Sterling 882.00379.00 Bedienungsanleitung

Conveying System Mechanical Components Part Number: 882.00379.00 Bulletin Number: SM2 - 605A .1 Effective: 7 / 25 /0 6[...]

Conveying System Mechanical Components Charts and Figures ii of 138 Write Down Your Serial Numbers Here For Future Reference: _________________________ _________________ ________ _________________________ _________________________ _________________________ _________________________ Sterling/Sterlco is committed to a continuing program of product im[...]

Conveying System Mechanical Components Charts and Figures iii of 138 Shipping Info Unpacking and Inspection You should inspect the mechanical components of your conveying system for possible shipping damage. Th oroughly check the equipment for any damage that might have occurred in transit, such as broken or loose wiring and components, loose hardw[...]

Conveying System Mechanical Components Charts and Figures iv of 138 Credit Returns Prior to the return of any material a uthorization must be given by the manufacturer . A RMA number will be assigned for the equipment to be returned. Reason for requesting the return must be given. ALL returned material purchased from the manufacturer returned is su[...]

Conveying System Mechanical Components Charts and Figures v of 138 Table of Contents CHARTS AND FIGURES ........................................................... VIII CHAPTER 1: SAFETY .............................................................. 10 1 - 1 How to Use This Manual ....................................................................[...]

Conveying System Mechanical Components Charts and Figures vi of 138 3 - 3 Compressed Air Blowback Connection .................................................................... 57 3 - 4 Implosion Blowback Conn ection .............................................................................. 57 Installing the Pickup Probe ......................[...]

Conveying System Mechanical Components Charts and Figure s vii of 138 5 - 5 Cleaning/Replacing the Filter Cartridge ................................................................... 92 5 - 6 Corrective Maintenance ........................................................................................... 93 Dealing with Shortened ACA Series Filte[...]

Conveying System Mechanical Components Charts and Figures viii of 138 Char ts and Figures 1 SSI Stainless Steel Inventory V acuum Receiver Dimensions 18 2 Positive Displacement Pump Dimensions 20 3 SPD (20,30) Series Pump Dimensions 22 4 SPD B (5 - 15) Series Blowback Pump Dimensions 24 5 SPDB (2 5 ,30) Series Blowback Pump Dimensions 26 6 Centrifu[...]

Conveying System Mechanical Components Charts and Figures ix of 138 40 Typical SPD B (2 5 ,30) Series Junction Box with Fused Disconnect Wiring Diagram 75 41 ACA Series Model 50 Blowback DIP Switch Settings 77 42 Non - Reversing Valve Cycle of Operation ( SPD B Pumps) 105 43 Equipment Cycles 106 44 Typical SSR Series Vacuum Rec eiver Exploded View [...]

Conveying System Mechanical Components Chapter 1: Safety 10 of 138 Chapter 1: Safety 1 - 1 How to Use This Manual Use this manual as a guide and reference for installing, operating, and maintaining the mechanical components of your co nveying system. The purpose is to assist you in applying efficient, proven techniques that enhance equipment produc[...]

Conveying System Mechanical Components Chapter 1: Safety 11 of 138 Conveying System Safety Tags Tag Description Tag Description Read Operation & Installation Manual High Voltage Inside Enclosure PE Protecte d Earth Ground Earth Ground Lifting Point Spraying Hazard 1 - 2 Warnings and Precautions Our equipment is designed to provide safe and reli[...]

Conveying System Mechanical Components Chapter 1: Safety 12 of 138 þ Do not restore power until you remove all tools, test equipment, etc., and the equipment and related components are fully reassembled. þ Only PROPERLY TRAINED personnel familiar with the information in this manual should work on this equipment. We have long recognized the import[...]

Conveying System Mechanical Components Chapter 1: Safety 13 of 138 Operator Responsibility The operator’s responsi bility does not end with efficient production. The operator usually has the most daily contact with the equipment and intimately knows its capabilities and limitations. Plant and personnel safety is sometimes forgotten in the desire [...]

Conveying System Mechanical Components Chapter 1: Safety 14 of 138 • DO NOT wear loose clothing or jewelry, which can be caught while working on the conveying system. In addition, cover or tie back long hair. • Clean the conveying system and surrounding area DAILY , and inspect the machine for loose, missing or broken parts. • Shut off power [...]

Conveying System Mechanical Components Chapter 2: Functional Description 15 of 138 Chapter 2: Functional Description 2 - 1 Models Covered in This Manual This manual prov ides operation, installation, and maintenance instructions for the mechanical components of the conveying system. Model numbers are listed on the serial tag. Make sure you know the[...]

Conveying System Mechanical Components Chapter 2: Functional Description 16 of 138 Basic System Types Time - Fill Systems A time - fill system conveys material to an on - line vacuum receiver for a pre - set time period. When this interval elapses, the controller conveys material to the next on - line vacuum receiver. Volume - Fill Systems A volume[...]

Conveying System Mechanical Components Chapter 2: Functional Description 17 of 138 Material characteristics determine the type of equip ment needed to properly convey the material. See Figures 2 2 and 2 6 on pages 49 and 52 for ty pical system configurations. 2 - 3 Standard Features & Options SSI Series Inventory Vacuum Receivers Models: S SI03[...]

Conveying System Mechanical Components Chapter 2: Functional Description 18 of 138 Figure 1: S SI Series Stainless Steel Inventory Vacuum Receiver Dimensions Unit size Dime nsions in inches Model cu. ft. A B C D E F - sq. G - sq. H - sq. I - sq. • J SSI03 0.1 21 1 / 4 ” 20” 16 5 / 8 ” 6 3 / 8 ” 1 3 / 4 ” 4” 2” 1 1 / 4 ” 2 1 / 2 ?[...]

Conveying System Mechanical Components Chapter 2: Functional Description 19 of 138 Pumps SPD Series Models: SPD5, SPD7.5, SPD10, SPD15 • Support bas e. • Positive displacement blower. • 3 - phase high efficiency TEFC electric motor. • 5, 7.5, 10, or 15 horsepower (3.75, 5.63, 7.5, or 11.25 kW). • Standard voltage is 230 - 460/3/60. 380 - [...]

Conveying System Mechanical Components Chapter 2: Functional Description 20 of 138 Figure 2 : Positive Displacement Pump Dimensions Dimensions (inches) Model Unit size hp A B C D E F G SPD 5 5 SPD 7.5 7.5 SPD 10 10 SPD 15 15 33 27.5 85.82 29 22 21.75 31.75 Dimensions (cm) Model Unit size kW A B C D E F G SPD 5 3.75 SPD 7.5 5.6 SPD 10 7.5 S PD 15 11[...]

Conveying System Mechanical Components Chapter 2: Functional Description 21 of 138 Pumps SPD Series Models: SPD 20, SPD 30 • Support base. • Positive displacement blower. • 3 - phase high efficiency TEFC electric motor. • 20 or 30 horsepower (15 or 22.5 kW). • Standard voltage is 230 - 460/3/60. 380 - 415/3/50 and 575/3/60 are optio nal. [...]

Conveying System Mechanical Components Chapter 2: Functional Description 22 of 138 Figure 3 : SPD 20, 30 Series Pump Dimensions C F D A E B G Unit size Dimensions (inches) Model hp A B C D E F G SPD 20 20 32 56 65 32.5 53 31 60 SPD 30 30 38 50 85 37.25 48.25 35.75 69.3 Unit size Dimensions (cm) Model KW A B C D E F G SPD 20 15.00 81 142 178 82 134 [...]

Conveying System Mechanical Components Chapter 2: Functional Description 23 of 138 Blowback Pumps SPDB Series Models: SPDB5, SPDB7.5, SPDB10, SPDB15 • Compressed air - operated blowback and vacuum valves with high - vacuum relief. • Mec hanical high - vacuum relief valve. • Support base. • Positive displacement blower. • Three (3) - phase[...]

Conveying System Mechanical Components Chapter 2: Functional Description 24 of 138 Figure 4 : S PDB 5 - 15 Series Blowback Pump Dimensions Dimensions (inches) Model Unit size hp A B C D SPDB 5 5 64.71 64.84 64.84 64.84 SPDB 7.5 7.5 28.22 29.34 29.34 29.34 SPDB 10 10 31.10 31.10 31.10 31.75 SPDB 15 15 27.84 30.93 30.93 30.93 Dimensions (cm) Model Un[...]

Conveying System Mechanical Components Chapter 2: Functional Description 25 of 138 Blowback Pumps SPD B Series Models: SPD B 25, SPD B 30 • Compressed air - operated blowback and vacuum valves with high - vacuum relief. • Mechanical high - vacuum relief valve. • Support base. • Positive displacement blower. • Three (3) - phase high effici[...]

Conveying System Mechanical Components Chapter 2: Functional Description 26 of 138 Figure 5 : SPDB 25 , 30 Series Blowback Pump Dimensions E F G B A D C I J K H Unit size Dimensions (in ches) Model hp A B C D E F G H I J K SPDB 25 25 80 60 39 74 42.5 46 65 9 31.5 35 32 SPDB 30 30 80 60 39 74 42.5 46 65 9 31.5 35 32 Unit size Dimensions (cm) Model k[...]

Conveying System Mechanical Components Chapter 2: Functional Description 27 of 138 S PC Centrifugal Pumps Models: 3.5, 6.5 & 11 Hp • Centrifugal blower. • Cartridge filter. • Vent valve • Junction box with starter mounted on unit. Figure 6 : Centrifugal Pump Dimensions Dimensions (inches) Model Unit size Hp* A B C D E F G H I SPC 3.5 3.[...]

Conveying System Mechanical Components Chapter 2: Functional Description 28 of 138 Figure 7 : SPD , SPDB, and SPC Pump Specifications (Positive Displace ment and Centrifugal pumps) Amp draw, full - load amps Air flow • Model hp 230 V 460 V 575 V cfm Line size inches Ship weight lbs. Pumps — Positive Displacement Models Vacuum Material SPD 5 5 1[...]

Conveying System Mechanical Components Chapter 2: Functional Description 29 of 138 SSR Vacuum Receivers Models: SSR03 , S SR06 , S SR11 , S SR23 , S SR45 , S SR85 , S SR 170 • Receiver capacities of 0.1, 0.2, 0.4. 0.8, 1.6, 3.0, and 6.0 cu. ft. (2.8, 5.6, 11.3, 22.6, 45.3, 84.9, and 169.9 liters). • Brushed stainless steel construction, with st[...]

Conveying System Mechanical Components Chapter 2: Functional Description 30 of 138 Figure 8 : S SR Series Stainless Steel Vacuum Receiver Dimensions Dimensions (inches) Model Cu. ft. A B C D E F G H • J ‚ K SSR03 0.1 14.88” 10.63” 9.38” 6.38” 12” 1.75” 6.38” 5.50” 11” 6.75” Dimensions (cm) Model Liters A B C D E F G H • J [...]

Conveying System Mechanical Components Chapter 2: Functional Description 31 of 138 Figure 9 : S SR ( 6 - 45 ) Stainless Steel Vacuum Receiver Dimensions Note: SSR45 Vacuum Receiver (shown) ( Mounting Flange - 10” Diameter Cut - Out ) Dimensions (inches) Model # Cu. ft. A B C D E F G H • I ‚ J K SSR06 0.2 16.75 ” 11.5 ” 9.75 ” 5.5 ” SS[...]

Conveying System Mechanical Components Chapter 2: Functional Descriptio n 32 of 138 Figure 1 0 : S SR ( 85 / 170 ) Stainless Steel Vacuum Receiver Dimensions Note: SS R170 Vacuum Receiver (shown) ( Mounting Flange - 14” Diameter Cut - Out ) Dimensions (inches) Model # Cu. ft. A B C D E F G H • J K SSR85 3.0 47 39 26 SSR170 6.0 63 55 NA 42 16 6 [...]

Conveying System Mechanical Components Chapter 2: Functional Description 33 of 138 Atmospheric Valves Models: AV1.5, AV2, AV2.25, AV2.5, AV3 • Mount on cover of vacuum hopper to di rect vacuum into hoppers. • Relieves vacuum by allowing an in - rush of atmospheric air into the system. • Compressed air - operated. • Selection of black or whi[...]

Conveying System Mechanical Components Chapter 2: Functional Description 34 of 138 Sequence T - Valves Models: SV1.5, SV2, SV2.25, SV2.5, SV3, SV4, SV4.5, SV5 • Mount in v acuum header piping above vacuum hoppers to direct vacuum into hoppers. • Used with pumps that have blowback feature and critical dried resins because no atmospheric air is i[...]

Conveying System Mechanical Components Chapter 2: Functional Description 35 of 138 Cartridge - Style Vortex Filter Chamber Models: SFC 225, SFC 1000 • For use with standard pumps. • Two stage cyclone/cartridge filter design. • Twenty - nine inch (29”/74 cm) - high floor stand for drum discharge. • Reverse pulse filter element. • Flapper[...]

Conveying System Mechanical Components Chapter 2: Functional Description 36 of 138 Figure 1 3 : SFC Vortex Filter Chamber Specifications and Dimensions B D A E C B C D A E Blowback solenoid Optional integral dust can Optional Floor A B C D E stand inches cm inches cm inches cm inches cm inches cm 29” (74 cm) stand 20.50” 52 67.50” 171 45.38?[...]

Conveying System Mechanical Components Chapter 2: Functional Description 37 of 138 FC Series Bag - Style Filters Models: FC15, FC30, FC55 • For use with power units equipped with blowback feature. • Polyester felt bags are standard. • Forty - five inch (45”/114 cm) floor sta nd with 38” (97 cm) clearance for 55 - gallon (208 - liter) drum[...]

Conveying System Mechanical Components Chapter 2: Functional Description 38 of 138 Figure 1 4 : Typical ACA Series Filter Chamber Accumulator A0534516 15.50" ID (39.4 cm) Exhaust valve A Cover 0.38" 9.5 mm) typical gasket Electrical enclosure Filter sock Bag rack B Filter tank Upper tank 9.00" (22.9 cm) 2.50" OD 2.00" (5.1 [...]

Conveying System Mechanical Components Chapter 2: Functional Description 39 of 138 S FC - S Series Filters Figure 1 5 : S FC - S Filter Compressed Air Blowback Model: S FC - S Filter • Voltage: 24V DC (also available in 115V AC) • Compressed air supply, 60 - 80 PSI (4.1 - 5.5 Bar) • SPC pump mount, Wall mount or Floor mount • See - through [...]

Conveying System Mechanical Components Chapter 2: Functional Description 40 of 138 Figure 1 6 : ACA Series Model 51 and 53 Low Boy Filter Assembly Ø 2.00" OD 22.58" 10.95" 7.84" 15.50" ID 17.62" approx. Note: The air inlet can be sized to vacuum system requirements using available tran sitions. Take - Off Compartments[...]

Conveying System Mechanical Components Chapter 2: Functional Description 41 of 138 Figure 1 7 : Typical Grinder Take - Off Attachment B-3934 6 7/8" 1/4" 9" 1/4" 4 3/8" 2" OD 2" 45° 2 1/2" 2" 4" 1/2" 6" 7" 5" 2" 1/4" dia. holes (6 mm) (4 places) 51 mm 17 cm 6 mm 6 mm 23[...]

Conveying System Mechanical Components Chapter 2: Functional Description 42 of 138 Figure 19 : Typical Fast Take - Off Compartments (not to scale) FCO - 1.5M A0546365 10" sq. 3 3/4" 6 1/2" 5 1/4" 25 cm sq. 9 cm 16 cm 13 cm FCO - 1.5MD A0546368 TOP VIEW FRONT VIEW 3 3/4" 3.5" Sch. 10 pipe 10" sq. 2 7/8" 5 7/8&[...]

Conveying System Mechanical Components Chapter 2: Functional Description 43 of 138 Pickup Tube Models: Single and dual tube pickup tubes available. Figure 2 0 : Typical Pickup Probe 45º Vent A0536903 holes 2 - 4 Safety Devices and Interlocks This section includes information on safety devices and procedures that are inherent to the mechanical comp[...]

Conveying System Mechanical Components Chapter 2: Functional Description 44 of 138 At no time should the safety device fail and allow the operati on to continue. For example, if a safety switch is guarding a motor, and the safety switch fails, the motor should not be able to run. Safety Device Lock - Outs Some safety devices disconnect electrical e[...]

Conveying System Mechanical Components Chapter 3: Installation 45 of 138 Chapter 3: Ins tallation 3 - 1 Uncrating the Equipment The mechanical components of the conveying system are shipped mounted on a skid, enclosed in a plastic wrapper, and contained in a cardboard box. 1. Pry the crating away from the skid. Note: Remove the nails holding the bo[...]

Conveying System Mechanical Components Chapter 3: Installation 46 of 138 • Use piping or ducting at least two (2) diameter sizes larger than the vacuum connection. Overall vent pipe leng th — horizontal plus vertical — should not exceed 100 feet (about 30 m) and should not include more than three (3) elbows. If you use pipe for venting, make [...]

Conveying System Mechanical Components Chapter 3: Installation 47 of 138 Figure 2 1 : Filter Chamber Installation , Optional Blowback Controller Shown Blowback solenoid To vacuum line Note: Make sure you have all tubing supported at ten (10) foot (3 meter) intervals.[...]

Conveying System Mechanical Components Chapter 3: Ins tallation 48 of 138 Installing the Control Panel Select a flat, vertical area for mounting the panel. It should be in an area that gives your operator access to the control. Consider how you are running wiring to the vacuum hoppers, the filter cham ber, and pump motor starter(s), vacuum switch(s[...]

Conveying System Mechanical Components Chapter 3: Installation 49 of 138 • You can attach a quick - change or standard tube coupler to vinyl flex hose by inserting a stub of hard tube into the hose and securing it with a hose clamp. Be sure enough tube extends from the hose to properly install the quick - change or coupler. Make sure that you put[...]

Conveying System Mechanical Components Chapter 3: Installation 50 of 138 Single Line Y - Tube System Considerations • Single line Y piping systems us e a common material line for all vacuum receivers connected to a pump and are typically used to convey material from a central supply to several stations. • If you are installing a single line Y s[...]

Conveying System Mechanical Components Chapter 3: Installation 51 of 138 Figure 2 4 : Modified Single - Line Y - Tube Installation Figure 2 5 : Manifold Y - Tube I nstallation[...]

Conveying System Mechanical Components Chapter 3: Installation 52 of 138 Figure 2 6 : Typical Single Line Y - Tube System Installation Material Check Valves in Singl e Line Y - Tube Systems • Check valves are a critical feature on single line Y systems. You must have a check valve installed on the material inlet inside the receiver on all vacuum [...]

Conveying System Mechanical Components Chapter 3: Installation 53 of 138 Figure 2 7 : Typical Material Check Valve Installing SFC or FC Filter Chambers The filter chamber protects the vacuum pump from damage caus ed by material carry - over. Primary system filtration occurs in the filter chamber, not in the vacuum receivers. This reduces maintenanc[...]

Conveying System Mechanical Components Chapter 3: Installation 54 of 138 Note: Use of a system without an approved filter system installed on the vacuum air inlet voids the blower warranty! Installing the Filter Chamber Shroud The cloth filter shroud is mounted to a ring on the underside of the filter chamber stand. It reduces housekeeping duties a[...]

Conveying System Mechanical Components Chapter 3: Installation 55 of 138 frequently with increased dusting conditions. Since filter cleaning action is directed to an individual filter bag, remaining filter bags are on - stream, continually filtering conveying air. ACA Series filter chambers are shipped c ompletely assembled to reduce customer insta[...]

Conveying System Mechanical Components Chapter 3: Installation 56 of 138 Figure 28: SFC - S Filter Installation[...]

Conveying System Mechanical Components Chapter 3: Installation 57 of 138 3 - 3 Compr essed Air Blowback Connection To provide proper filter element cleaning, the compressed air supply must be regulated to 80 PSI (5.5 bars). Low air pressure will cause poor filter element cleaning. Air consumption depends on the frequency and length of clea ning air[...]

Conveying System Mechanical Components Chapter 3: Installat ion 58 of 138 Flange Mount Vacuum Receiver Mounting These units are designed to fit in existing equipment with standard 10” mounting holes that will accept our vacuum receivers. þ For new installations, the recommended cut - o ut is a 10” (25.4 mm) – diameter round hole with six (6)[...]

Conveying System Mechanical Components Chapter 3: Installation 59 of 138 Note: The Demand/Level sensor is not designed to be connected to a load. Do not connect external devices to the sensor wires. This switch is designed for signal load only. Connecting the sensor to a load VOIDS YOUR WARRANTY! If the swit ch is not providing a signal to the cont[...]

Conveying System Mechanical Components Chapter 3: Installation 60 of 138 Installing the Grinder Take - off Attachment A grinder take - off att achment ( See Figure 1 7 on page 41 for an example ) is typically mounted horizontally through the side of a grinder or granulator bin or any other straight sided supply bin. 1. The take - off attachment is [...]

Conveying System Mechanical Components Chapter 3: Installation 61 of 138 3. Rotate the dial until the material flows at a steady rate, then throttle it back a bit when surging or flooding occurs. System vacuum should be between 8” Hg (271 millibars) to 12” Hg (339 millibars) for best rates. 4. Lock the dial in place with the set screw when you [...]

Conveying System Mechanical Components Chapter 3: Installation 62 of 138 Figure 3 0 : Typical Powder Check Adapter Customer horizontal 1/2" X 3/16" take-off compartment (13 mm x 4 mm) gasket Internal check valve Filter[...]

Conveying System Mechanical Components Chapter 3: Installation 63 of 138 3 - 5 Compressed Air Connections Making ACA Series Filter Chamber Compressed Air Connections To provide proper filter bag cleaning, make sure that you regulate the compressed air supply to 80 psig (551.6 kPa/ 5.52 bars). Air consumption depends on frequency and length of clean[...]

Conveying System Mechanical Components Chapter 3: Installation 64 of 138 Figure 3 1 : Solenoid Valve Location on Atmospheric Valve & Compressed Air Connections (1) Normally Closed Port = Connect to Air Supp ly (2) Common = Connect to Valve (3) Normally Open = Exhaust Port Your 3 / 8 ” (9 mm) branch supply line should include: 1. A shutoff val[...]

Conveying System Mechanical Components Chapter 3: Installation 65 of 138 Figure 3 2 : Solenoid Valve Location on Sequence - T Valve & Compressed Air Connections (1) Normally Closed Port = Exhaust Port (2) Common = Connect to Valve (3) Normally Open = Connect to Air Supply Your 3 / 8 ” (9 mm) branch supply line should incl ude: 1. A shutoff va[...]

Conveying System Mechanical Components Chapter 3: Installation 66 of 138 3 - 6 Electrical Connections Refer to local electrical codes, the schematic, and connection diagrams supplied with this unit and the serial tag for wiring considerations. Run all wiring in conduit if co des require it. Label all wiring to make any future troubleshooting easier[...]

Conveying System Mechanical Components Chapter 3: Installation 67 of 138 Caution! The manufacturer recommends that you protect PLC memory by providing the control panel with a dedicated circuit, a true earth ground, and a spike/surge protector. Connecting the Control Panel to Vacuum Receivers Refer to the wiring connection drawings shown on the nex[...]

Conveying System Mechanical Components Chapter 3: Installation 68 of 138 Figure 3 3 : Volume - Fill, Time - Fill, Vacuum Receiver Wiring Connections 115 VAC Control Circuit To controller input for Hopper-Full/Bin-Full switches Hopper-Full switch (PRS) Vacuum Receiver - Volume fill Bin-Full switch (LS) Blue Brown 115 VAC From controller output for v[...]

Conveying System Mechanical Components C hapter 3: Installation 69 of 138 Figure 3 4 : Volume - Fill, Time - Fill, Vacuum Receiver Wiring Connections 24 VDC Control Circuit +24 VDC Bin-Full switch Hopper-Full/Bin-Full switches To controller input for 0 VDC Hopper-Full Vacuum Receiver - Volume Fill (LS) switch Bin-Full switch (PRS) Black Blue Vacuum[...]

Conveying System Mechanical Components Chapter 3: Installation 70 of 138 Figure 3 5 : Recommended Field - Installed Optional Station Bypass Switch A B W iring without Station Bypass Switch Bin-Full switch (LS) N. O. (normally open, held closed) A1 B A W iring with Station Bypass Switch Station Bypass switch (TS) Off On Bin-Full switch (LS) Connecti[...]

Conveying System Mechanical Components Chapter 3: Installation 71 of 138 Figure 3 6 : Typical SPD Series Junction Box Wiring Diagram T3 T2 T1 J1 L3 L2 L1 95 96 97 98 TEST TRIPPED RESET LEGEND FIELD WIRING INTERNAL WIRING VS MTR 3 PHASE / 4 WIRE SERVICE AND FUSED DISCONNECT SWITCH TO BE PROVIDED BY CUSTOMER OL M T1 T2 T3 POWER WIRING FU FU FU L3 L2 [...]

Conveying System Mechanical Components Chapter 3: Installation 72 of 138 Figure 3 7 : Typical SPD Series Junction Box with Fuse d Disconnect Wiring Diagram 115V AC CONTROL VOLTAGE JUNCTION BOX ON VACUUM PUMP TO BE PROVIDED BY CUSTOMER 3 PHASE / 4 WIRE SERVICE (0V DC) FROM CONTROLLER OUTPUT BLOWBACK SOLENOID FOR FILTER CHAMBER FROM CONTROLLER OUTPUT[...]

Conveying System Mechanical Components Chapter 3: Installation 73 of 138 SUB PANEL LAYOUT AND CONNECTION DIAGRAM ( 24 V D C) Note: This information is shown for reference only. Refer to the electrical S chematics that were supplied with your equipment and controls for specific wiring information. Figure 3 8 : Typical SPDB 5 - 15 Series Junction Box[...]

Conveying System Mechanical Components Chapter 3: Installation 74 of 138 Figure 39 : Typical SPD B 25, 30 Series Junction Box Wiring Diagram (115VAC)/(0VDC) TO CONTROLLER INPUT FOR PUMP HIGH-VACUUM 6 4 3 T 2 T 1 T 2 RESET TRIPPED TEST 98 97 96 95 A2 14 6 T3 4 T2 A2 A09 A1 13 L3 5 L2 3 L1 1 T1 2 L1 L2 L3 M OL T1 T2 T3 VS (NEUTRAL)/(+24VDC) TO UPPER [...]

Conveying System Mechanical Components Chapter 3: Installation 75 of 138 Figure 40 : Typical SPD B 25, 30 Series Junctio n Box with Fused Disconnect Wiring Diagram ON MOTOR STARTER (M) TO L1, L2 AND L3 TO MOTOR FROM DISC-2 M OL 2 T1 1 L1 3 L2 5 L3 13 A1 A2 T2 4 T3 6 14 A2 95 96 97 98 TEST TRIPPED RESET 2 T 1 T 2 T 3 4 6 J1 T2 T1 T3 1C ON OVERLOAD ([...]

Conveying System Mechanical Components Chapter 3: Installation 76 of 138 3 - 7 Initial Start - up Making Startup Checks Before operating the conveying system, check these details: 1. All components in the system must be installed securely and prepared for operation. Refer to the instruct ions supplied with auxiliary equipment for specific checks. 2[...]

Conveying System Mechanical Components Chapter 3: Installation 77 of 138 Adjusting Air Pulse Duration: All Models Locate the on - time potentiometer inside the control enclosure on the circuit board. With the unit operating, turn the potentiometer counterclockwise to shorten t he air pulse duration; turn clockwise to lengthen the air pulse. ACA Ser[...]

Conveying System Mechanical Components Chapter 3: Installation 78 of 138 Starting ACA Series Filter Chamber Units With all adjustments complete, turn on clean, dry, oil - free compressed air and regulate to 60 psi to 80 psi (414 kPa to 552 kPa). Turn the power on/off switch to ON; the unit then automatically self - cleans the filter bags. An indica[...]

Conveying System Mechanical Components Chapter 4: Operation 79 of 138 Chapter 4: Operation 4 - 1 Start - up Starting ACA Series Filter Chamber Units Turn on clean, dry, oil - free compressed air and regulate to 60 psi to 80 psi (414 kPa to 552 kPa). Turn the power on/off switch to ON; the unit then auto matically self - cleans the filter bags. An i[...]

Conveying System Mechanical Components Chapter 4: Operation 80 of 138 High Vacuum Relief Regulator Operation A factory - set pressure regulator is installed on the pump package vent valve as a mechanical back - up safety feature. It protects the pump motor from damage during high vacuum conditions if an undetected failure of the vacuum switch shoul[...]

Conveying System Mechanical Components Chapter 5: Maintenance 81 of 138 Chapter 5: Maintenance 5 - 1 Preventative Maintenance Schedule The checklist below contains a list of items whic h should be inspected and/or replaced to keep the mechanical components of your conveying system operating at peak efficiency. Perform each inspection at the regular[...]

Conveying System Mechanical Components Chapter 5: Maintenance 82 of 138 5 - 2 Preventative Maintenance Maintaining Pump Packages Pump packages need periodic maintenance to provid e long dependable service. Check these elements regularly: • Maintain a proper oil level in the blower gearbox. The manufacturer’s brochure (packed with the pump packa[...]

Conveying System Mechanical Components Chapter 5: Maintenance 83 of 138 Oil Capacities - SPD Only* ¹GE= GEAR EN D, DE = DRIVE END Suggested Lubricants: Synthetic Oil Size of container Part # Quart 214.00002.00 Gallon A0573982 Case 214.00004.00 * SPD style vacuum blowers require a synthetic blend of lubricant for proper operation. Using other types[...]

Conveying System Mechanical Components Chapter 5: Maintenance 84 of 138 Maintaining Filter Chambers SFC Filter Chambers SFC filter chamber maintenance is much easier if you use vinyl fl ex hose for making the final connection to the cover. See Figure 5 5 on page 118 for a complete parts list. To check the filter element: 1. Unlatch the clamp that s[...]

Conveying System Mechanical Components Chapter 5: Maintenance 85 of 138 5. Check compressed air supply in - line filters and clean or replace as needed. If moisture is condensing inside the filter chamber, you may need to insulate the chamber and the piping leading to the filter. Thi s action should keep the surface moisture above the dew point and[...]

Conveying System Mechanical Components Chapter 5: Maintenance 86 of 138 Disassembling Upper Valves 1. Remove the two (2) socket cap screws from the upper cap, and remove the upper cap. 2. Remove the six (6) socket cap screws from the end plate. Separate the end plate and air cylinder from the machined body. 3. Remove the cotter pin from the plunger[...]

Conveying System Mechanical Components Chapter 5: Maintenance 87 of 138 Disassembling Lower Valves 1. Remove the pipe nipple and pipe coupler from the lower cap. 2. Remove the two (2) socket cap screws from the lower cap. 3. Remove the lower cap from the machined body. 4. Remove the six (6) socket cap screws from the end plate. Separate the end pla[...]

Conveying System Mechanical Components Chapter 5: Maintenance 88 of 138 Maintaining Upper Valves - 25 and 30 HP (18.65 - 22.38 kW) SPD B Units (See Valve Assembly Drawings and Spare Parts Lists in Figures 50 - 51 on Pages 1 12 - 113 ) Removing Upper Valves 1. Turn off and lock out the power switch for the vacuum power unit. Disconnect and lock out [...]

Conveying System Mechanical Components Chapter 5: Maintenance 89 of 138 Reinstalling Upper Valves 1. Replace the O - ring in the valve body. 2. Position the valve on the power unit, making sure the valve seats properly. Tighten the set screws that se cure the valve to the blower inlet. 3. Reconnect the valve inlet to the incoming vacuum line using [...]

Conveying System Mechanical Components Cha pter 5: Maintenance 90 of 138 Servicing and Reassembling Lower Valves 1. Clamp the air cylinder in a vise and uns crew the end cap. Using parts from the valve service kit, replace the seals in the air cylinder. Screw the end cap back on. 2. Secure the air cylinder to the end plate using the four (4) socket[...]

Conveying System Mechanical Components Chapter 5: Maintenance 91 of 138 5 - 3 Cleaning the Collection Bin (All Models Except SFC 225 and SFC 1000) Use the following procedure to clean the collection bin: 1. Open the toggle fasteners on the bottom of the filter 2. Remove the col lection bin. 3. Empty contents of the collection bin and completely cle[...]

Conveying System Mechanical Components Chapter 5: Maintenance 92 of 138 5 - 5 Cleaning/Replacing the Filter Cartridge SFC - S Use the following procedure to clean or replace the filter cartridge: 1. U nlatch the four (4) clamps that hold the collection bin to the filter assembly. 2. Di scard contents of the collection bin if needed. 3. Loosen and r[...]

Conveying System Mechanical Components Chapter 5: Maintenance 93 of 138 5 - 6 Corrective Maintenance Dealing with Shortened ACA Series Filter Bag Life If ACA filter bags wear our rapidly, refer to the following list to diagnose certain difficulties: Chemical Attack Filter bag material may degrade from certain chemicals in the dust of the air stream[...]

Conveying System Mechanical Components Chapter 6: Troubleshooting 94 of 138 Chapter 6: Troubleshooting 6 - 1 Introduction The utmost in safety prec autions should be observed at all times when working on or around the machine and the electrical components. All normal trouble - shooting must be accomplished with the power off, line fuses removed, an[...]

Conveying System Mechanical Components Chapter 6: Troubleshooting 95 of 138 Problem Possible Cause Possible Remedy The bin below the vacuum receiver is full if the amber receiver indicator light is off. Normal operation. When hopper level drops, material begins conveying to it. The receiver is off line. Put it on line via menus. Static convey time [...]

Conveying System Mechanical Components Chapter 6: Troubleshooting 96 of 138 Problem Possible Cause Possible Remedy Material or vacuum line plugged. Find and re move the obstruction, such as a coupling gasket and gaylord bags. Filter chamber filter dirty. Clean filter. Vacuum hopper filter dirty. Clean filter. Bad atmospheric/sequence - T valve. Che[...]

Conveying System Mechanical Components Chapter 6: Troubleshooting 97 of 138 Problem Possible Cause Possible Remedy Dump Delay time set to zero, or insufficient dump delay time. Set dump delay time to the time it takes the l argest vacuum hopper in the system to dump. Dusty material. Optional cyclone separator or low - head separator may be needed ?[...]

Conveying System Mechanical Components Chapter 6: Troubleshooting 98 of 138 Problem Possible Cause Possible Remedy The alarm package is wired incorrectly. Correct wiring. Consult wiring diagram. O ptional audible alarm is not functioning. (Refer to enclosed Control Panel Manual for specific instructions.) Alarm package component failure. Troublesho[...]

Conveying System Mechanical Components Chapter 6: Troubleshoot ing 99 of 138 Problem Possible Cause Possible Remedy Dirty filter. Clean o r replace filter. • Loose clamps, gaskets or couplers. Tighten or replace. • Filter chamber discharge flapper not sealing under vacuum. Check for proper operation; clean or repair as needed. • Check for fau[...]

Conveying System Mechanical Components Chapter 6: Troubleshooting 100 of 138 Problem Possible Cause Possible Remedy Vacuum leak(s) in vacuum hoppers. • Replace or re - install worn or misaligned gaskets. • Hopper discharge flapper not sealing under vacuum. 1) Replace worn o r missing gasket. 2) Clean fouled flapper. 3) Check counterweight for p[...]

Conveying System Mechanical Components Chapter 6: Troubleshooting 101 of 138 Problem Possible Cause Possible Remedy Filters in the filter ch amber are dislodged, worn, or not seated properly on the gasket. Replace or repair immediately . If the exhaust silencer has material in it, replace it to prevent fire hazard. Material is sucked from the filte[...]

Conveying System Mechanical Components Chapter 7: Appendix 102 of 138 Chapter 7: Appendix 7 - 1 Warrant y Unless otherwise specified, this product includes a Standard ONE YEAR PARTS AND LABOR WARRANTY . Warranty Specifications The manufacturer hereby expressly warrants all equipment manufactured by it to be free from defects in workmanship and mate[...]

Conveying System Mechanical Components Chapter 7: Appendix 103 of 138 Warranty Liabilities THE COMPANY EXPRESSLY DISCLAIMS ANY AND ALL LIABILITY FOR ANY SPECIAL, CONSEQUENTIAL OR INCIDENTAL DAMAGES OR EXPENSES THAT RESULT FROM THE USE OF THIS PRODUCT. Some states do not allow the excl usion or limitation of special, consequential or incidental dama[...]

Conveying System Mechanical Components Chapter 7: Appendix 104 of 138 7 - 2 Technical Specifications The following des ign information is provided for your reference: 1. No modifications are allowed to this equipment that could alter the CE compliance 2. Ambient temperature: 40 degrees Celsius – Maximum (104 degrees Fahrenheit) 3. Humidity range:[...]

Conveying System Mechanical Components Chapter 7: Appendix 105 of 138 7 - 3 Drawings and Diagrams Figure 4 2 : Non - Reversing Valve Cycle of Operation ( SPD B Pumps) A053530 2 XPD SPD[...]

Conveying System Mechanical Components Chapter 7: Appendix 106 of 138 Figure 4 3 : Equipment Cycles[...]

Conveying System Mechanical Components Chapter 7: Appendix 107 of 138 - Notes -[...]

Conveying System Mechanical Components Chapter 7: Appendix 108 of 138 7 - 4 Spare Parts List Figure 4 4 : Typical SSR Series Vacuum Receiver Explode d View A0559201[...]

Conveying System Mechanical Components Chapter 7: Appendix 109 of 138 Figure 4 5 : Series Vacuum Receiver Parts List See Figure 4 4 for parts location. Item Model no. Quantity Part no. Description SSR06 1 A0563504 CONE, WEL D , 9” DIA., SSR06 SSR11 1 A05635 05 CONE, WELD, 9” DIA., SSR11 SSR23 1 A0563506 CONE, WELD, 14” DIA., SSR23 1 SSR45 1 A[...]

Conveying System Mechanical Components Chapter 7: Append ix 110 of 138 Figure 4 6 : Typical SSR Series Vacuum Receiver Exploded View ( SSR06 - 45 shown, Pre - May 2003)[...]

Conveying System Mechanical Components Chapter 7: Appendix 111 of 138 Figure 4 7 : S SR Series Vacuum Receiver Parts List (Pre - May 2003) Model no. Quantity Part no. Description SSR06 1 A0563504 CONE, WELD, 9” DI A. SSR06 1 A0563505 CONE, WELD, 9” DIA. SSR23 1 A0563507 CONE, WELD, 14” DIA. SSR23 1 A0563508 CONE, WELD, 14” DIA. SSR06 - 11 1[...]

Conveying System Mechanical Components Chapter 7: Appendix 112 of 138 Figure 4 8 : Typical SSR06 - 45 Series Vacuum Receiver Exploded View (Post May 2003) 3 1 4 7 6 1 8 1 2 1 1 1 0 9 1 6 2 1 3 1 5 1 7 5 4 4 3 6 2 1 2 2 2 3 1 9 2 0 1 8 2 4 2 9 3 0[...]

Conveying System Mechanical Components Chapter 7: Appendix 113 of 138 Fi gure 49 : SSR06 - 16 Series Vacuum Receiver Parts List (Post - May 2003) See Figure 48 on the previous page for parts location. Item Model no. Quantity Part no. Description 1. SSR06 1 A0563504 CONE, WELD, 9” DIA. 2. SSR06 - 11 1 A0556507 COVER, WELD, 9” DIA. 3. SSR06 - 11 [...]

Conveying System Mechanical Components Chapter 7: Appendix 114 of 138 Figure 50 : Typical SSR Series Vacuum Receiver Exploded View SSR85 (Left) & SSR170 (Right) shown, Post - May 2003)[...]

Conveying System Mechanical Components Chapter 7: Appendix 115 of 138 Figure 5 1 : SSR85 / 170 Series Vacuum Receiver Parts List See Figure 50 on the previous page for parts location. Item Model no. Quantity Part no. Description 10. SSR85/170 1 A0567619 ASSEMBLY, 6” SLANTED THROAT, SS 20. SSR85/170 2 A0566923 GASKET, SEAL, 6” THROAT 30. SSR85 3[...]

Conveying System Mechanical Components Chapter 7: Appendix 116 of 138 Figure 5 2 : Typical SSI Series Inventory Vacuum Receiver Exploded View 11 8 27 7 12 28 13 10 4 1 3 2 1 9 14 19 18 16 22 20 21 17 15 5 25 A0559206[...]

Conveying System Mechanical Components Chapter 7: Appendix 117 of 138 Figure 5 3 : SSI Series Inventory Vacuum Receiver Parts List See Figure 5 2 on the previous page for parts location. Item Model no. Quantity Part no. Description SSI03 2 A0553714 GSKT, BODY, SIL, SSI /IL - 01 1. SSI06, 11 2 A0553722 GS KT, BODY, SIL, SSI /IL02 - 04 SSI03 1 A05537[...]

Conveying System Mechanical Components Chapter 7: Appendix 118 of 138 Figure 54 : SFC Filter Chamber Spare Parts List , Models SFC 225, SFC 1000 Model no. Quantity Part no. Part description SFC - 225 1 A0547008 Filter, cart, wire mesh, p olyester media SFC - 1000 1 A0547007 Filter, cart, wire mesh, polyester media SFC - 225 1 A0539933 Gasket, fltr,[...]

Conveying System Mechanical Components Chapter 7: Appendix 119 of 138 Figure 5 6 : Vacuum Power Units ; 5 to 15 hp (3.73 - 11.19 kW) Models Exploded Vie w[...]

Conveying System Mechanical Components Chapter 7: Appendix 120 of 138 Figure 57 : Vacuum Power Units ; 5 to 15 hp (3.73 - 11.19 kW) Models Spare Parts List Part number Part description W00018087 Air cylinder assembly, up per valve, includes: (1) #17688 air cylinder, (1) #1958 plunger, (1) #17812 gasket, (1) #3237 cotter pin, (1) #17957 end plate wi[...]

Conveying System Mechanical Components Chapter 7: Appendix 121 of 138 Figure 5 8 : Vacuum Power Units ; 25 to 30 hp (18.65 - 22.38 kW) Models Exploded View[...]

Conveying System Mechanical Components Chapter 7 : Appendix 122 of 138 Figure 59 : Vacuum Power Units ; 25 to 30 hp (18.65 - 22.38 kW) Spare Parts List Part number Part description W00018616 Air cylinder assembly and valve repair kit; for W00018080 upper valve W00018617 Air cylinder assembly and valve repair kit; for W0001 8081 upper valve W0001791[...]

Conveying System Mechanical Components Chapter 7: Appendix 123 of 138 Figure 60 : SFC - S Filter Note: Replacement filter element part number: A0571252.[...]

Conveying System Mechanical Components Chapter 7: Appendix 124 of 138 Figure 6 1 : SF C - S Filter Spare Parts List Note: Implosion blowback and compressed air blowback assemblies shown together. Actual configuration depends on blowback method. List No. Qty. Part No. Description 1 1 A0570026 EXTENSION CYLINDER 2 1 A0570051 BRKT, FLTR, MTG, SFC - S [...]

Conveying System Mechanical Components Chapter 7: Appendix 125 of 138 Figure 6 2 : SPD Spare Parts Drawing[...]

Conveying System Mechanical Components Chapter 7: Appendix 126 of 138 Figure 63 : S PD Spare Parts List (S ee previous pages for spare parts drawings) List No. Model No. Qty. Part No. Description 1 SPD 5 1 A0571182 BLOWER 2 SPD 5 2 W00000145 O - RING 3 SPD 5 1 W00013524 VALVE PLUNGER 4 SPD 5 1 W00017811 VALVE GASKET 5 SPD 5 1 W00052176 MOTOR 5 HP 2[...]

Conveying System Mechanical Components Chapter 7: Appendix 127 of 138 Figure 63 : SPD Spare Parts List (Con t ’d ) List No. Model No. Qty. Part No. Description 1 SPD 10 1 A0571183 BLOWER 2 SPD 10 1 W00017812 VALVE GASKET 3 SPD 10 1 W00001958 VALVE PLUNGER 4 SPD 10 2 W00001045 O - RING 5 SPD 10 1 W00016464 MOTOR 10 HP 208/230/460 V 6 SPD 10 1 W000[...]

Conveying System Mechanical Components Chapter 7: Appendix 128 of 138 Figure 63 : SPD Spare Parts List (Con t ’d ) List No. Model No. Qty . Part No. Description 12 SPD 5 /7.5/10/15 1 A0069307 POLY TUBING 13 SPD 5 /7.5/10/15 1 A0547079 VACUUM GAUGE 14 SPD 5 /7.5/10/15 1 35085K STRAIGHT FITTING 15 SPD 5 /7.5/10/15 1 35086K ELBOW FITTING 16 SPD 5 /7[...]

Conveying System Mechanical Components Chapter 7: Appendix 129 of 138 Figure 64 : Reversing Valve Assembly Spare Parts Drawing[...]

Conveying System Mechanical Components Chapter 7: Appendix 130 of 138 Figure 65 : SPD Reversing Valve Option Spare Parts List Item No. Model No. Qty. Part No. Description SPD 5 A0573974 ADPTR, CS, 2.00 OD, XPD 5 W/BB SPD 7.5 - 10 A0573975 ADPTR, CS, 2.50 OD, XPD 7.5 - 10 W/BB 1 SPD 15 1 A0573976 ADPTR, CS, 3.00 OD, XPD 15 W/BB 2 S PDB 5 - 15 1 A057[...]

Conveying System Mechanical Components Chapter 7: Appendix 131 of 138 Figure 66 : S PDB Spare Parts Drawing[...]

Conveying System Mechanical Components Chapter 7: Appendix 132 of 138 Figure 67 : S PDB Spare Parts List (See previous page for spare parts drawing) Item No. Model No. Qty. Part No. Description 1 S PDB 5 1 228.00019.00 KIT, WELD, FRM, XPD 5HP, W/ HDWR 2 SPDB 5 1 A0571182 BLO, PD, 33URAIJ, HORT, 2.0NPT, LHD 51119 MOTOR 5HP, 208 - 460 V (50 HZ) W0005[...]

Conveying System Mechanical Components Chapter 7: Appendix 133 of 138 Figure 6 7 : S PDB Spare Parts List (Cont’d.) J BOX 7.5HP, 115 VAC, 208/3/60 V J BOX 7.5HP, 115 VAC, 220/3/5 0 V A0573826 J BOX 7.5HP, 115 VAC, 230/3/60 V J BOX 7.5HP, 115 VAC, 400/3/50 V J BOX 7.5HP, 115 VAC, 460/3/60 V A0573824 J BOX 7.5HP, 115 VAC, 575/3/60 V J BOX 7.5HP, 24[...]

Conveying System Mechanical Components C hapter 7: Appendix 134 of 138 Figure 6 7 : S PDB Spare Parts List (Cont’d.) J BOX 10HP, 115 VAC, 208/ 3/60 V J BOX 10HP, 115 VAC, 220/3/50 V A0573826 J BOX 10HP, 115 VAC, 230/3/60 V J BOX 10HP, 115 VAC, 400/3/50 V J BOX 10HP, 115 VAC, 460/3/60 V A0573824 J BOX 10HP, 115 VAC, 575/3/60 V J BOX 10HP, 24 VDC o[...]

Conveying System Mechanical Components Chapter 7: Appendix 135 of 138 Figure 6 7 : S PDB Spare Parts List (Cont’d.) J BOX 15HP, 115 VAC, 208/3/60 V J BOX 15HP, 115 VAC, 220/3/50 V A0573827 J BOX 15HP, 115 VAC, 230/3/60 V J BOX 15HP, 115 VAC, 400/3/50 V J BO X 15HP, 115 VAC, 460/3/60 V A0573826 J BOX 15HP, 115 VAC, 575/3/60 V J BOX 15HP, 24 VDC or[...]

Conveying System Mechanical Components Chapter 7: Appendix 136 of 138 Figure 69 : Centrifugal Vacuum Pump Spare Parts List List # Model # Qt y. Part # Description 1 SPC 3.5/6.5 1 W00000145 O - RING 2 SPC 3.5/6.5 1 W00013524 VALVE PLUNGER 3 SPC 3.5/6.5 1 W00017811 VALVE GASKET 4 SPC 3.5/6.5/11 1 A0069307 AIR TUBING 5 SPC 3.5/6.5/11 1 A0547079 VACUUM[...]

Conveying System Mechanical Components Chapter 7: Appendix 137 of 138 - Notes -[...]

Conveying System Mechanical Components Chapter 7: Appendix 138 of 138 7 - 5 Technical Assistance Parts Department Call toll - free 7am – 5pm CST [ 800 ] 423 - 3183 or call [ 262 ] 641 - 8600 , Fax [ 262 ] 641 - 8653 The ACS Customer Service Group will provide your company with genuine OEM quality parts manufactured to engineering design specifica[...]