3M 300cf manual

3M Packaging Systems Division 3M Center, Building 220-8W-01 St. Paul, MN 55144-1000 Serial No. For reference, record machine serial number here. © 3M 1999 44-0009-1974-4(A49.0) Printed in U.S.A. "3M-Matic" is a Trademark of 3M, St. Paul, MN 55144-1000 T ype 29800 For Use W ith 3M-Matic™: 100a T ype 29600, 120a T ype 19700, 120a3 T ype [...]

Replacement Parts and Service Information 3M Packaging Systems Division 3M Center, Building 220-8W-01 St. Paul, MN 55144-1000 T o Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch™ brand equipment you ordered. It has been set up and tested in the factory with "Scotch" brand tapes. If technical assistance or replacement parts ar[...]

Replacement Parts And Service Information T o Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch™ brand equipment you ordered. It has been set up and tested in the factory with "Scotch" brand tapes. If any problems occur when operating this equipment, and you desire a service call, or phone consultation, call, write or Fax the a[...]

i Instruction Manual 300cf Case Former Type 29800 T able of Contents Page Intended Use ................................................................................................................... .................. 1 Equipment Warranty and Limited Remedy ....................................................................................... [...]

1 Intended Use The 3M-Matic TM 300cf Case Former has been designed and tested for use with the following 3M-Matic™ case sealers: 100a, 120a, 120a3, 120ab, 200a, 700a, 800a, 800a3 and 800ab. A regular slotted carton is placed on the center rail of the case former and the bottom side flaps are automatically closed by the machine. A pneumatic device[...]

2 Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTY OF MERCHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, A CUSTOM OR USAGE OF TRADE: 3M warr[...]

3 Important – In the event the following safety labels are damaged or destroyed, they must be replaced to ensure operator safety . A label kit, part number 78-8119-6942-3 is available as a stock item or individual labels can be ordered. See Parts Illustration/List, pages 36 and 37. Important Safeguards This safety alert symbol identifies importan[...]

4 Important Safeguards (Continued) The "Operation Mode" label, shown in Figure 1-6 is attached on the left side of the machine frame below the Manual/Automatic switch. The label indicates the correct position of the switch for manual or automatic operation. The "Ram Adjust" and "Box Ejector" labels, shown in Figure 1- [...]

5 IMPORTANT SAFEGUARD IMPORTANT SAFEGUARD Specifications Air Power Requirements 517 kPa minimum gauge pressure, 6.0 m 3 /h @ 21 ° C, 101 kPa maximum at maximum cycle rate [75 PSIG minimum gauge pressure, 3.5 SCFM maximum at maximum random cycle rate]. A pressure regulator-filter is included. For best operation set pressure regulator to 90 PSIG. Bo[...]

6 Specifications (Continued) Machine Dimensions A 1 H1 2 H2 2 L1 3,5 L2 4,5 W1 W2 Minimum mm 120 610 685 1375 1385 615 765 [Inches] [4.81] [24.0] [27.0] [54.1] [54.6] [24.3] [30.2] Maximum mm 120 775 850 1705 1715 615 765 [Inches] [4.81] [30.5] [33.5] [67.1] [67.6] [24.3] [30.2] 1 Casters are optional 2 Includes the height of a plastic foot which i[...]

7 Receiving And Handling For future reference, record machine serial number on front cover of this manual in the space provided. The following instructions are presented in the order recommended for setting up and installing the case former, as well as for learning the operating functions and adjustments. Following them step by step will result in [...]

8 Installation and Set-Up (Continued) Figure 2-2 – Mounting Bracket Installation[...]

9 Installation and Set-Up (Continued) 4. Pneumatic Connection The case former requires a 5.2 bar gauge pressure [75 PSIG], 6.0 m 3 /h @ 21 ° C, 1.01 bar [3.5 SCFM] compressed air supply. The customer supplied air supply hose should be connected to the barbed fitting on the On/Off valve and clamped tightly with the hose clamp provided. See Figure 2[...]

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11 Operation Figure 3-1 – 300cf Case Former Components IMPORTANT – Before operating the case former, read the "Important Safeguards", pages 3-4 and "Warnings" on page 12 as well as all of the "Operation" instructions. Refer to Figure 3-1 to acquaint yourself with the various components and controls of the case form[...]

12 Operation (Continued) Figure 3-2 – Adjustable Carton Ejector WARNINGS 1. Turn air supply off before performing any adjustments or maintenance on the machine. 2. Turn air supply off when machine is not in use. 3. The case former contains flap folders and sliding components that operate in rapid succes- sion. Keep hands out of this area when mac[...]

13 Operation (Continued) Emergency Stop Button The E-Stop button can be pushed at any time to stop machine operation and bleed air from the pneumatic system. Reset Button When case former is stopped with E-Stop, the Reset Button must be pushed to restore air supply to the machine. Box Centering Guide The four knobs for locking the centering guides [...]

14 Operation (Continued) Automatic Operating Procedure (Bottom Taping Only) 1. Raise case sealer upper taping head to maximum height (if applicable). 2. Turn case former air valve "On" (SUP). 3. Turn Manual/Auto valve to "Auto". 4. Place open box with front and back bottom flaps folded in, onto the case former center rail. 5. Mo[...]

15 Maintenance Note – Never attempt to remove dirt from machine by blowing it off with compressed air. This can cause dirt to be blown into critical machine components and cause premature wear. Never wash down or subject machine to conditions causing moisture condensation as serious equipment damage could result. Regular slotted containers produc[...]

16 Pneumatic Diagram On/Off Valve: SMC EVHS2500 Filter-Regulator: SMC EAW2000 Shuttle Valves: SMC EVZA5220 Roller Valves: Telemecanique PXC-M52 Flow Controls 1 and 2: Legris 7665-56-11 Pressure Regulator 2: SMC EAR111 Manual-Auto Select Valve: Telemecanique PXB-B1011BA2 Flow Control Valves 3 and 4: Legris 7665-56-14 Sensor Valves: Legris PWS-P Bott[...]

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19 Parts and Service Information Labels In the event that any labels are damaged or destroyed, they must be replaced to ensure operator safety . A label kit, part number 78-8119-6942-3 is available as a stock item. It contains all the safety labels used on the 300cf Case Former or separate labels can be ordered from the parts list, page 37. Replace[...]

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21 Replacement Parts Illustrations and Parts List 300cf Case Former, Type 29800 Frame Assemblies 1. Refer to first illustration, Frame Assemblies, for the figure number that identifies a specific portion of the machine. 2. Refer to the Figure or Figures to determine the individual parts required and the parts reference number. 3. The replacement pa[...]

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23 Frame Assemblies 300cf Case Former[...]

24 Figure 5420 300cf Case Former[...]

25 Figure 5420 Ref. No. 3M Part No. Description 5420-1 78-8119-6529-8 Conveyor – Bed, W/English Language Label 5420-2 78-8100-0914-8 Leg Assembly 5420-3 78-8100-0915-5 Leg – Outer 5420-4 78-8100-0916-3 Leg – Inner 5420-5 78-8060-8480-8 Pad – Foot 5420-6 78-8055-0867-4 Screw – Hex Hd – M8 x 30 5420-7 78-8017-9318-9 Washer – Plain, 8 mm[...]

26 Figure 5421 300cf Case Former[...]

27 Figure 5421 Ref. No. 3M Part No. Description 5421-1 78-8114-4983-0 Support – Valve, R/H 5421-2 78-8114-4984-8 Support – Valve, L/H 5421-3 78-8032-0375-7 Screw – Hex Hd – M6 x 16 5421-4 26-1000-0010-3 Washer – Flat, M6 5421-5 78-8094-6081-5 Hinge 5421-6 78-8100-0930-4 Support – Cam 5421-7 78-8114-4985-5 Cam – Flap, R/H 5421-8 78-811[...]

28 Figure 5422 300cf Case Former[...]

29 Figure 5422 Ref. No. 3M Part No. Description 5422-1 78-8100-0938-7 Lever – Front 5422-2 78-8055-0808-8 Sprocket 5422-3 78-8010-7165-1 Screw – Flat Hd Soc, M5 x 25 5422-4 78-8005-5741-1 Washer – Flat, M5 5422-5 78-8055-0807-0 Shoulder Bolt 5422-6 78-8055-0806-2 Spacer – D16/30 x 35 5422-7 78-8052-6566-3 Washer – Friction 5422-8 26-1003-[...]

30 Figure 5423 300cf Case Former[...]

31 Figure 5423 Ref. No. 3M Part No. Description 5423-1 78-8100-0942-9 Lever – Rear, R/H 5423-2 78-8100-0943-7 Lever – Rear, L/H 5423-3 78-8094-6057-5 Shaft – Lever 5423-4 78-8052-6566-3 Washer – Friction 5423-5 26-1003-6918-5 Nut – Plastic Insert Hex, M10 5423-6 78-8054-8577-4 Washer – Special 5423-7 26-1001-9843-6 Screw – Flat Soc Hd[...]

32 Figure 5424 300cf Case Former[...]

33 Figure 5424 Ref. No. 3M Part No. Description 5424-1 78-8094-6089-8 Bracket 5424-2 78-8032-0375-7 Screw – Hex Hd, M6 x 16 5424-3 78-8042-2919-9 Washer – Triple, M6 5424-4 78-8114-4681-0 Box Holder 5424-5 26-1000-0010-3 Washer – Flat, M6 5424-6 78-8010-7418-4 Nut – Hex, M6 5424-7 78-8114-4988-9 Support – Cylinder 5424-8 78-8010-7210-5 Sc[...]

34 Figure 5425 300cf Case Former[...]

35 Figure 5425 Ref. No. 3M Part No. Description 5425-1 78-8100-0956-9 Filter Regulator/Assembly 5425-2 26-1014-4558-8 Filter – Regulator, W/Metal Bowl 5425-3 78-8100-0957-7 Valve – EVHS 2500-F02-X116 5425-4 78-8100-0958-5 Block 5425-5 78-8060-7900-6 Union – RA 022, 1/4 Inch - 1/4 Inch 5425-6 26-1005-6897-6 Hose Connector – RA 030 9 1/4 Inch[...]

36 120af-if Infeed Conveyor Safety and Information Labels[...]

37 A label kit, part number 78-8113-6932-7 is available as a stock item. It contains all the safety and information labels used on the coder conveyor, or labels can be ordered separately from the following list. Ref. No. 3M Part No. Description Qty. 1 78-8062-4266-1 Label – Product 2 2 78-8070-1329-3 Label – Warning, Hazardous Voltage 1 3 78-80[...]