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Siemens A4027118-A0414 Bedienungsanleitung

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Die Gebrauchsanleitung Siemens A4027118-A0414 sollte vor allem folgendes enthalten:
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In der Gebrauchsanleitung finden wir vor allem die Antwort über den Bau sowie die Möglichkeiten des Geräts Siemens A4027118-A0414, über die Nutzung bestimmter Accessoires und eine Reihe von Informationen, die erlauben, jegliche Funktionen und Bequemlichkeiten zu nutzen.

Nach dem gelungenen Kauf des Geräts, sollte man einige Zeit für das Kennenlernen jedes Teils der Anleitung von Siemens A4027118-A0414 widmen. Aktuell sind sie genau vorbereitet oder übersetzt, damit sie nicht nur verständlich für die Nutzer sind, aber auch ihre grundliegende Hilfs-Informations-Funktion erfüllen.

Inhaltsverzeichnis der Gebrauchsanleitungen

  • Seite 1

    User Manual Flying Saw SIMOTION Flying Saw V1.4 Application number: A4027118 -A0414[...]

  • Seite 2

    General Notes SIMOTION Flying Saw A4027118-A0414 V 1.4 Release 06/06/08 2/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc We reserve the right to make technical changes to this product. Copyright Reproduction, transmission or use of this document or its contents is not permitted without express written aut[...]

  • Seite 3

    General Notes SIMOTION Flying Saw A4027118-A0414 V 1.4 Release 06/06/08 3/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc General Notes Note The standard applications are not binding and do not claim to be complete regarding the circuits shown, equipping and any eventuality. The standard applications do no[...]

  • Seite 4

    General Notes SIMOTION Flying Saw A4027118-A0414 V 1.4 Release 06/06/08 4/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Qualified personnel In the sense of this documentation qualified personnel are those who are knowledgeable and qualified to mount/install, commission, operate and service/maintain the p[...]

  • Seite 5

    Foreword SIMOTION Flying Saw A4027118-A0414 V 1.4 Release 06/06/08 5/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Foreword Standard SIMOTION application A standard SIMOTION application comprises the following components: • One or several software objects or code blocks with defined interfaces that can[...]

  • Seite 6

    Foreword SIMOTION Flying Saw A4027118-A0414 V 1.4 Release 06/06/08 6/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Document structure The documentation of this application is sub-divided into the following main section: Sec- tion Description Note A Section A will provide you with everything that you requ[...]

  • Seite 7

    List of contents SIMOTION Flying Saw A4027118-A0414 V 1.4 Release 06/06/08 7/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc List of contents Section A: Prerequisites and objectives .................................................................. 10 1 Basic information ...................................[...]

  • Seite 8

    List of contents SIMOTION Flying Saw A4027118-A0414 V 1.4 Release 06/06/08 8/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 5.1 Brief instructions to demonstrate .................................................................... 41 5.1.1 Structure overview ...............................................[...]

  • Seite 9

    List of contents SIMOTION Flying Saw A4027118-A0414 V 1.4 Release 06/06/08 9/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 8.4 Using the restart bit ......................................................................................... 83 8.5 Error messages ............................................[...]

  • Seite 10

    Section A: Prerequisites and objectives Basic information Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 10/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Section A: Prerequisites and objectives Content Section A will provide you with everything that you require to obtain an overview of th[...]

  • Seite 11

    Section A: Prerequisites and objectives Basic information Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 11/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 1 Basic information 1.1 Prerequisites 1.1.1 Target group The standard application is conceived for all programmers and users who wish t[...]

  • Seite 12

    Section A: Prerequisites and objectives Basic information Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 12/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Principle design of a "flying saw" The material is fed-in as an endless web (e.g. plastic, sheet steel or fiber board) using [...]

  • Seite 13

    Section A: Prerequisites and objectives Basic information Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 13/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc The user program only has to control the material feed and to supply the core function with the correct parameters. Additional function[...]

  • Seite 14

    Section A: Prerequisites and objectives Basic information Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 14/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc The program fulfills the following tasks: • Operating mode manager for the complete (demonstration) machine • The control of the (d[...]

  • Seite 15

    Section A: Prerequisites and objectives Uses Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 15/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 2 Uses 2.1 Applications 2.1.1 Controls that are permitted The standard “flying saw” application has only been tested for use in the following co[...]

  • Seite 16

    Section A: Prerequisites and objectives Uses Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 16/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 2.1.3 Properties and features of the core “flying saw” functions The following properties and features were taken into account when implementing[...]

  • Seite 17

    Section A: Prerequisites and objectives Uses Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 17/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 2.2 Application environment The standard “flying saw” application can be used in the following hardware environment: Fig. 2-1 Application enviro[...]

  • Seite 18

    Section A: Prerequisites and objectives Structure and function Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 18/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 3 Structure and function 3.1 Design of the "flying saw" 3.1.1 General design The "flying saw", which is based [...]

  • Seite 19

    Section A: Prerequisites and objectives Structure and function Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 19/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Table 3-1: Explanati on of the param eterizable physical quantities Physical quantity Description DistanceToSensor [mm] Distance ([...]

  • Seite 20

    Section A: Prerequisites and objectives Structure and function Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 20/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 3.2 Operating states of the "FlyingSa w-FB" The “FlyingSaw FB” automatically cont rols the “flying saw” axis to [...]

  • Seite 21

    Section A: Prerequisites and objectives Structure and function Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 21/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc starting position and is ready to synchronize to the material web. The flying saw axis waits in the “enable” state. • Automa[...]

  • Seite 22

    Section B: The application example as demonstration system St t d ft i Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 22/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Section B: The application example as demonstration system Contents All of the necessary steps to commission the standard [...]

  • Seite 23

    Section B: The application example as demonstration system I t lli th hd d ft Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 23/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 4 Installing the hardware and software 4.1 Regarding your safety 4.1.1 Safety information and instructions Pictogra[...]

  • Seite 24

    Section B: The application example as demonstration system I t lli th hd d ft Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 24/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 4.1.2 Responsibilities of the operator Correct use The correct use of the application components exclusively relate[...]

  • Seite 25

    Section B: The application example as demonstration system I t lli th hd d ft Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 25/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Qualification of personnel The operating company/person may only deploy trained, authorized and reliable personnel.[...]

  • Seite 26

    Section B: The application example as demonstration system I t lli th hd d ft Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 26/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Table 4-1 Hard w are components Hardware element Diagram Order No./MLFB and functions Training case, SIMOTION D435 [...]

  • Seite 27

    Section B: The application example as demonstration system I t lli th hd d ft Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 27/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Table 4-2 Hard w are configuration a nd mounting No. Action Comment 1 Connect the MPI/DP interface of your PG/PC to[...]

  • Seite 28

    Section B: The application example as demonstration system I t lli th hd d ft Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 28/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 4.3 Installing the standard SIEMENS software Minimum required releases Table 4-3 Versions Component Version. STEP 7[...]

  • Seite 29

    Section B: The application example as demonstration system I t lli th hd d ft Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 29/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc • When RDY lights green and STOP lights orange, set the SIMOTION D435 mode switch to the 0 position (RUN) • RDY[...]

  • Seite 30

    Section B: The application example as demonstration system I t lli th hd d ft Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 30/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 4.4.3 Re-configuring the double-axis motor module from 3A/3A to 5A/5A This application example is configured as sta[...]

  • Seite 31

    Section B: The application example as demonstration system I t lli th hd d ft Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 31/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Fig. 4-3: Re-configuring the motor module[...]

  • Seite 32

    Section B: The application example as demonstration system I t lli th hd d ft Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 32/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 4.4.4 Setting the Ethernet interface of the PG/PC Setting the PG/PC interface Table 3-5: Setting the PG/PC interfac[...]

  • Seite 33

    Section B: The application example as demonstration system I t lli t h hd d ft Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 33/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 6 Open Properties by double-clicki ng on the PG/PC(1). 7 Under the “Assignme nt” tab (this is already automati[...]

  • Seite 34

    Section B: The application example as demonstration system I t lli th hd d ft Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 34/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 9 The interface of the control is now assigned the interface of the PG/PC. Select this and if it has still not been[...]

  • Seite 35

    Section B: The application example as demonstration system I t lli th hd d ft Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 35/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Table 3-6: Ethernet address No. Action Comment 1 Open the window Network and Dial-u p Connections of your PG/PC and[...]

  • Seite 36

    Section B: The application example as demonstration system I t lli th hd d ft Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 36/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 3 The Ethernet interface IE2 (X130) of SIMOTION D435 has, as standard, the IP address 169.254.11.22. Select “Use [...]

  • Seite 37

    Section B: The application example as demonstration system I t lli th hd d ft Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 37/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 2 Acknowledge with OK 3 Acknowledge with OK 4 Press No and do not re start 5 Clo se the hardware configuration and [...]

  • Seite 38

    Section B: The application example as demonstration system I t lli th hd d ft Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 38/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 4.4.6 Downloading the SIMOTION project of the standard application Table 4-5: Downloading the SI MOTION project No.[...]

  • Seite 39

    Section B: The application example as demonstration system I t lli th hd d ft Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 39/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 6 After starting the download, you will be prompted as to whether you wish to “copy RAM to ROM“ after the downl[...]

  • Seite 40

    Section B: The application example as demonstration system I t lli th hd d ft Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 40/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 12 Now switch the SIMOTION D435 into the RUN state. To do this, click on the SIMOTION-CPU and with the righthand mo[...]

  • Seite 41

    Section B: The application example as demonstration system Ot tl f th li ti l Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 41/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 5 Operator control of the application example The application can be used to present SIMOTION D with SINAMICS and g[...]

  • Seite 42

    Section B: The application example as demonstration system Ot tl f th li ti l Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 42/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 5.1.1 Structure overview Please refer to the following diagram for the basic operator control stru cture with all o[...]

  • Seite 43

    Section B: The application example as demonstration system Ot tl f th li ti l Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 43/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 5.1.2 Brief instructions Execute the following steps in the sequence as listed in the following table to demonstrat[...]

  • Seite 44

    Section B: The application example as demonstration system Ot tl f th li ti l Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 44/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 6 Once the “flying saw” has reached its starting positio n, the Flying Saw START button is displayed to activat[...]

  • Seite 45

    Section B: The application example as demonstration system Ot tl f th li ti l Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 45/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 12 After the last cut, the “flying saw” automatically moves to its starting position and wait s for ne w materi[...]

  • Seite 46

    Section B: The application example as demonstration system Ot tl f th li ti l Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 46/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc The material and the “flying saw” can be started, terminated (exited) and monitored in the process screen. The [...]

  • Seite 47

    Section B: The application example as demonstration system Ot tl f th li ti l Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 47/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 5.2 Detailed operating instructions A detailed description of the application is provided in these instruction s. T[...]

  • Seite 48

    Section B: The application example as demonstration system Ot tl f th li ti l Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 48/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 5.2.1 Structure overview Please refer to the following diagram for the basic operator control stru cture with all o[...]

  • Seite 49

    Section B: The application example as demonstration system Ot tl f th li ti l Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 49/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc The welcome screen is displayed Fig. 5-4 Welcome screen General screen areas The screen forms of the application ar[...]

  • Seite 50

    Section B: The application example as demonstration system Ot tl f th li ti l Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 50/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc The following functions can be selected using the individual buttons: Table 5-2 General buttons to control/handle t[...]

  • Seite 51

    Section B: The application example as demonstration system Ot tl f th li ti l Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 51/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 5.2.3 Machine parameter settings The standard application allows the following parameters to be adapted: Machine ge[...]

  • Seite 52

    Section B: The application example as demonstration system Ot tl f th li ti l Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 52/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Fig. 5-5 SETTINGS operator screen for machine ge ometr y settings[...]

  • Seite 53

    Section B: The application example as demonstration system Ot tl f th li ti l Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 53/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 5.2.4 Operator control functions in the setting-mode In the manual mode, the material web and flying saw can be man[...]

  • Seite 54

    Section B: The application example as demonstration system Ot t l f th li ti l Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 54/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 5.2.5 Operator functions of the process in the automatic mode Note The automatic mode is only available, if • Th[...]

  • Seite 55

    Section B: The application example as demonstration system Ot tl f th li ti l Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 55/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Standard operator control Table 5-3: Standard operator c ontrol in the automatic mode No. Action Comment 1 Initial [...]

  • Seite 56

    Section B: The application example as demonstration system Ot tl f th li ti l Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 56/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 8 Depending on the material velocity and the cutting duration, an actual maximum position of the flying saw is obta[...]

  • Seite 57

    Section B: The application example as demonstration system Ot tl f th li ti l Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 57/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Expanded operator control Table 5-4: Expanded o perator c ontrol in the automatic mode No. Action Comment 1 If the [...]

  • Seite 58

    Section B: The application example as demonstration system Ot tl f th li ti l Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 58/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 6 Here, you can set the velocities for the return to the starting position and also whe n returning to the starting[...]

  • Seite 59

    Section B: The application example as demonstration system Ot tl f th li ti l Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 59/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 5.2.6 Technology view The technology view of the applicati on can be selected from every operator screen using the [...]

  • Seite 60

    Section B: The application example as demonstration system Ot tl f th li ti l Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 60/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 5.2.7 Operator control functions in the status display The status display of the application can be sele cted from [...]

  • Seite 61

    Section C: Integrating the core “flying saw” functions Operator control of the application example Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 61/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Section C: Integrating the core “flying saw” functions Content All of the steps necess[...]

  • Seite 62

    Section C: Integrating the core “flying saw” functions Program environment and interfaces Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 62/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 6 Program environment and interfaces 6.1.1 Function and identification of the program groups The st[...]

  • Seite 63

    Section C: Integrating the core “flying saw” functions Program environment and interfaces Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 63/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 6.1.2 Program structure All of the functions, implemented in the standard “flying saw” applicat[...]

  • Seite 64

    Section C: Integrating the core “flying saw” functions Program environment and interfaces Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 64/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Pro- gram Section Program unit Program module Data unit FS_TEMPL FB_BGD_TEMPLATE_FlyingSa w () FS_V[...]

  • Seite 65

    Section C: Integrating the core “flying saw” functions Program environment and interfaces Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 65/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 6.2 Call environment The function block FB_BGD_TEMPLATE_FlyingSaw() of the “flying saw” core fu[...]

  • Seite 66

    Section C: Integrating the core “flying saw” functions Program environment and interfaces Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 66/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc • Block interfaces • User interface in the global data area (data unit FS_Var) The function blo[...]

  • Seite 67

    Section C: Integrating the core “flying saw” functions Program environment and interfaces Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 67/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Parameter Data type Initial v a lue Description Mode INT 0 Using Mode, the mode is pre- selected th[...]

  • Seite 68

    Section C: Integrating the core “flying saw” functions Program environment and interfaces Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 68/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Parameter Data type Initial v a lue Description Input/output parameter (IN/OUT) UsersInterface STRU[...]

  • Seite 69

    Section C: Integrating the core “flying saw” functions Program environment and interfaces Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 69/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Fig. 6-2 Structure of the global data area of the core “fl ying saw” function Internal da ta of[...]

  • Seite 70

    Section C: Integrating the core “flying saw” functions Program environment and interfaces Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 70/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Parameter Data type Initial val ue Description EndSyncPos [mm] LREAL 20.0 End position of the synch[...]

  • Seite 71

    Section C: Integrating the core “flying saw” functions Program environment and interfaces Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 71/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Parameter Data type Initial val ue Description Control information Restart BOOL false If the bit is[...]

  • Seite 72

    Section C: Integrating the core “flying saw” functions Integrating the core “flying saw” functions Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 72/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 7 Integrating the core “flying saw” functions 7.1 This is how you integrate core f[...]

  • Seite 73

    Section C: Integrating the core “flying saw” functions Integrating the core “flying saw” functions Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 73/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Table 7-2 Software components Software Diagram Order No./MLFB and functions Version us[...]

  • Seite 74

    Section C: Integrating the core “flying saw” functions Integrating the core “flying saw” functions Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 74/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 7.2.3 Technology objects required and synchronous relationships The following technolo[...]

  • Seite 75

    Section C: Integrating the core “flying saw” functions Integrating the core “flying saw” functions Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 75/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc The FlyingSawAxis is connected, for t he cut, as “synchronous axis” with the Mater[...]

  • Seite 76

    Section C: Integrating the core “flying saw” functions Integrating the core “flying saw” functions Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 76/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 7.4 Setting-up the requi red technology objects Prerequisite SIMOTION SCOUT has been s[...]

  • Seite 77

    Section C: Integrating the core “flying saw” functions Integrating the core “flying saw” functions Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 77/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Monitoring functions – closed-loop control • Please set these parameters corres po[...]

  • Seite 78

    Section C: Integrating the core “flying saw” functions Integrating the core “flying saw” functions Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 78/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 7.5 Assigning the synchronous relationships 7.5.1 FlyingSawAxis_SYNCHRONOUS_OPERATION [...]

  • Seite 79

    Section C: Integrating the core “flying saw” functions Integrating the core “flying saw” functions Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 79/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 7.6 Integrating into your application 7.6.1 Calling the “FlyingSaw FB” in the user[...]

  • Seite 80

    Section C: Integrating the core “flying saw” functions Integrating the core “flying saw” functions Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 80/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Assigning the instance In the calling user program, the function block “FB_BGD_TEMPL[...]

  • Seite 81

    Section C: Integrating the core “flying saw” functions Using the "FB_BGD_TEMPLATE_FlyingSaw()" Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 81/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 8 Using the "FB_BGD_TE MPLATE_Fly ingSaw()" 8.1 General information and in[...]

  • Seite 82

    Section C: Integrating the core “flying saw” functions Using the "FB_BGD_TEMPLATE_FlyingSaw()" Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 82/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Fig. 8-1 Possible state transitions at the "FB_BGD_T EMPLATE_FlyingSaw()" [...]

  • Seite 83

    Section C: Integrating the core “flying saw” functions Using the "FB_BGD_TEMPLATE_FlyingSaw()" Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 83/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc carried-out and the new state has been reached, this is flagged by a high signal at [...]

  • Seite 84

    Section C: Integrating the core “flying saw” functions Using the "FB_BGD_TEMPLATE_FlyingSaw()" Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 84/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Fig. 8-3 Block outputs for fault messages FB_BG D_TEMPL A TE_ Flying Saw() Execute M[...]

  • Seite 85

    Section C: Integrating the core “flying saw” functions Using the "FB_BGD_TEMPLATE_FlyingSaw()" Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 85/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 8.6 Help functions within the core “flying saw” functions As part of the core fu[...]

  • Seite 86

    Section D: Program description Using the "FB_BGD_TEMPLATE_FlyingSaw()" Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 86/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Section D: Program description Content Section D is interesting if you wish to expand/adapt your application bas[...]

  • Seite 87

    Section D: Program description Information and instructions to adapt the core “flying saw” ft i Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 87/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 9 Information and instructions to adapt the core “flying saw” functions 9.1 Information a[...]

  • Seite 88

    Section D: Program description Description of important program elements Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 88/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 10 Description of important program elements 10.1 Program structure The core functions of the standard “flying saw” [...]

  • Seite 89

    Section D: Program description Description of important program elements Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 89/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc • Sequence phases when changing from the “disable” to “manual” • Sequence phases when changing from the “s[...]

  • Seite 90

    Section D: Program description Description of important program elements Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 90/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 10.3.2 Start identification, axis monitoring and automatic state change chains Start identification Identify whether a r[...]

  • Seite 91

    Section D: Program description Description of important program elements Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 91/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc • From the “manual” state into the “starting position ” state. “Manual” Æ “Disable” Æ “Starting po[...]

  • Seite 92

    Section D: Program description Description of important program elements Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 92/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Fig. 10-1 State model of the "FlyingSa w FB" 1 Disab le 1 Disab le 2 Startposi- tion 2 Startposi- tion 4 Manua[...]

  • Seite 93

    Section D: Program description Description of important program elements Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 93/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Step Function Comment Mode Disable (1) 1 Disable Disable Æ Disable 1 Disable 1 Disable 0 The stop command is prepared 1[...]

  • Seite 94

    Section D: Program description Description of important program elements Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 94/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Step Function Comment Disable Æ Manual 1 Disabl e 4 Manual 0 The enable command is prepared. 1 _enableAxis() is called [...]

  • Seite 95

    Section D: Program description Description of important program elements Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 95/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Step Function Comment 3 _disableGearing() is called to delete (cl ear) the com mand from the command queue. If required,[...]

  • Seite 96

    Section D: Program description Description of important program elements Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 96/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Step Function Comment 1 _enableGearing() is called to synch roni ze the flying saw axis to the material web at the maste[...]

  • Seite 97

    Section D: Program description Description of important program elements Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 97/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Step Function Comment 1 _stop() is called for the flying saw axis If the axis is disabled, then advance to st ep 2 2 _di[...]

  • Seite 98

    Section D: Program description Description of important program elements Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 98/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 10.4 Properties/featur es of startup_SAP The startup_SAP program is located in the unit SAP_FS • Assigns the actual TO[...]

  • Seite 99

    Section D: Program description Description of important program elements Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 99/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc • FB_BGD_FS_SPB_out() • FB_BGD_FS_SPB_read() FB_BGD_FS_SPB_reset() The SyncPos buffer is deleted (cleared) using thi[...]

  • Seite 100

    Section E: Appendix General information on the application Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 100/10 7 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Section E: Appendix 11 General information on the application 11.1 Scope of supply The "flying saw" package comprises: •[...]

  • Seite 101

    Section E: Appendix Error messages Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 101/10 7 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 12 Error messages 12.1 Signaling error events at the “Fly ingSaw FB” of the core “flying saw” functions If an error occurs when calling the “FB_ B[...]

  • Seite 102

    Section E: Appendix Error messages Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 102/10 7 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc ErrorID error code Explanation C021 Disable to starting position Error when positioning the FlyingSawAxis ( _pos ) Details in FS_Var structure unde r RetDIN[...]

  • Seite 103

    Section E: Appendix Error messages Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 103/10 7 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc C055 Starting position to automatic Error for superimposed positioning of the FlyingSawAxis to create "gap" ( _pos ) Details in FS_Var structure u[...]

  • Seite 104

    Section E: Appendix Error messages Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 104/10 7 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc ErrorID error code Explanation C061 Automatic Run Error when activating gearing of the FlyingSawAxis ( _enablegearing ) Details in FS_Var structure unde r R[...]

  • Seite 105

    Section E: Appendix Error messages Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 105/10 7 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc ErrorID error code Explanation C091 Manual to Disable Error when stoppin g the FlyingSawAxis ( move mit v=0) Details in FS_Var structure unde r RetDINT_stop[...]

  • Seite 106

    Section E: Appendix Contact partner Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 106/10 7 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 13 Contact partner Applicationcenter SIEMENS Siemens AG Automation & Drives A&D MC PM APC Frauenauracher Str. 80 Erlangen Fax: 09131-98-1297 mailto[...]

  • Seite 107

    Section E: Appendix Please help us to become even better Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 107/10 7 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 14 Please help us to become even better A&D MC PM APC From: Application Center Name: Department: D – 91056 Erlangen City: Fax: +[...]