Multiquip tp24 Bedienungsanleitung

OPERA TION AND P AR TS MANUAL THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. T o find the latest re vision of this publication, visit our website at: www .multiquip.com MODEL TP24 TILE SA W (ELECTRIC MOTOR) Re vision #2 (04/12/12)[...]

P A GE 2 — TP24 TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) PROPOSITION 65 W ARNING Engine exhaust and some of its constituents, and some dust created of California to cause cancer , birth defects and other repr oductive harm. by power sanding, sawing, grinding, drilling and other construction activities contains chemicals[...]

TP24 TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) — P A GE 3 Grinding/cutting/drilling of masonry , concrete, metal and other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay , granite and numerous other minerals and [...]

P A GE 4 — TP24 TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) T ABLE OF CONTENTS TP24 Tile Saw Proposition 65 Warning ........................................... 2 Silicosis/Respiratory W ar nings ................................ 3 T able Of Contents .................................................... 4 P ar ts Ordering Pro[...]

TP24 TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) — P A GE 5 P AR TS ORDERING PROCEDURES www .multiquip .com Or dering par ts has never been easier! Choose fr om three easy options: WE A CCEPT ALL MAJOR CREDIT CARDS! When or dering par ts, please supply: ❒ Dealer Account Number ❒ Dealer Name and Address ❒ Shipping Add[...]

P A GE 6 — TP24 TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) SAFETY INFORMA TION Do not operate or ser vice the equipment before reading the entire manual. Safety precautions should be f ollowed at all times when operating this equipment. F ailure to read and understand the safety messages and operating instr uctions could [...]

TP24 TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) — P A GE 7 SAFETY INFORMA TION GENERAL SAFETY CA UTION  NEV ER ope ra te this equ ipm ent with out pro per pro tec tiv e clothing, shatter proof glasses, respirator y protection, hea ring pr ote cti on, ste el- toe d bo ots an d ot her pr ote cti v e de vice s r equ ire d[...]

P A GE 8 — TP24 TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) SAFETY INFORMA TION SA W SAFETY D ANGER  N EV ER op er at e th e eq ui pm en t in an e x pl os iv e at mo sp he r e or nea r c omb usti bl e m ate rial s. An e xpl osi on or fi re co uld res ult ca usi ng se ve re bod il y har m o r e ve n d eat h. W ARNING ?[...]

TP24 TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) — P A GE 9 SAFETY INFORMA TION ELECTRIC MO TOR SAFETY NO TICE  Operate electric motor only at the specifi ed voltage indicated on the nameplate.  DO NO T spray w ater onto electric motor .  AL W A YS disconnect A C power plug from power source b efo r e m o vi n g [...]

P A GE 10 — TP24 TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) SPECIFICA TIONS T able 1. Saw Specifications Model TP24 Blade Capacity 10 in. (254 mm) Blade RPM 3200 Arbor Size 5/8 in. (15.875 mm) Blade Guard Cast Aluminum Blade Shaft Bearings W ater-Cooled Cutting Head Cast Aluminum, Adjustab le Con vey or Cart Aluminum wit[...]

TP24 TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) — P A GE 11 DIMENSIONS T able 3. Dimension Reference Letter Dimensions A 36.5 in. (927 mm) B 26 in. (660 mm) C 20.4 in. (518 mm) A B C Figure 1. Dimensions[...]

P A GE 12 — TP24 TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) GENERAL INFORMA TION The TP24 is a powerful, robust saw designed to prof essionally handle large-sized cuts on ceramics, stone, and masonr y materials. A sturdy steel precision frame and easily remov able ABS water tra y provide s ov erall durability and longe vi[...]

TP24 TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) — P A GE 13 NOTES[...]

P A GE 14 — TP24 TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) SA W COMPONENTS 1 3 12 13 14 15 17 18 19 21 23 22 20 4 2 5 8 9 10 1 1 6 24 16 7 Figure 2. Saw Components[...]

TP24 TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) — P A GE 15 SA W COMPONENTS Figure 2 shows the location of the basic components of the TP24 saw . Listed below is a br ief explanation of each component. 1. A C P o w er C o r d — P l u g t h is c o rd i nt o a 12 5 V A C r ec e p ta c l e wh en s ta r t in g of th e e l e[...]

P A GE 16 — TP24 TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) ELECTRIC MOTOR COMPONENTS/SET -UP ELECTRIC MO TOR COMPONENTS Figure 3 shows the location of the components of the electric motor . Figure 3. Electric Motor Components SA W SET -UP 1. Open the shipping container carefully , lift the saw by its carrying handles and[...]

TP24 TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) — P A GE 17 SET -UP Figure 5. Suppor t Stand Assembly CONNECTING THE W A TER PUMP Ref er to Figure 6. 4. Attach the water hose coming from the blade guard and bearing housing to the water pump . 5. Install drain plug in water tr ay . 6. Fill the water tra y with clean fresh [...]

P A GE 18 — TP24 TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) SET -UP BLADES Blade Components Diamond blades are recommended for your saw . Ask your Multiquip dealer about your specific cutting application. Figure 8 highlights the components of a diamond blade . Figure 8. Diamond Blade 1. Stress Relief Holes (Gullets) — [...]

TP24 TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) — P A GE 19 SET -UP Blade Installation Ref er to Figure 9 and the follo wing instructions for installing the blade . 1. Loosen b lade guard adjustment knob located at the rear of the blade guard. Carefully raise the cutting head to its highest position and secure it into pla[...]

P A GE 20 — TP24 TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) SET -UP/SA WING GUIDES 4. Pl ug th e fre e en d of t he e xte ns io n co rd in to an A C po w er re ce pt ac le . W he ne v er po ss ib le use a G FC I re c ep t ac l e (F ig ur e 11 ) t o r e du c e t he ris k of e le c tri ca l sh oc k. Figure 11. GFCI Receptac[...]

TP24 TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) — P A GE 21 Using the Rip Guide 1. Set the rip guide at the desired location on the ruler guide and tighten the threaded knob. Make sure that the rip guide is firmly tightened to av oid slippage. The rip guide can be used for 45° and 90° cuts . 2. After the rip guide is p[...]

P A GE 22 — TP24 TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) OPERA TION ST ART -UP PROCEDURE NO TICE R e ad an d fu l l y u n d e r s t an d th i s ma n ua l be f o r e s t a rt i n g o r a t t e m p t i n g t o o p e r at e t h e s a w . Bef ore star ting the saw’ s electr ic motor make sure that the Saf ety , General I[...]

TP24 TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) — P A GE 23 OPERA TION 3. Push the cutting table with the material, slowly and e venly until the cut is complete. Mo ve the cutting table back and remo ve the cut pieces . 4. A v oid overloading the motor when cutting. Howe ver , the electric motor is protected with a manual[...]

P A GE 24 — TP24 TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) MAINTENANCE A good pre ventiv e maintenance program of regular inspection and care will increase life and improv e the perf or mance of the saw and cutting b lades. B ASIC MAINTENANCE 1. Tighten loose nuts or screws and replace any crac ked or broken parts. 2. Cl[...]

TP24 TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) — P A GE 25 MAINTENANCE MAINTENANCE INTER V ALS Use the follo wing guidelines to perf or m maintenance on your sa w . After every use of the machine  Remo ve dir ty water from container .  Remo ve dirt and mud from the bottom of the container .  Rinse the immersion [...]

P A GE 26 — TP24 TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) W A TER PUMP MAINTENANCE When the machine has not been used f or a long period of time, hard pack ed dir t may build up inside the pump and bloc k the pump wheel. Please f ollow the steps below to clean the pump bef ore operating the sa w . 1. Remo ve the immersi[...]

TP24 TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) — P A GE 27 Figure 19. Bearing Housing Removal BEARING HOUSING INST ALLA TION T o install a new bearing housing, perf or m the f ollowing: 1. Make sure that the old housing has been proper ly remov ed. 2. Unpack the new bearing housing and place the flat por tion f ace-do w[...]

P A GE 28 — TP24 TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) REALIGNMENT Method 1 This procedure deals with the most common source of misalignment that occurs when the guide rails are not parallel with the b lade. 1. Set the cutting depth such that the blade passes through the table , not ov er . 2. Place a straight edge ([...]

TP24 TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) — P A GE 29 Method 2 This procedure corrects another source of misalignment that occurs when the tab le’ s orientation is not parallel with the guide rails. 1. Use the universal wrench to loosen (but not remov e) the f asteners from either end of both guide rails. Mov e ea[...]

P A GE 30 — TP24 TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) Leveling Adjustment This procedure le vels the table so that it is per pendicular to the blade and flush against the r ails. 1. Remov e rubber caps B and C on the right side of the table . Loosen the exposed lock nuts using a soc ket wrench. Next, use a flat sc[...]

TP24 TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) — P A GE 31 WIRING DIAGRAM (ELECTRIC MOTOR) Power Outlet for W ater Pump Green Motor Overcurrent Breaker Wiring Box Green Green White White White Black Black Black Black White Black Switch Power Cable Figure 28. Electric Motor Wiring Diagram[...]

P A GE 32 — TP24 TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) TROUBLESHOOTING (BLADE) T able 7. Blade T roubleshooting Symptom P ossible Problem Solution Irregular run of the saw blade P oor tension in the blade material Return saw blade to manuf acturer Saw b lade wobbles when running Saw b lade is damaged or bent Hav e th[...]

TP24 TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) — P A GE 33 TROUBLESHOOTING (SA W) T able 8. Saw T roubleshooting Symptom P ossible Problem Solution Machine does not run when switched on P ower cord not properly fix ed/plugged in Check that the machine is properly connected to the power supply P ower cord def ective Hav [...]

P A GE 34 — TP24 TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) EXPLANA TION OF CODE IN REMARKS COLUMN The following section explains the diff erent symbols and remarks used in the P ar ts section of this man ual. Use the help number s fo und on the back page of the man ual if ther e are any questions . SAMPLE P ARTS LIST NO [...]

TP24 TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) — P A GE 35 SUGGESTED SP ARE P AR TS TP24 TILE SA W WITH ELECTRIC MOT OR 1 to 3 units Qty . P/N Description 1............TP100072 ............. V -BEL T 1............TPS100003 ........... SWITCH, T OGGLE 15A 1............TP100152 ............. CARBON BRUSH NO TICE P ar t num[...]

P A GE 36 — TP24 TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) MAIN SA W ASSY . 14 21 21 CUTTING T ABLE 1 2 3 4 5 6 8 9 8 9 12 13 15 26 26 27 27 28 28[...]

TP24 TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) — P A GE 37 MAIN SA W ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 TP100125 FRAME ASSY 1 2 TP100127 CUTTING HEAD ASSY 1 3 TP100129 10" BLADE GU ARD ASSY 1 4 TP100143 W A TER TRA Y 1 5 TP100144 W A TER TRA Y , BA CK DRIP 1 6 TP100140 PLUG, W A TER TRA Y 1 8 TP100138[...]

P A GE 38 — TP24 TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) 1 2 3 4 6 6 BEARING HOUSING ASSY . SWITCH BOX ASSY . 7 10 1 1 12 13 14 14 15 16 17 18 18 18 18 20 21 21 21 21 22 23 23 23 23 24 25 43 44 45 46 47 27 28 34 35 36 CUTTING HEAD ASSY .[...]

TP24 TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) — P A GE 39 CUTTING HEAD ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 TP100064 MOUNTING PLA TE 1 2 TP100068 SHAFT , BLADE GUARD 1 3 TP100069 BRACKET , BEL T GU ARD 1 4 TP100067 BEL T GU ARD 1 6 TP100077 BRACKET , LCBH 2 7 TP100074 BRACKET , MOT OR TENSION 1 10 BLADE, 10[...]

P A GE 40 — TP24 TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) 1 3 4 2 5 6 10 1 1 12 14 15 16 13 8 8 9 9 7 ELECTRIC MOTOR ASSY .[...]

TP24 TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) — P A GE 41 ELECTRIC MOTOR ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 TP100145 MOUNTING BLOCK 1 2 TP100146 MOT OR ASSY , M2 2HP 1 3 TP100147 BOL T , HEX M8 X 1.25 X 25L 4 4 TP100148 BOL T , COUNTERSUNK SOCKET , M8 X 1.25 X 30L 1 5 TP100082 NUT , NYLON M8 X 1.25 4 6 TP[...]

P A GE 42 — TP24 TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) CUTTING T ABLE ASSY . SIDE EXTENSION T ABLE (OPTION) 15 15 15 15 14 1 4 18 17 17 5 19 9 9 2 2 8 8 8 6 10 13 1 1 1 1 1 1 1 1 12 12 12 18 12 3 3 3 16 16 1 1[...]

TP24 TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) — P A GE 43 CUTTING T ABLE ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 TP100095 CUTTING T ABLE 1 2 TP100097 GUIDE ROLLER (SET OF 2) 1 3 TP100098 CONCENTRIC FLA T ROLLER 3 4 TP100099 RULER GUIDE 1 5 TP100100 SPRING LOCK ASM 1 6 TP100101 SPRING 1 8 TP100103 RUBBER CAP 3 [...]

P A GE 44 — TP24 TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) BLADE GUARD ASSY . 1 8 12 1 1 2 7 6 4 10 10 10 3 3 13 5 9[...]

TP24 TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) — P A GE 45 BLADE GUARD ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 TP100051 BLADE GUARD 1 2 TP100053 M3 RIVET 1 3 TP100054 PLASTIC BRUSHES 2 4 TP100055 RET AINING CLIP 1 5 TP100056 W A TER BAFLE PLA TE 1 6 TP110057 W A TER TUBE 1 7 TP100058 D6.4MM 90° ELBOW PIPE 1 8 [...]

P A GE 46 — TP24 TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) BEARING HOUSING ASSY . 3 4 6 9 12 7 13 16 10 15 14 1 2 1 1 5 5 8[...]

TP24 TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) — P A GE 47 BEARING HOUSING ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 TP100110 BEARING HOUSING 1 2 TP100112 BLADE SHAFT 1 3 TP100113 RUBBER GASKET 1 4 TP100114 W A TER CHANNEL CO VER 1 5 TP100116 MALE CONNECTOR, M10 TO D7.5 2 6 TP110017 W A TER LINK ASM 1 7 TP100118 [...]

P A GE 48 — TP24 TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) SWITCH BOX ASSY . 10 1 1 12 13 17 6 15 14 5 10 4 3 9 7 16 1 2[...]

TP24 TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) — P A GE 49 SWITCH BOX ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1@ TP420280 SWITCH BO X HOUSING 1 2@ TP420281 2 CABLE D9 CABLE GROMMET 1 3@ TP420282 2 CABLE D9 CABLE BOO T 1 4@ TP420283 CABLE CLAMP 1 5@ TPS100003 SWITCH, TOGGLE 15A 1 6@ TPS100004 CIRCUIT BREAKER RESET[...]

P A GE 50 — TP24 TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) 1 2 3 4 5 6 7 TOOLS AND ACCESSORIES[...]

TP24 TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) — P A GE 51 TOOLS AND ACCESSORIES NO . P ART NO . P ART NAME QTY . REMARKS 1 TPS100041 UNIVERSAL WRENCH 1 2 TPS1000MG1 MASTER GUIDE TEMPLA TE BASE ..................1................ OPTIONAL 3 TPS100035 45°/90° RIP GUIDE 1 4 TPS100034 MITER BLOCK .........................[...]

P A GE 52 — TP24 TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) TERMS AND CONDITIONS OF SALE — P AR TS P A YME NT TERM S T er ms of payment for par ts are net 30 d ays . FREIG HT POLICY Al l p ar t s o rd er s w il l b e sh i pp e d c ol le c t or prepaid with the charges added to the invoice. A l l s h i p m e n t s a r e [...]

TP24 TILE SA W • OPERA TION AND P ARTS MANU AL — REV . #2 (04/12/12) — P A GE 53 NOTES[...]

OPERA TION AND P AR TS MANUAL Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING United St a teS Multiquip Corporate Office MQ P ar ts Department 18910 Wilmington A ve. Carson, CA 90746 Contact: mq@multiquip .com T el. (800) 421-1244 F ax (800) 537-3927 800-427-1244 310-537-3700 F ax: 800-[...]