Sterling STT 500 Bedienungsanleitung
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Richtige Gebrauchsanleitung
Die Vorschriften verpflichten den Verkäufer zur Übertragung der Gebrauchsanleitung Sterling STT 500 an den Erwerber, zusammen mit der Ware. Eine fehlende Anleitung oder falsche Informationen, die dem Verbraucher übertragen werden, bilden eine Grundlage für eine Reklamation aufgrund Unstimmigkeit des Geräts mit dem Vertrag. Rechtsmäßig lässt man das Anfügen einer Gebrauchsanleitung in anderer Form als Papierform zu, was letztens sehr oft genutzt wird, indem man eine grafische oder elektronische Anleitung von Sterling STT 500, sowie Anleitungsvideos für Nutzer beifügt. Die Bedingung ist, dass ihre Form leserlich und verständlich ist.
Was ist eine Gebrauchsanleitung?
Das Wort kommt vom lateinischen „instructio”, d.h. ordnen. Demnach kann man in der Anleitung Sterling STT 500 die Beschreibung der Etappen der Vorgehensweisen finden. Das Ziel der Anleitung ist die Belehrung, Vereinfachung des Starts, der Nutzung des Geräts oder auch der Ausführung bestimmter Tätigkeiten. Die Anleitung ist eine Sammlung von Informationen über ein Gegenstand/eine Dienstleistung, ein Hinweis.
Leider widmen nicht viele Nutzer ihre Zeit der Gebrauchsanleitung Sterling STT 500. Eine gute Gebrauchsanleitung erlaubt nicht nur eine Reihe zusätzlicher Funktionen des gekauften Geräts kennenzulernen, sondern hilft dabei viele Fehler zu vermeiden.
Was sollte also eine ideale Gebrauchsanleitung beinhalten?
Die Gebrauchsanleitung Sterling STT 500 sollte vor allem folgendes enthalten:
- Informationen über technische Daten des Geräts Sterling STT 500
- Den Namen des Produzenten und das Produktionsjahr des Geräts Sterling STT 500
- Grundsätze der Bedienung, Regulierung und Wartung des Geräts Sterling STT 500
- Sicherheitszeichen und Zertifikate, die die Übereinstimmung mit entsprechenden Normen bestätigen
Warum lesen wir keine Gebrauchsanleitungen?
Der Grund dafür ist die fehlende Zeit und die Sicherheit, was die bestimmten Funktionen der gekauften Geräte angeht. Leider ist das Anschließen und Starten von Sterling STT 500 zu wenig. Eine Anleitung beinhaltet eine Reihe von Hinweisen bezüglich bestimmter Funktionen, Sicherheitsgrundsätze, Wartungsarten (sogar das, welche Mittel man benutzen sollte), eventueller Fehler von Sterling STT 500 und Lösungsarten für Probleme, die während der Nutzung auftreten könnten. Immerhin kann man in der Gebrauchsanleitung die Kontaktnummer zum Service Sterling finden, wenn die vorgeschlagenen Lösungen nicht wirksam sind. Aktuell erfreuen sich Anleitungen in Form von interessanten Animationen oder Videoanleitungen an Popularität, die den Nutzer besser ansprechen als eine Broschüre. Diese Art von Anleitung gibt garantiert, dass der Nutzer sich das ganze Video anschaut, ohne die spezifizierten und komplizierten technischen Beschreibungen von Sterling STT 500 zu überspringen, wie es bei der Papierform passiert.
Warum sollte man Gebrauchsanleitungen lesen?
In der Gebrauchsanleitung finden wir vor allem die Antwort über den Bau sowie die Möglichkeiten des Geräts Sterling STT 500, über die Nutzung bestimmter Accessoires und eine Reihe von Informationen, die erlauben, jegliche Funktionen und Bequemlichkeiten zu nutzen.
Nach dem gelungenen Kauf des Geräts, sollte man einige Zeit für das Kennenlernen jedes Teils der Anleitung von Sterling STT 500 widmen. Aktuell sind sie genau vorbereitet oder übersetzt, damit sie nicht nur verständlich für die Nutzer sind, aber auch ihre grundliegende Hilfs-Informations-Funktion erfüllen.
Inhaltsverzeichnis der Gebrauchsanleitungen
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Seite 1
Op er ating In struc tions De hu mid ified Air Dryer STT 500 with Siemens S7 con trol unit 0 2 6 - 2 M S Ster ling Ma te rial Pro cess ing[...]
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Seite 2
Please note that our address and phone information has changed. Please reference this page for updat ed contact information. These manuals are obsolet e and are provided only for their technical information , data and capacities. Portions of these manuals detailing procedures or precautions in the operation, inspection, main tenanc e and repair of [...]
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Seite 3
Tech ni cal ser vice: Ser vice de part ment Tele phone: (800) 423-3183 Edi tion: 04/02 Or der con fir ma tion num ber: _ _ _ _ _ _ _ _ _ _ _ 0 2 6 - 2 M S STT 500 2 Ster ling Ma te rial Pro cess ing 5200 West Cinton Ave. Mil wau kee, WI 53223 Tele phone: (414) 354-0970 Fax: (414) 354-6421 www.sterlco. com These op er at ing in struc tions are for:*[...]
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Seite 4
Ster ling Ma te rial Pro cess ing re tains all rights to change the in for ma tion in these op er at ing in struc tions at any time with out no tice. We as sume no li a bil ity for any er rors or di rect or in di rect dam age re sult ing in con - text with these op er at ing in struc t ions. Copying, trans la tion or pub li ca tion in any form ex c[...]
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Seite 5
TA BLE OF CON TENTS 1. Gen eral In for ma tion ............................................... 1-1 1.1. Warn ings and sym bols ............................................. 1-2 1.2. Ex pla na tions and in for ma tion ....................................... 1-3 1.3. Le gal ba sis ...................................................... 1-3 1.4. Fields[...]
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Seite 6
5. Main te nance ..................................................... 5-1 5.1. Main te nance in ter vals ............................................. 5-3 5.2. Cleaning/re new ing the air fil ters ..................................... 5-4 5.3. Ten sioning the V-belts ............................................. 5-8 5.4. Dis posing of the dry ing [...]
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Seite 7
11. Elec tri cal man ual ............................................... 11-1 o Con nec tion di a gram no.: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ o Cur rently not avail able; will be de liv ered at a later date! 12. Ac ces so ries .................................................... 12-1 o En tering val ues on the OP 7 / 17 o Flap con trol with Fuzzy-Log[...]
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Seite 8
1. Ge ne ral In for ma ti on » The se ope ra ting in struc tions are ad dres sed to all users of the de vi ce. The se ope ra ting in struc tions must be used by every per son char ged with work on the unit. 0 2 6 - 2 M S De hu mi di fied Air Dry er Ge ne ral In for m a ti on 1 - 1[...]
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Seite 9
1.1. War nings and sym bols The fol lo wing war nings and sym bols are used in the se ope ra ting in struc tions: » This sym bol in di ca tes dan ger to life! Fa tal or se ri ous in ju ry is pos si ble if the cor re spon ding in struc tions, re gu la tions or war nings are not ob ser ved. L This sym bol in di ca tes that se ri ous in ju ry is pos [...]
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Seite 10
1.2. Ex pla na tions and in for ma ti on Va ri ous terms and de sig na tions are used in the se ope ra ting in struc tions to en su re cla ri ty. The re - fo re plea se note that the terms used in the text stand for t he cor re spon ding ex pla na tions lis ted be - low. • Equip ment ”Equip ment” can mean an in di vi du al unit, a ma chi ne o[...]
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Seite 11
2. Sa fe ty in struc tions » The se sa fe ty in struc tions ap ply to all per sons wit hin the ran ge of ac ti on of the equip ment. Plea se in form all per sons wit hin the ran ge of ac ti on of the equip ment of the di rect and in di rect ha zards con nec ted with the equip ment. The se ope ra ting in struc tions are to be used by all per sons a[...]
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Seite 12
2.1. For your sa fe ty Ge ne ral The ope ra ting per son nel of this equip ment must be at least 16 ye ars old. Plea se read the se ope ra ting in struc tions ca re ful ly be fo re ta king into ope ra ti on for the first time. Con tact us should que stions ari se. This avoids in ju ry and da ma ge to equip ment! The se ope ra ting in struc tions mu[...]
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Seite 13
As sem bly Com pa re the con nec ted lo ads with tho se of the mains supp ly. Dan ger of in ju ry through elec tri cal shock! When using lif ting gear, plea se ob ser ve the per tai ning re gu la tions. Cau ti on: Dan ger of ac ci dents! Do not mo di fy, add ot her equip ment or chan ge the de sign of the equip ment wit hout the ap pro val of the m[...]
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Seite 14
When dry ing plas tics which emit ga ses dan ge rous for hu man he alth, take care that the re ge ne ra - ti on ex haust air is dis po sed of wit hout pol lu ting the en vi ron ment. This will pre vent dan ger to peo - ple and ma te ri al! Main ten an ce Be fo re star ting main ten an ce work, ap point a su per vi sor. In form the re spon si ble pe[...]
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Seite 15
2.2. For the sa fe ty of the de vi ces Ne ver chan ge set tings wit hout ca re ful ly as ses sing the con se quen ces. Use only ori gi nal Ster ling spa re parts. Ob ser ve the main ten an ce in struc tions. Keep a re cord of all main ten an ce works and re pairs. Plea se note that elec tro nic com po nents can be da ma ged by sta tic disch ar ge. [...]
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Seite 16
3. Start-up » This chap ter is di rec ted at the ope ra tors of the equip ment. This chap ter as su mes ge ne ral skills in dea ling with dry ing sys tems and SPS (PLC) con trol units. This chap ter as su mes that the functio nal des crip ti on has been read and un - ders tood. It should be en su red in each and every case that the ope ra tors hav[...]
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Seite 17
3.1. Control system The control system is switched on at the main switch. The control system is operated via a ”selection window” and the keyboard of the operator panel. The facility’s control system is factory-programmed. Nevert heless, you have to set specific values (basic parameters) which are dependent on the processed material, for inst[...]
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Seite 18
3.1.2. Flow chart 1 Indicator lamp 2 Valve system 3 Drying chamber 4 Drying blower 5 Return air filter 6 Drying hopper 7 Drying heater 8 Regeneration heater 9 Regeneration blower 10 Regeneration air filter Indicator lamp messages: Green continous light: in process Red continous light: alarm 0 2 6 - 2 M S STT 500 Start-up 3 - 3 3 3 10 9 8 2 1 2 4 5 [...]
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Seite 19
3.2. Switchi ng on the dryer Switch on the system by means of the main switch. & The control system carries through a self-test; after that , the name of the dryer and the operation status of the unit are display ed. F Unblock the control system: Keep the ACK key pressed until the LEDs of the keys K1 - K4 li ght up. 3.2.1. Operation statuses Th[...]
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Seite 20
3.3. Vie wing the soft wa re-ver si on Press the “±” -key. & The soft wa re-ver si on will be dis play ed. 3.4. Passwords The entry of a password prevents unauthorised persons from having access to the data entered into the control system. Important data can t hen be entered or modified only after the password has been entered. If you make[...]
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Seite 21
Login Press the key “F2" . En ter the pass word. Press the ENTER key. & If the pass word has been en tered cor rectly, the cor re spond ing pass word level is dis played. You can now en ter data into the con trol sys tem or mod ify data which have al ready been en tered. Press the ESC k ey. Logout Press the key “F3" . & Only d[...]
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Seite 22
3.5. Basic parameters Press the ”F1"-key. 3.5.1. Turning the devices on/off Select ” Main menu ”. Acknowledge with the ENTER-key. or Press the ”F2” -key. Dryer on/off ”on” = turn dryer on, ”off” = turn dryer off. Acknowledge with the ENTER-key. Timer on/off Press the SHIFT-key and choose with the arrow-keys the desired operat[...]
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Seite 23
Hop per X on/off (X = num ber of the dry ing hop per) “on” = re lea sing dry ing hop per X, “off” = bloc king dry ing hop per X Ack nowled ge with the EN TER-key. Hop per hea ter X on/off (X = num ber of the hop per hea ter) “on” = switch on hop per hea ter X, “off” = switch off hop per hea ter X Ack nowled ge with the EN TER-key. P[...]
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Seite 24
3.5.2. Entering dryer values Select ”Dryer” . Acknowledge with the ENTER-key. or Press the ”F3” -key. Regeneration Heater Act. The regenerated heat temperature will be displayed. Used air Act. The current temperature of the used air will be displayed. Press the “ â ” key. & If the unit op er ates with “Dew point de pend ent re ge[...]
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Seite 25
& If the unit ope ra tes with a re turn air coo ler (op tio nal): Re turn air cooler Tar get En ter the max. per mis si ble re turn air tem per a ture (65 °C max.) (149°. F) Higher tem per a tures are not al lowed. Ac knowl edge with the EN TER-key. Re turn air coo ler Act. The cur rent re turn air tem pe ra tu re will be dis play ed. & T[...]
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Seite 26
3.5.3. Entering hopper values Select ”Hopper” . Acknowledge with the ENTER-key. or Press the ”F4” -key. Hopper entry X Target (X = number of the drying hopper) Enter the drying temperature for hopper flap X (when operating with supplement ary heating). Acknowledge with the ENTER-key. Hopper entry X Act. (X = number of the drying hopper) The[...]
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Seite 27
& If the unit op er ates with mo tor flaps (op tional): Gran ules X tar get: _ % = _ °C (F°) (X = num ber of the dry ing hop per) En ter the ma te rial tem per a ture at which the flap (op tional) on the dry ing hop per X should close. Con firm with the EN TER key. & This value is en tered in per cent of the tem per a ture on the hop per [...]
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Seite 28
3.5.4. Observing processing status Select ”Status” . Acknowledge with the ENTER-key. or Press the ”K1” -key. & The current operation status of individual assembly parts is displayed: e.g.: valve block mov ed in/mov ed out/error “moved in” = The upper drying cells are within the drying circuit; the lower ones are regenerated. “move[...]
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Seite 29
3.5.5. Setting date and time & This function is password protected. Press the “K3" -key. Enter the password if requested. Date Press the SHIFT key. By means of the arrow keys, select the desired week-day. By means of the arrow keys, select the shown date. Press the SHIFT key. Enter the desired date. Press the ENTER key. Time Enter the de[...]
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Seite 30
3.5.6. Viewing/changi ng language and contrast & This function is password protected. Press the “K4" -key. Enter the password if requested. Contrast Press the SHIFT key. By means of the arrow keys, select the adjustment which suits you best. Press the ENTER key. & Depending on the outside temperature, the brightness of the screen may[...]
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Seite 31
3.5.7. Changing parameters Select ”Parameters” . Acknowledge with the ENTER-key. or Press the SHIFT -key and the ”K1” -key. Run on time dry ing blow er -- 300 sec. Stan dard set ting: 300 sec onds, changes only af ter con tact ing Ster ling Ser vice. Press the “ â ” key. Pa ra me ters F The values in this menu may only be changed after[...]
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Seite 32
3.5.8. Setting the timer Select ”Time r” . Acknowledge with the ENTER-key. or Press the SHIFT -key and the ”F1” -key. XX ON 00:00 OFF 00:00 (XX = day Mo-Su) Enter for each day the switching on time and the switching off t ime. Acknowledge with the ENTER-key. & Ex am ple: Fr ON 08:00 OFF 23:59 Sa ON 00:00 OFF 23:59 Su ON 20:00 OFF 08:00 [...]
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Seite 33
3.6. Starting continuous operation When you have carried through all basic settings, you can start with continuous operation. F Make sure that hoppers which are not in use are separated from the dehumidified air supply. Make sure that the set drying temperatures are suited for the materials in the hoppers. After first filling, do not process the ma[...]
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Seite 34
3.7. Viewing system runtime Select ”System runtime” . Acknowledge with the ENTER-key. or Press the SHIFT -key and the ”F2” -key. Sys tem runtime PLC X.XX h r.-blw r. X,XX h m.-blw r. X.XX h & The runtime of the blowers and the PLC (SPS) is shown in hours. 0 2 6 - 2 M S STT 500 Start-up 3 - 19[...]
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Seite 35
3.8. Switchi ng the dryer off Select ”Main menu”. Acknowledge with the ENTER-key. or Press the ”F2” -key. Select ” Dryer off ”. Ack nowled ge with the ENTER-key. L Wait until the regeneration phase is finished and the blower has come to a standstill. Switch off the dryer at the main switch. Disconnect the power supply. F Never switch of[...]
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Seite 36
4. Er ror and er ror cor rec ti on » This chap ter is di rec ted at the ope ra tors of the equip ment. This chap ter as su mes ge ne ral skills in dea ling with dry ing sys tems and SPS (PLC) con trol units. This chap ter as su mes that the “start-up” des crip ti on has been read and un - ders tood. It should be en su red in each and every cas[...]
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Seite 37
& Alarm mes sages are dis played in plain lan guage on the screen of the op - er a tor de vice. The dis play of alarm mes sages in the op er a tor de vice can only be erased by press ing the ”ACK” key. The fail ure is not re paired. A fail ure is given by flash ing of the LED “alarm”. If the alarm mes sage is ac knowl edged by press ing[...]
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Seite 38
View Press the ”F2" -key. All alarm mes sa ges with their num bers (see Texts), date, time and the supp le ment ”K”, ”G”, or ”Q” are dis play ed. & ”K” = co ming (a fai lu re oc cu red) Pres sing the “ à ”-key dis plays the alarm mes sa ge in plain text. ”G” = going (the re sent for the fai lu re has gone) ”Q?[...]
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Seite 39
Num ber Press the ”F2" -key. To tal mes sa ges The num ber of all alarm mes sa ges is dis play ed. Wai ting mes sa ges The num ber of cur rent alarm mes sa ges is dis play ed. Press the ESC-k ey. De le te Press the ”F3" -key. & This functi on is pass word pro tec ted (Ster ling ser vi ce). Press the EN TER-key for de le ting the m[...]
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Seite 40
Over flow Press the ”F2" -key. & If the re are more cur rent alarm mes sa ges than can be sa ved, a war ning mes sa ge (= re si du al buf fer rea ched) may be gi ven. This functi on is pass word pro tec ted (Ster ling ser vi ce). Over flow w ar ning On/Off Press the SHIFT-key. By me ans of the ar row keys, se lect ”on” if a war ning [...]
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Seite 41
Text Press the ”F3" -key. All pos si ble alarm mes sa ges are dis play ed with their num bers (see Vie wing). For vie w ing the pos si ble alarm mes sa ges, press the ar row keys: PLC (= SPS) Bat te ry is Emp ty Re pla ce the SPS bat te ry. Main Sw itch is Off The main switch has been pla ced in the off po si ti on. The sa fe ty tem pe ra tu[...]
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Seite 42
Check the blo wer. Va cu um sen sor de fec ti ve. Tem pe ra tu re Mea su re ment Re ge ne ra ti on Hea ter De fec ti ve Check the ca bles and the sen sor. Check the po wer supp ly. Short cir cuit check. Ex cess Tem pe ra tu re Re ge ne ra ti on Hea ter The re ge ne ra ti on tem pe ra tu re is too high. Check the sa fe ty tem pe ra tu re li mi ter. [...]
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Seite 43
Tem pe ra tu re Mea su re ment Dry ing Hea ter De fec ti ve Check ca bles and sen sor. Check the po wer supp ly. Short cir cuit check. Ex cess Tem pe ra tu re Dry ing Hea ter The dry ing tem pe ra tu re is too high. Check the sa fe ty tem pe ra tu re li mi ter. Ster ling Ser vi ce. In suf fi cient Tem pe ra tu re Dry ing Hea ter The dry ing tem pe [...]
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Seite 44
Tem pe ra tu re Mea su re ment Gra nu les De fec ti ve Hop per X (X = num ber of the dry ing hop per) Check ca bles and sen sor. Check the po wer supp ly. Short cir cuit check. Ex cess Tem pe ra tu re Gra nu les Hop per X (X = num ber of the dry ing hop per) The ma te ri al tem pe ra tu re is too high. Check the hea ter. Check the thrott le val ve.[...]
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Seite 45
5. Main ten an ce » This chap ter is in ten ded for per sons with skills in elec tri cal and me cha ni cal are as due to their trai ning, ex pe rien ce and re cei ved in struc tions. Per son nel using the in struc tions in this chap ter must be in struc ted of the re - gu la tions for the pre ven ti on of ac ci dents, the ope ra ting con di tions [...]
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Seite 46
F Plea se ob ser ve the main ten an ce sche du le. Be fo re star ting main ten an ce work, cle an the equip ment of oil, fuel or lu - bri cants. En su re that ma te ri als and in ci den tals re qui red for ope ra ti on as well as spa re parts are dis po sed of pro per ly and in an en vi ron men tal ly sound man ner. Use only ori gi nal Ster ling sp[...]
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Seite 47
5.1. Main ten an ce in ter val s Dai ly: Check war ning signs on equip ment for good le gi bi li ty and com ple te ness Cle an re turn air fil ter and hou sing (de pen ding on amount of dust col lec ted) Lamp test: if you press the ”+/-”-but ton lon ger than 2 se conds all LED’s must light up Wee kly: Check functi on of the main switch Cle an[...]
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Seite 48
5.2. Clea ning/re ne w ing the air fil ters Press the ”F2” -key. Se lect ” Dry er off ”. Ack nowled ge with the EN TER-key. L Wait un til the blo wers have stop ped tur ning. Switch off the dry er at the main switch. Dis con nect the po wer supp ly. F Open the up per left-hand pa nel (seen from the front) by me ans of the pro - vi ded switc[...]
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Seite 49
Re turn air fil ter Loo sen the se cu ring nut on the re turn air fil ter hou sing and re mo ve the hou sing lid. Re mo ve the re turn air fil ter. Cle an the re turn air fil ter with com pres sed air from in - si de to out or re new the fil ter. Ne ver knock the re turn air fil ter on the floor. Cle an the re turn air fil ter hou sing. Use lint-fr[...]
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Seite 50
Re ge ne ra ti on air fil ter Loo sen the se cu ring nut on lid of the re ge ne ra ti on air fil ter. Re mo ve the lid and re ge ne ra ti on air fil ter hou sing. Loo sen the two wing nuts. Re mo ve the cir cu lar grid. Re mo ve the fil ter mat. Blow through the fil ter mat with com pres sed air from the in si de to the out si de, or re new the fil[...]
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Seite 51
Fil ter of the elec tri cal ca bi net Re mo ve the lid of the fil ter. Re mo ve the fil ter mat. Blow through the fil ter mat with com pres sed air from in si de to out si de or re new the fil ter mat. Cle an the fil ter hou sing. Use lint-free clea ning rags. Re-in stall the clea ned/new fil ter mat. Re pla ce the lid of the fil ter. F Ne ver ope [...]
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Seite 52
5.3. Ten sio ning the V-belts Press the ”F2” -key. Se lect ” Dry er off ”. Ack nowled ge with the EN TER-key. L Wait un til the blo wers have stop ped tur ning. Switch off the dry er at the main switch. Dis con nect the po wer supp ly. F Open the up per left-hand pa nel (seen from the front) by me ans of the pro - vi ded switch ca bi net ke[...]
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Seite 53
Blo w er ”re ge ne ra ti on hea ter” / Blo w er ”dry ing hea ter” Re mo ve the pro tec ti ve grid of the blo wer (po si ti on 3). Loo sen the nut (po si ti on 1). Loo sen and re mo ve the screw (po si ti on 2). Sli de mo tor with car rier flan ge pla te (po si ti on 6) to wards the car rier flan ge hou sing (po si ti on 4). Re mo ve de fec [...]
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Seite 54
High-pres su re blo wers w ith fre quency con ver ter ope ra ti on F Blo wers work wit hout V-belts! 5.4. Dis po sing of the dry ing agent En su re that dry ing cells are ex chan ged by Ster ling or re fil led only when emp ty. Dry ing agents must be dis po sed of in ac cor dan ce with all of fi ci al re gu la - tions. Used dry ing agents are to be[...]
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Seite 55
5.6. Chan ging the bat te ry of the con trol sys tem » This work may be car ried through only by qua li fied per son nel trai ned in the field of elec tri cal en gi nee ring. F The bat te ry may be chan ged only with the con trol sys tem swit ched on. Open the con trol box by me ans of the con trol box key which is part of the supp ly. Open the fr[...]
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Seite 56
L Sto re ba ckup bat te ries in a dry and cool pla ce. Ba ckup bat te ries can be sto red for ap prox. 5 ye ars. If ba ckup bat te ries are not trea ted pro per ly, they can ig ni te, ex plo de and cau se se ve re bur ning. & Or der num ber bat te ry: ID 83809 Bat te ries must be dis po sed of in kee ping with the re le vant na tio nal en vi - [...]
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Seite 57
5.6.1. Re set ting the con trol va lu es » This elec tri cal work is in ten ded to be car ried out only by trai ned per son nel. & Af ter chan ging the bat te ry or the PLC the con trol va lu es should be re set - ted. All con trol va lu es are set back to the stan dard set tings. Open the con trol box with the switch box key which is part of [...]
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Seite 58
6. Functio nal des crip ti on » This functio nal des crip ti on is in ten ded for all ope ra ting per son nel of the equip ment. Pre re qui si te for this functio nal des crip ti on is ge ne ral knowled ge of dry ers and SPS (PLC) s ys tems. En su re in each case that the ope ra ting per son nel are suf fi cient ly in form ed. 0 2 6 - 2 M S STT 50[...]
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Seite 59
6.1. Dry er The dry er ope ra tes with de hu mi di fied air, i.e. the air is not only hea ted but also de hu mi di fied be fo - re flo wing into the dry ing hop per. This prin ci ple al lows plas tic gra nu les to be dried to a re si du al moi stu re con tent as low as 0.002 % (PET gra nu la te). The dry er ope ra tes con ti nu ous ly, i.e. de hu m[...]
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Seite 60
6.2. Dry ing hop per (op ti o nal) The ma te ri al is dried in the dry ing hop per. The de hu mi di fied air is for ced through the ma te ri al in the hop per, col lec ting moi stu re in the pro cess. The dry ing hop per must be di men sio ned ac cor - ding to its in ten ded use to en su re that the fi nal moi stu re con tent is at tai ned. When th[...]
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6.3. Re turn air coo ler F A re turn air cooler is gen er ally re quired in cases in which the re turn air tem per a ture is over 65 °C (149° F). A re turn air coo ler im pro ves the ef fi cien cy of the dry ing cells. The re turn air coo ler re du ces the re turn air tem pe ra tu re to a de fi ned va lue. The re turn air tem pe ra tu re is set a[...]
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6.4. Hop per hea ters (op tio nal) If dif fe ring dry ing tem pe ra tu res are re qui red in the dif fe rent dry ing hop pers, hop per hea ters must be in stal led on the dry ing hop pers. The dry ing tem pe ra tu re of each dry ing hop per can be set cen - tral ly at the dry er. 6.5. Au to ma tic mo tor flaps (op ti o nal) Au to ma tic mo tor flap[...]
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7. Trans port, As sem bly and Sto ra ge » This chap ter is in ten ded for all ope ra ting per son nel of the equip ment. Per son nel using the se in struc tions must be in struc ted in the re gu la tions for the pre ven ti on of ac ci dents, the ope ra ting con di tions and sa fe ty re gu la tions and their im ple men ta ti on. En su re in each ca[...]
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7.1. Trans port and Pac king » Plea se en su re ade qua te car ry ing ca pa ci ty of the lif ting equip ment. Note that the dry er sys tem is top-he avy. Risc of topp ling! The equip ment pass a ri go rous ope ra ting test in the fac to ry and are pa cked ca re ful ly to avoid trans port da ma ge. Plea se check pac king on de li very for trans por[...]
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w ith a work shop cra ne Check if the eye lets are in stal led on the dry er hou sing. If this con di ti on is met, fas ten the trans port ca bles to the eye lets. If this con di ti on is not met, mount the eye lets and then fas ten the trans port ca bles to the eye lets. Dis as sem ble the eye lets af ter set-up. 0 2 6 - 2 M S De hu mi di fied Air[...]
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7.2. As sem bly » Plea se en su re ade qua te car ry ing ca pa ci ty of the lif ting equip ment. Check the car ry ing ca pa ci ty of the point of in stal la ti on, par ti cu lar ly if in stal led on a plat form. The pla ce se lec ted for in stal la ti on should be as free of vi brat ions as pos si ble. The main switch must be free ly ac ces si ble[...]
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8. As sem bly in struc tions » These in stal la tion in struc tions are in tended for per sons with skills in elec tri - cal and me chan i cal ar eas due to their train ing, ex pe ri ence and re ceived in - struc tions. Per son nel us ing these in stal la tion in struc tions must be in structed in the reg - u la tions for the pre ven tion of ac ci[...]
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8.1. Moun ting of the suc ti on de vi ce for re ge ne ra ti on ex haust air When plas tics are dried which pro du ce ha zar dous ga ses, en vi ron men tal ly sound dis po sal of the re ge ne ra ti on ex haust air must be pro vi ded. The throughput of the re ge ne ra ti on blo wer may not be chan ged. It must be ta ken into con si de ra ti on when i[...]
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8.3. Elec tri cal con nec ti on » Ob ser ve the ru les of the lo cal elec tri ci ty board. Check that the supp ly vol ta ge and the po wer fre quen cy are in ac cor dan ce with the data on the name pla te of the de vi ce. The elec tri cal con nec ti on may only be car ried through or as sig ned by Ster - ling ser vi ce staff or by qua li fied staf[...]
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9. Tech ni cal Data Ba sic Equip ment · Cen tral ly mo ni to red PLC S7 dry ing con trol sys tem with ope ra tor pa nel OP 7 · Cen tral tem pe ra tu re con trols for all hea ting ele ments to en su re cons tant tem pe ra tu re le vels · Sa fe ty tem pe ra tu re li mi ter for all hea ters · De sig ned for op ti mal re ge ne ra ti on time due to [...]
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0 2 6 - 2 M S STT 500 Tech ni cal Data 9 - 2 All di men sions are in mm.(in.) Sub ject to al te ra ti on.[...]
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Di men si on sheet 0 2 6 - 2 M S STT 500 Tech ni cal Data 9 - 3[...]
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10. Spa re parts list » This spa re parts list is in ten ded to be used only by trai ned per son nel. Ot her per sons are not per mit ted to mo di fy or re pair the equip ment. 0 2 6 - 2 M S STT 500 Spa re parts list 10 - 1[...]
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Pos. ID-num ber Des crip ti on 1 95828 Tu bu lar heat ing el e ment 230 V, 3 kW (dry ing, op tional) 93795 Tu bu lar heat ing el e ment 230 V, 2450 W (dry ing, op tional) 85276 Tem per a ture lim iter STB 160-250 °C (320-482° F) (dry ing, op tional) 2 86371 PT 100 (3 m) 3 86363 Spind le mo tor 24 V 4 95828 Tu bu lar heat ing el e ment 230 V, 3 kW[...]
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Pos. ID-num ber Des crip ti on 5 97762 Si li con hose 95819 Pull-but ton 9 85266 Field switch 10 84157 Fil ter unit com ple te 87491 Spa re fil ter mat 11 84494 High-pres su re blo wer HRD 2/5T, 3,3 kW, 400 V/50 Hz 83991 V-belt Op ti onal: S82519 High-pres su re blo wer HRD 2TFU, with fre quen cy con ver ter ope ra ti on 83023 Fre quen cy con ver t[...]
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Pos. ID-num ber Des crip ti on 16 83986 Moi stu re sen sor 0 2 6 - 2 M S STT 500 Spa re parts list 10 - 4 16 16[...]
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Ac ces so ries 85241 Di gi tal ti mer (ex tern, op tio nal) 86371 Mul ti plier Pt 100 (3 m) (9.84 ft) 89846 Mul ti plier Pt 100 (6 m) (19.79 ft) 93303 Mul ti plier Pt 100 (9 m) (29.53 ft) 86387 Mul ti plier Pt PT 100 (12 m) ( 39.47 ft) 83015 Mul ti plier Pt 100 (15 m) (49.21 ft) Re turn air co ler (op tio nal) 29788 Re turn air co ler 87099 So le n[...]
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11. E lec tri cal ma nu al » This electrical manual is intended to be used only by Ster ling service personnel and trained personnel authorized by Ster ling. Other persons are not permitted to modify or repair the equipment. ¨ Con nec ti on dia gram no.: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ ¨ Cur rent ly not avai la ble; will be de li ver ed at a la [...]
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12. Ac ces so ries Ver si on: 64.10-0134GB01 10/97 ¨ En te ring va lu es on the OP 7 / 17 ¨ Flap con trol with Fuz zy-Lo gic ¨ Elek tror High-pres su re blo wer with fre quen cy con ver ter ope ra ti on ¨ Elek tror High-pres su re blo wer ¨ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ ¨ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _[...]
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Ac ces so ries En te ring va lu es on the OP 7 / 17 Ster ling Ma te rial Pro cess ing B G 1 0 / 2 0[...]
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1 OP7, OP17 09/96 3.3 Entering V alues In input fields, values can be entered on the OP and transferred to the PLC. T o do this, proceed as follows: S tep Procedure 1 Branch initially to the screen you require and then to the corresponding screen entry . 2 Using the arrow keys, select the input field you require within the screen entry . 3 Then ent[...]
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2 OP7, OP17 09/96 3.3.1 Entering Nume rical V alues In fields that allow the operator to enter a numerical value, you enter the nu- merical value character by character using the keypad on the system key- board. If there is a value in the field already , it is cleared completely from the field when the first character is entered. Once input has bee[...]
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3 OP7, OP17 09/96 3.3.2 Entering Alph an umeric V alues W ith the input of alphanumeric values, digits and letters are mixed. For the numerical components of the input, proceed as described in section 3.3.1. If, however , you wish to enter a letter at the current cursor position, you must enable the corresponding alphanumeric font. In this instance[...]
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4 OP7, OP17 09/96 If the characters available on the keypad are not sufficient for the alphanu- meric input, you can select additional letters and special characters from the extended character set. The extended character set is available for all KC type fields. T o enter the string 18OKT61 , for example, proceed as follows: S tep Procedure 1 Press[...]
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5 OP7, OP17 09/96 3.3.3 Entering Sym bolic V alues When you enter a symbolic value, text is displayed instead of the value. If a field has to be filled by entering symbolic values, take the value from a list of options. T o do so, proceed as follows: S tep Procedure 1 In the input field press Shift LED is on. The list of options with its configured[...]
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Acces so ries Flap con trol with Fuzzy-Lo gic Ster ling Ma te rial Pro cess ing B G 0 0 / 0 1[...]
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F Obser ve that the hop per is not swit ched off af ter the flap has clo sed. Tur ning hop per off: see chap ter “start-up, tur ning the de vi ces on/off ”. Con trol unit “flap” Switch po si tion: 0 = “Quick clo sing” flap clo ses quick 1 = “Slow clo sing” flap clo ses con tro lled 2 = “Au to ma tic con trol” flap ope ra tes pul[...]