS MANU AL — REV . #0 (03/11/05) Output T erminal Familiarization The “ Output T erminal P anel ” (Figure 8) is provided with the following: z Three (3) 100/200V output receptacles @ 50 amp z Three (3) Circuit Breakers @ 50 amps z T wo (2) 100V GFCI receptacles @ 20 amp z T wo (2) GFCI [...]

  • Seite 27

    DCA-125USJ (50 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) — PAGE 27 1 100 V AC GFCI Receptac les There are two 100 V AC , 20 amp GFCI (Duplex Nema 5-20R) recepacles provided on the output terminal panel. These receptacles can be accessed in any voltage selector switch position. Each receptacle is protected by a 20 amp circuit break[...]

  • Seite 28

    P A GE 28 — DCA-125USJ (50 HZ) — OPERA TION AND P AR TS MANU AL — REV . #0 (03/11/05) Figure 13. Connecting Loads Connecting Loads Loads can be connected to the generator by the Ouput T erminal Lugs or the convienience receptacles. (See Figure 13). Make sure to read the operation manual before attempting to connect a load to the generator . T[...]

  • Seite 29

    DCA-125USJ (50 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) — PAGE 29 1 DCA-125USJ (50 HZ)— LO AD APPLICA TION Single Phase Load Always be sure to check the nameplate on the generator and equipment to insure the wattage, amper age, frequency , and voltage requirements are satisfactorily supplied by the generator for operating the e[...]

  • Seite 30

    P A GE 30 — DCA-125USJ (50 HZ) — OPERA TION AND P AR TS MANU AL — REV . #0 (03/11/05) V oltage Selector Switch The voltage selector switch (Figure 16) is located above the output ter minal panel’ s Har d Wire Hook-up Panel . I t has been provided for ease of voltage selection. CAUTION: CAUTION: CAUTION: CAUTION: CAUTION: NEVER change the po[...]

  • Seite 31

    DCA-125USJ (50 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) — PAGE 31 1 DCA-125USJ (50 HZ)— GA UGE READING How to Read the Output T erminal Gauges. The gauges and selector switches on the control panel DO NO T eff ect the generator output. The y are provided to help observe how much power is being supplied at the Output terminals l[...]

  • Seite 32

    P A GE 32 — DCA-125USJ (50 HZ) — OPERA TION AND P AR TS MANU AL — REV . #0 (03/11/05) Figure 22. V oltag e Selector Switch 240/139V Three-Phase P osition DCA-125USJ (50 HZ)— OUTPUT TERMINAL P ANEL CONNECTIONS UVWO T erminal Output V oltages V arious output voltages can be obtained using the Output T erminal Lugs .. The v oltages at the ter [...]

  • Seite 33

    DCA-125USJ (50 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) — PAGE 33 1 Figure 27. V oltag e Selector Switch 480/277V Three-Phase P osition 3Ø 440/254 Output T erminal Lug V oltages 1. Place the voltage selector switch in the 3Ø 480/277 position as shown in Figure 27. Figure 28. UVWO T erminal Lugs 400/230V Three Phase Connections [...]

  • Seite 34

    P A GE 34 — DCA-125USJ (50 HZ) — OPERA TION AND P AR TS MANU AL — REV . #0 (03/11/05) DCA-125USJ (50 HZ)— PRE-SETUP Figure 31. Engine Oil Dipstick When checking the engine oil, be sure to check if the oil is clean. If the oil is not clean, drain the oil by removing the oil drain plug, and refill with the specified amount of oil as outlined [...]

  • Seite 35

    DCA-125USJ (50 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) — PAGE 35 1 DCA-125USJ (50 HZ)— PRE-SETUP Refueling Procedure: 1. Level T anks – make sure fuel cells are le v el with the ground. F ailure to do so will cause fuel to spill from the tank before reaching full capacity (Figure 33). DANGER: DANGER: DANGER: DANGER: DANGER: [...]

  • Seite 36

    P A GE 36 — DCA-125USJ (50 HZ) — OPERA TION AND P AR TS MANU AL — REV . #0 (03/11/05) Coolant (John Deere Antifreez e/Summer Coolant/W ater) John Deere recommends John Deere Antifreeze/Summer Coolant for use in thier engines, which can be purchased in concentrate (and mixed with 50% demineralized water) or pre-diluted. See the John Deere Engi[...]

  • Seite 37

    DCA-125USJ (50 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) — PAGE 37 1 DCA-125USJ (50 HZ)— PRE-SETUP When connecting battery do the following: 1. NEVER connect the battery cables to the battery terminals when the MPEC Control Switch is in either the MANU AL position. AL W A YS make sure that the MPEC Control Switch is in the OFF/R[...]

  • Seite 38

    P A GE 38 — DCA-125USJ (50 HZ) — OPERA TION AND P AR TS MANU AL — REV . #0 (03/11/05) DCA-125USJ (50 HZ)— GENERA T OR ST ART -UP PR OCEDURE (MANU AL) WARNING: WARNING: WARNING: WARNING: WARNING: The engine's exhaust contains harmful emissions. AL W A YS have adequate ventilation when operating . Direct exhaust away from nearby personne[...]

  • Seite 39

    DCA-125USJ (50 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) — PAGE 39 1 DCA-125USJ (50 HZ)— GENERA T OR ST ART -UP PR OCEDURE (MANU AL) Figure 47. V oltage Adjust Control Knob Figure 48. Ammeter (No Load) 1 1 . The ammeter (Figure 48) will indicate zero amps with no load applied. When a load is applied, the ammeter will indicate th[...]

  • Seite 40

    P A GE 40 — DCA-125USJ (50 HZ) — OPERA TION AND P AR TS MANU AL — REV . #0 (03/11/05) Figure 51. Engine T achometer Gauge 14 . The tachometer gauge (Figure 51) will indicate the speed of the engine when the generator is operating. Under normal operating conditions this speed is appro ximately 1500 RPM’ s. 13. The coolant temperature gauge ([...]

  • Seite 41

    DCA-125USJ (50 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) — PAGE 41 1 DCA-125USJ (50 HZ)— GENERA T OR ST ART -UP PR OCEDURE (A UT O MODE) 1 . P erf or m steps 1 through 5 in the Bef ore Star ting section as outlined in the Manual Starting Procedure . 3. Continue to follow the steps outlined in the Manual Start- up procedure (star[...]

  • Seite 42

    P A GE 42 — DCA-125USJ (50 HZ) — OPERA TION AND P AR TS MANU AL — REV . #0 (03/11/05) Shutdown Procedure T o shutdown the gener ator use the f ollowing procedure: 1. Place both the MAIN , GFCI and LO AD circuit break ers as shown in Figure 39 to the OFF position. 3 . Let the engine cool by running it for 3-5 minutes with no load applied. 4. P[...]

  • Seite 43

    DCA-125USJ (50 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) — PAGE 43 1 DCA-125USJ (50 HZ)— MAINTENANCE Service Daily If the engine is operating in very dusty or dry grass conditions, a clogged air cleaner will result. This can lead to a loss of po wer , excessive carbon buildup in the combustion chamber and high fuel consumption. [...]

  • Seite 44

    P A GE 44 — DCA-125USJ (50 HZ) — OPERA TION AND P AR TS MANU AL — REV . #0 (03/11/05) DCA-125USJ (50 HZ)— MAINTENANCE Generator Storage For longe term storage of the generator the following is recommended: z Fill the fuel tank completely . T reat with a fuel stabilizer if necessar y . z Completely drain the oil from the crankcase and refill[...]

  • Seite 45

    DCA-125USJ (50 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) — PAGE 45 1 NO TE P A GE[...]

  • Seite 46

    P A GE 46 — DCA-125USJ (50 HZ) — OPERA TION AND P AR TS MANU AL — REV . #0 (03/11/05) DCA-125USJ (50 HZ)— TRAILER BRAKES MAINTENANCE Hydraulic Surge Brakes Hydraulic surge brakes (Figure 56) should not require any special attention with the exception of routine maintenance such as shoe and lining replacement. Brake lines should be periodica[...]

  • Seite 47

    DCA-125USJ (50 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) — PAGE 47 1 Tires/Wheels/Lug Nuts Tires and wheels are a very impor tant and critical components of the trailer . When specifying or replacing the trailer wheels it is impor tant the wheels, tires , and axle are properly matched. CAUTION: DO NO T attempt to repair or modify [...]

  • Seite 48

    P A GE 48 — DCA-125USJ (50 HZ) — OPERA TION AND P AR TS MANU AL — REV . #0 (03/11/05) Lug Nut T orque Requirements It is e xtremely impor tant to apply and maintain proper wheel mounting torque on the trailer . Be sure to use only the fasteners matched to the cone angle of the wheel. Proper procedure for attachment of the wheels is as follows[...]

  • Seite 49

    DCA-125USJ (50 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) — PAGE 49 1 DCA-125USJ (50 HZ)— TRAILER WIRING DIA GRAM Figure 59. T railer/T owing V ehicle Wiring Diagram[...]

  • Seite 50

    P A GE 50 — DCA-125USJ (50 HZ) — OPERA TION AND P AR TS MANU AL — REV . #0 (03/11/05) DCA-125USJ (50 HZ)— GENERA T OR WIRING DIA GRAM Figure 60. Generator Wiring Diagram[...]

  • Seite 51

    DCA-125USJ (50 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) — PAGE 51 1 DCA-125USJ (50 HZ)— ENGINE WIRING DIA GRAM Figure 61. Engine Wiring Diagram[...]

  • Seite 52

    P A GE 52 — DCA-125USJ (50 HZ) — OPERA TION AND P AR TS MANU AL — REV . #0 (03/11/05) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use T able 16 sho wn below f or diagnosis of the Generator . If the problem cannot be remedied, consult our company's business o[...]

  • Seite 53

    DCA-125USJ (50 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) — PAGE 53 1 DCA-125USJ (50 HZ)— TR OUBLESHOO TING (ENGINE CONTROLLER) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use T ab le 17 (Engine Controller T roubleshooting) as a basic guideline f or [...]

  • Seite 54

    P A GE 54 — DCA-125USJ (50 HZ) — OPERA TION AND P AR TS MANU AL — REV . #0 (03/11/05) EXPLANA TION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts book. Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serial number range (inclusiv e) where a par ticular par t is used. Mod[...]

  • Seite 55

    DCA-125USJ (50 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) — PAGE 55 1 DCA-125USJ (50 HZ)— SUGGESTED SP ARE P ARTS P ar t number on this Suggested Spare P ar ts list may supercede/replace the P/N shown in the text pages of this book. NO TE DCA-125USJ (50 HZ)W/JOHN DEERE 4045TF275 DIESEL ENGINE 1 T O 3 UNITS Qty . P/N Description 5[...]

  • Seite 56

    P A GE 56 — DCA-125USJ (50 HZ) — OPERA TION AND P AR TS MANU AL — REV . #0 (03/11/05) DCA-125USJ (50 HZ)— GENERA T OR ASSY . GENERA T OR ASSY .[...]

  • Seite 57

    DCA-125USJ (50 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) — PAGE 57 1 DCA-125USJ (50 HZ)— GENERA T OR ASSY . GENERA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 C0110000002 ROT O R ASSY . 1 1-1 * FIELD ASSY . 1 1-2 * 8131070013 F AN 1 1-3 * 8131611014 COUPLING DISK 8 1-4 * 8131015003 BALANCING PLA TE .................[...]

  • Seite 58

    P A GE 58 — DCA-125USJ (50 HZ) — OPERA TION AND P AR TS MANU AL — REV . #0 (03/11/05) DCA-125USJ (50 HZ)— CONTR OL BO X ASSY . CONTROL BO X ASSY .[...]

  • Seite 59

    DCA-125USJ (50 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) — PAGE 59 1 DCA-125USJ (50 HZ)— CONTROL BO X ASSY . CONTROL BO X ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M3213000702 CONTR OL BO X 1 2 0330000180 EDGING 2 3 0601808823 CIRCUIT BREAKER, 300A ............................... 1 ........... LAF3630010393P 4 00210060[...]

  • Seite 60

    P A GE 60 — DCA-125USJ (50 HZ) — OPERA TION AND P AR TS MANU AL — REV . #0 (03/11/05) CONTROL BO X ASSY . DCA-125USJ (50 HZ)— CONTR OL BO X ASSY .[...]

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    DCA-125USJ (50 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) — PAGE 61 1 CONTROL BO X ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 3 1 0601840073 RHEOST A T (V O L T A GE REGULA T OR) ............... 1 ........... RA20A2SE102 BJ 2W 1k OHM 3 2 0601840121 KNOB 1 3 3 ECUCAN71 CONTROLLER, 50Hz 1 3 4 0601831340 S W ITCH ..............[...]

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    P A GE 62 — DCA-125USJ (50 HZ) — OPERA TION AND P AR TS MANU AL — REV . #0 (03/11/05) DCA-125USJ (50 HZ)— ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA T OR ASSY .[...]

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    DCA-125USJ (50 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) — PAGE 63 1 ENGINE AND RADIA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M3923200054 ENGINE & RADIA T OR SET ................................. 1 ........ JOHN DEERE 6068TF275 1- 1 0602041292 C A R TRIDGE, OIL FIL TER .................................... 1 ..[...]

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    P A GE 64 — DCA-125USJ (50 HZ) — OPERA TION AND P AR TS MANU AL — REV . #0 (03/11/05) DCA-125USJ (50 HZ)— ENGINE AND RADIA T OR ASSY . ENGINE & RADIA T OR ASSY .[...]

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    DCA-125USJ (50 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) — PAGE 65 1 DCA-125USJ (50 HZ)— ENGINE AND RADIA T OR ASSY . ENGINE & RADIA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 3 1 0605515197 HOSE BAND 1 3 2 0602022563 A D APTER 1 3 3 0602022561 9 0 DEGREE ELBOW 1 3 4 0603306590 CONNECT OR 1 3 5 0603300285 ROCKNUT[...]

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    P A GE 66 — DCA-125USJ (50 HZ) — OPERA TION AND P AR TS MANU AL — REV . #0 (03/11/05) DCA-125USJ (50 HZ)— OUTPUT TERMINAL ASSY . OUTPUT TERMINAL ASSY .[...]

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    DCA-125USJ (50 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) — PAGE 67 1 DCA-125USJ (50 HZ)— OUTPUT TERMINAL ASSY . OUTPUT TERMINAL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M3230700003 TERMINAL P ANEL 1 2 M9220100304 OUTPUT TERMINAL BOL T 5 3 M9220100404 TIE BOL T 5 4 0039316000 HEX, NUT 1 0 5 0040016000 SPRING W ASHER 1 [...]

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    P A GE 68 — DCA-125USJ (50 HZ) — OPERA TION AND P AR TS MANU AL — REV . #0 (03/11/05) DCA-125USJ (50 HZ)— B A TTER Y ASSY . BA TTER Y ASSY .[...]

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    DCA-125USJ (50 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) — PAGE 69 1 DCA-125USJ (50 HZ)— B A TTER Y ASSY . BA TTER Y ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0602220196 B A TTER Y ....................................................... 1 ............. 4D-2 2 M9310500404 BA TTER Y SHEET 1 3 M9103000504 BA TTER Y BAND 1[...]

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    P A GE 70 — DCA-125USJ (50 HZ) — OPERA TION AND P AR TS MANU AL — REV . #0 (03/11/05) DCA-125USJ (50 HZ)— MUFFLER ASSY . MUFFLER ASSY .[...]

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    DCA-125USJ (50 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) — PAGE 71 1 DCA-125USJ (50 HZ)— MUFFLER ASSY . MUFFLER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M3330100402 MUFFLER 1 2 0017112030 HEX, HEAD BOL T 4 3 M3333000903 EXHA UST PIPE 1 4 M3333200304 G A S K E T 1 5 0017110040 HEX, HEAD BOL T 4 6 M3333200204 G A S K E [...]

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    P A GE 72 — DCA-125USJ (50 HZ) — OPERA TION AND P AR TS MANU AL — REV . #0 (03/11/05) DCA-125USJ (50 HZ)— FUEL T ANK ASSY . FUEL T ANK ASSY .[...]

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    DCA-125USJ (50 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) — PAGE 73 1 DCA-125USJ (50 HZ)— FUEL T ANK ASSY . FUEL T ANK ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M3363001402 FUEL T ANK 1 1 A 0605505070 FUEL T ANK CAP 1 1 B 0605501074 FUEL SENDER UNIT 1 1 C 0605516090 G A S K E T 1 2 M3363001504 FUEL T ANK 1 2 A 060550507[...]

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    P A GE 74 — DCA-125USJ (50 HZ) — OPERA TION AND P AR TS MANU AL — REV . #0 (03/11/05) DCA-125USJ (50 HZ)— ENCLOSURE #1 ASSY . ENCLOSURE #1 ASSY . THE SERIAL NUMBER MA Y BE REQUIRED . ADD THE FOLLO WING DIGITS AFTER THE P A R T NUMBER WHEN ORDERING ANY P AINTED P ANEL T O INDICA TE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CA TERPILLAR YELLO[...]

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    DCA-125USJ (50 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) — PAGE 75 1 DCA-125USJ (50 HZ)— ENCLOSURE #1 ASSY . ENCLOSURE #1 ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M3413001812 BASE 1 2 M3363300303 ENVIR ONMENT AL T ANK 1 3 0016910030 HEX, HEAD BOL T 1 2 4 0603306797 PLUG 1 5 M3423001202 FRONT FRAME ....................[...]

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    P A GE 76 — DCA-125USJ (50 HZ) — OPERA TION AND P AR TS MANU AL — REV . #0 (03/11/05) DCA-125USJ (50 HZ)— ENCLOSURE #1 ASSY . ENCLOSURE #1 ASSY . THE SERIAL NUMBER MA Y BE REQUIRED . ADD THE FOLLO WING DIGITS AFTER THE P A R T NUMBER WHEN ORDERING ANY P AINTED P ANEL T O INDICA TE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CA TERPILLAR YELLO[...]

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    DCA-125USJ (50 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) — PAGE 77 1 ENCLOSURE #1 ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 24 A M3493200614 ACOUSTIC SHEET ........................................... 1 ........... S/N 8500001 T O 8500040 24 A M3493201204 ACOUSTIC SHEET ........................................... 1 ........[...]

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    P A GE 78 — DCA-125USJ (50 HZ) — OPERA TION AND P AR TS MANU AL — REV . #0 (03/11/05) DCA-125USJ (50 HZ)— ENCLOSURE #2 ASSY . ENCLOSURE #2 ASSY . THE SERIAL NUMBER MA Y BE REQUIRED . ADD THE FOLLO WING DIGITS AFTER THE P A R T NUMBER WHEN ORDERING ANY P AINTED P ANEL T O INDICA TE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CA TERPILLAR YELLO[...]

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    DCA-125USJ (50 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) — PAGE 79 1 DCA-125USJ (50 HZ)— ENCLOSURE #2 ASSY . ENCLOSURE #2 ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M3443000802 REAR FRAME ................................................... 1 ........... S/N 8500001 T O 8500035 1 M3443000812 REAR FRAME ..................[...]

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    P A GE 80 — DCA-125USJ (50 HZ) — OPERA TION AND P AR TS MANU AL — REV . #0 (03/11/05) DCA-125USJ (50 HZ)— R UBBER SEALS ASSY . R UBBER SEALS ASSY .[...]

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    DCA-125USJ (50 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) — PAGE 81 1 DCA-125USJ (50 HZ)— R UBBER SEALS ASSY . R UBBER SEALS ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0229200870 R UBBER SEAL 1 2 0229201130 R UBBER SEAL 1 3 0229201240 R UBBER SEAL 3 4 0228900660 R UBBER SEAL 2 5 0229201070 R UBBER SEAL 1 6 0229200125 R U[...]

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    P A GE 82 — DCA-125USJ (50 HZ) — OPERA TION AND P AR TS MANU AL — REV . #0 (03/11/05) DCA-125USJ (50 HZ)— NAMEPLA TE AND DECALS ASSY . NAMEPLA TE AND DECALS ASSY .[...]

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    DCA-125USJ (50 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) — PAGE 83 1 DCA-125USJ (50 HZ)— NAMEPLA TE AND DECALS ASSY . NAMEPLA TE AND DECALS ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M1550000204 DECAL, NO TE ................................................... 1 ........... M15000020 2 M1550000703 DECAL, A UXILAR Y OUTPU[...]

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    P A GE 84 — DCA-125USJ (50 HZ) — OPERA TION AND P AR TS MANU AL — REV . #0 (03/11/05) TERMS AND CONDITIONS OF SALE — P AR TS P A YMENT TERMS T er ms of pa yment for par ts are net 10 da ys. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F .O .B. point of or igin. M[...]

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    DCA-125USJ (50 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) — PAGE 85 1 NO TE P A GE[...]

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    P AR TS AND OPERA TION MANUAL OPERA TION AND P AR TS MANUAL Y our Local Dealer is: MQ PO WER A Division of Multiquip Inc. POST OFFICE BO X 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 F AX: 310-632-2656 E-mail: mqpower@multiquip.com Inter net: www .mqpo wer .com HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHE[...]