3M 200a manual

3M Packaging Systems Division 3M Center, Building 220-8W-01 St. Paul, MN 55144-1000 Serial No. For reference, record machine serial number here. "3M-Matic"and "AccuGlide" are Trademarks of 3M, St. Paul, MN 55144-1000 Litho in U.S.A. © 3M 1999 44-0009-1894-4 (F69.0) Instructions and Parts List 200a T ype 39600 Adjustable Case Se[...]

Replacement Parts and Service Information 3M Packaging Systems Division 3M Center, Building 220-8W-01 St. Paul, MN 55144-1000 T o O ur Cu st om er s: This is the 3M-Matic/AccuGlide/Scotch brand equipment you ordered. It has been set up and tested in the factory with "Scotch" brand tapes. If technical assistance or replacement par[...]

Replacement Parts And Service Information T o Ou r C us to me rs : This is the 3M-Matic/AccuGlide/Scotch brand equipment you ordered. It has been set up and tested in the factory with "Scotch" brand tapes. If any problems occur when operating this equipment, and you desire a service call, or phone consultation, call, write or Fax[...]

Instruction Manual 200a, Adjustable Case Sealer, Type 39600 This instruction manual is divided into two sections as follows: Section I Includes all information related to installation, operation and parts for the case sealer. Section II Includes specific information regarding the AccuGlide II STD 2 Inch Taping Heads. T able of Content s Page Sec[...]

T able of Content s (Continued) Page Adjustments .................................................................................................................... ............... 19 - 21 Drive Belt Tension ...................................................................................................... 19 - 20 Taping Head Adjustments ......[...]

Description The 3M-Matic TM 200a Adjustable Case Sealer with AccuGlide II Taping Heads is designed to apply a C clip of Scotch brand pressure-sensitive film box sealing tape to the top and bottom center seam of regular slotted containers. The 200a is manually adjustable to a wide range of box sizes (see "Specifications  Box Weig[...]

2 Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTY OF MERCHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, A CUSTOM OR USAGE OF TRADE: 3M sell[...]

3 Important Safeguards The "Caution  Pinch Point" label, shown in Figure 1-3 , is attached to the center plate at the exit end of the machine bed. The label warns the operator to keep hands out of this area when the drive belts are running. Figure 1-1  Knife Warning Label Figure 1-3  Pinch Point Caution Label The "Warning ?[...]

4 Important Safeguards (Continued) Figure 1-4  Pinch Point Caution Label The "Safety Instructions" label, shown in Figure 1-6 , is attached to the top/front of the upper ski assembly. The label provides convenient safeguard instructions for the operator and service personnel. The "Center Box Here" label, shown in Figure 1-7, [...]

5 Important Safeguards (Continued) Figure 1-9  Tape Threading Label The "Tape Threading Label" , shown in Figure 1-9 , is attached to the left side of both the upper and lower taping heads. The following two labels are located on the upper and lower taping heads. Replacement part numbers for these labels are listed in Section II . The [...]

6 (Specifications continued on next page) Specifications 1. Power Requirements: Electrical - 115 VAC, 60 Hz, 1.9 A (220 watts) The machine is equipped with a 1/6 HP gearmotor and comes with a standard neoprene covered power cord and a grounded plug. Contact your 3M Representative for power requirements not listed above. 2. Operating Rate: Box drive[...]

7 Specifications (Continued) 6. Tape Roll Diameter: Up to 405 mm [16 inch] maximum on a 76.2 mm [3 inch] diameter core. (Accommodates all system roll lengths of Scotch brand film tapes.) 7. Tape Application Leg Length  Standard: 70 mm ± 6 mm [2 .75 inch ±.25 inch ] Tape Application Leg Length  Optional: 50 mm ± 6 mm [2 inch ±.25 inch] [...]

8 Specifications (Continued) 10. Machine Dimensions: W L H A * B C** F Minimum m m 790 930 1350 460 610 100 620 [Inches] [31] [36 1/2] [53] [18] [24***] [4] [24 1/2] Maximum m m 2185 890 * Infeed/Exit conveyors are optional ** Casters are optional *** When columns are adjusted to upper position, "B" minimum/maximum dimension decreases by [...]

9 Installation and Set-Up Receiving And Handling After the machine has been uncrated, examine the case sealer for damage that might have occurred during transit. If damage is evident, file a damage claim immediately with the transportation company and also notify your 3M Representative. PACKAGING AND SEPARATE PARTS 1. Lift fiberboard cover off pall[...]

10 Figure 2-1  200a Frame Set-Up 11. Check for free action of both upper and lower taping heads. WARNING  Keep hands/fingers away from tape cut-off knife under orange knife guard. Knife is extremely sharp and can cause severe injury. Push buffing roller into head to check for free, smooth action of taping heads. 12. Loosen lock knobs and pivo[...]

11 Installation and Set-Up (Continued) MACHINE BED HEIGHT Adjust machine bed height. The case sealer is equipped with four adjustable legs that are located at the corners of the machine frame. The legs can be adjusted to obtain different machine bed heights from 610 mm [24 in] minimum to 890 mm [35 in] maximum. Note  Minimum machine bed height c[...]

12 Installation and Set-Up (Continued) BOX SIZE CAPACITY OF CASE SEALER At its factory setting, the case sealer handles box sizes up to 620 mm [24.5 in] maximum height. If larger capacity is needed, the machine can be adjusted to accommodate boxes up to 725 mm [28.5 in] high. Refer to "Special Set-Up Procedure  Box and Machine Bed Height Ra[...]

13 Operation Figure 3-1  200a Case Sealer Components (Left Front View) IMPORTANT  Before operating the case sealer, read the "Important Safeguards", pages 3-5 and "Warnings" on page 14 as well as all of the "Operation" instructions. Refer to Figure 3-1 below to acquaint yourself with the various components and co[...]

14 Operation (Continued) 1. Turn electrical supply off and disconnect before servicing taping heads or performing any adjustments or maintenance on the machine. 2. Do not leave machine running unattended. 3. Before turning drive belts on, be sure no tools or other objects are on the machine bed. 4. Keep hands and loose clothing away from moving bel[...]

15 Operation (Continued) Box Size Set-Up 1. ADJUST UPPER TAPING HEAD The upper taping head is positioned for the box height by means of the height adjustment crank shown in Figure 3-2. Turn crank clockwise to lower head, counterclockwise to raise head. Place box on infeed end of machine bed with both top and bottom flaps folded and insert under upp[...]

16 Operation (Continued) 3. RUN BOXES TO CHECK ADJUSTMENT (Figure 3-5) Turn electrical switch to "On" to start drive belts. Move box forward under upper taping head until it is taken away by drive belts. If box is hard to move under head or is crushed, raise head slightly. If box movement is jerky or stops under upper head, lower upper he[...]

17 Figure 4-1  Lubrication Points  Frame Maintenance The case sealer has been designed for long, trouble free service. The machine will perform best when it receives routine maintenance and cleaning. Machine components that fail or wear excessively should be promptly repaired or replaced to prevent damage to other portions of the machine or t[...]

18 Maintenance (Continued) WARNING  Turn off electrical power supply and disconnect power cord from electrical supply before beginning maintenance. If power cord is not disconnected, severe injury to personnel could result. Circuit Breaker The case sealer is equipped with a circuit breaker which trips if the motor is overloaded. The circuit brea[...]

19 WARNING  Turn off electrical power supply and disconnect power cord from electrical supply before beginning adjustments. If power cord is not disconnected, severe injury to personnel could result. Box Drive Belt Tension The two continuously moving drive belts convey boxes through the tape applying mechanism. The box drive belts are powered by[...]

20 Adjustments (Continued) WARNING  Turn off electrical power supply and disconnect power cord from electrical supply before beginning adjustments. If power cord is not disconnected, severe injury to personnel could result. Refer to Figure 5-2 and adjust belt tension as follows: 1. Remove and retain center plate and four screws. 2. Loosen, but d[...]

21 Adjustments (Continued) Taping Head Adjustments  Refer to Section II WARNING  Turn off electrical power supply and disconnect power cord from electrical supply before beginning adjustments. If power cord is not disconnected, severe injury to personnel could result. WARNING  Use care when working near tape cut-off knives on taping heads [...]

22 THIS PAGE IS BLANK[...]

23 CASE SEALER FRAME (Refer to Figure 6-1A) 1. Raise the upper head assembly by turning crank handle counterclockwise. Remove and retain the two stop bracket screws and washers from the normal position holes "A-A". 2. Move stop bracket down and secure with original fasteners through upper holes "A" in stop bracket. Relocate both[...]

24 Special Set-Up Procedure (Continued) WARNING  Turn off electrical power and disconnect power cord from electrical supply before beginning Special Set-Up Procedure. If power cord is not disconnected, severe injury to personnel could result. TAPING HEADS WARNING  Use care when working near knives as knives are extremely sharp. If care is not[...]

25 Special Set-Up Procedure (Continued) Figure 6-2  Box and Machine Bed Height Range[...]

26 THIS PAGE IS BLANK[...]

27 Cause Narrow boxes Worn drive belts Top taping head does not apply enough pressure Top flap compression rollers in too tight Taping head applying spring holder missing Taping head applying spring set too high Worn or missing friction rings Drive belt tension too low Electrical disconnect Circuit breaker not at correct setting Motor not turning M[...]

28[...]

29 Electrical Diagrams (Continued) Figure 7-2[...]

30 Figure 7-3 Electrical Diagrams (Continued)[...]

31 Spare Parts It is suggested that the following spare parts be ordered and kept on hand: Qty. Ref. No. Part Number Description 2 2795-39 78-8070-1531-4 Belt - Drive W/Pin Label Kit In the event that any labels are damaged or destroyed, they must be replaced to ensure operator safety. A label kit, part number 78-8113-6714-9, is available as a stoc[...]

32 Part Number Option/Accessory 78-8052-6553-1 Box Hold Down Attachment, Model 18500 78-8069-3983-7 Caster Kit Attachment 78-8069-3924-1 Conveyor Extension Attachment 78-8069-3926-6 Low Tape Sensor Kit 78-8114-0828-1 AccuGlide II STD 2 Inch Upper Taping Head, Type 39600 78-8114-0829-9 AccuGlide II STD 2 Inch Lower Taping Head, Type 39600 78-8[...]

33 IMPORTANT  Not all the parts listed are normally stocked items. Some parts or assemblies shown are available only on special order. Contact 3M/Tape Dispenser Parts to confirm item availability. To Order Parts: 1. Refer to first illustration, Frame Assemblies, page 35 for the Figure Number that identifies a specific portion of the machine. 2. [...]

34 THIS PAGE IS BLANK[...]

35 200a Adjust able Case Sealer Frame Assemblies[...]

36 200a Adjust able Case Sealer Figure 2795/1 of 2[...]

37 Figure 2795 (Page 1 of 2) Ref. No. 3M Part No. Description 2795-1 78-8070-1513-2 Frame  Drive 2795-2 78-8070-1514-0 Spacer 2795-3 78-8070-1515-7 Spacer 2795-4 26-1003-5829-5 Screw  Hex Hd, M6 x 12 2795-7 78-8052-6710-7 Roller  Idler 2795-8 78-8052-6709-9 Washer  Special 2795-9 78-8010-7435-8 Washer  Lock, M6 2795-10 26-1003-7957-2[...]

38 200a Adjust able Case Sealer Figure 2795/2 of 2[...]

39 Figure 2795 (Page 2 of 2) Ref. No. 3M Part No. Description 2795-25 78-8070-1526-4 Cover  Chain 2795-26 78-8010-7209-7 Screw  Soc Hd, M6 x 12 2795-27 26-1000-0010-3 Washer  Flat, M6 2795-28 78-8070-1527-2 Shaft  W/Drive Pulleys 2795-29 78-8070-1528-0 Shaft  Gearbox 2795-30 78-8057-5811-3 Key  6 x 6 x 20 mm 2795-31 78-8054-8986-7[...]

40 200a Adjust able Case Sealer Figure 2796[...]

41 Figure 2796 Ref. No. 3M Part No. Description 2796-1 78-8070-1536-3 Support  Guide Arm 2796-2 78-8010-7169-3 Screw  Hex Hd, M6 x 12 2796-3 26-1000-0010-3 Washer  Flat, M6 2796-4 78-8070-1537-1 Lever With Pivot 2796-5 78-8070-1538-9 Bushing 2796-6 26-1003-8816-9 Screw  Set, M5 x 6 2796-7 78-8070-1539-7 Link  Guide 2796-8 78-8017-907[...]

42 200a Adjust able Case Sealer Figure 2798[...]

43 Figure 2798 Ref. No. 3M Part No. Description 2798-1 78-8070-1557-9 Compression Roller Assembly  Right 2798-2 78-8070-1558-7 Compression Roller Assembly  Left 2798-3 78-8070-1559-5 Support  Compression Roller 2798-4 78-8054-8648-3 Pressure Roller 2798-5 78-8070-1560-3 Stud  Roller Mounting 2798-6 78-8052-6566-3 Washer  Friction 279[...]

44 200a Adjust able Case Sealer Figure 2799[...]

45 Figure 2799 Ref. No. 3M Part No. Description 2799-1 78-8070-1564-5 Tape Drum Bracket Assembly 2799-2 78-8070-1565-2 Tape Drum Bracket Assembly 2799-3 78-8070-1566-0 Bracket  Tape Drum 2799-4 78-8070-1395-4 Bracket  Bushing Assembly 2799-5 78-8070-1568-6 Cap  Bracket 2799-6 78-8076-4519-3 Shaft  Tape Drum 2 Inch 2799-7 78-8017-9169-6 [...]

46 200a Adjust able Case Sealer Figure 3430[...]

47 Figure 3430 Ref. No. 3M Part No. Description 3430-2 78-8091-0306-8 Bed Conveyor 3430-3 78-8091-0307-6 Support  Drive 3430-4 26-1003-5842-8 Screw  Hex Hd, M8 x 20 3430-5 78-8017-9318-9 Washer  Plain, 8 mm 3430-6 78-8076-5381-7 Leg Assembly  Inner W/Stop 3430-7 78-8076-5382-5 Leg  Inner 3430-8 78-8060-8480-8 Pad  Foot 3430-9 78-8[...]

48 Figure 3431 200a Adjust able Case Sealer[...]

49 Figure 3431 Ref. No. 3M Part No. Description 3431-1 78-8060-8489-9 Column  Outer 3431-2 78-8060-8490-7 Plate  Column Mounting 3431-3 26-1003-7964-8 Screw  Soc Hd Hex Soc Dr, M8 x 20 3431-4 78-8017-9318-9 Washer  Plain, 8 mm 3431-5 78-8060-8491-5 Cap  Column 3431-6 26-1002-4955-1 Screw  Self Tap, 8P x 13 3431-7 78-8005-5740-3 Wa[...]

50 200a Adjust able Case Sealer Figure 5592[...]

51 Figure 5592 Ref. No. 3M Part No. Description 5592-1 78-8091-0508-9 Bar  Supporting 5592-2 26-1003-7957-2 Screw  Soc Hd Hex Hd, M6 x 16 5592-3 78-8100-1042-7 Washer  /15 x 6.35 x 2 5592-4 78-8113-6756-0 Side Plate  Right, W/English Language Label 5592-5 78-8113-6757-8 Side Plate  Left, W/English Language Label 5592-6 26-1003-5842-8[...]

52 Figure 5593[...]

53 Figure 5593 Ref. No. 3M Part No. Description 5593-1 78-8091-0660-8 Housing  Wire 5593-2 78-8076-4702-5 Grommet  /28 5593-3 26-1003-7963-0 Screw  Soc Hd, M8 x 16 5593-4 78-8076-4636-5 Strap  Wire 5593-5 78-8010-7163-6 Screw - Hex Hd, M5 x10 5593-6 78-8005-5741-1 Washer  Flat, M5 5593-7 78-8010-7417-6 Nut  Hex, M5 5593-8 78-8060-[...]

54 200a Adjust able Case Sealer Figure 5594[...]

55 Figure 5594 Ref. No. 3M Part No. Description 5594-1 78-8094-6379-3 Support  Box 5594-2 78-8113-6759-4 Enclosure  W/English Language Label 5594-3 78-8094-6381-9 Screw  Soc Hd, M4 x 15 5594-4 78-8005-5740-3 Washer  Plain, 4 mm 5594-5 26-1003-6914-4 Nut  Plastic Insert, M4 5594-6 78-8076-4715-7 Cord Grip 5594-7 78-8076-5211-6 Set Nut[...]

56 Safety and Information Labels 200a Adjust able Case Sealer[...]

57 Safety and Information Labels A label kit, part number 78-8113-6714-9, is available as a stock item. It contains all the safety and information labels used on the case sealer, or labels can be ordered separately from the following list. Ref. No. 3M Part No. Description Qty. 1 78-8070-1318-6 Label  Box Centering 1 2 78-8070-1329-3 Label  Wa[...]