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Parker Hannifin MX80L PRECISION GRADE Bedienungsanleitung

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Die Gebrauchsanleitung Parker Hannifin MX80L PRECISION GRADE sollte vor allem folgendes enthalten:
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- Grundsätze der Bedienung, Regulierung und Wartung des Geräts Parker Hannifin MX80L PRECISION GRADE
- Sicherheitszeichen und Zertifikate, die die Übereinstimmung mit entsprechenden Normen bestätigen

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Der Grund dafür ist die fehlende Zeit und die Sicherheit, was die bestimmten Funktionen der gekauften Geräte angeht. Leider ist das Anschließen und Starten von Parker Hannifin MX80L PRECISION GRADE zu wenig. Eine Anleitung beinhaltet eine Reihe von Hinweisen bezüglich bestimmter Funktionen, Sicherheitsgrundsätze, Wartungsarten (sogar das, welche Mittel man benutzen sollte), eventueller Fehler von Parker Hannifin MX80L PRECISION GRADE und Lösungsarten für Probleme, die während der Nutzung auftreten könnten. Immerhin kann man in der Gebrauchsanleitung die Kontaktnummer zum Service Parker Hannifin finden, wenn die vorgeschlagenen Lösungen nicht wirksam sind. Aktuell erfreuen sich Anleitungen in Form von interessanten Animationen oder Videoanleitungen an Popularität, die den Nutzer besser ansprechen als eine Broschüre. Diese Art von Anleitung gibt garantiert, dass der Nutzer sich das ganze Video anschaut, ohne die spezifizierten und komplizierten technischen Beschreibungen von Parker Hannifin MX80L PRECISION GRADE zu überspringen, wie es bei der Papierform passiert.

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Inhaltsverzeichnis der Gebrauchsanleitungen

  • Seite 1

    Daedal Manual No. 100- 5326-01 Rev. 4 MX80L Precision Grade MX80L Standard Grade Product Manual Eff ective: M ay 21, 2007 Supersedes: July 1, 2006 Electromechanical Positioning Systems Automation[...]

  • Seite 2

    MX80L Series Product Manual Important User Information WARNING FAILURE OR IMPROPER SELECTION OR IMPROPER U SE OF THE PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CAN C AUSE DEATH, PERSONAL INJURY AND PROPER TY DAMAGE. This document and other information from Parker Hannifin Corporation, its subsid iaries, and authorized distributors pr[...]

  • Seite 3

    MX80L Series Product Manual Parker Hannifin Corporation 3 MX80L Series Product Manual Table of Contents IMPORTANT USER INFORMATION ............................................................................................................................................ 2 REVISION NOTES .............................................................[...]

  • Seite 4

    MX80L Series Product Manual Revision Notes Parker Hannifin Corporation 4 Revision Notes Revision 1 Original Document Revision 2 – 8/25/03 General Made numerous spelling corrections Added precision grade tabl es Page 9 – Modified configurable to inclu de precision grade tables Page 13 – Modified specifications to include preci sion grade table[...]

  • Seite 5

    MX80L Series Product Manual Chapter 1 - Introduction Parker Hannifin Corporation 5 Chapter 1 - Introduction Product Description MX80L Positioner Although the MX80L is small in size and weight, it is large o n performance and reliability. All key components are integral to the unit - residing within the body of the stage to provide a clean lookin g,[...]

  • Seite 6

    MX80L Series Product Manual Chapter 1 - Introduction Parker Hannifin Corporation 6 Return Information Returns All returns must reference a “ R eturn M aterial A uthorization” (RMA) number. Please call your lo cal authorized distributor or Daedal Customer Servic e Department at 800-24 5-6903 to obtain a “RMA” number. See Daedal Catalog #8083[...]

  • Seite 7

    MX80L Series Product Manual Chapter 1 - Introduction Parker Hannifin Corporation 7 Specification Conditions Specifications Are Temperature Dependent Catalog specification s are obtained and measured at 20 Degrees C. Specifications at any other temperature may deviate from catalog specificat ions. Minimum to maximum continuous op erating temperature[...]

  • Seite 8

    MX80L Series Product Manual Chapter 1 - Introduction Parker Hannifin Corporation 8 Assembly Diagram CARRIAGE Anti Cage Creep Cross Roller Bearin gs Limit Flag Bracket Left side of stage w.r.t. cables Encoder Read Head Linear Motor Coils BASE +X Travel Daedal Division Irwin , Penns y lvania[...]

  • Seite 9

    MX80L Series Product Manual Chapter 2 – MX80L Series Table Specifications Parker Hannifin Corporation 9 Chapter 2 – MX80L Series Table Specifications Order Number Nomenclature Daedal Division Irwin , Penns y lvania[...]

  • Seite 10

    MX80L Series Product Manual Chapter 2 – MX80L Series Table Specifications Parker Hannifin Corporation 10 Dimensional Drawings Daedal Division Irwin , Penns y lvania[...]

  • Seite 11

    MX80L Series Product Manual Chapter 2 – MX80L Series Table Specifications Parker Hannifin Corporation 11 Z-axis configuration with counter balance 25 and 50mm travel 45.0 [1.77] Z-AXIS SHOWN AT MID-TRAVEL POSITION 13.1 [0.51] P/N 100-9822-01 QTY.(2) P/N 002-2223-01 CYLINDER ASSY. MX80L-T01 OR T02 16.0 [0.63] 5.6 [0.22] 125.0 [4.92] 100mm travel 2[...]

  • Seite 12

    MX80L Series Product Manual Chapter 2 – MX80L Series Table Specifications Parker Hannifin Corporation 12 150mm travel 75.0 [2.95] Z-Axis at Mid-travel 7.1 [0.28] 285.0 [11.22] P/N 100-9822-02 QTY.(2) MX80L-T04 P /N 002-2223-03 C YLINDER ASSY 16.0 [0.63] 5.7 [0.22] Daedal Division Irwin , Penns y lvania[...]

  • Seite 13

    MX80L Series Product Manual Chapter 2 – MX80L Series Table Specifications Parker Hannifin Corporation 13 General Table Specifications 25mm 50mm 100mm 150mm Normal Load Capacity 8 kg 8 kg 8 kg 8 kg M aximum Acceleration Precision Grade 4G 4G 4G 3G Standard Grade 5G 5G 5G 4G M aximum Vel ocit y 5.0 um resolution 1100 mm/sec 1500 mm/sec 2000 mm/sec [...]

  • Seite 14

    MX80L Series Product Manual Chapter 2 – MX80L Series Table Specifications Parker Hannifin Corporation 14 Test Methodology 6.32 -3.68 2.64 Published accuracy and repeatability sp ecifications are subject to the testing methodology. Daedal’s methodology provides specifications over the entire table travel regardl ess of start or finish position. [...]

  • Seite 15

    MX80L Series Product Manual Chapter 2 – MX80L Series Table Specifications Parker Hannifin Corporation 15 MX80L Series Technical Data The useful life of a linear table at full catalog spec ifications is dependent on the forces acting upon it. These forces include both static components resulting from payload weig ht, and dynamic components due to [...]

  • Seite 16

    MX80L Series Product Manual Chapter 2 – MX80L Series Table Specifications Parker Hannifin Corporation 16 [T01] Travel Moment Life – Load Charts Li f e - M om e nt Char t 2 5m m t r av el Pi t c h- Y aw Loadi ng 25 50 75 100 1 50 200 250 300 100 1000 10000 100000 01 2345 678 Load [ kg] L ife [k m] Li f e - M om ent C har t 25m m t r av el Rol l [...]

  • Seite 17

    MX80L Series Product Manual Chapter 2 – MX80L Series Table Specifications Parker Hannifin Corporation 17 [T02] Travel Moment Life – Load Charts Li f e - M om e nt Char t 50 m m t r av el Pi t c h- Y aw Loadi ng 25 50 75 100 150 200 250 300 100 1000 10000 100000 012 3456 78 Load [ k g] L ife [k m] Li f e- M om e nt Char t 50 m m t r av el Rol l [...]

  • Seite 18

    MX80L Series Product Manual Chapter 2 – MX80L Series Table Specifications Parker Hannifin Corporation 18 [T03] Travel Moment Life – Load Charts Li f e - M om e nt Char t 10 0m m t r a vel Pi t ch- Y aw Loadi ng 25 50 75 100 150 200 250 300 100 1000 10000 100000 0123 45678 Load [ k g] L ife [k m] Li f e - M om ent Char t 100 m m t r ave l Rol l [...]

  • Seite 19

    MX80L Series Product Manual Chapter 2 – MX80L Series Table Specifications Parker Hannifin Corporation 19 [T04] Travel Moment Life – Load Charts Li f e- M om ent Char t 1 50m m t r av el Pi tc h- Y aw Loadi ng 25 50 75 100 150 200 250 300 100 1000 10000 100000 01 2 345 6 78 Load [ kg] L ife [k m] Li f e - M om e nt Char t 150 m m t r av el Rol l[...]

  • Seite 20

    MX80L Series Product Manual Chapter 2 – MX80L Series Table Specifications Parker Hannifin Corporation 20 Linear Motion Guide Bearing Life/Load Computation To predict the travel life of the MX80L cross roller bea rings under a moment load use the curve with the corresponding lever arm and given load . Factor in dynam ic as well as static loads. Fo[...]

  • Seite 21

    MX80L Series Product Manual Chapter 2 – MX80L Series Table Specifications Parker Hannifin Corporation 21 MX80L Series Technical Data Force/Speed Charts The Force/Speed Charts for the MX80L are shown for eac h availabl e travel. In the maximum allowable travel range the motor force is the same for 80 and 4 8 VDC bus voltage. See Electrical Specifi[...]

  • Seite 22

    MX80L Series Product Manual Chapter 2 – MX80L Series Table Specifications Parker Hannifin Corporation 22 [D13] 4-pole Motor Force-Speed Curve ([T03] 100 mm travel) R ate d For c e S peed C ur ve (80 & 48V DC) Continuous Peak 0 5 10 15 20 25 30 0 400 800 1200 1600 2000 Sp eed m m /s Forc e N [D13] 4-pole Motor Force-Speed Curve ([T04] 150 mm t[...]

  • Seite 23

    MX80L Series Product Manual Chapter 2 – MX80L Series Table Specifications Parker Hannifin Corporation 23 Electrical Specifications Specifications for both the 4 pole and 8 pole linear servo motors Parameter: Symbol: Units: 25 & 50 mm D11 100 mm D13 150 mm D13 Stall Force Continuous [1] Fcs N 4.0 8.0 8.0 Stall Current Continuous [1, 4, 8] Ics([...]

  • Seite 24

    MX80L Series Product Manual Chapter 3 - Ho w to Use the MX80 Parker Hannifin Corporation 24 Clean Room Preparation There is no clean room ‘rati ng’ for motion control prod ucts just individual compatibility with class of clean rooms. The compatibility is also dependant on mea sur ement location. A point directly below a component may have a dif[...]

  • Seite 25

    MX80L Series Product Manual Chapter 3 - Ho w to Use the MX80 Parker Hannifin Corporation 25 Encoder Specifications Description Specification Input Powe r 5 VDC +/-5% 150 to 220 m A depending on encoder re solution Output (Incremental) E2, E3, E4, E5, E8 Square wave differential line driver (E IA RS422 ) 2 channels A a nd B in quadrature (90 o ) pha[...]

  • Seite 26

    MX80L Series Product Manual Chapter 3 - Ho w to Use the MX80 Parker Hannifin Corporation Daedal Division Irwin , Penns y lvania 26 Cabling and Wiring Diagrams Connector Pin Out and Extension Cable Wire Color Codes for the 5, 1, 0.5 and 0.1 micron resolution encoders Not included with [H1][L1] option X2 – FEEDBACK-HALL CONNECTOR PIN FUNCTION WIRE [...]

  • Seite 27

    MX80L Series Product Manual Chapter 3 - Ho w to Use the MX80 Parker Hannifin Corporation 27 Chapter 3 - How to Use the MX80L Mounting Orientations The MX80L can be mounted normal, inverted, sid e or ve rtically. For vertical (z-axis) mounting the pneumatic counter balance is recommended to compe nsate for the effect of gravity on the carriage and t[...]

  • Seite 28

    MX80L Series Product Manual Chapter 3 - Ho w to Use the MX80 Parker Hannifin Corporation 28 • Catalog specification s may deviate for positioners mounted to surfaces that do not meet the above conditions. • If the intended mounting surface cannot meet these specifi cations a separate rigid mounting p late meeting these specifications should be [...]

  • Seite 29

    MX80L Series Product Manual Chapter 3 - Ho w to Use the MX80 Parker Hannifin Corporation 29 Limit and Home sensor operation The MX80L utilizes an innovative method for setting limit and home positions. The magnetic sensors embedded in the base of the MX80L change state based on the limi t “flag”. This space saving, compa ct design consists of t[...]

  • Seite 30

    MX80L Series Product Manual Chapter 3 - Ho w to Use the MX80 Parker Hannifin Corporation 30 Total mass = 0.46 kg (Payload mass = 2 50 grams + Carriage ma ss = 213 grams) Application Speed = 500mm/sec Available peak force at .25 m/ sec = 11.8 N (See Chapter 2, Force / Speed Curve ) Maximum Obtainable Deceleration Rate Thus: F = ma Æ a = F/m Æ a = [...]

  • Seite 31

    MX80L Series Product Manual Chapter 3 - Ho w to Use the MX80 Parker Hannifin Corporation 31 Step 4b: To adjust limits to reduce travel : With a razor, cut the clear protective sticker at the end of the magnet that is to be adjusted. Flatten out protective sticker at the cut, this allows a flat surfac e to adhere additional magnet. Place additional [...]

  • Seite 32

    MX80L Series Product Manual Chapter 3 - Ho w to Use the MX80 Parker Hannifin Corporation 32 repeatability the final homing speed must be slo w. Slower final speed usually results in higher repeatability. NOTE : The “Z” channel output is only one resolutio n count wide. Thus the on-time may be very brief. Due to this some controllers may have d [...]

  • Seite 33

    MX80L Series Product Manual Chapter 3 - Ho w to Use the MX80 Parker Hannifin Corporation 33 For multi-axis configurations spec ial attention needs to be taken into account for the moving cable s on the non-base axis. TIP: For Multi-axis Configurations . Consider using the top axis for the highest frequ enc y move in the application. The top axis wi[...]

  • Seite 34

    MX80L Series Product Manual Chapter 4 - Performance Parker Hannifin Corporation 34 Chapter 4 - Performance Acceleration Limits Acceleration of linear servo driven tabl e s is typically limited by three (3) factors; linear bearings, available motor force and settling time. Due to the high load bearings u sed in the MX80, the acceleration is only lim[...]

  • Seite 35

    MX80L Series Product Manual Chapter 4 - Performance Parker Hannifin Corporation 35 Thermal Effects on Accuracy The MX80L uses a moving magnet linear servo motor. The magne t rails and the encoder tape are mounted to the carriage. The motor coils are m ounte d in the base and unless the table is mounted to an insulated surface, the heat generat ed i[...]

  • Seite 36

    MX80L Series Product Manual Chapter 4 - Performance Parker Hannifin Corporation 36 Causes of Temperature Increases One or more of the following conditions may affect the temperature of the MX80L carriage: • Ambient Temperature This is the air temperature that surrounds the MX80L • Application or Environment Sources These are mounting surfaces o[...]

  • Seite 37

    MX80L Series Product Manual Chapter 5 - Conn ecting the ViX Amplifier Parker Hannifin Corporation 37 Chapter 5 - Connecting to the ViX Amplifier The MX80L is designed to be plug and run com patible with the Parker ViX drive. The cables on the MX80L are labeled to match the labels on the Vi X for ease of use and qui ck installation. When purchased a[...]

  • Seite 38

    MX80L Series Product Manual Appendix Chapter 6 - Maintenance and Lubrication Cross Roller Bearing Lubrication Standard Prep: • Recommended Lubricant: Mobil Vactra No. 2, oil • Lubrication Interval: 1000 hours* • Method: Lightly coat the bearing surfaces with oil. Bearin gs surface s can be exposed by moving the table to the end of travel lubr[...]

  • Seite 39

    MX80L Series Product Manual Appendix Appendix A - Internal Protection Daedal has conducted testing to determi ne the degree to which the positioner is protected by using a British standard called an Ingress Protection Rating (IP Rating) . The MX80L has an IP 10 protection rating. Definition Reference : British standard EN 60529 : 1992 This standard[...]

  • Seite 40

    MX80L Series Product Manual Index Index Acceleration Limits, 39 Specifications, 13 Accuracy Specifications, 13 Thermal Effects, 40, 41 As s emb ly D ia gr am, 8, 4 4 Bearing Life, 16 Load, 21 Lubrication, 45 Bend Radius , 36 Cabling, 9, 36 , 37 Cleanroom , 25, 38, 45 Counter Balance, 37 Deceleration Distance, 33 Dimensi onal Drawings, 11 Drive Ampi[...]