Taylor 632 Bedienungsanleitung

OPERA T OR’S MANUAL Model 632 Combo Freezer Original Operating Instructions 030049 - M 3/00 (Or igi nal Publicat ion) (Up da ted 9 /2 /14 )[...]

Com plete this page for quick r efere nce when ser vice is r equired: T aylor Distri butor: Address: Phone: Serv ice: Par ts: Date of Installation: Infor mation found on the da ta label: Model Number: Seri al Number: Electrical S pecs: V oltage Cycle Phase Maximum Fuse Size: Amps Minimum Wi re Ampacity: Amps Part N umber: E 2000 Carrier Comm ercial[...]

T able of Conte nts Model 6 32 T a ble of Contents Section 1 T o the Installer 1 ............................................ Installer Safety 1 ........................................................ Site P reparation 1 ....................................................... Air Cool ed Units 2 ....................................................[...]

Mode l 632 T able of C ontents T able of Contents - Page 2 Prim ing 23 .............................................................. Closing P rocedure 24 .................................................... Draining P roduct F rom The Freezing Cylinder 24 ............................ Rinsing 24 ....................................................[...]

1 Model 6 32 T o the I nstaller 131206 Section 1 T o the Installer The f ollowing infor mation has been included in t he manual as saf ety and regulat ory guidelines. F or complet e inst allation inst ruct ions, please see t he Inst allat ion Checklist . Installer Safety In all ar eas of t he world, equipment should be installed i n ac cordanc e wi[...]

2 T o the I nstaller Model 6 32 1 10407 Air Cooled Units DO NOT obst ruc t air int ake and disc harge openings: Air cooled units r equire a minimum of 3” ( 76 mm ) of clearanc e around al l sides of t he freez er to allow for adequate air f low across t he condenser s. A def lect or is prov ided to prev ent recirc ulation of war m air. Failure to[...]

3 Model 6 32 T o the I nstaller 130924 S Stat ionary applianc es which are not equipped with a power cord and a plug or another device to disc onnect the applianc e from the power sourc e must have an all-pole dis connect ing device wit h a cont act gap of at least 3 mm installed i n the ext ernal inst allation. S Appliances t hat are perm anently [...]

4 T o the O perator Model 6 32 131206 Sec tion 2 T o the Ope rator The f reezer you hav e pur chased has been caref ully engineered and manuf act ured to giv e y ou dependable operat ion. T he T aylor M odel 632, when properly operat ed and cared f or , will pr oduce a consis tent quality produc t. Like all mechanical produc ts, t his machine will [...]

5 Model 6 32 Safety 130924 Se cti on 3 Sa fety We, at T aylor Company , are c oncerned about the safet y of the operator when he or she comes in contac t with t he fr eezer and it s part s. T aylor has gone to extr eme effor ts t o design and m anufact ure built - in saf ety f eatur es to pr otec t bot h you and the service technic ian. A s an exam[...]

6 Safety M odel 63 2 130924 S DO NOT allow unt rained pers onnel t o operat e this mac hine. S DO NOT operat e the freez er unless all serv ice panels and acc ess doors are res trained with screws. S DO NOT rem ove any int ernal operat ing part s (exam ples: fr eezer door , beater, scraper blades, et c. ) unless all cont rol swit ches are in the O [...]

7 Mo del 632 Op erato r Parts I den ti ficat io n 1111 0 1 Section 4 Operator Parts Identif ication Model 632 E xploded View[...]

8 Op erato r Parts I den ti ficat io n Model 6 32 1111 0 1 Model 632 P arts I dentificati on List ITE M DESCRIPTI ON PART NO. 1 COVER-HOPPER 053809 2 TUBE-FEED- SHAKE-5/16 HOLE 028967- 7 3 TUBE A.- FEED-SS-5/ 32 HOLE X29429-2 4 OR IFICE 022465-100 5 O-RI NG-3/8 OD X . 070 WIDE 016137 6 O-RI NG-.643 O D X .077 WIDE 018572 7 PANEL-REAR 053782 8 PANEL[...]

9 Mo del 632 Op erato r Parts I den ti ficat io n Soft S erve Door A ssembly E xploded View Item Descripti on Part No. 1 Seal- Dri ve Shaft 032560 2 Shaft- Beat er 032564 3 Beater A.- 3.4 Qt . 1 Pin X31761 4 O- Ring - 3/8 OD x .070 W 016137 5 Blade- Scraper- Plast ic 035174 6 Beari ng - Front 050216 7 Gasket- Door HT 4” Double 048926 8 Door A.- 1[...]

10 Op erato r Parts I den ti ficat io n Model 6 32 Shake Door A ssembly E xploded View Item Descripti on Part No. 1 Seal- Dri ve Shaft 032560 2 Shaft- Beat er 032790 3 Beater A.- 7 Qt .- 1 Pin X46233 4 Cli p - Scraper Blade - 8.75” 046238 5 Blade- Scraper- Plast ic 046237 6 Beari ng - Front 0131 16 Item Descripti on Part No. 7 Gasket- Door 016672[...]

11 Mo del 632 Op erato r Parts I den ti ficat io n 14081 1 Accessor ies Item Descripti on Part No. 1 Brush- Rear Bearing 013071 2 Brush- Double Ended 013072 3 Brush- Draw V a lve 014753 4 Brush- Mix Hopper 023316 5 Lubri cant- T aylor 4 oz. 047518 6 Pail- 10 qt. 013163 7 Sanit izer - Kay 5 (125 Packets) 041082[...]

12 Impor tant: T o the Opera tor Model 6 32 Section 5 Important: T o t he Operator Item Descripti on 1 Power Swit ch 2 Mix Low I ndicat or Light 3 Mix (Hopper Ref rigerat ion) 4 Standby 5 Wa s h 6 Auto 7 Ther mist or Control 8 Adjust able Draw Handle 9 Re set Bu tton Power Switch When plac ed in the ON posit ion, the power switch allows SO FT ECH c[...]

13 Model 63 2 Importa nt: T o the Oper ator Mix Ref When t he MI X REF key is pres sed, t he light comes on indicating t he mix hopper re f rigerat io n system is operat ing. MIX REF is cont rolled by t he left s ide of the fr eezer as v iewed from the operat or end. T he MI X REF funct ion cannot be cancelled unless the A UTO or ST ANDBY m odes ar[...]

14 Impor tant: T o the Opera tor Model 6 32 Air T ube (Soft S erve) The air tube s erves t wo purpos es. O ne end of the tube has a hole and t he other end does not . Figur e 1 1. Aft er pr iming the m achine, lubricat e the o- rings on t he air t ube ( the end with the hole ) and plac e it int o the m ix inlet hole. E very t ime t he draw handle i[...]

15 Model 6 32 Op erati ng P roced ures 0 8 111 7 Section 6 Operating Procedures We begin our inst ruct ions at t he point where we enter the st ore in t he morning and f ind the part s disassem bled and laid out t o air dry f rom t he previous night’s cleaning. Thes e opening procedures will show you how to assem ble these par ts int o the f reez[...]

16 Op erati ng Pro cedu res Model 6 32 Inser t t he drive s haft int o t he fr eezing cylinder , hex end fir st, and into t he rear s hell bearing unt il the seal f it s secur ely over t he rear s hell bearing. Engage t he hex end fir mly int o the driv e coupling. Be s ure t he drive shaft fit s int o the driv e coupling without binding. Figur e 4[...]

17 Model 6 32 Op erati ng P roced ures Slide the t wo o - rings into t he groov es on the prime plug. Apply an even c oat of T ay lor Lube to t he o- rings and shaf t. Figur e 8 Inser t t he prime plug int o the hole in t he t op of the fr eezer door , and pus h down. Figur e 9 Step 4 Ins tall t he freez er door . Insert the baffle rod t hrough the[...]

18 Op erati ng Pro cedu res Model 6 32 Slide the f ork over the bar in t he slot of the draw valv e. Secure wit h pivot pin. Figur e 14 Note: T hese unit s f eature adjus table draw handles to provide t he best port ion contr ol. T he draw handles c an be adjust ed for diff erent f low rat es. S ee page 14 f or more inf ormat ion on adjust ing thes[...]

19 Model 6 32 Op erati ng P roced ures Step 9 Lay the air t ube (with the air orific e installed) in the bott om of t he mix hopper for sanit izing. Note: T he air t ube for the shake s ide does not r equire o- rings or an air orif ice. Freezing C ylinder Assem bly - Sha ke Sid e Note: W hen lubric ating part s, use an approv ed food grade lubrican[...]

20 Op erati ng Pro cedu res Model 6 32 If blades are in good condit ion, inst all t he scraper blade clips on t he scr aper blades. Place t he rear s craper blade ov er t he rear holding pin on t he beat er (knif e edge to t he outs ide). Holding t he rear blade on t he beater, slide the as sembly int o the f reezing c ylinder halfway , tail end f [...]

21 Model 6 32 Op erati ng P roced ures 0 8 111 7 Rotat e the draw valve br acket t o the left and center it into posit ion by r aising the dr aw arm and placing it int o the slot t ed groove of t he draw valv e bracket . Note: T he draw v alve brack et mus t be pos itioned wit h the n otch to th e left. Figur e 27 Step 5 Lay the air t ube in the bo[...]

22 Op erati ng Pro cedu res Model 6 32 Step 4 Place t he power swit ch in t he ON posit ion. Figur e 31 Step 5 Pres s the WASH key . T his will cause the sanitiz ing solution in t he f reezing cy linder to agit ate. Allow it to agitat e for f ive minut es. Figur e 32 Step 6 Place an em pty pail beneat h the door spout. Rais e the p r i m ep l u g( [...]

23 Model 6 32 Op erati ng P roced ures Prim ing Step 1 Wit h a pail beneath t he door spout, open t he draw handle. Be s ure t he prime plug is s till in the UP position (sof t s erve side only ). Pour t wo gallons (7. 6 lit ers) of fres h mix int o the mix hopper and allow it t o flow into the f reezing c ylinder . This will f orce out any r emain[...]

24 Op erati ng Pro cedu res Model 6 32 14081 1 Closing P rocedur e T o disass emble your unit , t he following items will be needed: S T wo cleaning pails S Sanitiz ed st ainless st eel rerun c an with lid S Necessar y brus hes (prov ided with f reezer ) S Cleaner S Single serv ice t owels Dr aining P roduct Fr om The Freez ing Cylinder Step 1 Pres[...]

25 Model 6 32 Op erati ng P roced ures 0 8 111 7 Re peat s teps 1 thr ough 7 f or the ot her side of the fr eezer . Disassem bly BE SU RE TH E POWER SWITC H IS IN THE OFF P OSITION. MAKE S URE NO LIGHTS ARE LIT ON THE CON TROL P ANE L. Step 1 Remove t he st ud nuts, f reezer door( s), beat er(s ), scr aper blades, and driv e shaft (s ) fr om t he f[...]

26 Impor tant: Ope rator C heck list Model 63 2 0 8 111 7 Section 7 Important: Operator Checklist Dur ing Cleani ng and Sani tizing AL W A YS FOLLOW LOCAL HEAL TH CODES. Clean in g and san it iz in g sched ul es are g overn ed by fe der al, sta te, or loca l re gulatory a gencie s, and mu st b e fo ll ow ed acco rdi ng ly . I f th e un it has a “[...]

27 Model 6 32 Impor tant: Ope rator C heck list 0 8 111 7 CAUTI ON: Alw ays di sc onnec t elect rical po wer p rio r to clean in g t he conde nser . Failur e to follow t his ins truc tion may resul t i n el ectrocu ti on . j 7. I f y our machine is equipped with an aux iliary refrigerat ion syst em, c heck the auxiliary condenser for accum ulation [...]

28 T rouble shooting Guide Model 6 32 Section 8 T roubleshooting Guide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 1. No product i s bei ng dispensed wi th draw val ve open and the machi ne in th e AUTO m ode. a. Freeze- up i n mix inl et hole. a. Call ser vice techni cian to adjust t he mi x hopper temper atur e. --- b. Beater motor out on reset .[...]

29 Model 6 32 T rouble shooting Guide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 6. The drive shaf t i s stuck in t he dri ve coupling. a. Rounded corner s of drive shaft , coupling, or bot h. a. Call ser vice techni cian to corr ect cause, and t o repl ace the necessar y components. Do not l ubricat e the hex end of the d rive s h aft. --- b. Mix[...]

30 Parts Rep lacemen t Sch edu l e Model 6 32 Section 9 Parts Replacement Schedule P ART DESCRI PTI ON EVER Y 3M O N T H S EVER Y 6M O N T H S ANNUALL Y Drive S haft Seal X *Scr aper Blade (S oft S erve) X Fr eezer Door Gas ket X Fr ont Bearing X Draw V alve O - Ring X Pivot P in O - Ring X Prime P lug O - Ring X Air T ube O - Ring X Air Or ifice O[...]

31 Model 6 32 Limite d War ranty on Equipm ent 131206 Section 10 Limited Warranty on Equipment T A YL OR CO MP ANY LI MIT ED WARRANTY ON F REEZ ERS T aylor Com pany , a division of Car rier Comm ercial Ref rigerat ion, I nc. ( “T aylor ”) is pleased t o provide t his lim ited warrant y on new T ay lor-branded f reez er equipment available f rom[...]

32 Limite d War ranty on Equipm ent Mode l 632 3. Replacement of wear items des ignated as Class “ 000” parts in t he T ay lor Oper ator ’ s M anual. 4. Ext ernal hoses , elect rical power s upplies, and m achine grounding. 5. Part s not supplied or designat ed by T aylor , or dam ages result ing from t heir use. 6. Retur n trips or wait ing [...]

33 Mode l 632 Li mit ed Warran ty on Parts 131206 Section 1 1 Limited Warranty on Parts T A YL OR CO MP ANY LI MIT ED WARRANTY ON T A YL OR G ENUINE P ARTS T aylor Com pany , a div ision of Carr ier Comm ercial Ref rigerat ion, I nc. ( “T aylor ”) is pleas ed to pr ovide this limit ed warrant y on new T ay lor genuine replacem ent com ponents a[...]

34 Li mit ed Warran ty on Parts Mode l 632 LI MI TED WARRANTY EX CEPT IO NS This limit ed warrant y does not cover: 1. Labor or other cos ts inc urred for diagnos ing, repairing, remov ing, inst alling, shipping, s ervicing or handling of defect ive Part s, replac ement Part s, or new Part s. 2. Normal m aintenance, c leaning and lubricat ion as ou[...]

35 Mode l 632 Li mit ed Warran ty on Parts LI MI T A TI ON O F WARRANTY THI S LI MI TE D W ARRANT Y IS EX CLUSI VE AND I S I N LI EU O F AL L O THER WARRANTIE S, CO NDIT I ONS AND/O R REMEDI ES UNDER T HE LA W, INCLUDI NG ANY I MPL IED WARRANTIE S OR CONDI TI ONS O F MERCHANT ABIL IT Y O R FI TNE SS F OR A P ARTI CULAR PURP OSE . T HE ORI GI NAL O [...]

632 049443-27 11/25/13 BLACK BROWN WHITE BLACK FIG. 4 FIG. 3 1 2 3 4 T8 T1 T7 T4 T5 BLACK BLUE BLACK T1 CP T2 L1 CP L2 BEATER MOTOR CONTACTOR LEESON BEATER MOTOR WIRING STEPS: 1) DISCONNECT WIRE T7 FROM TERMINAL 3 2) SPLICE BLUE WIRE AS SHOWN 1 2 4 6 BLACK BLUE BLACK T1 CP T2 L1 CP L2 BEATER MOTOR CONTACTOR MAGNETEK BEATER MOTOR WIRING STEPS: 1) RE[...]

632 049443-33 11/25/13 MIX LOW MIX OUT MIX STANDBY MAX MIN MAX MIN MAX MIN MFG DATE MIX LOW MIX OUT MIX STANDBY WASH AUTO PUMP DRAW PUMP SOFTECH CONTROL TAYLOR CO. 42002 MIX 1 BRL PROBE SET POINT S.S.VISCOSITY SHAKE TEMP. FAN MIX 2 DIP SWITCH UP = OFF 1-COMP 5 2-COMP 10 3-BTR 5 4-BTR 10 5-FAN 2 6-STBY DIS 7-INTERVAL 8-INTERVAL SHK SWITCH INTERVAL 7[...]

632 049443-35 11/25/13 MIX LOW MIX OUT MIX STANDBY MAX MIN MAX MIN MAX MIN MFG DATE MIX LOW MIX OUT MIX STANDBY WASH AUTO PUMP DRAW PUMP SOFTECH CONTROL TAYLOR CO. 42002 MIX 1 BRL PROBE SET POINT S.S.VISCOSITY SHAKE TEMP. FAN MIX 2 DIP SWITCH UP = OFF 1-COMP 5 2-COMP 10 3-BTR 5 4-BTR 10 5-FAN 2 6-STBY DIS 7-INTERVAL 8-INTERVAL SHK SWITCH INTERVAL 7[...]

632 049443-40 11/25/13 C FIG. 3 BLACK BROWN WHITE 1 2 3 4 T8 T1 T7 T4 T5 BLACK BLUE BLACK T1 CP T2 L1 CP L2 BEATER MOTOR CONTACTOR LEESON BEATER MOTOR WIRING STEPS: 1) DISCONNECT WIRE T7 FROM TERMINAL 3 2) SPLICE BLUE WIRE AS SHOWN 1 2 4 6 BLACK BLUE BLACK T1 CP T2 L1 CP L2 BEATER MOTOR CONTACTOR MAGNETEK BEATER MOTOR WIRING STEPS: 1) REMOVE BROWN [...]

632 049443-58 11/25/13 BLACK BLACK BROWN WHITE BLACK BLACK BLACK BLACK GRN/YEL GRN/YEL GRN/YEL GRN/YEL GND L2 L1 OL COM BTR PUMP FAN MIX A A LEFT POWER/RELAY BOARD GRN/YEL GREEN/YELLOW GRN/YEL GREEN/YELLOW GRN/YEL GRN/YEL GRN/YEL GRN/YEL GRN/YEL GRN/YEL START 1 3 MAIN 2 4 2C THERMAL O.L. EXTRA MAIN 6 5 RED 50 HZ BLK 60 HZ WHT COM BRN BRN CAP 208/24[...]