Multiquip SP-6457 TD Bedienungsanleitung

SP-6457 TD Concrete Saw Operation Manual Revision #1 (05/09/03)[...]

2 FOR HELP & INFORMATION CONTACT MULTIQUIP Please have the Model and Serial Number on-hand when calling. MAIN (M-F 7AM-5PM) (PACIFIC STANDARD TIME) MULTIQUIP INC. 18910 WILMINGTION AVE. CARSON, CALIFORNIA 90746 800-421-1244 or 310-537-3700 PARTS DEPARTMENT 800-427-1244 or 310-537-3700 FAX: 800-672-7877 or 310-637-3284 SERVICE DEPARTMENT/ TECHNI[...]

3 Conventions Throughout this manual, the following conventions are used to indicate important information. ! NOTE Text set off like this presents clarifying information, specific instructions, commentary, sidelights, or interesting points of information. CAUTION Text set off like this indicates that failure to follow directions could result in dam[...]

4 WARNING CALIFORNIA – Proposition 65 Warning Engine exhaust and some of its constituents, and some dust created by power sanding, sawing, grinding, drilling and other construction activities contain chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. Some examples of these chemicals are: o Lead [...]

5 T ABLE OF C ONTENTS C ONVENTIONS .................................................................................................................. 3 SAFETY ..............................................................................................................................7 OPERATION .....................................................[...]

6 MAINTENANCE .............................................................................................................43 R EMOVABLE G UARDS AND A CCESS P ANELS .................................................................. 43 B ELTS A ND P ULLEYS ..............................................................................................[...]

7 SAFETY FOR YOUR SAFETY AND THE SAFETY OF OTHERS ! Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to you and others. SAFETY MESSAGE ALERT SYMBOLS The three (3) Safety Messages shown below will inform you about pot[...]

8 HAZARD SYMBOLS Lethal Exhaust Gases Engine exhaust gases contain poisonous carbon monoxide gas is colorless and odorless, and can cause death if inhaled. NEVER operate this equipment in a confined area or structure that does not provide ample free flow air. Explosive Fuel Motor fuels are highly flammable, and can be dangerous if mishandled. DO NO[...]

9 ALWAYS wear approved respiratory protection. Guards and Covers Rotating Blades Respiratory Hazard Sight and Hearing Hazard NEVER operate the saw without blade guards and covers in place. Adhere to safety guidelines ANSI American National Standards Institute, OSHA or other applicable local regulations. Rotating blade can cut and crush. Keep hands [...]

10 Equipment Damage Messages Skin Injection Hazard NEVER use your hand to find hydraulic leaks. Use a piece of wood or cardboard. Hydraulic fluid injected into the skin must be treated by a knowledgeable physician immediately or severe injury or death can occur. Other important messages are provided throughout this manual to help prevent damage to [...]

11 RULES FOR SAFE OPERATION Most accidents involving product operation, maintenance and repair are caused by failure to observe basic safety rules and precautions. Accidents can often be avoided by recognizing potentially hazardous situations before an incident occurs. General Safety Warnings WARNING § DO NOT operate or service this equipment befo[...]

12 WARNING § Before operating the saw, make sure all protective guards are securely in place. Multiquip saws are supplied with a blade guard, collar guard and belt guard. § Whenever necessary, replace operation and safety decals if they become difficult to read. § Verify the engine start switch is set to the OFF position before installing a blad[...]

13 General Safety Precautions CAUTION § ALWAYS read, understand, and follow procedures in the Operator’s Manual before attempting to operate the equipment. § Be sure the operator is familiar with proper safety precautions and operating techniques before using the saw. § Make sure the operating area is clear before starting the engine. § Maint[...]

14 BLADE SAFETY WARNING § ALWAYS inspect diamond blades before each use. The blade should exhibit no cracks, dings, or flaws in the steel centered core and/or rim. Center (arbor) hole must be undamaged and true. § Examine blade flanges for damage, excessive wear and cleanliness before mounting blade. Blade should fit snugly on the shaft and again[...]

15 SAW TRANSPORTATION SAFETY CAUTION § Use appropriate lifting equipment to ensure the safe movement of the saw. § DO NOT use the handle bars and/or front pointer as lifting points. § NEVER attempt to tow the untrailered saw behind a vehicle. § NEVER transport the saw with the blade mounted. EMERGENCIES § ALWAYS know the location of the neares[...]

16 MACHINE OPERATION AND SAFETY DECALS The Multiquip SP-6457 TD Saw is equipped with a number of operation and safety decals. Should any of these decals become unreadable, replacements can be obtained from your dealer.[...]

17 Serial Tag Fig. 1 — Serial Tag ! NOTE For future reference, fill in the model number and serial number of your saw in the spaces on the label above. The serial tag contains the model number and serial number of the saw. This information details all parts that were included with the saw when it was shipped from the factory, as well as the date [...]

18 SERIAL TAG ENGINE SERIAL NUMBERS Fig. 2 — Serial Number Locations ! NOTE § The 5/8” blade-mounting bolt on the right side of the saw (as viewed from the operator’s position) has a left hand thread, while the blade-mounting bolt on the left side of the saw has a right hand thread. § Most saw hardware is measured in English (inch) units. T[...]

19 O PERATION Before Starting Before starting the saw, carefully follow the checklist below: r Securely install the Belt Guard (2). r Fully slide on the Collar Guard (3). r Verify that proper-sized Blade Guard (4) is fully installed on the Blade Guard mounting tab. r Confirm the rear and side access panels (5) (6)& (7) and engine protector are [...]

20 Engine Power, Cutting Power & Sheave Size The cutting capability of your saw is a relationship between engine power (as reflected in the engine RPM) and the speed (RPM) of the Blade Shaft. The diesel engine of the SP-6457 TD runs at 2800 RPM (full load). If 2800 RPM was a desirable Blade Shaft speed for the average conditions in which you wo[...]

21 Typically, however, the ratios are not used to design a level of torque; they are used to create a saw with the optimum blade speed (blade Shaft RPM) for you. The major factors are: • diameter of blade(s) you commonly use, and • cutting conditions you work under The 4 gear ratios we have designed into the SP-6457 TD 4-speed Blade Shaft are: [...]

22 Blade RPM vs. Surface Feet Per Minute (SFPM) When choosing a blade for your cutting conditions, follow the blade manufacturer’s recommendations. Match the blade speed (Blade Shaft RPM) to the recommended blade Surface Feet Per Minute (SFPM). SFPM 16” diam. RPM 18” diam. RPM 20” diam. RPM 24” diam. RPM 26” diam. RPM 30” diam. RPM 36[...]

23 Installing the Blade The blade can be mounted on either side of the saw to accommodate different cutting jobs. 1. Raise the saw so that the blade will clear the ground when installed. 2. Verify that blade collars are clean and undamaged. 3. Insert the bushing and mounting bolt through the outer collar and blade. • Align collar pin through the [...]

24 Stacking Blades for Wide Cuts WARNING NEVER attempt to stack blades beyond the capacity of the Kits described here. NEVER operate the saw without blade guards in place. Combining (stacking) blades together to make wide cuts requires an optional Bushing Extension Kit. • Kit #18501 allows blade stacking from .375” to .75” thickness. • Kit [...]

25 Installing and Removing the Blade Guard Blade Guards are “ambidextrous” – that is, they can be installed on either side of the saw. Installing the Blade Guard 1. Slide the Blade Guard Mounting Clip onto the Guard Mounting Tab on the frame. 2. Connect the water delivery hose to the Blade Guard. • Ensure that the water pipes are pointed to[...]

26 Blade Guard Water Supply Verify that the water hose on the saw is connected to the Blade Guard and that the water pipes are pointed into both Blade Collars. CAUTION Make sure that the 90º outlets of the water tubes point toward the lower portion of the blade collars, aimed at the delivery ports, for proper water delivery to the blade. Fig. 8 ?[...]

27 Installing the Collar Guard The Collar Guard protects unused Blade Collars. 1. Slide the Collar Guard (1) onto the Guard Mounting Tab on the frame. 2. Verify that the unused Blade Collar (2) is secured to the Blade Shaft, by tightening the mounting bolt (3). Fig. 9 — The Collar Guard, Installed 1 – Collar Guard 3 – Mounting Bolt 2 – Blad[...]

28 Water Supply and Control CAUTION § To prevent damage to the impeller of a belt driven water pump , do not run the engine with the water pump switch on, unless the water supply is connected and water is flowing. § When storing the saw during freezing weather, blow out the water lines to prevent damage to the water delivery system. 1. Connect th[...]

29 Control Panel Fig. 11 — The Control Panel Engine Tachometer Auxiliary Switch Light Switch Voltmeter Throttle Ignition Switch ON-OFF Upper Plunge Button Operating Instructions Speed Control Joystick Water Pump Switch (Option) Maintenance Information Water Flow Control Depth Indicator Engine Status Indicator Drive Disengage Depth Stop Valve Wate[...]

30 Handlebars The handlebars are adjustable to three different angles, for optimum operator control, and can also be slid fully inward for storage. Once handlebars are adjusted, lock them into position by tightening the lock knob on each side. Fig. 12 — Handlebar Positions Using the handlebars in position #2 or #3 when employing larger diameter b[...]

31 Fueling the Saw The saw features a 10-gallon, clear, molded plastic fuel tank with a sight gauge, central drain, and shutoff valve. The fuel tank cap is located at the front of the control console. CAUTION § Be sure the engine is turned off prior to fueling the saw. § Do not spill diesel fuel on control panel or engine. § Do not over-tighten [...]

32 Starting and Stopping The Engine CAUTION § Do not leave the saw unattended while the engine is running. § Do not start, park, or leave the saw unattended on a slope. § If the saw has an optional water pump, do not run the saw dry with the water pump switch ON — otherwise the pump impellers will be damaged. § D o not stop the engine abruptl[...]

33 Cold Weather Operation Glow Plugs Optional Glow Plugs are installed inside the air intake. In cold weather (low temperatures below 40 °F): 1. Rotate the Ignition Switch PAST the ON position to the GLOW PLUG position and HOLD there for 20-40 seconds. 2. After 20-40 seconds, continue to rotate the switch to the START position. 3. Once the engine [...]

34 4. If an air compressor is available, blow out the system by applying compressed air to the Water Inlet ( see Fig. 10). Pointer Adjustment 1. Lower the front pointer assembly. • Adjust the pointer rod (1) by loosening the lock knob (2). • Once the pointer rod is set to the cut line, tighten the lock knob. 2. Adjust the rear pointer to the cu[...]

35 Raise — Lower Controls This saw uses a 12-volt hydraulic pump and cylinder to raise and lower the blade. The SP-6457 TD saw has a plunge button and a raise button. Controls are located on the joystick handle. Fig. 16 — Joystick Handle Controls 1. To slowly lower the blade to the cut, push the top button (1). 2. For a fast plunge to the cut, [...]

36 Setting the Depth Indicator 1. Lower the blade until it just touches the cutting surface. 2. Set the Depth Indicator dial to zero. (The Depth Indicator now accurately indicates how deep the blade is cutting.) Setting the Depth Stop This saw uses a hydraulic Depth Stop to position and lock the blade at the desired cut depth. 1. Depress SLOW LOWER[...]

37 Drive System This saw has a cable-controlled Hydro-Gear hydrostatic powered transaxle with infinite F-N-R speed adjustment via a joystick controller. The saw is designed with locked axle drive, and can travel at speeds up to 300 feet per minute. Drive System Controls The panel-mounted joystick controls FORWARD-NEUTRAL-REVERSE (F-N-R) and infinit[...]

38 Transaxle The Hydro-Gear hydrostatic-powered transaxle has no chains, sprockets or open gears to service. There is a simple cable control. The remote filter promotes long life and easy maintenance. Fig. 19 — The Transaxle Drain Plug[...]

39 4-Speed Blade Shaft The exclusive 4-speed Blade Shaft allows optimum performance with a variety of different blade sizes under a wide range of conditions. Fig. 20 — The 4-Speed Blade Shaft The 4-speed design fully encloses the transmission, bearings and Blade Shaft, and features an oil bath lubrication (no grease fittings). Oil is cooled, filt[...]

40 WARNING § Never shift gears with the engine running. § Before inserting the Shift Wrench, verify that the ignition is OFF. § Disengage the Shift Lock before shifting, and engage the Shift Lock after shifting. § Remove the Shift Wrench before starting engine. Shifting Gears 1. Verify that the ignition switch is OFF. This prevents accidentally[...]

41 Night Light The night light can be used on either side of the saw, and can be extended and rotated for best illumination of the cutting area. Aim the light , then lock it in position by tightening the lock knobs. The light can be removed for storage by loosening the lock knobs, disconnecting the light cord and sliding the light bar out of the sa[...]

42 Lift Point The convenient single point for lifting the saw with a hoist is located just in front of the console, between it and the engine. Fig. 24 — Lift Point WARNING § To avoid possible injury, stay clear of the saw while it is being hoisted. § To avoid possible damage to the saw, use approved rigging (minimum 2000 lb. test) when hoisting[...]

43 M AINTENANCE This saw has many service-saving features, such as fully enclosed oil bath lubricated Blade Shaft bearings, which require no daily lubrication. ! NOTE Level the saw frame surface prior to service to get accurate oil level readings. Removable Guards and Access Panels For ease of service access, the following guards and panels are rem[...]

44 Belts and Pulleys Belt Qty Part Number Blade Shaft Drive Belt (5) 2 Part # 520009 Jackshaft Belt (3) 1 Part # 521012 Transaxle Drive Belt (2) 1 Part# 521004 Water Pump Option Belts 1 Part# 521006 Part# 521008 5 3 4 1 2 Fig. 26 — Belt Locations V-Belt Tension Ideal V-Belt tension is the lowest tension at which the belt will not slip under peak [...]

45 CAUTION § Over-tensioning shortens belt and bearing life. § Keep belts clean of foreign material that may cause slippage. § Make V-Belt inspection a periodic procedure. § Never dress belts, as this can cause premature failure. Adjusting Blade Shaft Drive Belt Tension ! NOTE When tightening or loosening drive belts, raise the saw to reduce st[...]

46 2. Loosen the jam nut on the Single Point Belt Tension Bolt. Fig. 28 — Single Point Belt Tension Bolt 3. Adjust drive belt to the desired tension. DO NOT over tighten. 4. Tighten the Engine Mount Lock Bolt. 5. Turn the Single Point Tension Bolt until the head of the bolt no longer touches the frame. Tighten the jam nut to prevent the bolt from[...]

47 Rotary Belt Tensioner The Rotary Belt Tensioner system uses a 3/4”-headed bolt and a 15/16” or 1” nut to set belt tension by positioning an arm between the Tensioner Pulley and the Tensioner Base. Ridges on the Base mark the amount of tension. 1. Loosen the Bolt Head. 2. Rotate the Tensioner Nut clockwise until the desired belt tension is [...]

48 Blade Shaft Maintenance The fully enclosed Blade Shaft eliminates most maintenance. However, should the Blade Shaft need service or repair, contact Multiquip for details. Fig. 30 — 4-Speed Blade Shaft Blade Shaft Replacement To assure correct Blade Shaft/Wheel alignment it is recommended that this operation be performed by a Multiquip Authoriz[...]

49 Blade Collar Removal/Installation Correct removal or installation of the Inner Blade Collar or Flange requires the Collar Puller (option Part Number 18503) shown in Figure 31. WARNING Follow instructions closely to prevent injury from flying Blade Collars! Because of the tapered fit between Blade Collar and Blade Shaft, 5-10 tons of force is nee[...]

50 Installing the Inner Blade Collar 1. Ensure that the tapered portion of the Blade Shaft, and the Inner Blade Collar are perfectly clean and free of burrs or indentations. Clean and repair as necessary 2. Ensure that the Drive Key is in place. 3. Slide the Inner Collar onto the tapered portion of the Blade Shaft • DO NOT use any lubricant! Lubr[...]

51 5. Loosen the Mounting Bolt and remove the Outer Collar and Bushing. 6. Inspect the Inner Collar to ensure the proper seating of the tapered fit. • The Inner Collar should be seated between .030” and 0.0” (flush) to the end of the Blade Shaft. Fig. 33 — Proper seating of the Inner Collar on the Blade Shaft 7. Test to ensure that the Inne[...]

52 Circuit Breakers Three thermal circuit breakers are located inside the top of the Console. Fig. 34 — Circuit Breaker location Under normal circumstances circuit breakers do not require service; they are automatically re-set when an overload condition is corrected. If a breaker is cycling on/off, locate the cause of the electrical overload and [...]

53 Lubrication This saw has five grease fittings on the front axle assembly. • Front axle pivot bearings (F1 & F3) • Hydraulic lift cylinder ends (F2, and far end of cylinder) • Depth Stop Pivot Plate (F4) These fittings are easily accessed by raising the saw half way up, and then lifting the rear of the saw until the blade collars rest o[...]

54 Engine The Model SP-6457 TD features a Turbocharged 57 HP Deutz diesel engine. See the engine manual for service details and oil recommendations. • Check air filters daily, replace as required. Do Not clean air filters. • Check engine oil level daily. • Level the frame prior to service to get an accurate reading. • Do Not over-fill with [...]

55 PTO Drive Maintenance Disassembly of the PTO Drive and replacement of the PTO Drive Sheave/Bearing Assembly requires the PTO Bearing Puller (P/N 18610). The Sheave/Bearing Assembly is not serviceable and must be replaced as a complete unit. 1. Remove the Drive Belt (see Replacing the Blade Shaft Drive Belt). 2. Remove the Drive Plate Assembly fr[...]

56 Fig. 38 — PTO Drive Sheave/Bearing Assembly Re-Assembling the PTO Drive 1. Clean and inspect all parts. 2. Use a press to push the new Bearing/Sheave assembly onto the Bearing Support (9) until the bearings contact the shoulder of the Support. 3. Use a sharp pointed awl or similar tool to install the flat-wound Spiral Retaining Ring (5) into t[...]

57 Replacing the Battery This saw uses a Group 75, 12-Volt, 1000 cold cranking amp battery. To replace the battery: 1. Remove Engine Guard and Upper Belt Guard. 2. Loosen the Rotary Tensioner and remove the Transaxle Belt. 3. Loosen the two Engine Mount Lock Bolts and the Single Point Belt Tension Bolt. Fig. 39 — Engine Mount Lock Bolts Single Po[...]

58 Raise-Lower System This saw uses a 12-volt hydraulic pump and hydraulic cylinder to power the raise-lower system. • Level frame prior to service to get an accurate reading. • Check oil level daily. • Fill the reservoir half to two-thirds full when cold • Use 5W-30 premium grade engine oil. 4 5 3 2 1 Fig. 41 — Raise-Lower System Raise/L[...]

59 Joystick Tension Adjustment The speed control joystick uses friction adjustment to provide the preferred “feel”: 1. Using a ¼” Allen wrench and 9/16” wrench, loosen both pivot bolts until they can be turned by hand. Pivot #1 only requires a 9/16” wrench, as the Allen nut side is welded in place. 2. Tighten pivot #1 until the handle is[...]

60 Hydraulic System Maintenance The hydraulic system consists of: § Blade Shaft § Hydraulic Pump § Transaxle § Hydraulic Manifold § Depth Stop Cylinder & Valve § Hydraulic Filter § Lift Cylinder § Oil Fill/ System Vent Routine Maintenance • Check oil level daily. • Level the saw frame prior to service to get an accurate reading. •[...]

61 Draining & Filling the Hydraulic System To drain the hydraulic system: 1. Remove the drain plug from the bottom of the Blade Shaft housing and the bottom of the Transaxle. Fig. 45 — Hydraulic System Drains 2. Collect and dispose of the used oil in an environmentally friendly manner. 3. Remove the used oil filter. See Fig. 44. 4. Once drain[...]

62 To fill the hydraulic system: 1. Fully lower the saw. 2. Do not level the saw frame. The 4-Speed Blade Shaft is mounted at a 78° angle to the saw frame. Adjust the level of the saw so that the face of the Blade Shaft housing is at right angles to the ground. Fig. 45 — Adjusting the level of the Blade Shaft Fig. 46 — Filling the Hydraulic Sy[...]

63 Bleeding the Depth Stop Cylinder After changing the hydraulic system oil, or after disturbing the Depth Stop Cylinder plumbing, air may become trapped in the system and cause the Depth Stop Cylinder to work improperly. To remedy the situation, the Depth Stop Cylinder must be bled to remove trapped air. This procedure requires the use of the Dept[...]

64 Drive Wheel Alignment Below is the technique recommended for aligning the wheels . Distance X is the same on both sides; the Front Wheel and Blade shaft axles must be at right angles to the frame edge. Distance A is 3/16” (.187”) longer on the right side, so that the saw steers slightly left. Users may wish to alter the alignment to fit a pa[...]

65 The drive wheels are aligned by adjusting the entire rear drive assembly: 1. Loosen the Transaxle Attachment Bolts just enough to move the Transaxle — do not completely loosen the bolts. 2. Loosen and tighten the Alignment Jackscrew nuts to move the Transaxle — and thus the wheels — in the appropriate direction to achieve the desired align[...]

66 S PECIFICATIONS Engine 57 HP Turbocharged Deutz Diesel, direct injection, air/oil cooling, oil filter and above-frame remote oil drain. Engine Air Cleaner 4-Stage air filtration, pre-cleaner plus cartridge element and safety element. Fuel Tank 10 Gallon clear-molded plastic fuel tank with sight gauge, central drain and shutoff valve. Blade Shaft[...]

DIMENSIONS A D B C E F G H I J K A Max Length, Handle Bar Extended, Pointer Bar Up 71” B Max Length, Handle Bar Removed, Pointer Bar Up 50 3/8” C Max Height, Console Top to Surface 33 ½” D Max Length, Handle Bar Extended, Pointer Bar Down 115” E Max Height 52 ¾” F Wheel Base, Front Wheels 19 ¾” G Wheel Base, Rear Wheels 28” H Max W[...]

Q-6457 Electric Diagram All Wire 18 Gauge Unless Noted: Ground Wires Are Black BATTERY F-N-R CONTROL SOLENOID /RELAY FENNER POWER UNIT TACH VOLTAGE 3 4 8 - - + + F S R HYDRAULIC MANIFOLD VALVES WATER PUMP FAST LOWER SV1 SLOW LOWER SV2 WATER PUMP SWITCH B CB1 CB2 LIGHT SWITCH AUX SWITCH B B LINE OUT LINE OUT LINE IN + LINE IN 4- PIN TRAILER PLUG SPO[...]

MULTIQUIP INC. POST OFFICE BOX 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 FAX: 310-537-3927 E-MAIL: mq@multiquip.com www: multiquip.com Atlanta • Boise • Dallas • Houston • Newark Quebec, Canada • Manchester, UK • Rio De Janiero, BR •[...]