Siemens ST PCS 7 Bedienungsanleitung

simatic SIMA TIC PCS 7 Pr ocess Contr ol Syst em Catalog S T PCS 7 · November 2007 © Siemens AG 2007[...]

Related cat alogs SIMA TIC Add-ons for the SIMA TIC PCS 7 Process Control System Only PDF: (E86060-K4678-A121-A6-760 0) ST PCS 7.1 SIMA TIC Migration solutions with the SIMA TIC PCS 7 Process Control System Order no.: E86060-K4678-A131-A3-7 600 ST PCS 7.2 SIMA TIC Products for T otally Integrated Automation and Micro Automation Order no.: E86060-K4[...]

s Supersedes: Catalog ST PCS 7 · March 2007 The products contained in this catalog can also be found in the e-Catalog CA 01 Order No.: E86060-D4001-A110-C6-7600 (CD-ROM) E86060-D4001-A510-C6-7600 (DVD) Please contact your local Siemens branch © Siemens AG 2007 SIMA TIC PCS 7 Process Control System V ersion 7.0 Catalog ST PC S 7 · October 2007 In[...]

1/2 Siemens ST PCS 7 · Nov ember 2007 Siemens Aut omation and Drives. Welcome More than 70,000 people aiming for the same goal: increasing your competit iveness. That's Siemens Automation and Drives. We of fer you a comprehensive por tfolio f or sustain ed success in your sector , whether y ou're talking automa- tion engineering, drives [...]

1/3 Siemens ST PCS 7 · Novemb er 2007 © Siemens AG 2007[...]

SIMATIC Sensors AS-Interface T otally Integrated Automation Field Level Control Level Operations Level Management Level Ethernet ERP  Enterprise Resour ce Planning MES  Manufacturing Execution Systems Ethernet SIMATIC PCS 7 Process Control (DCS)  Maintenance  Modernization and Upgrade Industrial Software for  Design and Engineering ?[...]

GAMMA ins t abus KNX / EIB SIMA TIC IT SIMATIC WinCC SCADA System SIMATIC NET Industrial Communication SIMATIC Controllers Modular / Embedded / PC-based SIMATIC HMI Human Machine Interface Safety Integrated SIRIUS Industrial Controls SENTRON Switching Devices SIMOCODE pro Motor Management System SIMATIC Distributed I/O SINAMICS Drive Systems T otal[...]

PROCESS FIELD BUS U I cos o P W £ 110 kV U I cos o P W Planning and configuration Products and systems Communication Process/production automation Load manage- ment HMI Graphs Prognoses Planning and configuration Products and systems Communication Process/production automation Load manage- ment HMI Graphs Prognoses 1/6 Siemens ST PCS 7 · Nov embe[...]

CODES V=VACATION H=HOLIDAY S=SICK REGULAR HOLIDAY OTHER OVER THE HOURS TIME & ONE-HALF SICK V ACATION TOTAL HOURS DATE IN OUT IN OUT OVERTIME SUN MON TUE WED THUR FRI SAT SUN TOTAL TOTAL HOURS DATE IN OUT IN OUT OVERTIME SUN MON TUE WED THUR FRI SAT SUN TOTAL TOTAL HOURS DATE IN OUT IN OUT OVERTIME SUN MON TUE WED THUR FRI SAT SUN TOTAL DATE: E[...]

1/8 Siemens ST PCS 7 · Nov ember 2007 Protecting the en vironment and resources. En vironmental sustainability Envir onmental pro tection will continue to gr o w in impor tance as a result of progressive urbanization and gl obal population growth. These global mega-trend s make th e carefu l and sus- tainable handling of natural resources a centra[...]

1/9 Siemens ST PCS 7 · Novemb er 2007 © Siemens AG 2007[...]

Introduction System architecture SIMA TIC PCS 7 V7.0 1/10 Siemens ST PCS 7 · Nov ember 2007 ■ Overview SIMA TIC PCS 7 syst em configuration T otally Integrated Automation with SIMA TIC PCS 7 The SIMA TIC PCS 7 process control system is a significant com- ponent of T otally Integrated Automation (TIA), the unique basis offer ed by Siemens for uni[...]

Introduction System architecture SIMA TIC PCS 7 V7.0 1/1 1 Siemens ST PCS 7 · Novemb er 2007 ■ Benefits With its pioneering design, modular and open architectur e based on state-of-the-art SIMA TIC technology , consistent appli- cation of industrial standards, and the I&C functionality pair ed with high-perfor mance, the SIMA TIC PCS 7 proce[...]

Introduction 1/12 Siemens ST PCS 7 · Nov ember 2007 © Siemens AG 2007[...]

Siemens ST PCS 7 · N ovember 2007 2/2 System documentation 2/4 Administration 2/6 Operating system 2/7 SIMA TIC PCS 7 Industrial Workst ation 2/7 Introduction 2/10 Basic hardwar e 2/16 Multi-VGA graphics cards 2/17 Operator panels/monitors 2/18 Special configurations System-neutral component s © Siemens AG 2007[...]

System-neutral components System document ation 2/2 Siemens ST PCS 7 · Nov ember 2007 2 ■ Overview The system documentation of the SIMA TIC PCS 7 process con- trol system is an integral component of the SIMA TIC PCS 7 sys- tem software. It is available in two versions: • As online help (HTML help) • As electronic documentation in Acr obat Re[...]

System-neutral components System documentation 2/3 Siemens ST PCS 7 · Novemb er 2007 2 ■ Selection and Ordering Dat a Order No ■ More information The "SIMA TIC Guide Manuals" on the Internet directs you straight to the complete range of technical documentation avail- able for SIMA TIC pr oducts and systems in German, English, French,[...]

System-neutral components Administration 2/4 Siemens ST PCS 7 · Nov ember 2007 2 ■ Overview Central user management, access control and electronic signature SIMA TIC Lo gon is a central user administration function with ac- cess control based on Windows 2000/XP and Windows Server 2003 for: • System components of SIMA TIC PCS 7 • Non-system c[...]

System-neutral components Administration 2/5 Siemens ST PCS 7 · Novemb er 2007 2 B) Subject to export regulat ions: AL: N, EC CN: EAR99H ■ Options Access security by means of chipcard reader A chipcard r eader can be used to check a person’ s authorization to access and operate a single station or a client. This method of access security uses [...]

System-neutral components Operating system 2/6 Siemens ST PCS 7 · Nov ember 2007 2 ■ Overview Operating system upgrade When existing SIMA TIC PCS 7 systems are updated to V ersion 7.0, it may also be necessary to upgrade the operating system. If you replace your existing har dware by new S IMA TIC PCS 7 Industrial Workstations fr om this catalog[...]

System-neutral components SIMA TIC PCS 7 Industrial W orkstation Introduction 2/7 Siemens ST PCS 7 · Novemb er 2007 2 ■ Overview We of fer a range of modern, powerful SIMA TIC PCS 7 Industrial Workstations for the systems positioned in the SIMA TIC PCS 7 system architectur e above the controller level, e.g. for engineer- ing, operation and monit[...]

System-neutral components SIMA TIC PCS 7 Industrial W orkstation Introduction 2/8 Siemens ST PCS 7 · Nov ember 2007 2 ■ Options Notes on the use of other basic hardware and non-SIMA TIC software Siemens guarantees the compatibility of hardware and softwar e for system configurations based on components in this catalog. The system test confirms t[...]

System-neutral components SIMA TIC PCS 7 Industrial W orkstation Introduction 2/9 Siemens ST PCS 7 · Novemb er 2007 2 Additional recommendations/limitations • It is generally of advantage for the system performance if the technical specifications of the basic hardwar e, e.g. clock, main memory or hard disk, are above the r ecommended val- ues li[...]

System-neutral components SIMA TIC PCS 7 Industrial W orkstation Basic hardware 2/10 Siemens ST PCS 7 · Nov ember 2007 2 ■ Overview The SIMA T IC PCS 7 Industrial Workstations ar e based on a SIMA TIC Rack PC of type 547B which features powerful, innova- tive Intel PC architectur e of 19" design. They ar e certified by the CE marking for us[...]

System-neutral components SIMA TIC PCS 7 Industrial W orkstation Basic hardware 2/1 1 Siemens ST PCS 7 · Novemb er 2007 2 ■ Design The SIMA T IC PCS 7 Industrial Workstations of type Rack PC 547B have a painted all-metal housing of 19" rack design which is particularly protected against dust by a filter and pressurized ventilation. This mec[...]

System-neutral components SIMA TIC PCS 7 Industrial W orkstation Basic hardware 2/12 Siemens ST PCS 7 · Nov ember 2007 2 ■ T echnical specifications SIMA TIC PCS 7 Indu strial W orkst ation (single st ation/server/clien t) Design and equipmen t features Design 19" rack, 4 HU, for h orizontal and vertical installat ion, prepar ed for easy mo[...]

System-neutral components SIMA TIC PCS 7 Industrial W orkstation Basic hardware 2/13 Siemens ST PCS 7 · Novemb er 2007 2 Operating system s and diagnostics softwa re ES/OS single station/client Micros oft Windows XP Profes sional MUI, 6 languag es, selectable: Ger man, English, French, Ita lian, Spanish, Chines e Server Microsoft Windows Server 20[...]

System-neutral components SIMA TIC PCS 7 Industrial W orkstation Basic hardware 2/14 Siemens ST PCS 7 · Nov ember 2007 2 Power supp ly Nominal supply voltage 100 to 240 V AC , wide-rang e (90 to 264 V AC) Freq uency 50 ... 60 Hz (minimum 47 to maximum 63 Hz, sinusoidal) Short-term voltage dip 16 ms at 0.85 of nominal supply voltage (max. 10 even t[...]

System-neutral components SIMA TIC PCS 7 Industrial W orkstation Basic hardware 2/15 Siemens ST PCS 7 · Novemb er 2007 2 B) Subject to export regulat ions: AL: N, EC CN: EAR99H 1) The PCS 7 systems are delivered as standard with a " European power cable". The country-specific versions listed above ar e requir ed for some countries. ■ A[...]

System-neutral components SIMA TIC PCS 7 Industrial W orkstation Multi-VGA graphics cards 2/16 Siemens ST PCS 7 · Nov ember 2007 2 ■ Overview The SIMA TIC PCS 7 industrial workstations are supplied as stan- dard with a graphics interface module for controlling one pr o- cess monitor . The multi-VGA graphics cards "2 Scr eens" and "[...]

System-neutral components SIMA TIC PCS 7 Industrial W orkstation Operator p anels/monitors 2/17 Siemens ST PCS 7 · Novemb er 2007 2 ■ Overview Operating devices In addition to the mouse and SIMA TIC PC keyboard described as operating devices in the Section "Basic hardwar e", you can find further devices such as fingerprint mouse, track[...]

System-neutral components SIMA TIC PCS 7 Industrial W orkstation Special configurations 2/18 Siemens ST PCS 7 · Nov ember 2007 2 ■ Overview The SIMA T IC PCS 7 Industrial Workstations of fered in the cata- log section "Basic hardwar e" already cover the majority of appli- cations. In the case of special system requir ements, particular[...]

Siemens ST PCS 7 · N ovember 2007 3/2 SIMA TIC PCS 7 BOX 3/2 Introduction 3/4 SIMA TIC PCS 7 BOX R TX 3/8 SIMA TIC PCS 7 BOX 416 3/13 Runtime Basic Packages S t arter systems © Siemens AG 2007[...]

Starter systems SIMA TIC PCS 7 BOX Introduction 3/2 Siemens ST PCS 7 · Nov ember 2007 3 ■ Overview Scalable autom ation performance in the bo ttom performance rang e of SIMA TIC PC S 7 (for SIMA TIC PCS 7 AS RTX , see page 10/4) SIMA TIC PCS 7 BOX systems are compact and rugged indus- trial PCs as low-price starter solutions for process automati[...]

Starter systems SIMA TIC PCS 7 BOX Introduction 3/3 Siemens ST PCS 7 · Novemb er 2007 3 Integration in the SIMA TIC PCS 7 syst em network using example of the SIMA TIC PC S 7 BOX 41 6 SIMA TIC PCS 7 BOX systems (SIMA TIC PCS 7 BOX RTX as well as SIMA TIC PCS 7 BOX 416) ar e based on the industrial SIMA TIC Box PC 627B which permits combination of [...]

Starter systems SIMA TIC PCS 7 BOX SIMA TIC PCS 7 BOX RTX 3/4 Siemens ST PCS 7 · Nov ember 2007 3 ■ Overview The SIMA TIC PCS 7 BOX RTX equipped with a WinAC RTX soft- ware contr oller featur es an exceptional price/performance ratio. With regar d to the automation perfor mance, it is positioned slightly below the SIMA TIC PCS 7 BOX 416, but is [...]

Starter systems SIMA TIC PCS 7 BOX SIMA TIC PCS 7 BOX RTX 3/5 Siemens ST PCS 7 · Novemb er 2007 3 ■ T echnical specifications Basic hard ware: SIMA TI C Box PC 627B Design and equipmen t features Design Rack-mountable device with ru g- ged metal en closure, suitable for wall and po rtrait mou nting Degree of protection to EN 60529 IP20 CPU • P[...]

Starter systems SIMA TIC PCS 7 BOX SIMA TIC PCS 7 BOX RTX 3/6 Siemens ST PCS 7 · Nov ember 2007 3 Climatic conditio ns T e mperature T ested ac cor ding to IEC 60068-2 -1, IEC 6006 8-2-2, IEC 60068-2-14 • Operation • +5 to +45 °C (with DVD writer , only up to +40 ° C) • +5 to +50 °C (power of all slots max. 20 W) • +5 to +55 °C (power [...]

Starter systems SIMA TIC PCS 7 BOX SIMA TIC PCS 7 BOX RTX 3/7 Siemens ST PCS 7 · Novemb er 2007 3 ■ Selection and Ordering Dat a Order No. SIMA TIC PCS 7 BOX RTX all-in- one system (ES, OS and AS ) assembled a nd preinstalled, comprising: • SIM A TIC Box P C 627B, 24 V DC, with Wind ows XP Pr ofes- sional MUI operating sy stem (German, English[...]

Starter systems SIMA TIC PCS 7 BOX SIMA TIC PCS 7 BOX 416 3/8 Siemens ST PCS 7 · Nov ember 2007 3 ■ Overview The SIMA T IC PCS 7 BOX 416 equipped with a WinAC Slot 416 V4.0 hardwar e controller is based li ke the SIMA TIC PCS 7 BOX RTX on the industrial PC SIMA TIC Box PC 627B. With r egards to the automation perfor mance, it is positioned sligh[...]

Starter systems SIMA TIC PCS 7 BOX SIMA TIC PCS 7 BOX 416 3/9 Siemens ST PCS 7 · Novemb er 2007 3 ■ Function WinAC Slot 416 V4.0 Through use of the WinAC Slot 416 V4.0, it is possible for the au- tomation program in the Slot CPU to execute completely auton- omously from the SIMA TIC Box PC and its Windows operating system. Therefor e the system [...]

Starter systems SIMA TIC PCS 7 BOX SIMA TIC PCS 7 BOX 416 3/10 Siemens ST PCS 7 · Nov ember 2007 3 Monitoring/dia gnostics functio ns W atchd og • Mo nitoring of pr ogram ex ecu- tion • Ca n be paramet erized fo r fault scenario or r estart • Monitoring time adjustable in the software T e mperature • Proce ssor temperatur e • Air inlet t[...]

Starter systems SIMA TIC PCS 7 BOX SIMA TIC PCS 7 BOX 416 3/1 1 Siemens ST PCS 7 · Novemb er 2007 3 Automation: Win AC Slot PLC module CPU WinAC Slot 416 V4.0 har dwar e controller for SIMA TIC Box P C 627B with Windows XP Pr ofessiona l operat- ing system Main memory 1.6 + 1.6 MB (integra ted) Load memor y 25 6 KB Memory card 2 MB RAM (fitte d) E[...]

Starter systems SIMA TIC PCS 7 BOX SIMA TIC PCS 7 BOX 416 3/12 Siemens ST PCS 7 · Nov ember 2007 3 1) Additive DC UPS software (execu tes with Windows NT , 2000 and XP) for further processing of the signals sent by the DC UPS module with RS 232 interface on the PC; freewar e for downloading at http://www .sie- mens.com/sitop Addition al and expans[...]

Starter systems Runtime Basic Packages 3/13 Siemens ST PCS 7 · Novemb er 2007 3 ■ Overview Components of the Runtime Basic Packag e V7.0 The SIMA TIC PCS 7 Runtime Basic Package V7.0 has been spe- cially designed as a low-cost starter solution for process auto- mation with SIMA TIC PCS 7 automation systems of S7-400 de- sign. The hardwar e and t[...]

Starter systems Runtime Basic Packages 3/14 Siemens ST PCS 7 · Nov ember 2007 3 D) Subject to export regulat ions: AL: N, EC CN: 5D992B 1 SIMA TIC PCS 7 Runtime Basic Package AS 417 -4-1H comprising: • 1 x AS 417-4-1H automation system with Runtime license for 100 POs (according to def inition in Chapter "Standar d auto mation systems"[...]

Siemens ST PCS 7 · N ovember 2007 4/2 Introduction 4/3 ES hardware 4/3 ES single station 4/4 ES software 4/4 Introduction 4/5 Standard engineering softwar e 4/10 V ersion Cross Manager 4/11 V ersion T rail 4/12 Import/Expor t Assistant 4/13 SIMA TIC PDM Pr ocess Device Manager 4/20 Engineering Process Safety 4/20 Introduction 4/22 Engineering F/FH[...]

Engineering system Introduction 4/2 Siemens ST PCS 7 · Nov ember 2007 4 ■ Overview The engineering system of the SIMA TIC PCS 7 process control system is based on powerful PC technology combined with the Windows XP Professional operating system. This can also be used in offices or industrial envir onments. The engineering software executed on it[...]

Engineering system ES hardware ES single st ation 4/3 Siemens ST PCS 7 · Novemb er 2007 4 ■ Overview Just like the single-user system of the operator system, the cen- tral engineering system of the SIMA TIC PCS 7 pr ocess control system is based on the single station version of a SIMA TIC PCS 7 industrial workstation. This is characterized by po[...]

Engineering system ES software Introduction 4/4 Siemens ST PCS 7 · Nov ember 2007 4 ■ Overview The functionality of the engineering system is largely cover ed by the standard engineering softwar e. The following software op- tions are available in addition for special functions: • SIMA TIC PCS 7 Impor t/Expor t Assistant • SIMA TIC Version C[...]

Engineering system ES software St andard engineering software 4/5 Siemens ST PCS 7 · Novemb er 2007 4 ■ Overview The standard engineering softwar e provides the basic function- ality for configuration of SIMA TIC PCS 7 plants with: • Automation systems • Process I/O • Communication networks • Operator systems • Maintenance station • [...]

Engineering system ES software St andard engineering software 4/6 Siemens ST PCS 7 · Nov ember 2007 4 Multi-project engineering Multi-project engineering permits division of a large complex project into several subpr ojects in accordance with technologi- cal criteria in order to allow several teams to work on the pr oject in parallel. T o achieve [...]

Engineering system ES software St andard engineering software 4/7 Siemens ST PCS 7 · Novemb er 2007 4 The OS areas and the image hierar chy for process contr ol, as well as the SIMA TIC PCS 7 asset management, can be derived from the technological hierar chy . Fur thermore, it also forms the basis for the plant-oriented identification of process o[...]

Engineering system ES software St andard engineering software 4/8 Siemens ST PCS 7 · Nov ember 2007 4 I&C libraries Examples of edit able OS standard displays (fa ceplates) from the PCS 7 library Preconfigur ed and tested blocks, faceplates and symbols ar e organized in I&C libraries and form the basic elements for the graphic configuratio[...]

Engineering system ES software St andard engineering software 4/9 Siemens ST PCS 7 · Novemb er 2007 4 Graphics designer and faceplate designer The project data for the engineering of the operator systems ar e organized with the SIMA TIC Manager . All the data relevant to op- eration and monitoring of a process tag, such as messages and HMI variabl[...]

Engineering system ES software V ersion Cross Manager 4/10 Siemens ST PCS 7 · Nov ember 2007 4 ■ Overview The SIMA T IC V ersion Cross Manager is a user -friendly tool for determining the differences between various ver sions of individ- ual projects or multi-pr ojects by: • T racing missing, ad ditional or dif fering objects by comparing hard[...]

Engineering system ES software Ve r s i o n Tr a i l 4/1 1 Siemens ST PCS 7 · Novemb er 2007 4 ■ Overview SIMA TIC Version T rail is a software option for engineeri ng which, together with the SIMA TIC Logon central user administration, can assign a version history to libraries, projects and multi- projects. It can be used within SIMA TIC PCS 7 [...]

Engineering system ES software Import/Export Assistant 4/12 Siemens ST PCS 7 · Nov ember 2007 4 ■ Overview Efficient processing of mass data The import/expor t assistant (IEA) is an effective tool for rational engineering of mass data, and is based on multiple use of pro- cess tag types and example solutions. It is particularly suitable for larg[...]

Engineering system ES software SIMA TIC PDM Process Device Manager 4/13 Siemens ST PCS 7 · Novemb er 2007 4 ■ Overview Configuration options with SIMA TIC PDM SIMA TIC PDM (Process Device Manager) is a universal, vendor - independent tool for the configuration, parameterization, com- missioning, diagnostics and servicing of intelligent field dev[...]

Engineering system ES software SIMA TIC PDM Process Device Manager 4/14 Siemens ST PCS 7 · Nov ember 2007 4 ■ Design Customer-oriented product structure The SIMA T IC PDM Process Device Manager can be used in a versatile manner in the context of T otally Integrated Automation (TIA). Use in the engineering system of SIMA TIC PCS 7 is one possible[...]

Engineering system ES software SIMA TIC PDM Process Device Manager 4/15 Siemens ST PCS 7 · Novemb er 2007 4 Predefined product configurations SIMA TIC PDM Service This is a predefined pr oduct configuration especially for mobile use in servicing for pr ojects with up to 128 T AGs. It of fers service engineers all functions of SIMA TIC PDM Basic, i[...]

Engineering system ES software SIMA TIC PDM Process Device Manager 4/16 Siemens ST PCS 7 · Nov ember 2007 4 ■ Function Parameter v iew of SIMA TIC PD M with trend curve and online dis play Core functions • Adjustment and modification of device parameters • Comparing (e.g. project and device data) • Plausibility testing of data input • De[...]

Engineering system ES software SIMA TIC PDM Process Device Manager 4/17 Siemens ST PCS 7 · Novemb er 2007 4 ■ Integration Device Integration SIMA TIC PDM suppor ts all devices described by EDD (Elec- tronic Device Description). EDD is st andardized to EN 50391 and IEC 61804. Internationally it is the most widely used stan- dardized technology fo[...]

Engineering system ES software SIMA TIC PDM Process Device Manager 4/18 Siemens ST PCS 7 · Nov ember 2007 4 SIMA TIC PDM belongs to the SIMA TIC products which can be used both in the context of SIMA TIC PCS 7 and in the extended context of T otally Integrated Automation (TIA). Depending on the field of application, SIMA TIC PDM is used in various[...]

Engineering system ES software SIMA TIC PDM Process Device Manager 4/19 Siemens ST PCS 7 · Novemb er 2007 4 Integration in STEP 7 / SIMA TIC PCS 7 Only required if integration of SIMA TIC PDM into HW-C onfig is to be used 6 languages (German, English, Fren ch, Spanish, Italian , Chinese), ex ecutes with Windows 2000 Pr ofessional or Window s XP Pr[...]

Engineering system Engineering Process Safety Introduction 4/20 Siemens ST PCS 7 · Nov ember 2007 4 ■ Overview Common enginee ring system for basic pr ocess c ontrol sys tem and safety instrumente d system The process industry frequently featur es complex technological sequences with high safety demands, and faults and failures in the process au[...]

Engineering system Engineering Process Safety Introduction 4/21 Siemens ST PCS 7 · Novemb er 2007 4 ■ Benefits Safety Integrated for Process Automation permits complete inte- gration of safety engineering into the SIMA TIC PCS 7 process control system. The Basic Pr ocess Control System (BPCS) and Safety Instrumented System (SIS) melt together in[...]

Engineering system Engineering Process Safety Engineering F/FH systems 4/22 Siemens ST PCS 7 · Nov ember 2007 4 ■ Overview The engineering tool S7 F Systems integrated in the SIMA TIC Manager can be used to configure an F system (F/FH). With this tool you can: • Parameterize CPU and F-signal modules • Create safety-r elated applications in t[...]

Engineering system Engineering Process Safety SIMA TIC Safety Matrix 4/23 Siemens ST PCS 7 · Novemb er 2007 4 ■ Overview The SIMA TIC Safety Matrix which can be used in addition to the CFC is an innovative safety lifecycle tool from Siemens that can be used not only for user -friendly configuration of safety applica- tions, but also for their op[...]

Engineering system Engineering Process Safety SIMA TIC Safety Matrix 4/24 Siemens ST PCS 7 · Nov ember 2007 4 ■ Function Safety Matrix: int ersections defi ne the linking of causes an d effects Configuratio n of analog or digital ca uses and their digital effects The matrix table is comparable with a spreadsheet pr ogram, and the configuration e[...]

Engineering system Engineering Process Safety SIMA TIC PCS 7 Safety ES Packages 4/25 Siemens ST PCS 7 · Novemb er 2007 4 ■ Overview The SIMA TIC PCS 7 standard engineering softwar e can be orde- red together with softwar e components for engineering the inte- grated safety technology as low-cost all-in-one packages. Their composition depends on [...]

Engineering system Simulation Simulation with S7-PLCSIM 4/26 Siemens ST PCS 7 · Nov ember 2007 4 ■ Overview Overview of simulation soft ware for SIMA TIC P CS 7 Using the S7-PLCSIM simulation software, user pr ograms cre- ated with CFC/SFC can be tested on a PG/PC, regar dless of whether the target hardwar e is available. The detection and elimi[...]

Siemens ST PCS 7 · N ovember 2007 5/2 Introduction 5/4 OS hardware 5/4 Introduction 5/6 OS basic hardwar e 5/8 Signal output 5/9 OS software 5/9 Introduction 5/12 OS standard softwar e for single station/server/client 5/14 SFC Visualization 5/15 SIMA TIC PCS 7 Safety Matrix OS Packages 5/16 Redundant operator systems 5/16 OS redundancy 5/19 OS arc[...]

Operator system Introduction 5/2 Siemens ST PCS 7 · Nov ember 2007 5 ■ Overview User inter face of th e OS process control syste m with freely positi onable windows The operator system of the SIMA TIC PCS 7 process control sys- tem permits user -friendly and secur e execution of the process by the operating personnel. The operator can observe th[...]

Operator system Introduction 5/3 Siemens ST PCS 7 · Novemb er 2007 5 ■ T echnical specifications 1) If every OS client has access to all OS servers/pairs of servers Definitions Proc ess object (PO) A pr ocess objec t (PO) is a sy nonym for a n opera- ble and observa ble block with appr ox. 30 to 50 individual OS vari ables (param eters). Thus th[...]

Operator system OS hardware Introduction 5/4 Siemens ST PCS 7 · Nov ember 2007 5 ■ Overview All operator stations are based on modern SIMA TIC PCS 7 in- dustrial workstations optimized for use as OS single station, OS client or OS server . The SIMA TIC PCS 7 industrial worksta- tions are characterized by powerful PC technology combined with the [...]

Operator system OS hardware Introduction 5/5 Siemens ST PCS 7 · Novemb er 2007 5 SIMA TIC PCS 7 suppor ts multi-user systems with up to 12 OS servers or 12 redundant OS pairs of servers. In multi- client mode, OS clients can access data from one or more of the 12 OS servers/pairs of servers in parallel (up to 32 OS clients si- multaneously on all)[...]

Operator system OS hardware OS basic hardware 5/6 Siemens ST PCS 7 · Nov ember 2007 5 ■ Overview The complete range of SIMA TIC PCS 7 Industrial Workstations is available for configuration of operating systems (see page 2/7). Specially optimized versions of the SIMA TIC PCS 7 Industrial Workstation ar e available for operation as single stations[...]

Operator system OS hardware OS basic hardware 5/7 Siemens ST PCS 7 · Novemb er 2007 5 B) Subject to export regulat ions: AL: N, EC CN: EAR99H Note : Order ing data in ab breviat ed form; for detailed Orde ring data, see page 2/14. ■ Options The basic hardwar e referr ed to may be expanded with the fol- lowing options, depending on the customer?[...]

Operator system OS hardware Signal output 5/8 Siemens ST PCS 7 · Nov ember 2007 5 ■ Overview OS Single Station and OS Client can be expanded by a signal module. This signal module can operate a horn and up to 3 dif- ferent lamps or buzzer sounds symboli zing differ ent signal classes. T ogether with a hardwar e timer (watchdog) the signal module[...]

Operator system OS software Introduction 5/9 Siemens ST PCS 7 · Novemb er 2007 5 ■ Overview OS basic hardwar e and OS software ar e structured by OS single station, OS server and OS client in compliance with the ar chitec- ture of the operator system and ar e accordingly coor dinated in this regar d. ■ Design The OS standard softwar e of OS si[...]

Operator system OS software Introduction 5/10 Siemens ST PCS 7 · Nov ember 2007 5 ■ Function Graphical user interface The predefined user interface of the operator system has all the features typical of a contr ol system. It is multilingual, clearly structured, ergonomic and easy to understand. Operators can survey the process extr emely easily [...]

Operator system OS software Introduction 5/1 1 Siemens ST PCS 7 · Novemb er 2007 5 Central user management, access control and electronic signature With SIMA TIC Logon, the operator system has central user ad- ministration with access control that complies with the validation requir ements of 21 CFR Part 11. The administrator can divide the users [...]

Operator system OS software OS standard software for single station/server/c lient 5/12 Siemens ST PCS 7 · November 2007 5 ■ Overview The OS standard softwar e is adapted to the SIMA TIC PCS 7 Industrial Workstations of fered (OS single station, OS server and OS client). The OS standard softwar e for OS single stations and OS servers can be adap[...]

Operator system OS software OS standard software for single station/server/c lient 5/13 Siemens ST PCS 7 · November 2007 5 OS Software Server SIMA TIC PCS 7 OS Software Server V7.0 6 languages (German, English, French, Italian, Spanish, Chi- nese), executes with Windows Server 2003, single license for 1 installation Electronic documentation on PCS[...]

Operator system OS software SFC Visualization 5/14 Siemens ST PCS 7 · Nov ember 2007 5 ■ Overview The SFC visualization function of the operator system enables you to display and operate the sequence controls configur ed with the SFC tool in the same way as on the engineering s ystem. No additional configuration work is necessary . In an overvie[...]

Operator system OS software SIMA TIC PCS 7 Safety Matrix OS Packages 5/15 Siemens ST PCS 7 · Novemb er 2007 5 ■ Overview Using the SIMA TIC Safety Matrix Viewer , you can operate and monitor the SIMA TIC Safety Matrix from the SIMA TIC PCS 7 OS Single Station or from the SIMA TIC PCS 7 OS Client. The SIMA TIC Safety Matrix Viewer is available to[...]

Operator system Redundant operator systems OS redundancy 5/16 Siemens ST PCS 7 · Nov ember 2007 5 ■ Overview OS redundancy shown in a client/server ar chitecture with high availability OS single stations and OS servers can have a redundant design if necessary: • A SIMA TIC PCS 7 Single Station Redundancy progr amming package is requir ed to de[...]

Operator system Redundant operator systems OS redundancy 5/17 Siemens ST PCS 7 · Novemb er 2007 5 Connection of redundant OS singl e stations / OS serv ers on the plan t bus Connection to plant bus The operator systems (single stations or servers) communicate with the automation systems via the Industrial Ethernet plant bus. The following special [...]

Operator system Redundant operator systems OS redundancy 5/18 Siemens ST PCS 7 · Nov ember 2007 5 B) Subject to expor t regulations: AL: N, ECCN: EAR99H Design of r edundant OS se rvers SIMA TIC PCS 7 Serv er Redundancy V7.0 6 languages (German, English, Fren ch, Italian, Spanish , Chinese), ex ecutes with Windows Server 2003, s ingle license fo r[...]

Operator system OS archiving Introduction 5/19 Siemens ST PCS 7 · Novemb er 2007 5 ■ Overview Overview of shor t-ter m and long-ter m archiving The operator system already includes a high-performance ar- chiving system based on Microsoft SQL Server with cyclic ar- chives for short-ter m saving of process values (typically 1 to 4 weeks) and messa[...]

Operator system OS archiving OS short-term archiving 5/20 Siemens ST PCS 7 · Nov ember 2007 5 ■ Overview An integral component of the OS software of OS single stations and OS servers is a high-performance archiving system which can be configured during runtime and which is based on Microsoft SQL server technology . It is used to record pr ocess [...]

Operator system OS archiving OS long-term arc hiving with StoragePlus 5/21 Siemens ST PCS 7 · November 2007 5 ■ Overview StoragePlus is a program package for long-term archiving of • OS archive data (pr ocess values and messages), • OS reports and • batch data of the SIMA TIC PCS 7 pr ocess control system. StoragePlus manages the process v[...]

Operator system OS archiving OS long-term arc hiving with StoragePlus 5/22 Siemens ST PCS 7 · November 2007 5 ■ T echnical specifications StoragePlus Long-term archiving Up to 4 single stations, servers or pairs of servers simultaneously Data input for process-value archiving by one server Appr ox. 1000/s Data input for process-value archiving b[...]

Operator system OS archiving OS long-term arc hiving with Central Arc hive Server 5/23 Siemens ST PCS 7 · November 2007 5 ■ Overview The central archive server (CAS) can be used for long-term ar- chiving of • OS archive data (pr ocess values and messages), • OS reports and • batch data of the SIMA TIC PCS 7 pr ocess control system. The pro[...]

Operator system OS archiving OS long-term arc hiving with Central Arc hive Server 5/24 Siemens ST PCS 7 · November 2007 5 ■ Function The central archive server (CAS) can ar chive approx. 10000 process values/s fr om as many as 11 servers or pairs of servers of the SIMA TIC PCS 7 V7.0 process contr ol system. It is configured in a SIMA TIC PCS 7 [...]

Operator system Operation and monitoring via W eb SIMA TIC PCS 7 Web server 5/25 Siemens ST PCS 7 · Novemb er 2007 5 ■ Overview The SIMA T IC PCS 7 Web server can be used to operate and monitor a system via intranet/Internet. The SIMA TIC PCS 7 Web server uses the mechanisms of a multi-client for accessing the subordinate OS servers, and makes t[...]

Operator system Operation and monitoring via W eb SIMA TIC PCS 7 W eb server 5/26 Siemens ST PCS 7 · Nov ember 2007 5 1) Deviating fr om the specification in the or dering data, the license of the OS Software Client V7.0 in this special applicatio n is also enabled for the Microsoft Windows Server 2003 operating system. ■ Selection and Ordering [...]

Operator system wwwwww OpenPCS 7 5/27 Siemens ST PCS 7 · Novemb er 2007 5 ■ Overview Systems for production planning, pr ocess data evaluation and management (OPC clients) that are at a higher level than the process contr ol system can access SIMA TIC PCS 7 V7.0 pro- cess data by means of the OpenPCS 7 server . The OpenPCS 7 server collects data[...]

Operator system Data exchange with host systems OpenPCS 7 5/28 Siemens ST PCS 7 · Nov ember 2007 5 ■ Selection and Ordering Dat a Order No. Multi-functio nal OpenPCS 7 serv er/OS client SIMA TIC PCS 7 OpenPCS 7/OS Client V7.0 Software fo r expansion of an existing OS cli ent by OpenPCS 7 server functionality 6 languages (German, English, French [...]

Siemens ST PCS 7 · N ovember 2007 6/2 SIMA TIC BA TCH 6/2 Introduction 6/3 SIMA TIC BA TCH hardware 6/5 SIMA TIC BA TCH software 6/5 Introduction 6/7 Server Basic Package 6/8 Batch Control Center 6/9 Recipe System 6/10 Batch Planning 6/11 Hierarchical Recipe 6/12 ROP Library 6/12 Separation Procedur es/Formulas 6/12 SIMA TIC BA TCH API Batch autom[...]

Batch automation SIMA TIC BA TCH Introduction 6/2 Siemens ST PCS 7 · Nov ember 2007 6 ■ Design SIMA TIC BA TCH is configured as a single-user system or as a client/server system, and can be used in plants of any size due to its modular architecture and scalability in 5 steps using 10, 20, 40, 100 and unlimited units (instances of plant units). W[...]

Batch automation SIMA TIC BA TCH SIMA TIC BA TCH hardware 6/3 Siemens ST PCS 7 · Novemb er 2007 6 ■ Design The modularity and flexibility of SIMA TIC BA TCH are optimally supported by the hardwar e available. The basic har dware fr om the Section "SIMA TIC PCS 7 Industrial Workstation" in the Chap- ter "System-neutral components&q[...]

Batch automation SIMA TIC BA TCH SIMA TIC BA TCH hardware 6/4 Siemens ST PCS 7 · Nov ember 2007 6 B) Subject to expor t regulations: AL: N, ECCN: EAR99H D) Subject to export regulations: AL: N, ECCN: 5D992B1 Note : Ordering data in abbr eviated form; for detailed Ordering data, see page 2/14. ■ Selection and Ordering Dat a Order No. Batch s ingl[...]

Batch automation SIMA TIC BA TCH software Introduction 6/5 Siemens ST PCS 7 · Novemb er 2007 6 ■ Overview The basic software for all SIMA TIC BA TCH system configurations (single stations or client/server systems) is the SIMA TIC BA TCH Server Basic Package, configured with • Batch server software for 10 units (instances of plant units) • 1 [...]

Batch automation SIMA TIC BA TCH software Introduction 6/6 Siemens ST PCS 7 · Nov ember 2007 6 ■ Function SIMA TIC BA TCH offers a versatile range of powerful functions for automating batch processes, and these ar e described in detail in the system documentation. The most important functions of the various program components ar e presented in s[...]

Batch automation SIMA TIC BA TCH software Server Basic Package 6/7 Siemens ST PCS 7 · Novemb er 2007 6 ■ Overview The SIMA T IC BA TCH server basic package contains: • Batch server software for 10 units (instances of plant units) • SIMA TIC BA TCH BatchCC (Batch Control Center) • SIMA TIC BA TCH Recipe System (r ecipe editor) An integral c[...]

Batch automation SIMA TIC BA TCH software Batch Control Center 6/8 Siemens ST PCS 7 · Nov ember 2007 6 ■ Overview The SIMA T IC BA TCH Batch Contr ol Center (BatchCC) is the "command center" for monitoring and controlling batch pr o- cesses with SIMA TIC BA TCH. Using BatchCC you can manage all data relevant to SIMA TIC BA TCH thr ough[...]

Batch automation SIMA TIC BA TCH software Recipe System 6/9 Siemens ST PCS 7 · Novemb er 2007 6 ■ Overview The SIMA TIC BA TCH recipe system option package presents it- self to the user in the form of a recipe editor . The recipe editor is a convenient tool for simple, intuitive creation and modification of master recipes and library operations.[...]

Batch automation SIMA TIC BA TCH software Batch Planning 6/10 Siemens ST PCS 7 · Nov ember 2007 6 ■ Overview The SIMA TIC BA TCH BatchCC enables the creation of individual production or ders and batches. Far more planning functionality is offer ed by the additional SIMA TIC BA TCH batch planning op- tion package. BatchCC can then be used to plan[...]

Batch automation SIMA TIC BA TCH software Hierarchical Recipe 6/1 1 Siemens ST PCS 7 · Novemb er 2007 6 ■ Overview Hierarchical recipes according to ISA- 88.01 SIMA TIC BA TCH and SIMA TIC PCS 7 form a functional unit that fully covers the models described in the ISA-88.01 standard. The hierarchical r ecipe structure is mapped on the plant modul[...]

Batch automation SIMA TIC BA TCH software ROP Library 6/12 Siemens ST PCS 7 · Nov ember 2007 6 ■ Overview The management of recipe operations is conveniently sup- ported by a user librar y (ROP library). Librar y recipe operations can be inserted as a reference in r ecipe procedur es and can thus be modified from a central location. This r educe[...]

Siemens ST PCS 7 · N ovember 2007 7/2 Introduction 7/4 Route Control hardware 7/6 Route Control runtime sof tware 7/8 Route Control engineering software SIMA TIC Route Control © Siemens AG 2007[...]

SIMA TIC Route Control Introduction 7/2 Siemens ST PCS 7 · Nov ember 2007 7 ■ Overview SIMA TIC Route Control adds a tool for the configuration, control, monitoring and diagnostics of material transports in pipeline net- works. It is not specialized on any particular industr y . With SIMA TIC Route Control, which can also be combined with SIMA T[...]

SIMA TIC Route Control Introduction 7/3 Siemens ST PCS 7 · Novemb er 2007 7 ■ Configuration SIMA TIC Route Co ntrol is fully integrated in SIMA TIC PCS 7 and, thanks to the modular architectur e and 3-step scalability (up to 30 / up to 100 / up to 300 simultaneous material transpor ts), can be flexibly adapted to different sizes of plant. SIMA T[...]

SIMA TIC Route Control Route Control Hardware 7/4 Siemens ST PCS 7 · Nov ember 2007 7 ■ Design The modularity and flexibility of SIMA TIC Route Control are opti- mally supported by the hardwar e available. The basic hardwar e from page 2/14 can be used for SIMA TIC Route Control. Hardware for small plants For small plants, SIMA TIC Route Control[...]

SIMA TIC Route Control Route Control Hardware 7/5 Siemens ST PCS 7 · Novemb er 2007 7 D) Subject to export regulations: AL: N, ECCN: 5D992B1 Note : Ordering data in abbreviated fo rm; for deta iled Ordering data, see page 2/14. For Or dering data of the SIMA TIC PCS 7 BOX 416, r efer to page 3/8. ■ Selection and Ordering Dat a Order No. RC singl[...]

SIMA TIC Route Control Route Control runtime sof tware 7/6 Siemens ST PCS 7 · Nov ember 2007 7 ■ Overview The Route Control Softwar e is structured such that SIMA TIC Route Control can be flexibly adapted to dif ferent plant sizes and architectur es (single/multi-user systems): • Route Control Engineering (component of the SIMA TIC PCS 7 Engin[...]

SIMA TIC Route Control Route Control runtime sof tware 7/7 Siemens ST PCS 7 · Novemb er 2007 7 Key functional features are: • Overview of all RC elements, partial routes and request details • Operation of the selected material transport: Selection of op- erating mode: manual/automatic; request, start, stop, con- tinue and end material transpor[...]

SIMA TIC Route Control Route Control engineering software 7/8 Siemens ST PCS 7 · Nov ember 2007 7 ■ Overview The Route Control (RC) configuration supplements the basic SIMA TIC PCS 7 plant configuration with blocks from the PCS 7 standard library . Existing plants are then also easy to upgrade with SIMA TIC Route Control. T echnological elements[...]

SIMA TIC Route Control Route Control engineering sof tware 7/9 Siemens ST PCS 7 · Novemb er 2007 7 Configuration of the partial routes and assignment of the RC el- ements to the partial routes are performed in a matrix of the Route Control Engineering tool. With the aid of generic elements, objects or blocks generated on a user -specific basis can[...]

SIMA TIC Route Control 7/10 Siemens ST PCS 7 · Nov ember 2007 7 © Siemens AG 2007[...]

Siemens ST PCS 7 · N ovember 2007 8/2 Introduction 8/3 Maintenance station Asset Management © Siemens AG 2007[...]

Asset Management Introduction 8/2 Siemens ST PCS 7 · Nov ember 2007 8 ■ Overview The PCS 7 Asset Management supplements SIMA TIC PCS 7 by a valuable instrument for minimization of the total cost of owner- ship of a plant. Asset management for plant engineering is understood to be the administration and management of the plant equipment, partic- [...]

Asset Management Maintenance station 8/3 Siemens ST PCS 7 · Novemb er 2007 8 ■ Overview The maintenance engineer can process the diagnostics mes- sages and maintenance requests of the assets on the mainte- nance station. Via the maintenance station the engineer can ac- cess: • Components of the process contr ol system, e.g. intelligent field d[...]

Asset Management Maintenance st ation 8/4 Siemens ST PCS 7 · Nov ember 2007 8 ■ Function Diagnosti cs message of a compo nent in the faceplate vie w "Identity" The maintenance station provides compr ehensive maintenance information for the system components of the plant (assets). In order to obtain information on the diagnostics status[...]

Asset Management Maintenance station 8/5 Siemens ST PCS 7 · Novemb er 2007 8 T ypical sequence of a maintenance cycle • Intelligent sensors recognize the threat of failur es by means of the implemented diagnostics system long before the actual failure, and can signal these. • Diagnostics information on network components and basic PC devices i[...]

Asset Management 8/6 Siemens ST PCS 7 · Nov ember 2007 8 © Siemens AG 2007[...]

Siemens ST PCS 7 · N ovember 2007 9/2 Introduction 9/3 Industrial Ethernet 9/3 Introduction 9/6 SCALANCE X Industrial Ethernet switches 9/21 OSM/ESM/OMC Industrial Ethernet switches 9/23 Passive network components: FastConnect 9/25 Passive network components: ITP cables and connectors 9/26 Passive network components: Fiber -optic cables 9/28 Syste[...]

Communication Introduction 9/2 Siemens ST PCS 7 · Nov ember 2007 9 ■ Overview The SIMA T IC NET network components based on globally es- tablished standards pr ovide SIMA TIC PCS 7 with a powerful and rugged range of products for implementing totall y integrated communications networks for reliable data exchange between all system components and[...]

Communication Industrial Ethernet Introduction 9/3 Siemens ST PCS 7 · Novemb er 2007 9 ■ Overview Industrial Eth ernet, connection exam ples The plant bus and the OS-LAN (terminal bus) for multi-user systems with client/server ar chitecture ar e implemented with Industrial Ethernet, a power ful area and cell network for indus- trial applications[...]

Communication Industrial Ethernet Introduction 9/4 Siemens ST PCS 7 · Nov ember 2007 9 ■ Design In the various SIMA TIC PCS 7 subsystems (ES, OS, AS etc.) on- board interface modules, simple network cards or special com- munications processors (e.g. CP 1613) are used as communica- tion interfaces. These are defined when selecting the respective [...]

Communication Industrial Ethernet Introduction 9/5 Siemens ST PCS 7 · Novemb er 2007 9 ■ Function Decision aid for Industrial Ethernet switches Differ ent types of switches can be used for the Industrial Ether- net communication within the SIMA TIC PCS 7 process control system. In addition to the OSM/ESM switches, these are cur- rently the follo[...]

Communication Industrial Ethernet SCALANCE X Industrial Ethernet switches 9/6 Siemens ST PCS 7 · Nov ember 2007 9 ■ Overview Switches are active network components that specifically dis- tribute data to the relevant addr essees. SCALANCE X is the modern range of Industrial Ethernet switches from SIMA TIC NET . The SCALANCE X family comprises pro[...]

Communication Industrial Ethernet SCALANCE X Industrial Ethernet switches 9/7 Siemens ST PCS 7 · Novemb er 2007 9 Example of the use of SCALANC E X414-3E switches in th e SIMA TIC PCS 7 pr ocess contr ol system Switch SCALANCE X414-3E ET 200M Switch SCALANCE X414-3E Switch SCALANCE X414-3E PROFIBUS ET 200M PROFIBUS Switch SCALANCE X414-3E Switch S[...]

Communication Industrial Ethernet SCALANCE X Industrial Ethernet switches 9/8 Siemens ST PCS 7 · Nov ember 2007 9 ■ Design Product characteristics Summary of interfaces 1) With additional EM495-8 extender module 2) 2 additive plug-on media modules 3) With EM496-4 extender module and 4 plug-on media modules additive to 2) Features X414-3E X408-2 [...]

Communication Industrial Ethernet SCALANCE X Industrial Ethernet switches 9/9 Siemens ST PCS 7 · Novemb er 2007 9 SCALANCE X414-3E and X408-2 • Modular switches with IP20 protection for installation in contr ol cabinets; can be combined with media modules (X414-3E and X408-2) and extenders (only X414-3E) • Mounting possibilities: SIMA TIC S7-3[...]

Communication Industrial Ethernet SCALANCE X Industrial Ethernet switc hes 9/10 Siemens ST PCS 7 · November 2007 9 Possible applications of media modules with SCALANCE X-408-2 SCALANCE X-300 With the X310, X308-2 and X308-2LD switches from the SCALANCE X-300 range, it is possible to implement line and star topologies as well as low-cost electrical[...]

Communication Industrial Ethernet SCALANCE X Industrial Ethernet switches 9/1 1 Siemens ST PCS 7 · Novemb er 2007 9 SCALANCE X-200 IRT With the X204 IRT , X202-2 IRT , X202-2P IRT , X201-3P IRT and X200-4P IRT switches from the SCALANCE X-200 IRT range, it is possible to implement line and star topologies as well as low- cost electrical or optical[...]

Communication Industrial Ethernet SCALANCE X Industrial Ethernet switches 9/12 Siemens ST PCS 7 · Nov ember 2007 9 The SCALANCE X-200 switches have 6 to 24 FastEthernet por ts which are designed as follows depending on the device type: • SCALANCE X224 with - 24 electrical RJ45 por ts (10/100BaseTX) • SCALANCE X216 with - 16 electrical RJ45 por[...]

Communication Industrial Ethernet SCALANCE X Industrial Ethernet switches 9/13 Siemens ST PCS 7 · Novemb er 2007 9 Network si ze p arameter s / TP cable len gth •0 t o 5 5 m IE TP T ors ion Cable with IE FC RJ45 Plu g IE TP T orsion Cable with IE FC RJ45 Plug •0 t o 8 5 m IE FC Marine/ T railing/ F lexible/ FRNC Ca ble with IE FC RJ45 Plug IE [...]

Communication Industrial Ethernet SCALANCE X Industrial Ethernet switches 9/14 Siemens ST PCS 7 · Nov ember 2007 9 Ty p e SCALANCE X310 SCALANCE X308-2 SCALANCE X 308-2LD T ransmission rate 10/100/100 0 Mbit/s 10/1 00/1000 Mbit/ s 10/100/1000 Mb it/s Interfaces • C ommunications con nection, electrical (see also table "Summar y of inter fac[...]

Communication Industrial Ethernet SCALANCE X Industrial Ethernet switches 9/15 Siemens ST PCS 7 · Novemb er 2007 9 Ty p e SCALANCE X204 IRT SCALANCE X202-2 IRT SCALANCE X202-2P IRT T ransmission rate 10/100 Mbit/s 10/100 Mbit/s 10/100 Mbit/s Interfaces • Comm unications connection, electrical (se e also table "Summar y of inte rfaces "[...]

Communication Industrial Ethernet SCALANCE X Industrial Ethernet switches 9/16 Siemens ST PCS 7 · Nov ember 2007 9 Ty p e SC ALANCE X201-3 P IRT SCALAN CE X200-4P IRT T ransmission rate 10/100 Mbit/s 10/100 Mbit/s Interfaces • Comm unications connection, electrical (se e also table "Summar y of inte rfaces ") 1 x RJ45 (1 0/100 Mbit/ s;[...]

Communication Industrial Ethernet SCALANCE X Industrial Ethernet switches 9/17 Siemens ST PCS 7 · Novemb er 2007 9 Ty p e SCALANCE X208 SCALA NCE X206-1LD SCALANCE X204-2 T ransmission rate 10/100 Mbit/s 10/100 Mbit /s 10/100 Mbit/s Interfaces • Communications connection, electrical (see also table "Summar y of inte rfaces ") 8 x RJ45 [...]

Communication Industrial Ethernet SCALANCE X Industrial Ethernet switches 9/18 Siemens ST PCS 7 · Nov ember 2007 9 Ty p e SC ALANCE X212 -2 SCALANCE X212 -2LD T ransmission rate 10/100 Mbit/s 10/100 Mbit/s Interfaces • Comm unications connection, electrical (se e also table "Summar y of inte rfaces ") 12 x RJ45 (10/ 100 Mbit/s; TP) 12 [...]

Communication Industrial Ethernet SCALANCE X Industrial Ethernet switches 9/19 Siemens ST PCS 7 · Novemb er 2007 9 Ty p e SCALANCE X216 SCALANCE X 224 T ransmission rate 10/100 Mbit/s 10/100 Mbit/s Interfaces • Comm unications connection, electrical (se e also table "Summar y of inte rfaces ") 16 x RJ45 (10/ 100 Mbit/s; TP) 24 x RJ45 ([...]

Communication Industrial Ethernet SCALANCE X Industrial Ethernet switches 9/20 Siemens ST PCS 7 · Nov ember 2007 9 B) Subject to expor t regulations: AL: N, ECCN: EAR99H E) Subject to exp ort regulation s: AL: N, ECCN: 5A991 Note : For further components an d accessories, espec ially cable material and connectors as well as tools and supple mentar[...]

Communication Industrial Ethernet OSM/ESM/OMC Industrial Ethernet switches 9/21 Siemens ST PCS 7 · Novemb er 2007 9 ■ Overview The Industrial Ethernet OSM and ESM switche s are used to con- struct Industrial Ethernet networks at the control level: • The modules are inter connected (backbone) at 100 Mbit/s over - Glass fiber-opti c cables (FO) [...]

Communication Industrial Ethernet OSM/ESM/OMC Industrial Ethernet switches 9/22 Siemens ST PCS 7 · Nov ember 2007 9 E) Subject to exp ort regulation s: AL: N, ECCN: 5A991 ■ Selection and Ordering Dat a Order No. Industrial E thernet OSM TP2 2 Optical switch module with 2 fib er optic por ts 100 Mbit/s , 2 RJ45 ports 10/100 Mbit /s and 4 digita l[...]

Communication Industrial Ethernet Passive network components: FastConnect 9/23 Siemens ST PCS 7 · Novemb er 2007 9 ■ Overview Industrial Ethernet FastConnect (IE FC) is a fast assembly sys- tem with insulation displacement for easy assembly and wiring of 4-core and 8-cor e IE FC cables. Using the FC Stripping T ool it is possible to r emove the [...]

Communication Industrial Ethernet Passive network components: FastConnect 9/24 Siemens ST PCS 7 · Nov ember 2007 9 Industrial Ethernet FastConnect RJ45 Plugs are available in two versions: • with 180° (straight) outgoing cable, • with 90° (angled) cable outlet. They are used for optimized connection of Industrial Ethernet FastConnect cables [...]

Communication Industrial Ethernet Passive network component s: ITP cables and connectors 9/25 Siemens ST PCS 7 · Novemb er 2007 9 ■ Overview Electrical transmission media T erm inals can be connected through industrial twisted pairs (ITPs). The preassembled ITP standar d cable with Sub-D con- nectors is available for connection between stations [...]

Communication Industrial Ethernet Passive network components: Fiber-optic cables 9/26 Siemens ST PCS 7 · Nov ember 2007 9 ■ Overview Optical transmission media Glass fiber -optic cables are preferably used as the optical trans- mission medium. The two types of cable offer ed are suitable for above-ground r outing indoors or outdoors. They ar e a[...]

Communication Industrial Ethernet Passive network components: Fiber-optic cables 9/27 Siemens ST PCS 7 · Novemb er 2007 9 B) Subject to export regulat ions: AL: N, EC CN: EAR99H 1) Special tools and specially trained personnel are r equired for pre-assembling glass fiber -optic cables. Other lengths and other fiber -optic cables can be found in Ca[...]

Communication Industrial Ethernet System connection PCS 7 systems 9/28 Siemens ST PCS 7 · Nov ember 2007 9 ■ Design Connection of single stations, servers and clients SIMA TIC PCS 7 subsystems for engineering, operation and monitoring (also via Internet/Intranet), batch control, route con- trol, asset management or IT applications ar e distribut[...]

Communication Industrial Ethernet System connection PCS 7 systems 9/29 Siemens ST PCS 7 · Novemb er 2007 9 B) Subject to expor t regulations: AL: N, ECCN: EAR99H ■ Selection and Ordering Dat a Order No. System co nnection of si ngle stati ons, server s and client s Desktop ad apter network card for BCE and as spare part for redu ndant terminal b[...]

Communication Industrial Ethernet Industrial Wireless LAN (IWLAN) 9/30 Siemens ST PCS 7 · Nov ember 2007 9 ■ Overview SIMA TIC PCS 7 allows you to integrate mobile or stationar y remote clients into the OS-LAN (terminal bus) via a SCALANCE W788-1PRO access point. The following applications can be implemented in this manner: • Use of additional[...]

Communication Industrial Ethernet Industrial Wireless LAN (IWLAN) 9/31 Siemens ST PCS 7 · Novemb er 2007 9 SCALANCE W788-1PRO access point The SCALANCE W788-1PRO access point is highly suitable for designing Industrial Wireless LAN ( IWLAN) radio networks with reliable communication. It has an Industrial Ethernet interface for the connection to th[...]

Communication Industrial Ethernet Industrial Wireless LAN (IWLAN) 9/32 Siemens ST PCS 7 · Nov ember 2007 9 G) Subject to ex port regulation s: AL: N, ECCN: 5A00 2ENC3 1) Order directly fr om: HARTING Deutschland GmbH & Co KG P .O. Box 2451 D-32381 Minden T el. +49 571-8896-0 Fax. +49 571-8896-354 E-mail: de.sales@HARTING.co m Internet: www .HA[...]

Communication Industrial Security Introduction 9/33 Siemens ST PCS 7 · Novemb er 2007 9 ■ Overview Example of "d efense in dep th" securit y arch itectur e The progr essive standardization, opening and networ king of control systems has been accompanied by an enormous in- crease in security risks. The potential dangers arising fr om de[...]

Communication Industrial Security Industrial Security components 9/34 Siemens ST PCS 7 · Nov ember 2007 9 ■ Overview The SCALANCE S industrial security modules can safeguard in- dustrial systems/devices or network segments of an Ethernet against unauthorized access by means of a firewall. Some of them, e.g. SCALANCE S612 and S613, additionally u[...]

Communication PROFIBUS Introduction 9/35 Siemens ST PCS 7 · Novemb er 2007 9 ■ Overview Communication at field level with PROFIBUS Distributed peripherals such as remote I/O stations with their I/O modules, transmitters, drives, valves or operator terminals communicate with the automation systems (controllers) at field level through a powerful r[...]

Communication PROFIBUS DP Introduction 9/36 Siemens ST PCS 7 · Nov ember 2007 9 ■ Application The PROFIBUS DP fieldbus enables the SIMA TIC PCS 7 auto- mation systems (controllers) to communicate with distributed I/Os from the ET 200 range (r emote I/Os) as well as with field/process devices, CPUs/CPs and operator terminals that have a PROFIBUS [...]

Communication PROFIBUS DP Electrical networks 9/37 Siemens ST PCS 7 · Novemb er 2007 9 ■ Overview Shielded twisted-pair cables are used as the transmission me- dium for electric PROFIBUS DP networks. The PROFIBUS DP stations are connected to these bus lines thr ough a bus connec- tor (max. 32 stations per segment). ■ Design FastConnec t Stripp[...]

Communication PROFIBUS DP Electrical networks 9/38 Siemens ST PCS 7 · Nov ember 2007 9 B) Subject to expor t regulations: AL: N, ECCN: EAR99H Note : For further information on electrical PROFIBUS n etworks as well as com- ponents and acce ssories, particularly cable materia l for special applica- tions, refer to Catalog IK PI, Ch apter "PROFI[...]

Communication PROFIBUS DP Optical networks with glass fiber-optic cables 9/39 Siemens ST PCS 7 · Novemb er 2007 9 ■ Overview We r ecommend use of glass fiber optic cables with 2 multi-mode fibers for optical PROFIBUS networks in indoor and outdoor ar- eas. The standard FIBER OP TIC CABLE is available in fixed lengths for distances up to 2000 m, [...]

Communication PROFIBUS DP Optical networks with plastic fiber-optic cables 9/40 Siemens ST PCS 7 · Nov ember 2007 9 ■ Overview SIMA TIC NET plastic/PCF fiber-optic cables can be used to design optical PROFIBUS DP networks inside buildings. For AS interfacing of ET 200M with exclusively F modules, plastic/PCF fiber -optic cables are an alternativ[...]

Communication PROFIBUS DP AS connection 9/41 Siemens ST PCS 7 · Novemb er 2007 9 ■ Overview PROFIBUS DP lines can be connected to a SIMA TIC PCS 7 au- tomation system (controller) via up to 4 inter nal interfaces in the CPU and up to 10 additional CP 443-5 Extended communica- tions processors. If a module slot pr ovided in the CPU for the PROFIB[...]

Communication PROFIBUS DP Y- L i n k 9/42 Siemens ST PCS 7 · Nov ember 2007 9 ■ Overview The Y -link is a bus coupler for transition from a redundant PROFIBUS DP master system to a single-channel PROFIBUS DP master system. It can be used for connecting de- vices with only one PROFIBUS DP interface to the redundant PROFIBUS DP master system AS 41[...]

Communication PROFIBUS P A Introduction 9/43 Siemens ST PCS 7 · Novemb er 2007 9 ■ Overview Direct interfacing of the devices in the field, especially in the hazardous ar ea, together with the information content of the communication, are of significant importance in the process in- dustry . PROFIBUS P A, which per mits both digital data transmi[...]

Communication PROFIBUS P A Introduction 9/44 Siemens ST PCS 7 · Nov ember 2007 9 ■ Design Basic PROFIBUS P A design versions when using the DP/P A link as the rout er Basic PROFIBUS P A design versions are presented at this point. In these configuration examples, DP/P A links are used in each case as the DP/P A router . Up to 5 DP/P A couplers c[...]

Communication PROFIBUS P A Routers: DP/P A link and DP/P A coupler 9/45 Siemens ST PCS 7 · Novemb er 2007 9 ■ Overview T o create a smooth network transition between PROFIBUS DP and PROFIBUS P A, the SIMA TIC pr oduct range offers two ver- sions: the DP/P A coupler and the DP/P A link. The following criteria can be applied when choosing the netw[...]

Communication PROFIBUS P A Routers: DP/P A link and DP/P A coupler 9/46 Siemens ST PCS 7 · Nov ember 2007 9 ■ Design Configuratio n examples with DP/P A link and DP/P A coup ler DP/P A link: The DP/P A link is a modular combination consisting of the IM 153-2 High Feature PROFIBUS DP inter face module (with op- tional redundancy) and up to 5 DP/P[...]

Communication PROFIBUS P A Routers: DP/P A link and DP/P A coupler 9/47 Siemens ST PCS 7 · Novemb er 2007 9 ■ T echnical specifications DP/P A c oupler Connection fo r PROFIBUS P A • D P/P A couple r Ex [ i] 2 terminals of a 4-pole scr ew-type terminal , integral ter minating res ist or • D P/P A couple r FDC 1 57-0 4-pole screw-type ter min[...]

Communication PROFIBUS P A Routers: DP/P A link and DP/P A coupler 9/48 Siemens ST PCS 7 · Nov ember 2007 9 B) Subject to expor t regulations: AL: N, ECCN: EAR99H ■ Selection and Ordering Dat a Order No. DP/P A coupler For transi tion from RS 485 t o MBP • D P/P A couple r Ex [ i] 6ES7 157-0AD82-0XA0 • D P/P A couple r FDC 1 57-0, redu ndant[...]

Communication PROFIBUS P A Active field distributor AFD and active field splitter AFS 9/49 Siemens ST PCS 7 · November 2007 9 ■ Overview Active field distributor AFD An active field distributor (AFD) can integrate up to 4 PROFIBUS P A field devices via short-circuit proof spur line connections into a PROFIBUS P A ring with automatic bus termi- n[...]

Communication PROFIBUS P A FastConnect/SpliTConnect 9/50 Siemens ST PCS 7 · Nov ember 2007 9 ■ Overview PROFIBUS FC process cables, color -coded for the various ap- plications (Ex, non-Ex area) ar e available for designing field bus networks in accordance with IEC 61158-2 (e.g. PROFIBUS P A). The FastConnect stripping tool can be used to strip t[...]

Communication Other communication AS-Interface 9/51 Siemens ST PCS 7 · Novemb er 2007 9 ■ Overview The actuator -sensor inter face (AS-Interface) is a multi-vendor networking system for simple - usually binary - actuators and sensors in the lowest field area. AS-Interface enables a wiring loom with parallel wiring to be replaced by a simple two-[...]

Communication Other communication Modbus 9/52 Siemens ST PCS 7 · Nov ember 2007 9 ■ Overview Modbus is connected to PROFIBUS DP using an ET 200M with a CP 341 communications processor . The latter enables the fast and efficient exchange of data thr ough point-to-point coupling. The CP 341 communications module is available in 3 versions with dif[...]

Siemens ST PCS 7 · Update Nov 2008 10/2 Introduction 10/4 Microbo x automation system 10/7 Standard automation systems 10/15 Fault-tolerant automation systems 10/24 Safety-related automation systems A utomation systems © Siemens AG 2008[...]

Automation systems Introduction 10/2 Siemens ST PCS 7 · Update November 2008 10 ■ Overview Scalable automation systems, overview The SIMA TIC PCS 7 process control system of fers a wide range of automation systems whose perfor mances are finely matched to one another within wide limits. This results in fine scaling of the automation perfor mance[...]

Automation systems Introduction 10/3 Siemens ST PCS 7 · Update November 2008 10 ■ T echnical specifications T ypical mixed quantity frameworks for SIMA TIC PCS 7 S7-400 automation systems Note: The values quoted here ar e not AS-specific maximum values for the par- ticular item but repr esent a typical distribution of the available total ca- pac[...]

Automation systems Microbo x automation system 10/4 Siemens ST PCS 7 · Update November 2008 10 ■ Overview SIMA TIC PCS 7 AS R TX With consideration of the scalable automation perfor mance, the SIMA TIC PCS 7 AS RTX Microbox automation system r epresents the starter system in the bottom per formance range of SIMA TIC PCS 7. The compact and rugged[...]

Automation systems Microbo x automation system 10/5 Siemens ST PCS 7 · Update November 2008 10 T wo Ethernet interfaces 10/100/1000 Mbit/s (RJ45) are inte- grated in the SIMA TIC PCS 7 AS R TX for plant bus communica- tion with SIMA TIC PCS 7 subsystems such as operator system, engineering system or maintenance station. ET 200M, ET 200ISP and ET 2[...]

Automation systems Microbo x automation system 10/6 Siemens ST PCS 7 · Update November 2008 10 B) Subject to export regulations: AL: N, ECCN: EAR99H Electromagnetic compatibility (EMC) Emitted interference EN 55022 Class B; FCC Class A Immunity to conducted interference on the supply lines ± 2 kV (to IEC 61000-4-4; burst) ± 1 kV (to IEC 61000-4-[...]

Automation systems Standard automation systems 10/7 Siemens ST PCS 7 · Update November 2008 10 ■ Overview The AS 414-3 / 414-3IE, AS 416-2, AS 416-3 / 416-3IE and AS 417-4 standard automation systems ar e extremely r obust, and feature high pr ocessing and communications perfor- mances. ■ Application The AS 414-3 / 414-3IE automation systems a[...]

Automation systems Standard automation systems 10/8 Siemens ST PCS 7 · Update November 2008 10 1) With the UR2 rack in combination with a r edundant power supply , the number of additive CP 443-5 Extended is limited to 2 1) With the UR2 rack in combination with a redundant power supply , the number of additive CP 443-5 Extended is limited to 3 Sel[...]

Automation systems Standard automation systems 10/9 Siemens ST PCS 7 · Update November 2008 10 1) With the UR2 rack in combination with a r edundant power supply , the number of additive CP 443-5 Extended is limited to 2 1) With the UR2 rack in combination with a redundant power supply , the number of additive CP 443-5 Extended is limited to 2 Sel[...]

Automation systems Standard automation systems 10/10 Siemens ST PCS 7 · Update November 2008 10 1) With the UR2 rack in combination with a r edundant power supply , the number of additive CP 443-5 Extended is limited to 3 1) With the UR2 rack in combination with a redundant power supply , the number of additive CP 443-5 Extended is limited to 3 Se[...]

Automation systems Standard automation systems 10/11 Siemens ST PCS 7 · Update November 2008 10 Recommended preferred types ■ Selection and Ordering Data Order No. SIMA TIC PCS 7 standard automation systems with Industrial Ether- net interfacing via CP , recommended preferred types AS 414-3 automation system with SIMA TIC PCS 7 AS Runtime licens[...]

Automation systems Standard automation systems 10/12 Siemens ST PCS 7 · Update November 2008 10 AS 416-3 automation system with SIMA TIC PCS 7 AS Runtime license for 100 POs Preassembled and tested, without additive IF 964-DP and without CP 443-5 Extended, comprising: CPU 416-3 with 3 interfaces (MPI/DP , DP and slot for IF mod- ule), 11.2 MB RAM [...]

Automation systems Standard automation systems 10/13 Siemens ST PCS 7 · Update November 2008 10 Individual components SIMA TIC PCS 7 standard automation systems with integral Indus- trial Ethernet interface module, recommended preferred types AS 414-3IE automation system with SIMA TIC PCS 7 AS Runtime license for 100 POs Preassembled and tested, w[...]

Automation systems Standard automation systems 10/14 Siemens ST PCS 7 · Update November 2008 10 B) Subject to export regulations: AL: N, ECCN: EAR99H CP 443-1 Communications processor for connection of SIMA TIC S7-400 to Industrial Ethernet through TCP/IP , ISO and UDP; for S7 com- munication, S5-compatible com- munication (SEND/RECEIVE) with FETC[...]

Automation systems Fault-tolerant automation systems 10/15 Siemens ST PCS 7 · Update November 2008 10 ■ Overview Fault-tolerant automation systems are used to r educe the risk of production failur es. The higher investment costs for fault-tolerant automation systems are fr equently negligible compared to the costs resulting fr om production fail[...]

Automation systems Fault-tolerant automation systems 10/16 Siemens ST PCS 7 · Update November 2008 10 Individual configuration of AS bundles The equipment of the fault-tolerant automation systems as well as their Order Nos. can be individually compiled by selecting preconfigur ed ordering units. System-specific or dering configu- rations are avail[...]

Automation systems Fault-tolerant automation systems 10/17 Siemens ST PCS 7 · Update November 2008 10 1) Up to 5 CPs can be plugged into the UR2 rack with a single power supply , or up to 3 with a redundant power supply . 1) Up to 5 CPs can be plugged into the UR2 rack with a single power supply , or up to 3 with a redundant power supply . Selecti[...]

Automation systems Fault-tolerant automation systems 10/18 Siemens ST PCS 7 · Update November 2008 10 1) Up to 5 CPs can be plugged into the UR2 rack with a single power supply , or up to 3 with a redundant power supply . 1) Up to 5 CPs can be plugged in per subsystem with a single power supply , or up to 3 with a redundant power supply . Selectio[...]

Automation systems Fault-tolerant automation systems 10/19 Siemens ST PCS 7 · Update November 2008 10 1) Up to 5 CPs can be plugged in per subsystem with a single power supply , or up to 3 with a redundant power supply . 1) Up to 5 CPs can be plugged in per subsystem with a single power supply , or up to 3 with a redundant power supply . Selection[...]

Automation systems Fault-tolerant automation systems 10/20 Siemens ST PCS 7 · Update November 2008 10 Recommended preferred types ■ Selection and Ordering Data Order No. Fault-tolerant SIMA TIC PCS 7 automation systems - Single Stations, recommended preferred types AS 412-3-1H automation sys- tem with SIMA TIC PCS 7 AS Runtime license for 100 PO[...]

Automation systems Fault-tolerant automation systems 10/21 Siemens ST PCS 7 · Update November 2008 10 B) Subject to export regulations: AL: N, ECCN: EAR99H AS 414-4-2H automation sys- tem with SIMA TIC PCS 7 AS Runtime license for 100 POs Preassembled and tested, without CP 443-5 Extended, comprising: 2 x CPU 414-4H with 2 x 2 integrated interface[...]

Automation systems Fault-tolerant automation systems 10/22 Siemens ST PCS 7 · Update November 2008 10 Individual components ■ Selection and Ordering Data Order No. Individual components of the fault-tolerant SIMA TIC PCS 7 automation systems CPU 412-3H RAM 768 KB (512 KB for pr ogram and 256 KB for data) Module occupies 2 slots 6ES7 412-3HJ14-0A[...]

Automation systems Fault-tolerant automation systems 10/23 Siemens ST PCS 7 · Update November 2008 10 B) Subject to export regulations: AL: N, ECCN: EAR99H ■ Options Y-Link • Bus coupler for transition from a r edundant PROFIBUS DP master system to a single-channel PROFIBUS DP master sys- tem • For connecting devices with only one PROFIBUS D[...]

Automation systems Safety-related automation systems 10/24 Siemens ST PCS 7 · Update November 2008 10 ■ Overview Safety-related automation systems ar e used for critical applica- tions where a fault could endanger life or r esult in damage to the plant or the environment. These F/FH systems fr equently re- ferred to as "fail-safe automation[...]

Automation systems Safety-related automation systems 10/25 Siemens ST PCS 7 · Update November 2008 10 The safety-related SIMA TIC PCS 7 automation systems at the controller level ar e categorized in accordance with the two de- sign versions as follows: • Single stations AS 412F , AS 414F and AS 417F with only one CPU (safety- related) • Redund[...]

Automation systems Safety-related automation systems 10/26 Siemens ST PCS 7 · Update November 2008 10 ■ Function Safety functions The safety functions of an application are implemented by the safety-related pr ogram executed in the CPU of the F/FH systems together with the safety-related F-modules of the ET 200 distrib- uted I/O systems or direc[...]

Automation systems Safety-related automation systems 10/27 Siemens ST PCS 7 · Update November 2008 10 1) Up to 5 CPs can be plugged into the UR2 rack with a single power supply , or up to 3 with a redundant power supply . 1) Up to 5 CPs can be plugged into the UR2 rack with a single power supply , or up to 3 with a redundant power supply . Selecti[...]

Automation systems Safety-related automation systems 10/28 Siemens ST PCS 7 · Update November 2008 10 1) Up to 5 CPs can be plugged into the UR2 rack with a single power supply , or up to 3 with a redundant power supply . 1) Up to 5 CPs can be plugged in per subsystem with a single power supply , or up to 3 with a redundant power supply . Selectio[...]

Automation systems Safety-related automation systems 10/29 Siemens ST PCS 7 · Update November 2008 10 1) Up to 5 CPs can be plugged in per subsystem with a single power supply , or up to 3 with a redundant power supply . 1) Up to 5 CPs can be plugged in per subsystem with a single power supply , or up to 3 with a redundant power supply . Selection[...]

Automation systems Safety-related automation systems 10/30 Siemens ST PCS 7 · Update November 2008 10 Recommended preferred types ■ Selection and Ordering Data Order No. Safety-related SIMA TIC PCS 7 automation systems - Single Stations, recommended preferred types AS 412F automation system with SIMA TIC PCS 7 AS Runtime license for 100 POs Prea[...]

Automation systems Safety-related automation systems 10/31 Siemens ST PCS 7 · Update November 2008 10 AS 417F automation system with SIMA TIC PCS 7 AS Runtime license for 100 POs Preassembled and tested, without CP 443-5 Extended, without sync modules and cables, comprising: 1 x CPU 417-4H with 2 integrated interfaces (MPI/DP master and DP master)[...]

Automation systems Safety-related automation systems 10/32 Siemens ST PCS 7 · Update November 2008 10 B) Subject to export regulations: AL: N, ECCN: EAR99H AS 414FH automation system with SIMA TIC PCS 7 AS Runtime license for 100 POs Preassembled and tested, without CP 443-5 Extended, comprising: 2 x CPU 414-4H, each with 2 integrated interfaces ([...]

Automation systems Safety-related automation systems 10/33 Siemens ST PCS 7 · Update November 2008 10 Individual components ■ Selection and Ordering Data Order No. Individual components of the safety-related SIMA TIC PCS 7 automation systems S7 F Systems RT License For processing safety-r elated application programs, for one AS 412F/FH, AS 414F/[...]

Automation systems Safety-related automation systems 10/34 Siemens ST PCS 7 · Update November 2008 10 B) Subject to export regulations: AL: N, ECCN: EAR99H PS 407 power supply module; 20 A 120/230 V AC/DC; 5 V DC/20 A, 24 V DC/1 A; with battery compar tment for 2 backup batteries, module occu- pies 2 slots 6ES7 407-0RA02-0AA0 PS 405 power supply m[...]

Siemens ST PCS 7 · N ovember 2007 1 1/2 Introduction 1 1/4 Central I/O 11/4 Central I/O modules 11/5 Expansion units for central I/O 1 1/6 SIMA TIC PCS 7 MT A terminal module 1 1/9 ET 200M distributed I/O 11/9 Introduction 11/10 Power supply 11/11 Interface modules 11/12 ET 200M accessories 11/13 Bundles 11/14 DI - digital input modules 11/16 DO -[...]

Process I/O Introduction 1 1/2 Siemen s ST PCS 7 · November 20 07 11 ■ Overview The SIMA T IC PCS 7 process contr ol system of fers various pos- sibilities for connecting I/O devices and for detecting and emit- ting process signals thr ough sensors and actuators: • Analog and digital I/O modules of the SIMA TIC S7-400 oper- ated centrally in t[...]

Process I/O Introduction 1 1/3 Siemens ST PCS 7 · Novemb er 2007 11 Ex I/O modules from the ET 200M range The ET 200M can be run in Ex zone 2/22. The actuators/sensors can be positioned in Ex zone 1/21 when suitable Ex input/output modules are used. Hot swappi ng of I/O modules within Ex zone 2 is allowed with the right permit (e.g. fire certifica[...]

Process I/O Central I/O Central I/O modules 1 1/4 Siemen s ST PCS 7 · November 20 07 11 ■ Overview Signal modules from the SIMA TIC S7-400 range can be used in the SIMA TIC PCS 7 automation system if necessar y . These are primarily an alternative to use of distributed I/Os in the case of small applications or systems with a small distributed co[...]

Process I/O Central I/O Expansion unit s for central I/O 1 1/5 Siemens ST PCS 7 · Novemb er 2007 11 ■ Overview Expansion units can be used for the distributed expansion of the SIMA TIC S7-400. The IM 460-x interface modules are used as the interface for these expansion units. Restrictions compared to standar d I/O modules fr om the ET 200M range[...]

Process I/O SIMA TIC PCS 7 MT A terminal module 1 1/6 Siemen s ST PCS 7 · November 20 07 11 ■ Overview The terminal modules SIMA TIC PCS 7 MT A (Marshaled T ermina- tion Assemblies) enable simple, fast and reliable connection of field devices, sensors and actuators to the I/O modules of the ET 200M remote I/O stations. They can be used to signif[...]

Process I/O SIMA TIC PCS 7 MT A terminal module 1 1/7 Siemens ST PCS 7 · Novemb er 2007 11 Product overview with information on combinable ET 200M modules and connection cables MT A type In put/output a rea. Order No. of MT A Or der No. of ET 200M module Order No . of connectin g cable I/O redundanc y 8 channels, A I 1 - 5 V 0/4 - 20 mA 6ES7 650-1[...]

Process I/O SIMA TIC PCS 7 MT A terminal module 1 1/8 Siemen s ST PCS 7 · November 20 07 11 B) Subject to expor t regulations: AL: N, ECCN: EAR99H SIMA TIC PCS 7 MT A F-AI, 6-channe l T er minal module for connection o f field devices/se nsors to a si ngle or two r edundan t safety-r elated ET 200M an alog input modul es 6ES7 336-1HE0 0-0AB0 Input[...]

Process I/O ET 200M distributed I/O Introduction 1 1/9 Siemens ST PCS 7 · Novemb er 2007 11 ■ Overview Within the ET 200 range, ET 200M repr esents the main series of distributed I/O systems for process contr ol applications with SIMA TIC PCS 7. The ET 200M has a versatile range of I/O modules of S7-300 de- sign, including ones with special I&am[...]

Process I/O ET 200M distributed I/O Power supply 1 1/10 Siemen s ST PCS 7 · November 20 07 11 ■ Overview Y o u can use the PS 307 or PS 305 load power supplies as the power supply module for the ET 200M. Y ou can select different input voltages and output currents (120/230 V AC with 2 A, 5 A or 10 A or 24 to 110 V DC with 2 A) depending on the a[...]

Process I/O ET 200M distributed I/O Interface modules 1 1/1 1 Siemens ST PCS 7 · Novemb er 2007 11 ■ Overview The IM 153-2 High Feature interface module (electrical PROFIBUS DP transmission) or IM 153-2 FO High Feature inter- face module (optical PROFIBUS DP transmission) is requir ed to connect the ET 200M remote I/O station to the PROFIBUS DP [...]

Process I/O ET 200M distributed I/O ET 200M accessories 1 1/12 Siemen s ST PCS 7 · November 20 07 11 ■ Overview Following components are available as accessories for the ET 200M: • Bus modules for hot swapping • DIN rail for hot swapping • Covers for backplane bus and bus modules • Front connectors • Ex partition for ET 200M • LK 393[...]

Process I/O ET 200M distributed I/O Bundles 1 1/13 Siemens ST PCS 7 · Novemb er 2007 11 ■ Overview The following preassembled bundles ar e available for the ET 200M: • I/O subsystem for ET 200M stations with up to 8 I/O modules suitable for hot swapping, comprising: - DIN rail for active bus modules, 482 mm long (19 inches) - PS/IM bus module [...]

Process I/O ET 200M distributed I/O DI - digital input modules 1 1/14 Siemen s ST PCS 7 · November 20 07 11 ■ Overview The digital input modules described here br eak down into • simple signal modules for dir ect and alternating voltage, and • modules with diagnostics capability that automatically output a corresponding message to the oper a[...]

Process I/O ET 200M distributed I/O DI - digit al input modules 1 1/15 Siemens ST PCS 7 · Novemb er 2007 11 B) Subject to expor t regulations: AL: N, ECCN: EAR99H SM 321 for no n-floating co ntacts (supply with AC voltage ) 8 input s, 120/230 V AC • Electrica lly isolated in g roups of 1 • Fr ont connec tor requir ed: 40-contact 6ES7 321-1FF10[...]

Process I/O ET 200M distributed I/O DO - digit al output modules 1 1/16 Siemen s ST PCS 7 · November 20 07 11 ■ Overview The digital output modules described here br eak down into • simple signal modules for DC and AC voltage with dif ferent output currents per channel, with a selection of relay modules available for higher output currents and[...]

Process I/O ET 200M distributed I/O DO - digit al output modules 1 1/17 Siemens ST PCS 7 · Novemb er 2007 11 SM 322 modules with di agnostics capability (with channel and module d iagnostics) for DC volt age (suitabl e for soleno id valves, DC contactor s and indicator lig hts) 8 outputs, 24 V DC / 0.5 A Redundant desig n possible (module re dunda[...]

Process I/O ET 200M distributed I/O DI/DO - digit al input/output modules 1 1/18 Siemen s ST PCS 7 · November 20 07 11 ■ Overview • Standard signal module for DC voltage (24 V DC) with 8 digital inputs and 8 digital outputs • For connection of switches, 2-wire pr oximity switches (BERO), solenoid valves, contactors, signal lamps ■ Selectio[...]

Process I/O ET 200M distributed I/O AI - analog input modules 1 1/19 Siemens ST PCS 7 · Novemb er 2007 11 ■ Overview The analog input modules described here br eak down into • multi-function modules for current, voltage and temperatur e measurements, and • special, highly accurate modules for current and voltage mea- surements or temperatur [...]

Process I/O ET 200M distributed I/O AI - analog input modules 1 1/20 Siemen s ST PCS 7 · November 20 07 11 B) Subject to expor t regulations: AL: N, ECCN: EAR99H SM 331 modules for current and voltage measu rements 8 inputs in 4 channe l groups, high-speed • Res olution 13 bit + sign • M easure ment type an d range selection adjustable pe r ch[...]

Process I/O ET 200M distributed I/O AO - analog output modules 1 1/21 Siemens ST PCS 7 · Novemb er 2007 11 ■ Overview The analog output modules for voltage and current described here br eak down into • modules with 12 bit resolution and various numbers of chan- nels, and • a high-precision module with 15 bit r esolution. The analog output mo[...]

Process I/O ET 200M distributed I/O Ex modules [EEi xb] 1 1/22 Siemen s ST PCS 7 · November 20 07 11 ■ Overview The following analog and digital I/O modules are suitab le for use in hazardous plants. They separate the non-intrinsically safe electrical circuits of the automation system and the intrinsically safe electrical circuits of the pr oces[...]

Process I/O ET 200M distributed I/O Modules with HART 1 1/23 Siemens ST PCS 7 · Novemb er 2007 11 ■ Overview The modules with HART (High- way Addressable Remote T ransducer) which can be used in ET 200M remote I/O stations (with IM 153-2 High Feature interface module) per- mit connection of HART de- vices to SIMA TIC PCS 7 automation systems. Al[...]

Process I/O ET 200M distributed I/O Modules with HART 1 1/24 Siemen s ST PCS 7 · November 20 07 11 ■ T echnical specifications Y o u can find the detailed technical data of the modules with HART at the following points: • Catalog IK PI (Catalog Section "Distributed I/Os") or • on the Mall/CA 01 under "Distributed I/Os / ET 200[...]

Process I/O ET 200M distributed I/O F modules 1 1/25 Siemens ST PCS 7 · Novemb er 2007 11 ■ Overview The safety functions of the AS 414F/FH and AS 417F/FH automa- tion systems are matched to the safety-r elated I/O modules (F-modules) of the ET 200M distributed I/O system. The F-signal modules (DI/DO/AI) in the ET 200M remote I/O stations ar e a[...]

Process I/O ET 200M distributed I/O F modules 1 1/26 Siemen s ST PCS 7 · November 20 07 11 ■ Options Isolating module The following components are available as accessories for the F modules: • Isolating module - For isolation of F and standard modules in an ET 200M re- mote I/O station - For signal isolation when using a copper bus connection [...]

Process I/O ET 200M distributed I/O Closed-loop control modules 1 1/27 Siemens ST PCS 7 · Novemb er 2007 11 ■ Overview The FM 355 is an intelligent 4-channel controller module for uni- versal control tasks. It can be used to control temperatur e, pres- sure and flow . The following versions of the FM 355 are available: • FM 355 C Continuous-ac[...]

Process I/O ET 200M distributed I/O Closed-loop control modules 1 1/28 Siemen s ST PCS 7 · November 20 07 11 ■ Integration Use in SIMA TIC PCS 7 The FM 355 / FM 355-2 modules can be used to implement con- trol tasks outside the SIMA TIC PCS 7 automation system. The modules have not only controller structur es but also analog and digital channels[...]

Process I/O ET 200M distributed I/O Counter modules 1 1/29 Siemens ST PCS 7 · Novemb er 2007 11 ■ Overview The FM 350-1 counter module is a single-channel intelligent counter module for simple counting tasks, suitable for the direct connection of incremental encoders. It pr ovides a comparison function with 2 preselectable r eference values, as [...]

Process I/O ET 200iSP distributed I/O Introduction 1 1/30 Siemen s ST PCS 7 · November 20 07 11 ■ Overview The ET 200iSP is a modular , intrinsically-safe I/O system in IP30 degree of pr otection, and can be configured with up to 32 electronics modules (4/8-channel). The range of electr onics modules covers: • 8-channel digital input module DI[...]

Process I/O ET 200iSP distributed I/O Introduction 1 1/31 Siemens ST PCS 7 · Novemb er 2007 11 ■ Integration Distributed ET 200iSP stations are connected to the SIMA TIC PCS 7 automation systems (controllers) via the PROFIBUS DP , which can be routed intrinsically-safe into Ex zone 1 using an isolating transformer (RS485-iS coupler) as barrier .[...]

Process I/O ET 200iSP distributed I/O ET 200iSP power supply unit 1 1/32 Siemen s ST PCS 7 · November 20 07 11 ■ Overview ET 200iSP power supply unit is the designation for the combina- tion of one (standard) or two r edundant power supply modules PS with the matching terminal module: • Standard: TM-PS-A terminal module • Redundancy: TM-PS-B[...]

Process I/O ET 200iSP distributed I/O IM 152-1 interface module 1 1/33 Siemens ST PCS 7 · Novemb er 2007 11 ■ Overview The IM 152 interface module connec ts the ET 200iSP to the PROFIBUS DP with intrinsically-safe RS 485-iS transmission technology with transmission rates up to 1.5 Mbit/s. A redundant connection is also possible. In this case the[...]

Process I/O ET 200iSP distributed I/O Electronics modules and watchdog module 1 1/34 Siemen s ST PCS 7 · November 20 07 11 ■ Overview Electronics modules The current range of electr onics modules covers: • 8-channel digital input module DI NAMUR, can also be used as counter or frequency meter • 4-channel digital output module DO with externa[...]

Process I/O ET 200iSP distributed I/O Electronics modules and watchdog module 1 1/35 Siemens ST PCS 7 · Novemb er 2007 11 ■ Selection and Ordering Dat a Order No. Digita l electron ics module s Digital input modules 8 DI NAMUR For evaluation of NAMUR sen- sors, conne cted/non-co nnected contacts, a s well as for recording counter pulses or measu[...]

Process I/O ET 200iSP distributed I/O Electronics modules and watchdog module 1 1/36 Siemen s ST PCS 7 · November 20 07 11 B) Subject to expor t regulations: AL: N, ECCN: EAR99H For further accessories such as labelin g strips or plates, see Catalog IK PI or the A&D Mall/CA 01 under "ET 200iSP distributed I/O". Analog elec tronics mo[...]

Process I/O ET 200iSP distributed I/O RS 485-IS coupler 1 1/37 Siemens ST PCS 7 · Novemb er 2007 11 ■ Overview T asks of the RS 485-iS coupler • Conversion of the electrical PROFIBUS DP RS 485 transmis- sion technology into the intrinsically-safe RS 485-iS transmis- sion technology with a transmission rate of 1.5 Mbit/s • Required to connect[...]

Process I/O ET 200iSP distributed I/O St ainless steel wall enclosure 1 1/38 Siemen s ST PCS 7 · November 20 07 11 ■ Design ET 200iSP modules can also be installed in stainless steel wall housings designed to meet more exacting protection r equir e- ments. The housings are available in thr ee differ ent sizes. They comply with degree of pr otect[...]

Process I/O ET 200S distributed I/O Introduction 1 1/39 Siemens ST PCS 7 · Novemb er 2007 11 ■ Overview The ET 200S is a bit-modular distributed I/O system in IP 20 de- gree of pr otection and is approved for operation in Ex zone 2 or 22 (except for operation with motor starters). It is designed with independent wiring that supports the hot swap[...]

Process I/O ET 200S distributed I/O Introduction 1 1/40 Siemen s ST PCS 7 · November 20 07 11 Mounting The terminal modules that can be mounted on a DIN rail (35 x 15 x 7.5 or 15 mm) form the carrier system for the I/O modules. They are used for the pr ocess wiring and enable the electrical and mechanical connection of the I/O modules. The termina[...]

Process I/O ET 200S distributed I/O T erminal modules 1 1/41 Siemens ST PCS 7 · Novemb er 2007 11 ■ Overview • T erminal modules are mechanical modules for integrating the power and electronics modules as well as the motor starters and expansion modules (Ordering data of the terminal mod- ules for motor starters and expansion modules can be fo[...]

Process I/O ET 200S distributed I/O T erminal modules 1 1/42 Siemen s ST PCS 7 · November 20 07 11 Accessories for the terminal modules, see the IK PI catalog or A&D Mall / CA 01 at "Distributed I/Os / ET 200S" TM-E Terminal Modules for Elec tronic Modules TM-E15S24-A1 T erminal Module 2 x 4 termin als, termin al access to AUX1 bus, [...]

Process I/O ET 200S distributed I/O Interface modules 1 1/43 Siemens ST PCS 7 · Novemb er 2007 11 ■ Overview • IM 151-1 high feature (RS 485) • Interface module for electrical connection of the ET 200S to PROFIBUS DP using copper bus cables • Handles all data exchange with the PROFIBUS DP master ■ Selection and Ordering Data Order No. IM[...]

Process I/O ET 200S distributed I/O Power modules 1 1/44 Siemen s ST PCS 7 · November 20 07 11 ■ Overview PM-E power modules • For all types of electronic modules (including safety-oriented electronic modules); limitations r esulting fr om power supply with PM-E DC 24 V • For monitoring and, depending on the version, fusing the volt- age to [...]

Process I/O ET 200S distributed I/O Digit al electronics modules 1 1/45 Siemens ST PCS 7 · Novemb er 2007 11 ■ Overview • 2- and 4-channel digital inputs and outputs for the ET 200S • Can be plugged onto TM-E terminal modules with automatic coding. • High-feature versions for enhanced plant availability , addi- tional functions and compreh[...]

Process I/O ET 200S distributed I/O Digit al electronics modules 1 1/46 Siemen s ST PCS 7 · November 20 07 11 B) Subject to expor t regulations: AL: N, ECCN: EAR99H ■ Selection and Ordering Dat a Order No. Digital in puts for floatin g contacts DI 2 x 24 V DC, standard Orderin g unit 5 items 6ES7 131-4BB01-0AA0 B) DI 4 x 24 V DC, standard Orderi[...]

Process I/O ET 200S distributed I/O Analog electronics modules 1 1/47 Siemens ST PCS 7 · Novemb er 2007 11 ■ Overview • Analog inputs and outputs for the ET 200S • Can be plugged onto TM-E terminal modules with automatic coding. • High-feature variants with enhanced accuracy and r esolution • Hot swapping of modules possible ■ Design P[...]

Process I/O ET 200S distributed I/O Analog electronics modules 1 1/48 Siemen s ST PCS 7 · November 20 07 11 B) Subject to expor t regulations: AL: N, ECCN: EAR99H ■ Selection and Ordering Dat a Order No. Analog inpu t •A I 2 x U ( ± 5V , 1. . .5V , ± 10 V) / 13 bit, standar d - Module-internal diagnostics - Overflow/underflow diagnos- tics 6[...]

Process I/O ET 200S distributed I/O Motor st arters 1 1/49 Siemens ST PCS 7 · Novemb er 2007 11 ■ Overview • Completely factory-wired motor starters for switching and pro- tecting any three-phase loads • Can be used as a direct-on-line, r eversing or soft starter • High Feature motor starter with a combination comprising starter circuit br[...]

Process I/O ET 200S distributed I/O Motor st arters 1 1/50 Siemen s ST PCS 7 · November 20 07 11 High Feature motor starters The High Feature motor starters are used together with the PM-D power module. Combined with a terminal module according to the table, a PM-D power module opens up a new potential group. The scope of the gr oup is limited in [...]

Process I/O ET 200S distributed I/O Motor st arters 1 1/51 Siemens ST PCS 7 · Novemb er 2007 11 ■ Selection and Ordering Dat a Order No. High Feature motor starters With diagnosti cs, expandable with brake control module DS1e-x direct-on-line st arters Mechanical s witching, electr onic overload protectio n • Up to 1.1 kW/400 V ; 0.3 to 3.0 A [...]

Process I/O ET 200S distributed I/O Motor st arters 1 1/52 Siemen s ST PCS 7 · November 20 07 11 A) Subject to export regulations: AL: N, ECCN: EAR99 Note : For color-coded labels and f urther ac cessories fo r ET 200S con figura- tions with High Fea ture motor s tarters and for ET 200S configurations with safety-related moto r starters, refer to [...]

Process I/O ET 200S distributed I/O SIGUARD safety technology 1 1/53 Siemens ST PCS 7 · Novemb er 2007 11 ■ Overview The SIGUARD safety system is based on special terminal and power modules that can be combined with the ET 200S motor starters and a failsafe kit to achieve the highest safety categor y 4 (according to EN 954-1). It enables the eva[...]

Process I/O ET 200S distributed I/O SIGUARD safety technology 1 1/54 Siemen s ST PCS 7 · November 20 07 11 T erminal modules for SIGUARD power modules The terminal modules integrate the SIGUARD power modules. Using differ ent terminal modules it is possible to separate vari- ous safety circuits by function or else to cascade them. Each such group [...]

Process I/O ET 200S distributed I/O SIGUARD safety technology 1 1/55 Siemens ST PCS 7 · Novemb er 2007 11 A) Subject to export regulations: AL: N, ECCN: EAR99 ■ Selection and Ordering Dat a Order No. SIGUARD T erminal Modules PM-PF30 S47 B1 T erminal Module For PM-D F1 /2 power module s with U1/U2 inc oming supply and sensor conn ection 3RK1 903[...]

Process I/O Dezentrale Peripherie ET 200pro Introduction 1 1/56 Siemen s ST PCS 7 · November 20 07 11 ■ Overview SIMA TIC ET 200pro is a modular I/O system with high IP65/66/67 protection suitable for use at machine level outside the contr ol cabinet. As a result of the innovative design, the ET 200pro has a relatively small size and can be flex[...]

Process I/O Dezentrale Peripherie ET 200pro Introduction 1 1/57 Siemens ST PCS 7 · Novemb er 2007 11 Module support V arious module suppor ts are available for mounting the ET 200pro: • Narrow module support The narrow module support permits complete preassembly on a workbench as a result of two mounting flanges outside the ET 200pro station. ?[...]

Process I/O Dezentrale Peripherie ET 200pro Introduction 1 1/58 Siemen s ST PCS 7 · November 20 07 11 ■ T echnical specifications For detailed technical specifications, especially for individual components such as interface module, power module and elec- tronics modules, see: • Catalog IK PI • Mall/CA 01 under "Distributed I/Os / ET 200[...]

Process I/O Dezentrale Peripherie ET 200pro Interface module IM 154-2 DP High Feature 1 1/59 Siemens ST PCS 7 · Novemb er 2007 11 ■ Overview The IM 154-2 DP High Feature interface module is responsible for PROFIBUS communication between the ET 200pro station and the host automation system (controller) as PROFIBUS DP master . The scope of deliver[...]

Process I/O Dezentrale Peripherie ET 200pro Digit al electronics modules EM 141, EM 142 1 1/60 Siemen s ST PCS 7 · November 20 07 11 ■ Overview The following digital electr onics modules can be used for con- necting actuators/sensors in the context of SIMA TIC PCS 7: Digital input modules • EM 8 DI DC 24 V High Feature - Digital electronics mo[...]

Process I/O Dezentrale Peripherie ET 200pro Analog electronics modules EM 144, EM 145 1 1/61 Siemens ST PCS 7 · Novemb er 2007 11 ■ Overview The following analog electronics modules can be used for con- necting actuators/sensors in the context of SIMA TIC PCS 7: Analog input modules EM 4 AI U High Feature • 4 inputs for voltage measurements ?[...]

Process I/O Dezentrale Peripherie ET 200pro Analog electronics modules EM 144, EM 145 1 1/62 Siemen s ST PCS 7 · November 20 07 11 B) Subject to export regulat ions: AL: N, EC CN: EAR99H ■ Accessories Connection modules Actuators and sensors are connected using commercially- avail- able 5-contact M12 plugs on the connection module. The con- nect[...]

Process I/O Dezentrale Peripherie ET 200pro Safety-related electronics modules 1 1/63 Siemens ST PCS 7 · Novemb er 2007 11 ■ Overview In combination with the safety-r elated automation systems of the SIMA TIC PCS 7 process control system, the safety-r elated elec- tronics modules of SIMA TIC ET 200pro can be used to imple- ment safety applicatio[...]

Process I/O Dezentrale Peripherie ET 200pro Safety-related electronics modules 1 1/64 Siemen s ST PCS 7 · November 20 07 11 B) Subject to export regulat ions: AL: N, EC CN: EAR99H ■ Accessories Connection modules Actuators and sensors are connected using commercially- avail- able 5-contact M12 plugs on the connection module. The con- nection mod[...]

Process I/O Dezentrale Peripherie ET 200pro Power module PM-E 1 1/65 Siemens ST PCS 7 · Novemb er 2007 11 ■ Overview The power module PM-E DC 24 V is used within an ET 200pro station when generating 24 V DC load voltage groups for elec- tronics modules. Y o u can position power modules in an ET 200pro station any- where to the right of the inter[...]

Process I/O 1 1/66 Siemen s ST PCS 7 · November 20 07 11 © Siemens AG 2007[...]

Siemens ST PCS 7 · N ovember 2007 12/2 SIMA TIC IT IT world © Siemens AG 2007[...]

IT world SIMA TIC IT 12/2 Siemens ST PCS 7 · Nov ember 2007 12 ■ Overview Integration and synchronization of all business processes with SIMA TIC IT In order to r emain competitive, manufactur ers must shorten their product launch times, incr ease production transpar ency and flexibility , optimize planning and scheduling, and reduce waste, stor[...]

IT world SIMA TIC IT 12/3 Siemens ST PCS 7 · Novemb er 2007 12 Additional options can be separately purchased for each bundle: • SIMA TIC IT PDS-I (Predictive Detailed Scheduler - Interactive) is the detailed scheduling component of SIMA TIC IT . It coor di- nates and processes the job list coming fr om the ERP (Enter- prise Resources Planning) [...]

IT world 12/4 Siemens ST PCS 7 · Nov ember 2007 12 © Siemens AG 2007[...]

Siemens ST PCS 7 · N ovember 2007 13/2 Introduction Migration to SIMA TIC PCS 7 © Siemens AG 2007[...]

Migration to SIMA TIC PCS 7 Introduction 13/2 Siemens ST PCS 7 · Nov ember 2007 13 ■ Overview Migration strategy Globalization and incessantly increasing competitive pressur es are for cing companies to continuously incr ease productivity and shorten product time to market. T o this end, it is necessary to continuously optimize engineering proce[...]

Migration to SIMA TIC PCS 7 Introduction 13/3 Siemens ST PCS 7 · Novemb er 2007 13 ■ Function Portfolio of the migration products Early on Siemens recognized the significance of migration for process automation, and for many years has of fered a wide range of innovative migration products and solutions for its glo- bally proven systems. Right fr[...]

Migration to SIMA TIC PCS 7 Introduction 13/4 Siemens ST PCS 7 · Nov ember 2007 13 T ypical migration scenarios The migration path that a user takes depends on the specific technical and economical factors of each migration project. The migration products of fer the modularity and flexibility requir ed to implement differ ent scenarios. The follow[...]

Migration to SIMA TIC PCS 7 Introduction 13/5 Siemens ST PCS 7 · Novemb er 2007 13 Migration spectrum The migration of our own process contr ol systems to SIMA TIC PCS 7 is a matter of course for Siemens, and a significant component of the continued supplier/customer relationship. Siemens is additionally able to offer migration solutions for pr o-[...]

Migration to SIMA TIC PCS 7 13/6 Siemens ST PCS 7 · Nov ember 2007 13 © Siemens AG 2007[...]

Siemens ST PCS 7 · N ovember 2007 14/2 Basic hardware V6.1 14/4 St arter systems V6.1 14/5 ES software V6.1 14/9 OS software V6.1 14/13 SIMA TIC BA TCH Sof tware V6.1 14/14 Route Control Sof tware V6.1 14/15 Asset Management Software V6.1 14/16 PROFIBUS P A component s 14/17 Automation systems Ordering dat a for previous version SIMA TIC PCS 7 V6.[...]

Ordering data for previous version SIMA TIC PCS 7 V6.1 Basic hardware V6.1 14/2 Siemens ST PCS 7 · Nov ember 2007 14 ■ Selection and Ordering Dat a Order No. Single stati on SIMA TIC PC in rac k of 19" design, Pentium 4 3.4 GHz, 1 GB RAM (2 x 512 MB), sound, SA T A-RAID 1 with 2 har d disks of 120 GB, graphics controller on bo ard with dyna[...]

Ordering data for previous version SIMA TIC PCS 7 V6.1 Basic hardware V6.1 14/3 Siemens ST PCS 7 · Novemb er 2007 14 1) The PCS 7 systems are deliver ed as standard with a "Eur opean power cable". The country-specific versions listed above are r equired for some countries. Client SIMA TIC PC in rac k of 19" design, Pentium 4 3.4 GHz[...]

Ordering data for previous version SIMA TIC PCS 7 V6.1 St arter systems V6.1 14/4 Siemens ST PCS 7 · Nov ember 2007 14 SIMA TIC PCS 7 BOX PCS 7 Basic Package D) Subject to export regulations: AL: N, ECCN: 5D992B1 ■ Selection and Ordering Dat a Order No. SIMA TIC PCS 7 BOX complete system (ES, O S and AS) assembled a nd preinstalled, comprising: [...]

Ordering data for previous version SIMA TIC PCS 7 V6.1 ES sof tware V6.1 14/5 Siemens ST PCS 7 · Novemb er 2007 14 Standard engineering software ■ Selection and Ordering Dat a Order No. SIMA TIC PCS 7 Engineering Software V6.1 3 languages (German, English, Fren ch), executes with Window s 2000 Professiona l/ 2000 Server or Windows XP Professiona[...]

Ordering data for previous version SIMA TIC PCS 7 V6.1 ES sof tware V6.1 14/6 Siemens ST PCS 7 · Nov ember 2007 14 V ersion Cross Checker Ve r s i o n T r a i l Import/Export Assistant Route Control Engineering Engineering F/FH Systems Note : With a S7 F Systems Upgra de from V5.x to V6.0, the type of S7 F Systems license change s from single lice[...]

Ordering data for previous version SIMA TIC PCS 7 V6.1 ES sof tware V6.1 14/7 Siemens ST PCS 7 · Novemb er 2007 14 SIMA TIC PDM ■ Selection and Ordering Dat a Order No. SIMA TIC PDM Single Poin t SIMA TIC PDM Single Point V6 .0 for operation and pa rameteriza- tion of one field devic e; communi- cation via PR OFIBUS DP/ P A or HART mo dem, inclu[...]

Ordering data for previous version SIMA TIC PCS 7 V6.1 ES sof tware V6.1 14/8 Siemens ST PCS 7 · Nov ember 2007 14 Controller optimization Simulation with S7-PLCSIM Predefined SIMA TIC PDM V6.0 pr oduct configur ations for special applicati ons SIMA TIC PDM Service V6.0 Complete package for sta nd- alone users for servicing, with • SIMA T IC PDM[...]

Ordering data for previous version SIMA TIC PCS 7 V6.1 OS sof tware V6.1 14/9 Siemens ST PCS 7 · Novemb er 2007 14 OS standard software for single station / server / client 1) A process object (PO) is a synonym for an operable and observable block with approx. 30 variables. ■ Selection and Ordering Dat a Order No. OS Software Single Station SIMA[...]

Ordering data for previous version SIMA TIC PCS 7 V6.1 OS software V6.1 14/10 Siemens ST PCS 7 · Nov ember 2007 14 OS archiving SFC V isualization SIMA TIC Safety Matrix V iewer Connectivity Pack and Client Access Licenses ■ Selection and Ordering Dat a Order No. Expansion of integral high-perf ormance cycl ic buf fer archiv e (512 variab les) o[...]

Ordering data for previous version SIMA TIC PCS 7 V6.1 OS sof tware V6.1 14/1 1 Siemens ST PCS 7 · Novemb er 2007 14 OS redundancy OS long-term archiving ■ Selection and Ordering Dat a Order No. Design of r edundant OS si ngle stati ons WinCC/Redund ancy V6.0 SP3 for alignment of archives following OS restart; single license f or 2 installation [...]

Ordering data for previous version SIMA TIC PCS 7 V6.1 SIMA TIC BA TCH Software V6.1 14/12 Siemens ST PCS 7 · Nov ember 2007 14 PCS 7 Web Server 1) Deviating fr om the specification in the or dering data, the license of the OS Software Client V6.1 in this special applicatio n is also enabled for the Microsoft Windows Server 2003 operating system. [...]

Ordering data for previous version SIMA TIC PCS 7 V6.1 Route Control Sof tware V6.1 14/13 Siemens ST PCS 7 · Novemb er 2007 14 1) Whereas pr ocess objects (PO) repr esent operable and observable blocks with approx. 30 variables, batch process objects (batch POs) r epresent instances of plant units and equipment modules (EPH/EOP). SIMA TIC BA TCH P[...]

Ordering data for previous version SIMA TIC PCS 7 V6.1 Asset Management Sof tware V6.1 14/14 Siemens ST PCS 7 · Nov ember 2007 14 SIMA TIC Route Control Center V6.1 3 languages (German, English, Fren ch), executes with Window s 2000 Pro fessional or Windows XP Pro fessional, floating license for 1 user T ype of delivery: License key disk, emergen [...]

Ordering data for previous version SIMA TIC PCS 7 V6.1 PROFIBUS P A component s 14/15 Siemens ST PCS 7 · Novemb er 2007 14 1) With asset T AGs, the number of asset objects monitor ed in SIMA TIC PCS 7 is licensed. An asset object re present s individual hardwar e components within a SIMA TIC PCS 7 project, e.g. - measuring devices, positioners, sw[...]

Ordering data for previous version SIMA TIC PCS 7 V6.1 PROFIBUS P A component s 14/16 Siemens ST PCS 7 · Nov ember 2007 14 Components f or hot swappin g and for re dundant desig n Active bus modu les for hot swapping • BM IM 157 For two IM 153-2 Hig h Feature modules, fo r redundant and non-redundant co nfiguration, fo r extended te mperature ra[...]

Ordering data for previous version SIMA TIC PCS 7 V6.1 Automation systems 14/17 Siemens ST PCS 7 · Novemb er 2007 14 Standard automation systems (bund les) ■ Selection and Ordering Dat a Order No. Ordering units for SIMA TIC PCS 7 standard automation syste ms with Industrial E thernet interfa cing via CP AS 414-3 automatio n system comprising: S[...]

Ordering data for previous version SIMA TIC PCS 7 V6.1 Automation systems 14/18 Siemens ST PCS 7 · Nov ember 2007 14 AS 416-3 automatio n system comprising: SIMA TIC PCS 7 AS Runtime license for 100 POs (applies to SIMA TIC PCS 7 V6 .1 also as Runtime li cense PCS 7 L ibrar y Blocks) Controller type 416- 3 with 3 inter faces (MPI/DP , DP and slot [...]

Ordering data for previous version SIMA TIC PCS 7 V6.1 Automation systems 14/19 Siemens ST PCS 7 · Novemb er 2007 14 Fault-tolerant/safety-related automation systems (bundles) ■ Selection and Ordering Dat a Order No. AS 414-4-1H automation system Prepar ed syste m with one CPU 414-4H for p hysically sepa rated redu ndant syste ms, for F sys tems[...]

Ordering data for previous version SIMA TIC PCS 7 V6.1 Automation systems 14/20 Siemens ST PCS 7 · Nov ember 2007 14 S7 F Systems Runtime License AS 417-4-1H automation system Prepar ed syste m with one CPU 417-4H for p hysically sepa rated redu ndant syste ms, for F sys tems or for later upg rading to a redun- dant syst em comprising: SIMA TIC PC[...]

Siemens ST PCS 7 · N ovember 2007 15/2 Software Update Service 15/4 Software/licenses for system com- munication via Industrial Ethernet 15/6 SIMA TIC PDM upgrades 15/7 Upgrades for engineering system 15/8 Upgrades for operator system 15/10 Upgrades for SIMA TIC BA TCH 15/11 Upgrades for SIMA TIC Route Control 15/12 Upgrades for Asset Management 1[...]

Update/upgrade packages Sof tware Update Service 15/2 Siemens ST PCS 7 · Nov ember 2007 15 ■ Overview Software Update Service for SIMA TIC PCS 7 Siemens offers a low-cost Softwar e Update Service (SUS) for the SIMA TIC PCS 7 software. If you utilize this service, you partici- pate in the further development of the SIMA TIC PCS 7 software you are[...]

Update/upgrade packages Sof tware Update Service 15/3 Siemens ST PCS 7 · Novemb er 2007 15 SUS SIMA TIC BA TCH Server • PCS 7 SIMA TIC BA TCH Server Basic Package from 10 UNIT s to unlimited UNIT s • PCS 7 SIMA TIC BA TCH Hierarchical Recipe • PCS 7 SIMA TIC BA TCH ROP Librar y • PCS 7 SIMA TIC BA TCH Separation Procedures/Formulas • PCS[...]

Update/upgrade packages Sof tware/licenses for system communication via Industrial Ethernet 15/4 Siemens ST PCS 7 · Nov ember 2007 15 ■ Overview With SIMA TIC PCS 7, communications software and licenses of SIMA TIC NET are used for the system communication via Indus- trial Ethernet. Their version cycle is not usually synchronous with that of SIM[...]

Update/upgrade packages Sof tware/licenses for system communication via Industrial Ethernet 15/5 Siemens ST PCS 7 · Novemb er 2007 15 D) Subject to export regulations: AL: N, ECCN: 5D992B1 Communicati ons software/ licenses fo r SIMA TIC PCS 7 V6.x SIMA TIC NET S7 -1613/2005 (V6.3) for I ndustrial Ethernet S7 communications software for CP 1613 , [...]

Update/upgrade packages SIMA TIC PDM upgrades 15/6 Siemens ST PCS 7 · Nov ember 2007 15 ■ Overview SIMA TIC PDM can be integrated in the engineering system, i.e. in the configuration environment of SIMA TIC PCS 7, or operated in stand-alone mode. Since the version cycle of SIMA TIC PDM is differ ent from that of SIMA TIC PCS 7, the upgrade infor[...]

Update/upgrade packages SIMA TIC PCS 7 upgrades V6.x to V7.0 Upgrades for engineering system 15/7 Siemens ST PCS 7 · Novemb er 2007 15 ■ Overview SIMA TIC PCS 7 engineering systems with Engineering Software V6.0 or V6.1 can be upgraded to V ersion 7.0 using the SIMA TIC PCS 7 Engineering Upgrade Package. It may also be necessary to upgrade the S[...]

Update/upgrade packages SIMA TIC PCS 7 upgrades V6.x to V7.0 Upgrades for operator system 15/8 Siemens ST PCS 7 · Nov ember 2007 15 ■ Overview Upgrades combined in packages permit upgrading of existing operator systems V6.0 or V6.1 to V7.0. Upgrades of OS software The upgrades for all PO versions of the OS software fr om V6.0/V6.1 to V7.0 are di[...]

Update/upgrade packages SIMA TIC PCS 7 upgrades V6.x to V7.0 Upgrades for operator system 15/9 Siemens ST PCS 7 · Novemb er 2007 15 OS software Communications software OS long-term archiving OS Web upgrade package ■ Selection and Ordering Dat a Order No. Upgrades of OS software from V6.0/V6. 1 to V7.0 OS upgrade p ackages for upgrading all PO ve[...]

Update/upgrade packages SIMA TIC PCS 7 upgrades V6.x to V7.0 Upgrades for SIMA TIC BA TCH 15/10 Siemens ST PCS 7 · Nov ember 2007 15 ■ Overview SIMA TIC BA TCH packages for upgrading from V6.0/V6.1 to V7.0 The upgrades for all PO versions of the SIMA TIC BA TCH soft- ware fr om V6.0/V6.1 to V7.0 are distributed between the follow- ing two SIMA T[...]

Update/upgrade packages SIMA TIC PCS 7 upgrades V6.x to V7.0 Upgrades for SIMA TIC Route Control 15/1 1 Siemens ST PCS 7 · Novemb er 2007 15 ■ Overview SIMA TIC Route Control upgrade package The SIMA T IC Route Control upgrade package comprises all components for upgrading the Route Contr ol Engineering, Route Control Server and Route Control Cl[...]

Update/upgrade packages SIMA TIC PCS 7 upgrades V6.x to V7.0 Upgrades for Asset Management 15/12 Siemens ST PCS 7 · Nov ember 2007 15 ■ Overview SIMA TIC PCS 7 Asset upgrade With the SIMA TIC PCS 7 Asset upgrade package you can up- grade SIMA TIC PCS 7 Asset Engineering as well as all T AG ver- sions of SIMA TIC PCS 7 Asset Runtime from V6.1 to [...]

Update/upgrade packages SIMA TIC PCS 7 upgrades V4.02 to V6.1 SIMA TIC PCS 7 upgrades V5.x/V6.0 to V6.1 15/13 Siemens ST PCS 7 · Novemb er 2007 15 ■ Overview This section provides an overview of the upgrade packages with which existing systems based on SIMA TIC PCS 7 V5.x or V6.0 can be upgraded to V6.1. The upgrade packages ar e grouped as foll[...]

Update/upgrade packages SIMA TIC PCS 7 upgrades V4.02 to V6.1 SIMA TIC PCS 7 upgrades V5.x/V6.0 to V6.1 15/14 Siemens ST PCS 7 · Nov ember 2007 15 Operator system 1) The OS Software Single Station and OS Software Server upgrades support a high-performance archive system for up to 512 variables. T o implement larger archives, this volume can be ext[...]

Update/upgrade packages SIMA TIC PCS 7 upgrades V4.02 to V6.1 SIMA TIC PCS 7 upgrades V5.x/V6.0 to V6.1 15/15 Siemens ST PCS 7 · Novemb er 2007 15 SIMA TIC BA TCH SIMA TIC Route Control upgrade packages ■ Selection and Ordering Dat a Order No. SIMA TIC BA TCH Upgrade fro m BA TCH fle xible V4.02 to SIMA TIC BA TCH V6.1 3 languages (German, Engli[...]

Update/upgrade packages SIMA TIC PCS 7 upgrades V4.02 to V6.1 SIMA TIC PCS 7 upgrades V4.02 to V5.2 15/16 Siemens ST PCS 7 · November 2007 1 5 ■ Overview This section summarizes the upgrade software which is r equired to upgrade the engineering station and operator stations of the SIMA TIC PCS 7 pr ocess control system fr om V4.02 to V5.2. Engin[...]

Siemens ST PCS 7 · November 2007 16/2 T raining 16/3 Siemens Contacts W orldwide 16/4 A&D Online Services 16/5 Customer Support 16/7 Siemens Solution P artner A utomation and P ower Distrib ution 16/8 Software Licenses 16/9 Subject index 16/11 Order no. inde x 16/16 Conditions of sale and delivery Export regulations Appendix © Siemens AG 2007[...]

Appendix T raining 16/2 Siemens ST PCS 7 · November 2007 1 6 ■ Faster and more applicab le know-how: Hands-on training from the man ufacturer SITRAIN ® – the Siemens T raining for Automation and Industrial Solutions – provides you with compr ehensive support in solving your tasks. T raining by the market leader in automation and plant engin[...]

Appendix Siemens Contacts W orldwide 16/3 Siemens ST PCS 7 · November 2007 1 6 At http://www .siemens.com/automation/par tner you can find details of Siemens contact partners worldwide responsible for particular technologies. Y ou can obtain in most cases a contact partner for • T echnical Suppor t, • Spare parts/repairs, • Service, • T ra[...]

Appendix A&D Online Services Information and Or dering in the Internet and on CD-ROM 16/4 Siemens ST PCS 7 · November 2007 1 6 ■ A&D in the WWW A detailed knowledge of the range of products and services available is essential when planning and configuring automation systems. It goes without saying that this information must always be ful[...]

Appendix Customer Support Our Services for Every Phase of Y our Project 16/5 Siemens ST PCS 7 · November 2007 1 6 .I In the face of harsh competition you need optimum conditions to keep ahead all the time: A strong starting position. A sophisticated strategy and team for the necessary suppor t - in every phase. Service & Support from Siemens p[...]

Appendix Customer Support 16/6 Siemens ST PCS 7 · November 2007 1 6 ■ Knowledge Base on CD-ROM For locations without online con- nections to the Internet there are excerpts of the free part of the information sources available on CD-ROM (Service & Support Knowledge Base). This CD-ROM contains all the latest product information at the time of[...]

Appendix Siemens Solution P artner A utomation and P ower Distribution 16/7 Siemens ST PCS 7 · November 2007 1 6 ■ Overview Products and systems fr om Siemens Automation and Drives provide the ideal platform for all automation tasks. Siemens Solution Partners offer customized future-pr oof solu- tions with products and systems fr om Siemens Auto[...]

Appendix Software Licenses 16/8 Siemens ST PCS 7 · November 2007 1 6 ■ Overview Software types Software r equiring a license is categorized into types. The following software types have been defined: • Engineering software • Runtime software Engineering software This includes all software pr oducts for creating (engineering) user software, e[...]

Appendix Subject index 16/9 Siemens ST PCS 7 · November 2007 1 6 ■ A Access Point ........................................ 9/31 Active Field Distributor ......................... 9/49 Administration ........................................ 2/3 Advanced Process Contr ol (APC) functions................................................. 4/8 Alarms .[...]

Appendix Subject index 16/10 Siemens ST PCS 7 · November 2007 1 6 S S5 Manual Collection ............................. 2/2 S7 F ConfigurationPack ....................... 4/22 S7 Manual Collection ............................. 2/2 S7-PLCSIM ........................................... 4/26 S7-REDCONNECT ............................... 9/29 Safety ES[...]

Appendix Order no. inde x 16/11 Siemens ST PCS 7 · November 2007 1 6 ■ 3RK1 301-0.... ........................................ 11/51 3RK1 903-0.... ............................. 11/51, 11/52 3RK1 903-1.... ........................................ 11/55 3RK1 903-2.... ............................. 11/51, 11/52 3RK1 903-3.... .....................[...]

Appendix Order no. inde x 16/12 Siemens ST PCS 7 · November 2007 1 6 ■ 6ES7 654-2M... .......... ............................ 14/19 6ES7 654-2N... ....................................... 14/19 6ES7 654-2P ... ........................................ 14/20 6ES7 654-2R... ....................................... 14/20 6ES7 654-3J... ...............[...]

Appendix Order no. inde x 16/13 Siemens ST PCS 7 · November 2007 1 6 ■ 6ES7 841-0CA01-0YX2 .......... 4/26, 15/3, 15/7 6ES7 841-0CC04-0Y A5 ............................ 14/8 6ES7 841-0CC05-0Y A5 ............................ 4/26 6ES7 841-0CC05-0YE5 ................... 4/26, 15/7 6ES7 870-..... ........................................... 9/52 6ES[...]

Appendix Notes 16/14 Siemens ST PCS 7 · November 2007 1 6 ■ © Siemens AG 2007[...]

Appendix Notes 16/15 Siemens ST PCS 7 · November 2007 1 6 ■ © Siemens AG 2007[...]

Appendix Conditions of sale and delivery Export regulations 16/16 Siemens ST PCS 7 · November 2007 1 6 ■ T erms and Conditions of Sale and Delivery By using this catalog you can acquire har dware and softwar e products described ther ein from Siemens AG subject to the fol- lowing terms. Please note! The scope, the quality and the condi- tions fo[...]

Catalogs of the Automation and Drives Group (A&D) Further information can be obtained from ou r branch offices listed in the appendix or at www.siemens.com/automation/partner A&D/3U/En 26.1 1.07 Automation and Drives Catalog Interactive ca talog on CD-ROM and on DV D • Th e Offline Mall of Automation a nd Drives CA 01 Automation Systems f[...]

Order No. E86060-K4678-A111-B3-7600 Siemens AG Automation and Driv es Industrial Automation Systems Postfach 48 48 90327 NÜRNBERG GERMANY www .siemens.com/automation The information pro vided in this catalog contains descriptions or characteristics of performance which in case of actual use do not always apply as described or which may change as a[...]