Tiger Products Co., Ltd JD 72-7520 Bedienungsanleitung

P AR TS LISTING WITH MOUNTING AND OPERA TING INSTRUCTIONS TWIN ROT AR Y ASSEMBLIES JD 72-7520 CAB, WOC 06012001 Tiger Corporation 3301 N. Louise Ave. Sioux Falls, SD 57107 1-800-843-6849 1-605-336-7900 Current as of 04/21/05[...]

T O THE OWNER / OPERA TOR / DEALER All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly at- tached to minimize[...]

FOR W ARD This manual contains information about many features of the T iger mowing and roadside maintenance equipment. Some of these include: Safety precautions, Assembly instructions, Operations, Maintenance and Parts. This manual will also assist you in the proper break-in, daily care, and troubleshooting of your new mower . We recommend that yo[...]

T ABLE OF CONTENTS SAFETY _____________________________________________ 1-1 Safety Information__________________________________ 1-2 ASSEMBL Y / MOUNTING SECTION _______________________ 2-1 OPERA TION SECTION _________________________________ 3-1 MAINTENANCE SECTION ______________________________ 4-1 P ARTS SECTION _________________________________[...]

SAFETY SECTION Safety Section 1-1[...]

Safety Section 1-2 SAFETY Indicates an imminently hazardous situation that, if not avoided, WILL result in DEA TH OR VERY SERIOUS INJURY . Indicates an imminently hazardous situation that, if not avoided, COULD result in DEA TH OR SERIOUS INJUR Y . Indicates an imminently hazardous situation that, if not avoided, MA Y result in MINOR INJUR Y . Iden[...]

Safety Section 1-3 SAFETY DANGER! Never operate the Tractor or Implement until you have read and completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement. Learn how to stop the tractor engine suddenly in an emergency . Never allow inexperienced or untrain[...]

Safety Section 1-4 SAFETY DANGER! Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. (SG-10) DANGER! Never allow children to operate or ride on the Tractor or Implement. (SG-11) WARNING! Do not mount the tractor while the tractor is moving. Mount the tractor only when the tr[...]

Safety Section 1-5 SAFETY WARNING! T ransport only at safe speeds. Serious accidents and injuries can result from operating this equipment at unsafe speeds. Understand the T ractor and Implement and how it handles before transporting on streets and highways. Make sure the T ractor steering and brakes are in good condition and operate properly . Bef[...]

Safety Section 1-6 SAFETY WARNING! Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion or while tractor engine is running. Make sure the tractor engine is OFF before working on the Implement. (SG-20) WARNING! Periodically inspect all moving parts for wear and replace when necessary with authorized service[...]

Safety Section 1-7 SAFETY DANGER! NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement. Drugs and alcohol will affect an operator’s alertness and coordination and therefore affect the operator’s ability t o operate the equipment safely. Before operating the Tractor or Imple- ment, an operator on prescriptio[...]

Safety Section 1-8 SAFETY WARNING! Extreme care should be taken when operating near loose objects such as gravel, rocks, wire, and other debris. Inspect the area before mowing. Foreign objects should be removed from the site to prevent machine damage and/or bodily injury or even death. Any objects that cannot be removed must be clearly marked and c[...]

Safety Section 1-9 SAFETY DANGER! Rotary Mowers are capable under adverse conditions of throwing objects for great distances (100 yards or more) and causing serious injury or death. Follow safety messages carefully. STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UN- LESS: -Front and Rear Deflectors are installed and in good, working condition; -Mowe[...]

Safety Section 1-10 SAFETY WARNING! The rotating parts of this machine continue to rotate even after the Tractor has been turned off. The operator should remain in his seat for 60 seconds after the brake has been set, the PTO disengaged, the tractor turned off, and all evidence of rotation has ceased. (SBM-5) “Wait a minute...Save a life!” WARN[...]

Safety Section 1-11 SAFETY WARNING! In addition to the design and configuration of this Implement, including Safety Signs and Safety Equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of personnel involved in the operation, transport, maintenance, and storage of the machine. Re[...]

Safety Section 1-12 SAFETY 22840 INSIDE OF CAB 22839 MOWER DECK 24028 MOWER DECK 10” x 5.5” 31522 MOWER DECK 18.25” x10” 31523 HYDRAULIC T ANK P AR T NO. LOCA TION[...]

Safety Section 1-13 SAFETY 33743 INSIDE OF CAB 42350 MOWER DECK 42399 MOWER DECK 42400 MOWER DECK P AR T NO. LOCA TION[...]

Safety Section 1-14 SAFETY 6T3219 INSIDE OF CAB 6T3217 MOWER DECK 6T3220 FRONT PUMP MOUNT 6T3221 INSIDE OF CAB P AR T NO. LOCA TION[...]

Safety Section 1-15 SAFETY INSIDE OF CAB 6T3222 INSIDE OF CAB 6T3224 MOWER DECK 6T3230 INSIDE OF CAB P AR T NO. LOCA TION[...]

Safety Section 1-16 SAFETY 6T3234 INSIDE OF CAB 6T3233 HYDRAULIC T ANK 6T3236 MOWER DECK HYDRAULIC T ANK 6T3243 INSIDE OF CAB P AR T NO. LOCA TION[...]

Safety Section 1-17 SAFETY 6T3261 MOWER DECK 6T3249A MOWER DECK TB101 1 MOWER DECK P AR T NO. LOCA TION[...]

Safety Section 1-18 SAFETY 34852 HYDRAULIC T ANK[...]

Safety Section 1-19 SAFETY ITEM PART NO. QTY. DESCRIPTION 50023 AVAIL MANUAL CANISTER COMPLETE 1 00776031 1 R OU N D MA N UAL CANISTER 33997 1 DECAL, SHEET, MANUAL CANISTER 2 * DECAL 3 * DECAL 4 * DECAL 5 * A VAIL SPECIFIC PRODUCT MANUAL 6 33753 1 E M I SAFETY MANUAL 7 34296 1 FRONT ADHESIVE PAD 8 34297 1 R E A R A D HESIVE PAD 9 6T1823 4 ZIP TIE 1[...]

Safety Section 1-20 SAFETY This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such . Employer-Employee Operator Regulations U.S. Public Law 91-[...]

ASSEMBL Y SECTION Assembly Section 2-1[...]

Assembly Section 2-2 ASSEMBL Y Before attempting to mount your Tiger mower , it is import ant to read an underst and all of the Safety Messages in the Safety section of this manual. Check complete shipment list against the packing list to make sure there are no shortages. Make certain the tractor model is the appropriate one for the mower received![...]

Assembly Section 2-3 ASSEMBL Y FRONT CRANKSHAFT PULLEY Solution: 1. Clean nose of crankshaf t using TY16285 clean and cure primer . 2. Apply a light 2-3 mm bead of TY15969 retaining compound around the leading edge of the crankshaft nose. 3. Dip damper mounting caps crew in clean SAE30 engine oil (Always use a new cap screw) 4. Position damper/pull[...]

Assembly Section 2-4 ASSEMBL Y CABLE CONTROL LEVER ST AND On the corner cab post, mark a point at 1-3/8” from the windshield and 22 ½” from thefloor; then cut a ¾” diameter hole through the outer plastic shell. This will expose a threaded steel boss to attach the control box support bracket. The rear corner of the cable control stand is pla[...]

Assembly Section 2-5 ASSEMBL Y CABLE SWITCH BOX WIRING Refer to the parts section for wiring diagram to hook up the switch box. Cover all the wires from the switch box with plastic wire wrap provided. Route the wires from the switch box to the front console panel as shown on previous page. Remove the console panel under the steering wheel to access[...]

Assembly Section 2-6 ASSEMBL Y CABLE V AL VE MOUNTING PLA TE (CAB) Align the mounting bracket to the existing holes on top of the tractor remote valve at the rear of the tractor . Secure the bracket to the tractor with hardware shown in the part s section of the manual. Attach the valve mounting plate to the valve mounting bracket on the rear to th[...]

Assembly Section 2-7 ASSEMBL Y PRESSURE LINE INST ALLA TION The hydraulic pressure line will be plumbed into the rear of the tractor remote valve end cap. Locate the pressure port and remove the plug (refer to the illustration below and the Parts Section pages for position of the pressure port). After the plug is removed then install 22mm adapter .[...]

Assembly Section 2-8 ASSEMBL Y LOAD SENSE LINE INST ALLA TION T o install the load sense lines from a Husco valve to the tractor remote valve, first the existing load sense line located on the top of the tractor remote valve connecting “load sense -1” and “load sense -2” must be removed, in order so that the two load sense lines are able to[...]

Assembly Section 2-9 ASSEMBL Y INST ALLING NA TIONAL PIPE FITTINGS Whenever installing a pipe fitting, wrap the threads clockwise (looking at the end) with teflon tape. In this way , the tape will be tightened when installed. NOTE: It is not necessary to tape O-ring fittings, or those installed in swivels. HUSCO LOAD SENSE LINE INST ALLA TION T o i[...]

Assembly Section 2-10 ASSEMBL Y MANUAL V AL VE MOUNTING (WO/CAB) Refer to the parts section, lift valve page for hardware and location of components. First, attach control valve stand to the top of the main frame mast with cap-screws, lock-washers and hex nuts. NOTE: The mounting plate should face the rear of the tractor . Attach the 3-spool contro[...]

Assembly Section 2-11 ASSEMBL Y MANUAL SWITCH MOUNTING Refer to the parts section for wiring diagrams. Remove right side cowl panel, tach panel, and hour meter panel for access to the wires. Route the red wire from the switch box to the bare electrical plug in the fuse box, or other un-used “keyed” hot wire. NOTE: +12 VOL TS ELECTRICAL POWER MU[...]

Assembly Section 2-12 ASSEMBL Y[...]

Assembly Section 2-13 ASSEMBL Y HYDRAULIC T ANK INST ALLA TION Install all fittings and tubes into tank and tank filter as shown in parts section illustration. Insert tank sight glass into front side of the tank. Install the temperature sensor or pipe plug into the side of the tank. Place the tank in the mounting bracket on the main fame with fitti[...]

Assembly Section 2-14 ASSEMBL Y GENERAL HOSE INST ALLA TION Refer to the parts section for detailed information about hoses and fittings for this application. When mounting the suction hose between the pump and the tank, the stainless steel bands that are provided must be used. CAUTION: DO NOT use regular hose clamps for this purpose. For protectio[...]

Assembly Section 2-15 ASSEMBL Y FILLING HYDRAULIC RESER VOIR Refer to the maintenance section for filling specifications and hydraulic oil requirements. NOTE: Starting or running your Tiger mower before filling reservoir will cause serious damage to hydraulic pump. MOTOR SOLENOID V AL VE MOUNTING Install a motor solenoid valve to the bracket on mai[...]

Assembly Section 2-16 ASSEMBL Y DRAFT BEAM MOUNTING Pull the inboard cylinder piston rod down to the extreme extended position. Slide the draft beam under the cylinder , and align clevis hole with draft beam hole nearest to the tractor . Install pin and secure with R-clips. Using inboard cylinder as a pivot point, slide draft beam under tractor and[...]

Assembly Section 2-17 ASSEMBL Y DECK MOUNTING AND LIFT ASSEMBL Y Install the upper sheave bracket on the outboard cylinder and tighten securely against piston rod shoulder . T ighten the set screw , and align the draft beam. Install the lower sheave bracket on the draft beam with a ¾” cap-screw and two hex nuts as shown in the diagram on the nex[...]

Assembly Section 2-18 ASSEMBL Y LIFT CONTROL FEEDLINES Hose lengths will vary between tractor applications such as cab and non-cab units. See the parts section that pertains to your tractor for hose applications. Install a hose from the bottom or inner valve port (in fender well for cab units, on stand for non-cab units) to the restrictor on the in[...]

Assembly Section 2-19 ASSEMBL Y FINAL PREP ARA TION FOR OPERA TION Place operators safety and operation decals on the steering column and side counsel where they are clearly visible to the operator . These decals should be understood by each operator of the machine in conjunction with the safety and operation section of this book. The decals are to[...]

Assembly Section 2-20 ASSEMBL Y DRAFT BEAM MOUNTING Pull the inboard cylinder piston rod down to the extreme extended position. Slide the draft beam under the cylinder , and align clevis hole with draft beam hole nearest to the tractor . Install pin and secure with rollplins. Using inboard cylinder as a pivot point, slide draft beam under tractor a[...]

Assembly Section 2-21 ASSEMBL Y Slide other end of pivot arm with short distance between the cut-out and the end of the pivot arm, into the cylinder clevis. Next, line up the holes of the left and right lift linkage arms outside of the cylinder clevis holes. Connect with linkage pin, shims (as required), boss, cap-screw , lock-washer and hex nut as[...]

Assembly Section 2-22 ASSEMBL Y DECK / MOTOR FEEDLINE Install the 1” hose with the 90 degree flange on the front side of the motor to the inside upper oil port of the solenoid valve. Secure to motor with flange kit, and install swivel fittings on the other end. Install the other 1” hose with the 60 degree flange on the back side of the motor to[...]

Assembly Section 2-23 ASSEMBL Y Mount the solenoid switch, drill holes to match, and 30 AMP breaker mounting tab, mount in dry and well protected area. Secure with 3/8” x 1” capscrews, lockwashers, and hex nuts. A.) RED 6 GA. wire from terminal (D) to +12 volt battery post on starter solenoid. B.) RED 14 GA. wire from terminal (C) to +12 termin[...]

Assembly Section 2-24 ASSEMBL Y FINAL PREP ARA TION FOR OPERA TION Place operators safety and operation decals on the steering column and side counsel where they are clearly visible to the operator . These decals should be understood by each operator of the machine in conjunction with the safety and operation section of this book. The decals are to[...]

OPERA TION SECTION Operation Section 3-1[...]

Operation Section 3-2 OPERA TION Safety is of primary importance to the owner / operator and to the manufacturer . The first section of this manual includes a list of Safety Messages, that, if followed, will help protect the operator and bystanders from injury or death. Many of the messages will be repeated throughout the manual. The owner / operat[...]

Operation Section 3-3 OPERA TION ST ARTING TRACT OR AND MOWER Check the operators manual received from the tractor manufacturer , for their recommendation and procedures pertaining to your particular make and model. When rotating parts are in motion, serious injury may occur if caution is not used or danger is not recognized. Never allow bystanders[...]

Operation Section 3-4 OPERA TION CONTROL LOCA TION AND FUNCTIONS The side mower height is controlled with a two or three spool valve and is coordinated as shown below . The optional three spool valve allows for the operation of a rear rotary mower or side ditcher . If the unit is equipped with a three spool valve, do not operate the third spool han[...]

Operation Section 3-5 OPERA TION Once on location, lower the mower deck slightly above the material to be cut, so the mower does not have to start under a load. Bring the R.P .M. of the tractor up to 1200 and engage the side mower . If a rear mower is being used, allow the R.P .M. to return to 1200 before engaging the rear mower . The rotary mower [...]

Operation Section 3-6 OPERA TION When encountering a very severe condition which causes the tractor to stall, disengage mower , start tractor , raise the mower from the cut. Shut tractor off and inspect the mower , blades and disk for damage before engaging mower again. If the blades jam or stop, disengage the clutch and raise the head slightly or [...]

Operation Section 3-7 OPERA TION TRANSPORTING MOWER T ransporting under the units own power: When transporting between job sites or between cutting passes, the following procedure should be followed: Shut off the power to the cutting head(s) and allow all motion to come to a complete stop. Raise the draft beam to it’s highest position. Raise the [...]

Operation Section 3-8 OPERA TION Next, switch the hose ends and reconnect to form two separate closed loops, see diagram below . Disconnect the lift cable from the head and secure the loose end back onto the cable with the cable clevis. Remove the keeper bolt and draft beam outer pivot pin. Separate the mower head from the tractor . Now reinstall t[...]

Operation Section 3-9 OPERA TION INSPECTION SHEETS[...]

Operation Section 3-10 OPERA TION Rotary Mower PRE-OPERA TION Inspection T ractor ID#____________ Make_____________________ Date:__________________ Shift______________________ Before conducting the inspection, make sur e the T ractor engine is off, all r otation has stop and the tractor is in the Park with the parking brake engaged. The Mower head [...]

Operation Section 3-11 OPERA TION TRACT OR PRE-OPERA TION Inspection T ractor ID#____________ Make_____________________ Date:__________________ Shift______________________ Before conducting the inspection, make sur e the T ractor engine is of f, all rotation has stop and the tractor is in the Park with the parking brake engaged. The Mower head is r[...]

Operation Section 3-12 OPERA TION FRONT END LOADER PRE-OPERA TION Inspection Mower ID#_____________ Make___________________ Date:__________________ Shift____________________ Before conducting the inspection, make sur e the T ractor engine is off, all rotation has stop and the tractor is in the Park with the parking brake engaged. The Loader is rest[...]

Operation Section 3-13 OPERA TION TRACT OR PRE-OPERA TION Inspection T ractor ID#____________ Make_____________________ Date:__________________ Shift______________________ Before conducting the inspection, make sur e the T ractor engine is off, all rotation has stop and the tractor is in the Park with the parking brake engaged. The Loader is restin[...]

Operation Section 3-14 OPERA TION[...]

MAINTENANCE SECTION Maintenance Section 4-1[...]

Maintenance Section 4-2 MAINTENANCE T iger Mowers are designed for high performance and rugged durability , yet with simplified maintenance. The purpose of this section of the manual is to help the operator in the regular servicing of the mower . Regular maintenance at the intervals mentioned will result in the maximum efficiency and long life of t[...]

Maintenance Section 4-3 MAINTENANCE REGULAR MAINTENANCE The intervals at which regular servicing should be done are based on hours of operation. Use the tractors hour meter to determine when regular servicing is required. This symbol indicates a point that needs to be greased at an interval noted in the section below . Refer to the Detailed Mainten[...]

Maintenance Section 4-4 MAINTENANCE WEEKL Y OR EVER Y 50 HOURS ITEM SERVICE COMMENTS In T ank Hyd. Fluid Change Change after first 50 Filter hours only , then every (10 micron filter) 500 hours or yearly In-Line High Pressure Change Change after first 50 Filter hours only , then every (10 micron filter) 500 hours or yearly MONTHL Y OR EVER Y 150 HO[...]

Maintenance Section 4-5 MAINTENANCE SYMPTOMS CAUSE REMEDY Oil T emperature rises 1 . Low oil level 1. Bring oil to proper level above 200 deg. F 2. Kinked or blocked 2 . Inspect, Repair , or Replace hoses 3. Worn pump/motor 3. Disable and repair Mower will not start 1 . Blown fuse 1. Check fuse between mower switch or run and ignition / replace 2. [...]

Maintenance Section 4-6 MAINTENANCE Motor will not work 1. Excessive wear 1. Disassemble and rep air . on internal parts NOTE: If flow meter is available, check pressure and flow volume for all suspected hydraulic problems. If the solution to your problem cannot be found in this section, call the T echnical Service representative at the number show[...]

Maintenance Section 4- 7 MAINTENANCE T ORQUE SPECIFICA TIONS * These are intended to be general specifica tions. See tractor operators or service manual for exact specific ations for your unit.[...]

Maintenance Section 4-8 MAINTENANCE LUBRICA TION RECOMMENDA TIONS Description Application General Specification Recomended Mobil Lubricant Tractor Hydraulics Reservoir JD-20C Mobilfluid 424 MF M1 135,M1 141 FNHM2C134D (FNH201) Mower Hydraulics Reservoir Cold T emperatures 0 F S tart-Up ISO 46 Anti-Wear - Low T emp Mobil DTE 15M Normal T emperatures[...]

Maintenance Section 4-9 MAINTENANCE POL YCARBONA TE CARE & MAINTENANCE The proprietary UV and Abrasion Resistant surface coating on SHIELDS ® SUPERCOA TED ™ polycarbonate significantly improves performance. Periodic cleaning using proper procedures and compatible cleaners are recommended to prolong service life. T iger Corp. polycarbonate is[...]

Maintenance Section 4-10 MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS When filling or checking the oil level, the unit should be parked on a level surface, shut “ OFF ”, and allowed sufficient time to cool to ambient temperature. Use caution when removing the pressurized breather . Do not place face over opening when re[...]

Maintenance Section 4-11 MAINTENANCE DET AILED MAINTENANCE REPLACEING HIGH PRESSURE HYDRAULIC FIL TER ELEMENT : Assure system has been shut down and de-pressurized. Locate High Pressure Filter housing. Confirm that the element that is about to be installed matches the element p/n on the filter model tag. Example: V3.0510-06 (world line 100, HD049 m[...]

Maintenance Section 4-12 MAINTENANCE GREASING INNER AND OUTER DRAFT BEAM PIVOT POINTS Locate the grease zerks on the inner and outer draft beam pivot bosses. Inject Lithium-Complex Extreme Pressure grease conforming to NLGI2-ISO 320 specifications into each zerk until grease protrudes from joints. Grease all pivots daily or every 8 hours of service[...]

Maintenance Section 4-13 MAINTENANCE DRIVE SHAFT YOKE, U-JOINT & STUB SHAFT With engine stopped, inject Lithium-Complex extreme pressure grease conforming to NLGI2-ISO 320 specifications into universal joints and slip yoke untill grease appears at the seal. Grease daily or every 10 hours. Do not over grease. GREASING PUMP DRIVE SHAFT COUPLER Wi[...]

Maintenance Section 4-14 MAINTENANCE ADJUSTING THE CABLE LIFT Extend the outboard cylinder until the mower deck touches its stop on the draft beam as shown. NOTE: Make sure the cable turnbuckle is loose enough to allow the cylinder to reach full extension before the head reaches the stop. Now hold the head against the stop and tighten the turnbuckl[...]

Maintenance Section 4-15 MAINTENANCE BALL V AL VES The ball valve at the hydraulic reservoir may need to be closed during certain maintenance or repair procedures. THE BALL V AL VES MUST BE OPEN (handle p arallel with valve) WHEN TRACTOR IS RE-ST ARTED OR PUMP IS COUPLED TO MOTOR OR P .T .O. ! Failure to do so may result in component failure! GREAS[...]

Maintenance Section 4-16 MAINTENANCE GREASING SPINDLE Locate grease fitting on inside of deck housing. Inject T iger S pindle Lubricant, part number 06540000 into spindle housing. Fill with lubricant until lubricant weeps out of the top spindle seal. Lubricate spindle weekly or every 40 hours of use. TIGHTENING SPINDLE BOL TS The spindle mounting b[...]

Maintenance Section 4-17 MAINTENANCE ROT AR Y KNIFE REPLACEMENT 1 – Be sure you have a complete matching set of new knives for replacement. 2 – Remove knives and inspect holes for damage. Also watch for cracks in the disk around the holes. 3 – Lube threads with anti-seize, motor oil or grease. Install bolt through knife and disk from bottom s[...]

Maintenance Section 4-18 MAINTENANCE REPLACEMENT OF ROT AR Y DISK Failure to follow the following warnings and instructions may result in serious injury or damage to the equipment or property! The bolts that attach the knife mounting disk to the spindle must be grade 8. These 5/8 inch bolts are to be torqued to 225 ft. lbs. A thread locking agent m[...]

Maintenance Section 4-19 MAINTENANCE HEA VY DUTY SPINDLE ASSEMBL Y INST ALLA TION AND BEARING ADJUSTMENT W ARNING! A press MUST be used to inst all bearing cup s, bearing cones, and seals. DO NOT use a hammer to install races, bearings, or seals. The parts of assembly may be damaged. NOTE: The grease zerk and gussets are located on the top side of [...]

Maintenance Section 4-20 MAINTENANCE BEARING INST ALLA TION 1 – Press upper bearing cup into the spindle housing. 2 – T urn the spindle housing over and press in the lower bearing cup. 3 – Place the lower bearing cone in the bearing cup. Next press the seal into the spindle housing. The inner lip of the seal must be DOWN, towards the bearing,[...]

Maintenance Section 4-21 MAINTENANCE BEARING ADJUSTMENT 1 – Clamp the bottom end of the spindle securely in a vise so the spindle housing turns freely . 2 – Position a magnetic base dial indicator on the stationary cylinder of the spindle housing. Locate the end of the dial indicator against the flat end of the spindle shaft. The dial indicator[...]

Maintenance Section 4-22 MAINTENANCE DAIL Y MAINTENANCE SCHEDULE The following services should be performed daily or every 8 hours of service, following the detailed maintenance instructions in the operators manual. ______ Pump Drive Shaft: If required with drive shaft / coupler check for end play and lubricate at zerks. ______ Crankshaft adapter: [...]

P ARTS SECTION 72-7520 TWIN ROT AR Y , CAB, WOC, TRR, 2WD, 4WD Parts Section 5-1[...]

Parts Section 5-2 The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this manual. 1. The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual. Part Numbers and Descriptions are given to help locat[...]

Parts Section 5-3 P ARTS SECTION T ABLE OF CONTENTS SECTION ASSEMBL Y P AGE TRACTOR SPECIFIC P ARTS: TRACTOR MOUNT KIT - MAIN FRAME, 2-4WD 06100919 5-4 TRACTOR MOUNT KIT - HYDRAULICS, 2-4WD 06100919 5-6 DRAFT BEAM CYLINDER HOOKUP 5- 8 LIFT V AL VE - JD72-7520 3SP , CAB (ORIGINAL) 06100916 5-10 LIFT V AL VE - JD72-7520 3SP , CAB (2004 UPDA TE) 5-12 [...]

Parts Section 5-4 TRACTOR MOUNT KIT - MAIN FRAME,CAB,W/C,2WD,4WD 2/7/03[...]

Parts Section 5-5 TRACTOR MOUNT KIT - MAIN FRAME,CAB,W/C,2WD,4WD 2/7/03 ITEM P ART NO. Q T Y DESCRIPTION 1 34801 1 MAIN FRAME 2 TF4888 1 STREET ELBOW 3 6T0649 1 FI L TER GAUGE 4 6T1209 2 T ANK SIGHT GLASS 5 31004 1 PRESSURE CAP 6 28191B 1 T A NK STRAP 34169 A V AIL. RESERVOIR T ANK ASSY . 7 33700 1 REDUCER BUSHING 8 28192D 1 HYDRAULIC RESERVOIR T A[...]

Parts Section 5-6 12-18-02 TRACTOR MOUNT KIT - HYDRAULICS, 2WD, 4WD[...]

Parts Section 5-7 TRACTOR MOUNT KIT - HYDRAULICS, 2WD, 4WD ITEM PART NO. QTY. DESCRIPTION 1 34064 1 ADAPTER 1 1/4” X 1” 2 06500012 1 HOSE,1 1/4 x 90 (1 1/4 FJX 45 x 1 1/4 90) 90 3 34068 1 ELBOW 1 1/2MP X 1 1/4MOR 4 34069 1 BALL VALVE 1 1/4” 5 34067 2 NIPPLE 1 1/4” X 1 1/4” 6 06500123 1 HOSE,1 1/4x77(24FLGx1 1/4FJ) 7 06500124 1 HOSE,1x241([...]

Parts Section 5-8 TRACTOR MOUNT KIT - CYLINDER HOOKUP 3-26-02[...]

Parts Section 5-9 TRACTOR MOUNT KIT - CYLINDER HOOKUP ITEM PART NO. QTY. DESCRIPTION 1 1 22076 1 S P ACER 1/4” (AS REQUIRED) 1 2 22077 1 S P ACER 5/16” (AS REQUIRED) 1 3 25343 1 OUTBOARD CYLINDER 3” X 12” 1 4 34244 3 FITTING 1/2” X 90 1 5 34396 3 RESTRICTOR NPT 1 6 * R EF HOSE - REFER TO COMBO LIFT V AL VE 1 7 * R EF HOSE - REFER TO COMBE[...]

Parts Section 5-10 LIFT V AL VE - JD72-7520 TWIN, 3SP , CAB (ORIGINAL REMOTE) 3-26-02 NOTE: REFER TO THE END COVER P AGE FOR THE SERIAL NUMBERS OF THE UPDA TED REAR REMOTES.[...]

Parts Section 5-11 LIFT V AL VE - JD72-7520 TWIN, 3SP , CAB (ORIGINAL REMOTE) ITEM PART NO. QTY. DESCRIPTION 1 31324 1 3 SPOOL VALVE HUSCO 2 34622 1 VALVE MOUNTING PLATE 3 34621 1 VALVE MOUNTING ANGLE, LF 4 34620 1 VALVE MOUNTING ANGLE, RF 5 34521 1 SWITCH BOX, TWIN 6 23865B 1 CABLE CONTROL MOUNTING BRACKET 7 6T1251 3 CABLE CONTROL BOX 8 34623 3 CO[...]

Parts Section 5-12 LIFT V AL VE - JD72-7520 TWIN, 3SP , CAB (2004 UPDA TE) 3-26-02 NOTE: REFER TO THE END COVER P AGE FOR THE SERIAL NUMBERS OF THE UPDA TED REAR REMOTES.[...]

Parts Section 5-13 LIFT V AL VE - JD72-7520 TWIN, 3SP , CAB (2004 UPDA TE) ITEM PART NO. QTY. DESCRIPTION 1 31324 1 3 SPOOL VALVE HUSCO 2 34622 1 VALVE MOUNTING PLATE 3 34621 1 VALVE MOUNTING ANGLE, LF 4 34620 1 VALVE MOUNTING ANGLE, RF 5 34521 1 SWITCH BOX, TWIN 6 23865B 1 CABLE CONTROL MOUNTING BRACKET 7 6T1251 3 CABLE CONTROL BOX 8 34623 3 CONTR[...]

Parts Section 5-14 LIFT V AL VE - JD66-6715 TWIN, 3SP , CAB (ORIGINAL REMOTE) NOTE: REFER TO THE END COVER P AGE FOR THE SERIAL NUMBERS OF THE UPDA TED REAR REMOTES.[...]

Parts Section 5-15 LIFT V AL VE - JD66-6715 TWIN, 3SP , CAB (ORIGINAL REMOTE) ITEM PART NO. QTY. DESCRIPTION 1 31324 1 3 SPOOL VALVE HUSCO 2 34622 1 VALVE MOUNTING PLATE 3 34621 1 VALVE MOUNTING ANGLE, LF 4 34620 1 VALVE MOUNTING ANGLE, RF 5 34521 1 SWITCH BOX, TWIN 6 23865B 1 CABLE CONTROL MOUNT BRAC 7 6T1251 3 CABLE CONTROL BOX 8 34623 3 CONTROL [...]

Parts Section 5-16 LIFT V AL VE - JD66-6715 TWIN, 3SP , CAB (2004 UPDA TE) NOTE: REFER TO THE END COVER P AGE FOR THE SERIAL NUMBERS OF THE UPDA TED REAR REMOTES.[...]

Parts Section 5-17 LIFT V AL VE - JD66-6715 TWIN, 3SP , CAB (2004 UPDA TE) ITEM PART NO. QTY. DESCRIPTION 1 31324 1 3 SPOOL VALVE HUSCO 2 34622 1 VALVE MOUNTING PLATE 3 34621 1 VALVE MOUNTING ANGLE, LF 4 34620 1 VALVE MOUNTING ANGLE, RF 5 34521 1 SWITCH BOX, TWIN 6 23865B 1 CABLE CONTROL MOUNT BRAC 7 6T1251 3 CABLE CONTROL BOX 8 34623 3 CONTROL CAB[...]

Parts Section 5-18 ITEM PART NO. QTY. DESCRIPTION 1 R95494 A V A O-RING 2 R95493 A V A DISK 3 AL161388 AVA SPACER 4 AL117977 1 SCREW 5 51M7052 1 O-RING 6 51M7041 1 O-RING 7 15M7076 1 DRAIN PLUG 8 15M7077 2 DRAIN PLUG 9 51M7045 1 O-RING 1 2 14M7148 1 N U T 1 4 L169845 3 STUD END COVER (2004 UPDA TE) JD6000 SERIES SERIAL #’S WITH THIS CHANGE: 39133[...]

Parts Section 5-19 PUMP DRIVESHAFT ASSEMBL Y ITEM P ART NO. QT Y . DESCRIPTION * 34999 A V A DRIVESHAFT ,U-JOINT 1 06505004 1 YOKE PULLEY , 34999 2 06505005 1 SLEEVE, 34999 3 06505006 1 SHAFT , 34999 4 06505007 2 CROSS, 34999 5 06505008 1 YOKE DRIVE, 34999 6 6T3203 1 GREASE ZERK, 1/4 X 45 7 6T3207 3 GREASE ZERK, 1/4 X STR[...]

Parts Section 5-20 ITEM PART NO. QTY. DESCRIPTION 1 34374 1 COOLER ASSY . 2 34628 1 COOLER ST AND 3 34636 1 MOUNTING BRACKET RIGHT SIDE 4 34637 1 MOUNTING BRACKET LEFT SIDE 5 TB3031 1 C L A M P , D O U B L E TUBE 1 1/4” 6 33260 2 ELBOW 1”MJ X 1”MOR 7 TB3440 1 TRIM LOCK , 5/ 8 X 5 / 1 6F N PB L 8 21630 6 CAPSCREW 3/8" X 1" 9 6T2615 7[...]

Parts Section 5-21 12-17-02 HYDRAULIC COOLER - CAB 6420 - NEW ITEM PART NO. QTY. DESCRIPTION 1 34374 1 COOLER ASSY . 2 34628 1 COOLER ST AND 3 34636 1 MOUNTING BRACKET RIGHT SIDE 4 34637 1 MOUNTING BRACKET LEFT SIDE 5 TB3031 1 C L A M P , D O U B L E TUBE 1 1/4” 6 33260 2 ELBOW 1”MJ X 1”MOR 7 TB3440 12” TRIM LOCK 8 21630 6 CAPSCREW 3/8"[...]

Parts Section 5-22 12-17-02 SOLENOID BRAKE V AL VE ASSEMBL Y ITEM PART NO. QTY. DESCRIPTION * 34115 A V AI L SOLENOID BRAKE VALVE ASSEMBLY - HIGH PRESSURE 1 34092 1 BRAKE VALVE, BLANK 2 34095 1 RELIEF VALVE, 3000 PSI 3 34094 2 LOGIC ELEMENT 4 34093 1 CARTRIDGE, 2 POSITION, 3 WAY (WITH NUT & WASHER) 5 34091 1 RELIEF VALVE, 2600 PSI 6 34689 1 COI[...]

Parts Section 5-23 SOLENOID V AL VE WIRING 12-12-02 ITEM PART NO. QTY. DESCRIPTION 34522 A V AI L SWITCH BOX ASY (COMPLETE) 1 6T3923 1 INDICA TOR LIGHT 2 6T3924 1 FUSE HOLDER 3 6T3934 O P T . TEMPERA TURE GAUGE 4 6T3931 O P T . TEMPERA TURE SENSOR 5 6T3927 1 CONTINUOUS SOLENOID SWITCH 6 PT3905A 1 TOGGLE SWITCH, MOWER RUN 7 30260 1 TOGGLE SWITCH, RE[...]

Parts Section 5-24[...]

TWIN ROT AR Y COMMON SECTION COMMON P ARTS SECTION[...]

Twin Rotary Common Section 6-2 SECTION ASSEMBL Y P AGE REAR ROT AR Y DECK ASSEMBL Y 6-4 TRAILKA T® REAR ROT AR Y DECK ASSY 6-6 REAR RT R Y CASTER WHEEL & 3PT ASSEMBL Y 6- 8 REAR ROT AR Y HYDRAULICS 6-10 ROT ARY M OTORS 6-12 TWIN PUMP 6-14 HUSCO V AL VES 6-16 COOLER ASSEMBL Y 6-24 SAFETY ST AND 6-26 CASTER WHEEL ASSEMBL Y 6-27 BRAKE V AL VE WIT[...]

Twin Rotary Common Section 6-3 12-12-02 The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this manual. 1. The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual. Part Numbers and Descriptions a[...]

Twin Rotary Common Section 6-4 REAR ROT AR Y DECK ASSEMBL Y[...]

Twin Rotary Common Section 6-5 REAR ROT AR Y DECK ASSEMBL Y ITEM P ART NO. QTY . DESCRIPTION ** 23003 RE F . REAR RT RY , 60” W/REAR CHAINS 1 32616 1 R TR Y , 60" DECK, TRR 2 6T1024H5 1 SPINDLE ASSY ,CPL T ,HD,5/8 HOLES 3 6T2277 6 CAPSCREW , 3/4" x 2" NF 4 21993 6 LOCKWASHER,3/4",GR 8 5 6T2413 6 HEX NUT ,3/4,NF ,GR 8 6 SEE DIS[...]

Twin Rotary Common Section 6-6 TRAILKA T® REAR ROT AR Y DECK ASSY[...]

Twin Rotary Common Section 6-7 TRAILKA T® REAR ROT AR Y DECK ASSY ITEM P A R T N O . QTY . DESCRIPTION 1 06320002 1 TRAILKA T®,60,WLDMNT 2 34980 1 SPINDLE ASSY ,TM 60" 3 06504016 1 CURRENT MOTOR,(M365-1 1/4" 14-SPLINE) 34981 1 ORIGINAL MOTOR,(M365-1 1/4" 14-SPLINE) 4 34983 2 SKID,OUTBOARD,TM60 5 22992 156 CHAIN,10 LINK 6 6T2270 14 [...]

Twin Rotary Common Section 6-8 REAR ROT AR Y CASTER WHEEL & 3PT ASSEMBL Y[...]

Twin Rotary Common Section 6-9 ITEM P ART NO. QT Y . DESCRIPTION 1 32616 1 RT RY , 60" DECK, TRR 2 21474A 1 HITCH, 3PT , TRR 3 22059B 1 ADJ ROD, TRR 4 25095A 1 FRAME, CASTER WHEEL, TRR 60" 5 22057 1 SPINDLE, CASTER AXLE, ASSY 6 21925 4 HEX NUT ,1" NC 7 22023 5 F LATW ASHER,1" 8 22058 1 SPRING , REAR RTRY 9 22753 1 TUBE, PROTECTO[...]

Twin Rotary Common Section 6-10 REAR ROT AR Y HYDRAULICS[...]

Twin Rotary Common Section 6-11 REAR ROT AR Y HYDRAULICS ITEM P ART NO. QTY . DESCRIPTION 1 23003 1 REAR RTRY , 60"W/REAR CHAINS 1 30806 1 R TR Y , 60” CPL T - HP (W/FBAR) TRR 2 06510083 1 V A L VE,BRAKE,SOL,3000PSI,METRI 3 33555 4 ADAPTER,1MORB x 1MJIC 4 TF4852 2 K I T , FLANGE, #20 5 34198 1 HOSE, 1" x 40" (1FJX x 20FLG90) 6 3419[...]

Twin Rotary Common Section 6-12 60” ROT AR Y MOT OR[...]

Twin Rotary Common Section 6-13 60” ROT AR Y MOT OR ITEM P ART NO. QT Y . DESCRIPTION * 06504016 A V AI L M O TO R ASSEMBL Y 1 1/4” COMPLETE TSR/TRAILKA T 1 22790 1 SHAFT END COVER 2 06504025 1 PORT END COVER 3 02962194 1 GEAR HOUSING 4 06504053 1 M A TCHED GEAR SET 5 02962197 4 CAP SCREW 6 06504027 2 SET SCREW 7 06504028 1 K E Y 8 02962201 4 D[...]

Twin Rotary Common Section 6-14 PUMP - SERVICE P ARTS (06504002)[...]

Twin Rotary Common Section 6-15 PUMP - SERVICE P ARTS (06504002) ITEM P/N QTY . DESCRIPTION 1 22766 1 HOUSING ,SEC 2 06504068 1 HOUSING ,PEC 3 02965092 2 HOUSING ,GEAR 4 06504069 1 HOUSING ,BEARINGCARRIER 1 0 06504070 1 S ET ,GEARSHAFT 1 2 06504071 1 GEAR,SET 1 5 02961917 4 WASHER 1 6 06504072 4 STUD 1 7 06504073 4 NU T ,HEX 2 1 * 22765 (SEE SEAL K[...]

Twin Rotary Common Section 6-16 2 SP HUSCO - LOAD SENSE (31320)[...]

Twin Rotary Common Section 6-17 2 SP HUSCO - LOAD SENSE (31320) ITEM P ART NO. Q T Y DESCRIPTION 1 31595 1 INLET END COVER 2 31594 1 END COVER, LOAD SENSE 3 31597 1 V AL VE SECTION (DOUBLE ACTING , CENTER SPRING) 4 31597 1 V AL VE SECTION (DOUBLE ACTING , CENTER SPRING) 5 06503067 1 RELIEF PLUG 6 06503067 1 RELIEF PLUG 7 N/A - N/A 8 6T4209 1 RELIEF[...]

Twin Rotary Common Section 6-18 2 SP HUSCO - LOAD SENSE (31321)[...]

Twin Rotary Common Section 6-19 2 SP HUSCO - LOAD SENSE (31321) ITEM P ART NO. Q T Y DESCRIPTION 1 31595 1 INLET END COVER 2 31594 1 END COVER, LOAD SENSE 3 31597 1 V AL VE SECTION (DOUBLE ACTING , CENTER SPRING) 4 31597 1 V AL VE SECTION (DOUBLE ACTING , CENTER SPRING) 5 06503067 1 RELIEF PLUG 6 31861 1 RELIEF V AL VE, 360 PSI 7 N/A - N/A 8 6T4209[...]

Twin Rotary Common Section 6-20 3 SP HUSCO - LOAD SENSE CABLE (06502043)[...]

Twin Rotary Common Section 6-21 3 SP HUSCO - LOAD SENSE CABLE (06502043) ITEM P ART NO. Q T Y DESCRIPTION 1 31595 1 INLET END COVER 2 31594 1 END COVER, LOAD SENSE 3 31597 1 V AL VE SECTION (DOUBLE ACTING , CENTER SPRING) 4 31597 1 V AL VE SECTION (DOUBLE ACTING , CENTER SPRING) 5 31597 1 V AL VE SECTION (DOUBLE ACTING , CENTER SPRING) (REMOVE SHUT[...]

Twin Rotary Common Section 6-22 3 SP HUSCO - LOAD SENSE COMBO (06502044)[...]

Twin Rotary Common Section 6-23 3 SP HUSCO - LOAD SENSE COMBO (06502044) ITEM P ART NO. Q T Y DESCRIPTION 1 31595 1 INLET END COVER 2 31594 1 END COVER, LOAD SENSE 3 31597 1 V AL VE SECTION (DOUBLE ACTING , CENTER SPRING) 4 31597 1 V AL VE SECTION (DOUBLE ACTING , CENTER SPRING) 5 31597 1 V AL VE SECTION (DOUBLE ACTING , CENTER SPRING) (REMOVE SHUT[...]

Twin Rotary Common Section 6-24 SIDE COOLER[...]

Twin Rotary Common Section 6-25 SIDE COOLER ITEM PART NO. QTY. DESCRIPTION 1 21530 1 0 CAPSCREW ,1/4 X1 NC 2 21986 1 0 LOCKWASHER,1/4 3 22014 1 0 F L A T W ASHER,1/4 4 35176 1 0 1/4 U-NUT 5 06370015 1 SCREEN,COOLER,FRNT 6 06380006 1 M NT ,COOLER,BUMPER T ANK,RH 7 06380007 1 M NT ,COOLER,BUMPER T ANK,LH 8 06510026 1 COOLER,FRONT MNT 9 21629 4 CAPSCR[...]

Twin Rotary Common Section 6-26 ITEM P ART NO. QT Y . DESCRIPTION 1 REF . * REAR RTR Y - REFER TO REAR R TRY DECK ASSY 2 2851 1 1 REAR RT RY ST AND 3 TB1033D 2 PIN,CLEVIS 1"X4"(DRILLED7/32) 4 6T3014 3 ROLL PIN, 1/4" x 2" 5 6T3004 1 R-CLIP (HAIRPIN COTTER, 3/16") SAFETY ST AND[...]

Twin Rotary Common Section 6-27 CASTER WHEEL ASSEMBL Y ITEM P ART NO. QTY . DESCRIPTION 1 21459 1 S P I N D L E , C A S T E R W HE E L AXLE 2 21987 5 LOCKWASHER, 5/16” 3 21575 5 HEX NUT , 5/16” 4 8548 5 CAPSCREW , 5/16” x 3/4”, NC 5 22697-1 1 RIM, OUTER/RR RTR Y CASTER ASSY 6 21416 1 TIRE,SOLID,RR-RTRY 7 22696-1 1 RIM,REAR ROT ARY CASTER 8 [...]

Twin Rotary Common Section 6-28 BRAKE V AL VE ASSEMBL Y W/ METRI P AK ITEM PART NO. QTY. DESCRIPTION 1 34092 1 BRAKE VALVE, BLANK 2 34094 2 LOGIC ELEMENT 3 34095 1 RELIEF VALVE, 3500 PSI 4 06510095 1 METRI PAK COIL 5 34093 1 CARTRIDGE, 2 POSITION, 3 WAY (WITH NUT & WASHER) 6 34091 1 RELIEF VALVE, 2600 PSI[...]

Twin Rotary Common Section 6-29 SWITCHBOX SER VICE P ARTS ITEM P / N Q TY . DESCRIPTION 1 0651401 1 1 SWBX,ALUM,BLK,06510097 2 35226 1 SWITCH,MOWER,COLEHERSEE 3 06510028 1 SWITCH,FORWARD/BRAKE/REV 4 3381 1 2 SWITCH,MASTER/DECK FLOA T 5 6T3923 2 INDICT A TOR LIGHT ,ON,RED 6 34540 2 STRAIN RELIEF ,3/4,BLACK,NYLON 7 06514006 1 BREAKER,15A,SWBX 8 06514[...]

Twin Rotary Common Section 6-30 SWITCHBOX SCHEMA TIC[...]

W ARRANTY SECTION Warranty Section 7-1[...]

.[...]

W ARRANTY INFORMA TION T iger Corporation, 3301 N. Louise, Sioux Falls, South Dakota, warrants to the original Retail Customer , the new T iger equipment is free of defects in material and workmanship. Any part of equipment that in T iger ’s judgement, show evidence of such defects will be repaired or replaced without charge, provided that the fa[...]

ONE LAST WORD This manual cannot possibly cover all of the potentially hazardous situations you will encounter . By being familiar with the safety rules, operating and maintenance instructions in this manual you can help prevent accidents. The objective of this manual is to help make you a better operator . Remember , SAFETY IS YOU! Y our safety an[...]

T O THE OWNER / OPERA TOR / DEALER T o keep your implement running efficiently and safely , read your manual thoroughly and follow these directions and the Safety Messages in this manual and on the machine. The table of contents clearly identifies each section where you can easily find the information you need. The Occupational Safety and Health Ac[...]

Printed in USA © T iger Corporation[...]