3M 40800 manual

Instructions and Parts List 700a T ype 40800 Adjustable Case Sealer with AccuGlide 3 T aping Heads "3M-Matic"and "AccuGlide" are T rademarks of, 3M St. Paul, MN 55144-1000 Printed in U.S.A. © 3M 201 1 44-0009-2074-2 (B06241 1-NA) Serial No. For reference, record machine serial number here. Important Safety Information Spare Par[...]

This instruction manual covers safety aspects, handling and transport, storage, unpacking, preparation, installation, operation, adjustments, maintenance, troubleshooting, repair work and servicing plus parts list of the 3M-Matic TM 700a Adjustable case sealer . 3M Industrial Adhesives and T apes 3M Center , Building 220-5E-06 St. Paul, MN 55144-10[...]

3M-Matic ™ , AccuGlide ™ and Scotch ™ are T rademarks of 3M St. Paul, MN 55144-1000 Printed in U.S.A. 3M Industrial Adhesives and T apes 3M Center , Building 220-5E-06 St. Paul, MN 55144-1000 T o Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch ® equipment you ordered. It has been set up and tested in the factory with Scotch ® tap[...]

THIS P AGE IS BLANK[...]

T ABLE OF CONTENTS - MANUAL 1: 700a Adjustable Case Sealer (For T aping Head Information - See MANUAL 2: AccuGlide™ 3 T aping Heads - 2 inch) 700a Adjustable Case Sealer Page Cover Page Replacement Parts and Service Information ........................................................................ i - ii T able of Contents .....................[...]

6 THIS P AGE IS BLANK[...]

T ABLE OF CONTENTS (continued) i 5. Shipment, Handling, and Storage 5.1 Packed Machine Shipment and Handling ........................................................................... 15 5.2 Overseas Shipment Packaging (Optional) .......................................................................... 15 5.3 Handling and T ransportation of Uncra[...]

8 iv THIS P AGE IS BLANK[...]

9 12. Operation 12.1 Operator ’s Correct Working Position ............................................................................... 25 12.2 Starting the Machine .................................................................................................. ...... 25 12.3 Starting Production ...............................................[...]

10 ABBREVIA TIONS AND ACRONYMS LIST OF ABBREVIA TIONS, ACRONYMS 3M-Matic - T rademark of 3M St. Paul, MN 55144- 1000 AccuGlide - T rademark of 3M St. Paul, MN 55144-1000 Scotch - T rademark of 3M St. Paul, MN 55144-1000 Drw . - drawing Ex. - for example Fig. - exploded view fi gure no. (spare parts) Figure - Illustration Max. - maximum Min. - mini[...]

1-INTRODUCTION 3M-Matic TM 700a Adjustable Case Sealer , T ype 40800 Note – Shown above is the lower tape supply roll and bracket assembly in the alternate location. 1 1.1 Manufacturing Specif i cations / Description / Intended Use The 3M-Matic TM 700a Adjustable Case Sealer with AccuGlide TM 3 T aping Heads is designed to apply a “C” clip of[...]

2 1-INTRODUCTION (continued) 201 1 June 700a-NA 1.2.2 Manual Maintenance Keep the manual in a clean and dry place near the machine. Do not remove, tear , or rewrite parts of the manual for any reason. Use the manual without damaging it. In case the manual has been lost or damaged, ask your after sale service for a new copy . 1.2.3 Consulting the Ma[...]

3 2.1 Data Identifying Manufacturer and Machine 201 1 June 700a-NA For Commercial Use Only 2-GENERAL INFORMA TION[...]

4 2-GENERAL INFORMA TION (continued) 2.2 W arranty Equipment W arranty and Limited Remedy: THE FOLLOWING W ARRANTY IS MADE IN LIEU OF ALL OTHER W ARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED W ARRANTY OF MERCHANT ABILITY , THE IMPLIED W ARRANTY OF FITNESS FOR A P ARTICULAR PURPOSE AND ANY IMPLIED W ARRANTY ARISING OUT O[...]

5 3-SAFETY 201 1 June 700a-NA 3.1 General Safety Information Read all the instructions carefully before starting work with the machine; please pay particular atten- tion to sections marked by the symbol: The machine is provided with a LA TCHING EMER- GENCY ST OP BUTTON (Figure 3-1) ; when this button is pressed, it stops the machine at any point in[...]

6 3.3 T able of Warnings • T o reduce the risk associated with mechanical and electrical hazards: − Read, understand, and follow all safety and operating instructions before operating or servicing the case sealer . − Allow only properly trained and quali fi ed personnel to operate and service this equipment. W ARNING • T o reduce the risk [...]

7 3-SAFETY (continued) 201 1 June 700a-NA Figure 3-7 W ARNING Sharp Blade Figure 3-8 Figure 3-5 Figure 3-6 • T o reduce the risk associated with sharp blade hazards: − Keep hands and fi ngers away from tape cutoff blades under orange blade guards. The blades are extremely sharp. W ARNING Important! T ape cutting blade. Never remove the safety [...]

8 3-SAFETY (continued) 201 1 June 700a-NA 3.7 Residual Hazards The case sealer 700a incorporates various safety protections which should never be removed or disabled. It is essential that the operator and service personnel be warned that hazards exist which can- not be eliminated. 3.8 Recommendations and Measures to Prevent Other Hazards which Cann[...]

9 3-SAFETY (continued) 201 1 June 700a-NA Operator's Skill Levels Required to Perform the Main Operations on Machine Skill 1: Machine Operator This operator is trained to use the machine with the machine controls, to feed cases into the machine, make adjustments for different case sizes, to change the tape and to start, stop and restart produc[...]

10 3-SAFETY (continued) 201 1 June Refer to Figure 3-9 below to acquaint yourself with the various components and controls of the case sealer . Also refer to Manual 2 for taping head components. Figure 3-9—700a Case Sealer Components (Left Front View) 700a-NA 3.12 Component Locations Emergency Stop Switch Upper T aping Head Height Adjustment Hand[...]

11 78-8070-1336-8 201 1 June 700a-NA 3-SAFETY (continued) 3.13 T able of Warnings and Replacements Labels (continued) Figure 3-10 - Replacement Labels / 3M Part Numbers Leg Height Adjustment Label (not shown) 3M Logo (not shown) 78-8060-8481-6 78-8070-1339-2 78-8070-1318-6 78-8062-4266-1 STOP 78-81 13-8912-9 78-8070-1329-3 78-8095-1628-8 UP DOWN 78[...]

12 201 1 June 700a-NA 4-SPECIFICA TIONS IMPORT ANT SAFEGUARD 5. T ape Width 36mm [1 1/2 inch] minimum to 48mm [2 inch] maximum 4. T ape Scotch ® pressure-sensitive fi lm box sealing tapes. 3. Operating Conditions Use in dry , relatively clean environments at 5 o C to 50 o C [40 o F to 120 o F] with clean, dry boxes. Note: Machine should not be wa[...]

13 201 1 June 700a-NA 4-SPECIFICA TIONS (continued) Specif i cations 6. T ape Roll Diameter Up to 405mm [16 inch] maximum on a 76mm [3 inch] diameter core. (Accommodates all system roll lengths of Scotch ® fi lm tapes.) 7. T ape Application Leg Length – Standard 70 mm ± 6mm [2.75 inch ±. 25 inch ] T ape Application Leg Length – Optional 50 [...]

14 201 1 June 700a-NA 4-SPECIFICA TIONS (continued) 10. Machine Dimensions W L H A* B C** F Minimum mm 790 1030 1350 460 610 100 625 [Inches] [31] [40 .5] [53] [18] [24]*** [4] [24.5] Maximum mm 2185 890 [Inches] - - - - [86]*** - - [35]*** - - - - * Infeed/Exit conveyors are optional ** Casters are optional *** When columns are adjusted to upper p[...]

5-SHIPMENT -HANDLING-STORAGE, TRANSPORT 15 5.1 Shipment and Handling of Packed Machine - The machine is fi xed on the pallet with four (4) bolts and can be lifted by using a fork truck. - The package is suitable to travel by land and by air . - Optional sea freight package is available. Packaging Overall Dimensions (Figure 5-1) See Speci fi catio[...]

16 6-UNP ACKING 201 1 June 700a-NA 6.1 Uncrating The envelope attached to the shipping box contains the uncrating instructions of the machine (Figure 6-1). Cut straps. Cut out staple positions along the bottom of the shipping box (or remove staples with an appropriate tool - Figure 6-2) After cutting out or removing the staples, lift the shipping b[...]

17 201 1 June 700a-NA Figure 7-2 7-INST ALLA TION Figure 7-1 7.4 Machine Set-Up / Bed Height Adjust machine bed height. The case sealer is equipped with four (4) adjustable legs that are located at the corners of the machine frame. The legs can be adjusted to obtain different machine bed heights (See Speci fi cations). Refer to Figure 7-3 and set [...]

18 7-INST ALLA TION (continued) 201 1 June 700a-NA 7.5 Removal of Plastic Ties Cut the plastic which attaches the top head to the frame and remove the polystyrene blocks (Figure 7-4). Cut the plastic strap which attaches the strip and the EMERGENCY ST OP cable to the frame (Figure 7-5). Cut the plastic ties holding the lower taping head in position[...]

19 7-INST ALLA TION (continued) 201 1 June 700a-NA 7.7 Completion of T aping Heads See Manual 2 for Complete Instructions: 1. Place the Upper T aping Head in a convenient working position 2. Use Figure 7-8 and tape threading label. Position the tape supply roll so the adhesive side of tape is facing the front of the taping head as it is pulled from[...]

20 8.1 Description of the Working Cycle After having closed the top fl aps of the carton, the operator pushes it under the top infeed end in order to avoid the opening of the top fl aps. Further push- ing causes the two top and bottom belts to drive the box through the taping heads which automatically seal the top and bottom seams. The carton is [...]

9-CONTROLS 21 201 1 June 700a-NA 9.1 Box Width Adjusting Knobs 9.2 Box Height Adjusting Crank 9.3 Start / Stop Buttons 9.4 Lockable Emergency Stop Button Figure 9-4 Figure 9-2 Figure 9-1 Start/Stop Button Figure 9-3[...]

10-SAFETY DEVICES OF THE MACHINE 22 10.1 Blade Guards Both the top and bottom taping units have a blade guard. (See Manual 2: AccuGlide™ 3 T aping Heads - 2 Inch ). 10.2 Emergency Stop Button The box drive belts are turned on and off with the electrical switch on the side of the machine frame. The machine electrical supply can be turned off by pr[...]

1 1 - SET UP AND ADJUSTMENTS 23 201 1 June 700a-NA Figure 1 1-1 Figure 1 1-3 Figure 1 1-2 1 1.1 Box Width Adjustment Place box on infeed end of frame bed and align top fl ap center seam with arrows on front of upper frame. Move in and lock the side by tightening the appropriate knobs (Figure 1 1-1). 1 1.2 Box Height Adjustment Lower top head by tu[...]

1 1 - SET UP AND ADJUSTMENTS (continued) 24 201 1 June 700a-NA 1 1.5 Special Set-Up Procedure for Outer Column Re-Positioning Moving the outer columns up one set of mounting holes increases the maximum box height handled by the 700a case sealer and decreases the minimum conveyor bed height. 1 - Place solid blocks approx. 305mm high at the front and[...]

25 12-OPERA TION 12.1 Operator's Correct Working Position and Operational Flow (Figure 12-1). Once the box has been fi lled, close its top fl aps and push it between the top and bottom drive belts. Always keep hands in position as shown in Figure 12-2. The box will be automatically sealed with adhesive tape on the top and bottom box seams. T[...]

26 201 1 June 700a-NA 12-OPERA TION (continued) PROBLEM CAUSE CORRECTION (continued on next page) PROBLEM CAUSE CORRECTION When pressing the ON button the machine does not start The magnetothermic protection opens the main switch Drive belts do not convey boxes Drive belts do not turn The lockable emergency stop button is pressed Motor under stress[...]

27 12-OPERA TION (continued) 12.9 T roubleshooting Guide (continued) PROBLEM CAUSE CORRECTION PROBLEM CAUSE CORRECTION The tape leg on the front of the case is too long Squeaking noise as boxes pass through machine T ape not centered on box seam Drive belts break The tape is threaded incorrectly The tape tension is too low The knurled roller drags [...]

28 12-OPERA TION (continued) 12.9 T roubleshooting Guide (continued) PROBLEM CAUSE CORRECTION CAUSE The blade does not cut tape or the tape end is jagged or shredded T ape is tabbing on the trailing leg on the back of the box The blade is dull and/or has broken teeth T ape tension is insuf fi cient Adhesive has built up on the blade The blade is i[...]

29 201 1 June 700a-NA 13.1 Safety Measures (see section 3) Carrying out maintenance and repairs may imply the necessity to work in dangerous situations. 13.2 T ools and Spare Parts Supplied with the Machine See Spare Parts Order Section. 13.3 Recommended Frequency of Inspection and Maintenance Operations Operation Frequency Qualif i cation Sections[...]

30 13.6 Cleaning of Machine Quali fi cation 1 A weekly cleaning with dry rags or diluted detergents is necessary . Cardboard boxes produce a signif cant quantity of dust and paper chips when processed or handled in case sealing equipment. If this dust is allowed to build up on machine components, it can cause component wear and over-heating of dri[...]

31 13-MAINTENANCE AND REP AIRS (continued) 201 1 June 700a-NA 13.10 Box Drive Belt Replacement Note – 3M recommends the replacement of drive belts in pairs, especially if belts are unevenly worn. Lower Drive Belts (Figure 13-4) 1. Remove and retain center plate (A) and four (4) screws. 2. Remove and retain side cover (B) and fasteners. 3. Loosen,[...]

32 13-MAINTENANCE AND REP AIRS (continued) 13.12 Box Drive Belt T ension The four (4) continuously moving drive belts convey boxes through the tape applying mechanism. The box drive belts are powered by an electric gear motor . T ension adjustment of these belts may be required during normal operation. Belt tension must be adequate to positively mo[...]

33 13-MAINTENANCE AND REP AIRS (continued) 201 1 June 700a-I-ENG Refer to Figure 13-8 and 13-9 and adjust belt tension as follows: 1. Remove and retain center plate/front cover and four screws. 2. Loosen, but do not remove, M10 lock nut with a 17mm open end wrench. 3. Reset the tension on the drive belts as needed. Adjust the M8 tension screws in ([...]

34 13-MAINTENANCE AND REP AIRS (continued) 13.13 List of the Maintenance Operations Date: Description of Operation ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ____[...]

35 201 1 June 700a-NA 14-ADDITIONAL INSTRUCTIONS 15-ENCLOSURES / SPECIAL INFO. 14.1 Information for Disposal of Machine (EL V) The machine is composed of the following materials: - Steel structure - Nylon rollers - Drive belts in PVC - Nylon pulleys For machine disposal, follow the regulations published in each country . 14.2 Emergency Procedures I[...]

36 THIS P AGE IS BLANK[...]

37 16-TECHNICAL DIAGRAMS 16.1 Electric Diagram 700a-NA 201 1 June[...]

38 16.2 Spare Parts Order Order parts by quoting the following information: (Refer to the Identi fi cation Plate on the Machine) • MACHINE MODEL • SERIAL NUMBER • FIGURE NO. • POSITION • 3M P ART NO. (1 1 DIGITS) • DESCRIPTION • QUANTITY Important! The machine is constantly revised and improved by our designers. The spare parts catal[...]

39 Part Number Option/Accessory 70-0064-2997-4 Box Hold Down Attachment 78-80 69-3983-7 Caster Kit Attachment 78-8069-3924-1 Conveyor Extension Attachment 78-8069-3926-6 Low T ape Sensor Kit 70-0064-4963-4 AccuGlide™ 3 Upper T aping Head - 2 inch, T ype 10800 70-0064-4962-6 AccuGlide™ 3 Lower T aping Head - 2 inch, T ype 10800 78-81 14-0940-4 T[...]

40 THIS P AGE IS BLANK[...]

41 201 1 June 700a-NA 700a Frame Assemblies Figure 2796 Figure 5670 Figure 5669 Figure 10440 Figure 15234 Figure 15235 Figure 3433 Figure 10440 Figure 3434 Figure 2806[...]

42 16 24 22 22 20 27 3 4 4 3 6 5 1 1 7 10 10 14 14 15 15 11 13 17 12 2 24 8 21 21 26 9 2 3 23 8 19 25 201 1 June 700a-NA 700a Figure 2796[...]

43 201 1 June 700a-NA 700a Figure 2796 Ref. No. 3M Part No. Description 2796-1 78-8070-1536-3 Support – Guide Arm 2796-2 78-8010-7169-3 Screw – Hex Hd, M6 x 12 2796-3 26-1000-0010-3 Washer – Flat, M6 2796-4 78-8070-1537-1 Lever With Pivot 2796-5 78-8070-1538-9 Bushing 2796-6 26-1003-8816-9 Screw – Set, M5 x 6 2796-7 78-8070-1539-7 Link – [...]

44 1 11 10 9 7 8 2 4 3 6 5 1 1 1 12 201 1 June 700a-NA 700a Figure 2806[...]

45 201 1 June 700a-NA 700a Figure 2806 Ref. No. 3M Part No. Description 2806-1 78-8076-4626-6 Compression Roller Assembly 2806-2 78-8076-4627-4 Support – Compression Roller 2806-3 78-8076-4628-2 Roller – Compression 2806-4 78-8076-4629-0 Shaft – Roller 2806-5 26-1003-5841-0 Screw – M8 x 16 2806-6 78-8017-9318-9 Washer – Plain 8 mm 2806-7 [...]

46 201 1 June 700a-NA 700a Figure 10440[...]

47 Figure 10440 Ref. No. 3M Part No. Description 10440-1 78-8070-1564-5 T ape Roll Bracket Assembly 10440-2 78-8070-1565-2 T ape Drum Bracket Assembly 10440-3 78-8070-1566-0 Bracket – T ape Drum 10440-4 78-8070-1395-4 Bracket – Bushing Assembly 10440-5 78-8070-1568-6 Cap – Bracket 10440-6 78-8076-4519-3 Shaft – T ape Drum 10440-7 78-8017-91[...]

48 201 1 June 700a-NA 700a =1 7 4 3 5 2 16 16 6 6 6 6 18 17 13 14 15 12 12 11 21 19 10 29 31 31 5 8 9 30 32 23 23 25 24 27 26 21 22 28 28 30 20 28 OPTIONAL 37 36 38 39 35 35 Figure 3433 Caster Option[...]

49 201 1 June 700a-NA 700a Figure 3433 Ref. No. 3M Part No. Description 3433-1 78-8091-0309-2 Conveyor Bed Assembly 3433-2 78-8091-0310-0 Bed – Conveyor 3433-3 78-8091-0307-6 Support – Drive 3433-4 26-1003-5842-8 Screw – Hex Hd M8 x 20 3433-5 78-8017-9318-9 Washer – Plain 8 mm 3433-6 78-8076-5381-7 Leg Assembly – Inner W/Stop 3433-7 78-80[...]

50 52 10 12 13 13 14 14 44 42 40 50 49 48 29 28 43 45 46 47 38 15 16 19 17 18 15 25 27 28 26 35 31 22 21 20 51 51 1 37 30 39 32 1 3 3 3 3 2 4 4 9 7 7 5 6 8 41 41 11 = 12+13+ 14+15 36 34 34 33 7 24 23 52 38 201 1 June 700a-NA 700a Figure 3434 12[...]

51 201 1 June 700a-NA 700a Figure 3434 Ref. No. 3M Part No. Description 3434-1 78-8060-8489-9 Column – Outer 3434-2 78-8060-8490-7 Plate – Column Mounting 3434-3 26-1003-7964-8 Screw – Soc Hd Hex Soc Dr , M8 x 20 3434-4 78-8017-9318-9 Washer – Plain 8 mm 3434-5 78-8060-8491-5 Cap – Column 3434-6 26-1002-4955-1 Screw – Self T ap 8P x 13 [...]

52 201 1 June 700a-NA 700a Figure 15234 / 1                                     (R/H)  (L/H)    [...]

53 201 1 June 700a-NA 700a Dessin 15234 (Page 1 of 2) Ref. No. 3M Part No. Description 15234-1 78-8100-1 128-4 Drive Assembly – BTM, W /O Motor 15234-2 78-8070-1580-1 Frame – Drive 15234-3 78-8070-1514-0 Spacer 15234-4 26-1003-5829-5 Screw – Hex Hd, M6 x 12 15234-7 78-8052-6710-7 Roller – Idler 15234-8 78-8052-6709-9 W asher – Special 152[...]

54 700a 201 1 June 700a-NA Figure 15234 / 2                            (R/H)  (L/H)  (R/H)  (L/H)[...]

55 201 1 June 700a-NA 700a Figure 15234 (Page 2 of 2) Ref. No. 3M Part No. Description Figure 15234 / 2 15234-28 78-8076-4562-3 Cover – Bottom 15234-29 26-1003-5820-4 Screw – Hex Hd, M5 x 12 15234-30 78-8005-5741-1 W asher – Flat, M5 15234-31 78-8070-1527-2 Shaft – With Drive Pulleys 15234-32 78-8070-1528-0 Shaft – Gearbox 15234-33 78-805[...]

56 201 1 June 700a-NA 700a Figure 15235 / 1 28 29 27 26 42 42 43 43 40 40 34 35 39 39 29 66 51 37 36 38 38 71 70 41 41 (R/H) (L/H) 69 68 41 1 33 (R/H) (L/H)[...]

57 201 1 June 700a-NA 700a Figure 15235 / 1 Ref. No. 3M Part No. Description 15235-1 78-8100-1 129-2 Upper Drive Assembly – W /O Motor 15235-2 78-8070-1588-4 Frame – Drive, Upper 15235-3 78-8070-1520-7 Guide – Drive Belt 15235-4 26-1005-4757-4 Screw – Flat Hd M5 x 20 15235-5 78-8070-1589-2 Clamp – Upper Head 15235-6 78-8070-1590-0 Shaft ?[...]

58 201 1 June 700a-NA 700a 3 6 9 8 2 20 5 6 16 4 7 20 20 32 31 64 65 61 60 44 45 48 49 47 46 56 58 57 52 59 54 55 53 51 50 30 23 19 16 16 16 17 17 11 12 12 13 14 18 15 20 20 58 58 21 22 62 63 69 68 10 33 Figure 15235 / 2[...]

59 201 1 June 700a-NA 700a Figure 15235 / 2 Ref. No. 3M Part No. Description 15235-35 78-8057-581 1-3 Key – 6 x 6 x 20 mm 15235-36 78-8054-8986-7 Sprocket – 3/8" Pitch 28 T eeth 15235-37 78-8054-8984-2 Bushing 15235-38 78-8070-1529-8 Support – Shaft 15235-39 78-8070-1530-6 Bearing – 6205-2RS 15235-40 78-8057-5739-6 Key – M5 x 5 x 30 [...]

60                       700a Figure 5669 201 1 June 700a-NA[...]

61 201 1 June 700a-NA 700a Figure 5669 Ref. No. 3M Part No. Description 5669-1 78-8091-0660-8 Housing – Wire 5669-2 78-8076-4702-5 Grommet – /28 5669-3 26-1003-7963-0 Screw – Soc Hd M8 x 16 5669-4 78-8076-4636-5 Strap – Wire 5669-5 78-8010-7163-6 Screw – Hex Hd M5 x 10 5669-6 78-8005-5741-1 Washer – Plain M5 5669-7 78-8010-7417-6 Nut ?[...]

62 Figure 5670 700a 201 1 June 700a-NA 3 3 2 1 2 4 4 9 7 7 6 6 6 6 5 4 31 21 18 18 18 18 15 11 10 12 19 16 17 20 24 22 33 23 26 25 13 14 30 29 28 17 27 30 29 32 13 18a 18b 18b[...]

63 700a Figure 5670 Ref. No. 3M Part No. Description 5670-1 78-8094-6379-3 Support – Box 5670-2 78-81 13-6759-4 Box – W/English Language Label 5670-3 78-8094-6381-9 Screw – Soc Hd, Hex Hd, M4 x 15 5670-4 78-8005-5740-3 Washer – Plain, 4 mm 5670-5 26-1003-6914-4 Nut – Plastic Insert, M4 5670-6 78-8076-4715-7 Cord Grip 5670-7 78-8076-521 1-[...]

64 THIS P AGE IS BLANK[...]

Accuglide 3 Upper and Lower High Speed T aping Heads 2 Inch T ype 10800 AccuGlide ™ is a T rademark of 3M, St. Paul, MN 55144-1000 Printed in U.S.A. © 3M 2012 44-0009-2070-0 (E010712-NA) Instructions and Parts List Serial No. _____________________________________ For reference, record taping head(s) serial number(s) here. Important Safety Inform[...]

[...]

i 4000563 I N T E R T E K 3M-Matic ™ , AccuGlide ™ and Scotch ™ are T rademarks of 3M St. Paul, MN 55144-1000 Printed in U.S.A. 3M Industrial Adhesives and T apes 3M Center , Building 220-5E-06 St. Paul, MN 55144-1000 T o Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch ® equipment you ordered. It has been set up and tested in the [...]

THIS P AGE IS BLANK[...]

Replacement Parts And Service Information T o Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch ® equipment you ordered. It has been set up and tested in the factory with Scotch ® tapes. If any problems occur when operating this equipment and you desire a service call or phone consultation, call, write, or fax the appropriate number list[...]

THIS P AGE IS BLANK[...]

7 Instruction Manual AccuGlide ™ 3 High Speed 2 Inch Upper and Lower T aping Heads T ype 10800 T able of Contents Page Replacement Parts and Service Information ............................................................................................ i - ii T able of Contents.....................................................................[...]

8 AccuGlide ™ , Scotch ™ , and 3M-Matic ™ are T rademarks of 3M, St. Paul, Minnesota 55144-1000 Equipment W arranty and Limited Remedy: Equipment W arranty and Limited Remedy: THE FOLLOWING W ARRANTY IS MADE IN LIEU OF ALL OTHER W ARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO , ANY IMPLIED WARRANTY OF MERCHANT ABILITY OR FITNES[...]

1 AccuGlide 3 - 2" - NA 2012 January Intended Use The intended use of the AccuGlide™ 3 Upper and Lower T aping Heads - 2 Inch is to apply a "C" clip of Scotch ® pressure-sensitive fi lm box sealing tape to the top and/or bottom center seam of regular slotted containers. These taping heads are incorporated into most standard 3M-Ma[...]

2 THIS P AGE IS BLANK[...]

3 T aping Head Contents AccuGlide ™ 3 High Speed 2 Inch Upper and Lower T aping Heads consist of: Qty . Part Name 1 T aping Head Assembly 1 T ape Drum and Bracket Assembly 1 Hardware and Spare Parts Kit 1 Threading T ool The manual is an important part of the machine; all information contained herein is intended to enable the equip- ment to be ma[...]

4 Important Safeguards This safety alert symbol identif es important safety messages in this manual. READ AND UNDERST AND THEM BEFORE INST ALLING OR OPERA TING THIS EQUIPMENT . • T o reduce the risk associated with mechanical hazards: − Read, understand and follow all safety and operating instructions before operating or servicing the case seal[...]

5 AccuGlide 3 - 2" - NA 2012 January Important Safeguards (continued) 78-8070-1335-0 Figure 1-1 Replacement Labels/3M Part Numbers Important - In the event the following safety labels are damaged or destroyed, they must be replaced to ensure operator safety . See "Replacement Parts Illustrations and Parts Lists" for label part number[...]

6 AccuGlide 3 - 2" - NA 2012 January Specif i cations 1. T ape: For use with Scotch ® pressure-sensitive fi lm box sealing tapes. 2. T ape Width: 36mm or 1-1/2 inches minimum to 48mm [2 inches] maximum. 3. T ape Roll Diameter: Up to 405mm [16 inches] maximum on a 76.2mm [3 inch] diameter core. (Accommodates all system roll lengths of Scotch [...]

7 AccuGlide 3 - 2" - NA 2012 January Specif i cations Figure 2/1 Dimensional Drawing Optional T ape Drum Mounting Position 6mm [1/4 in.] Maximum 18mm [1 1/16 in.] Box Feed Direction 18mm [1 1/16 in.] Side View End View 76mm [3 in.] 50mm T ape Leg 76mm [3 in.] 6mm [1/4 in.] Maximum 405mm [16 in.] Maximum Roll Diameter 405mm [16 in.] Maximum Rol[...]

8 Installation 1. The box conveying system must positively propel the box in a continuous motion, not exceeding 0.40 m/s [80 feet per minute], past the taping head assembly since the box motion actuates the taping mechanism. 2. If a pusher or cleated conveyor is being used, steps should be taken in the conveyor design to prevent the pusher from con[...]

9 AccuGlide 3 - 2" - NA 2012 January Operation Figure 3-2 T aping Head Components/Threading Diagram - Lower Head (Left Side) View) Figure 3-1 T aping Head Components/Threading Diagram - Upper Head (Left Side) View) T ape Drum T ape Drum T ape Supply Roll T ape Supply Roll T ape Adhesive Side T ape Adhesive Side T ension Wrap Roller T ension Wr[...]

10 It is recommended that the detailed instructions and sketches in this manual be referred to the fi rst few times the taping head is loaded/threaded until the operator becomes thoroughly familiar with the tape loading operation. Note – Remove tape roll before removing taping head from machine to minimize weight. Operation (continued) Figure 3-[...]

11 Operation (continued) Manually turn tape roll to create slack tape while pulling threading needle through tape applying mechanism until needle is through and tape is in alignment with applying roller . Excess tape can be cut with a scissors at applying roller . Figure 3-4 Place tape roll on tape drum to dispense tape with adhesive side forward. [...]

12 3. Bottom the blade slots against the screws. (This will position the blade at the correct angle.) T ighten the blade screws to secure the blade. Blade Guard The blade guard covers the blade whenever a box is not being taped. Periodically check to be sure the blade guard is functioning properly and returning to cover the blade. Replace any defec[...]

13 Maintenance (continued) Applying/Buff i ng Roller Replacement Replacing roller requires removal of shaft and mounting screws. With no area on the shaft to grip, the shaft often turns when attempting to remove the second screw . T o ease removal of second screw , a 5 mm hex socket has been provided at the bottom of the threads in both ends of the[...]

14 T ape Drum Friction Brake – Figure 5-3 The tape drum friction brake on each taping head is pre-set for normal operation to prevent tape roll over travel. Should tension adjustment be required, turn the self-locking nut on the shaft to vary compression of the spring. T urn the nut clockwise to increase the braking force, and counterclockwise to[...]

15 Adjustments (continued) Applying Mechanism Spring T o obtain access to the spring, remove the taping head cover (four mounting screws). Replace cover when fi nished. The applying mechanism spring, shown in Figures 5-4A and 5-4B , controls applying and buf fi ng roller pressure on the box and returns the mechanism to the reset position. The spr[...]

16 AccuGlide 3 - 2" - NA 2012 January Adjustments (continued) T ape Leg Length 1. Remove and retain two hex head screws and remove the brush from normal position “A” on side frame. 2. Remount and secure brush in position “A-A” on side frame forward of normal location using original fasteners. 3. Remove cut-off bracket extensions from p[...]

17 T roubleshooting Cause The tape is threaded incorrectly The tape tension is too low The knurled roller drags T ape tracks to one side or drags on the support tabs of applying frame The one-way tension roller is not correctly positioned T aping head is not set up properly The blade is dull and/or has broken teeth T ape tension is insuf fi cient [...]

18 Problem T ape is tabbing on the trailing leg on the back of the box The tape end does not stay in application position in front of the applying roller T ape not centered on box seam Cause There is excess tension on the tape drum assembly and/or the one-way tension roller assembly Rollers in the tape path do not rotate freely The blade is not cut[...]

19 AccuGlide 3 - 2" - NA 2012 January Spare Parts/Service Information Recommended Spare Parts Listed are a set of spare parts that will periodically require replacement due to normal wear . These parts should be ordered to keep the taping heads in production: AccuGlide™ 3 Upper T aping Head - 2 inch Qty . Part Number Description 4 78-8076-45[...]

20 Replacement Parts Illustrations and Parts Lists AccuGlide™ 3 High Speed 2 Inch Upper T aping Head, T ype 10800 AccuGlide™ 3 High Speed 2 Inch Lower T aping Head, T ype 10800 1. Refer to the T aping Head Assemblies Figure to fi nd all the parts illustrations identi fi ed by f gure numbers. 2. Refer to the fi gure or fi gures to determine [...]

21 AccuGlide 3 - 2" - NA 2012 January T ape Head - AccuGlide ™ 3 - 2 inch AccuGlide ™ 3 - 2" Figure 10919 (Haute) Figure 10920 (Bas) Figure 10921 Figure 10922 Figure 10925 (Haute) Figure 10401 Figure 10923 Figure 10924 (Bas)[...]

AccuGlide 3 - 2" - NA 2012 January AccuGlide ™ 3 - 2" 24 25 1 3 2 4 8 11 10 12 16 15 17 17 18 19 13 13 13 9 7 5 23 13 23 27 20 29 27 26 28 29 21 22 Figure 10925 – Upper Head[...]

23 Figure 10925 – 2" Upper Head Ref. No. 3M Part No. Description 10925-1 78-8137-3294-4 Frame – T ape Mount Upper Assembly 10925-2 78-8137-3295-1 Frame – Front Upper Assembly 10925-3 78-8068-4143-9 Guide – #1 10925-4 78-8068-4144-7 Guide – #2 10925-5 78-8060-7818-0 Screw – Hex Hd, M4 x 12 10925-6 78-8010-7416-8 Nut – Hex Jam, M4 [...]

24 15 14 12 12 11 10 13 15 16 16 1 4 4 3 7 2 5 6 8 8 9 9 AccuGlide 3 - 2" - NA 2012 January Figure 10922 – Upper and Lower Heads AccuGlide ™ 3 - 2"[...]

25 Figure 10922 – 2" Upper and Lower Heads Ref. No. 3M Part No. Description 10922-1 78-8133-9509-8 Applying Arm #1 10922-2 78-8133-9510-6 Applying Arm #2 10922-3 78-8070-1221-2 Plate – T ape 10922-4 78-8070-1309-5 Shaft Roller 10922-5 78-8070-1367-3 Roller – Knurled Assembly 10922-6 78-8070-1266-7 Roller – Wrap 10922-7 78-8052-6580-4 S[...]

26 15 14 12 12 11 10 13 15 16 16 1 4 4 3 7 2 5 6 8 8 9 9 Figure 10919 – Upper Head AccuGlide 3 - 2" - NA 2012 January AccuGlide ™ 3 - 2"[...]

27 Figure 10919 – 2" Upper Head Ref. No. 3M Part No. Description 10919-1 78-8137-3300-9 Buf fi ng Arm – Sub Assembly 10919-2 78-8137-3301-7 Buf fi ng Arm – Sub Assembly 10919-3 78-8052-6575-4 Shaft – Roller 10919-4 78-8137-1398-5 Roller - Buf fi ng Assembly 10919-5 78-8070-1220-4 Spacer – Spring 10919-6 78-8052-6580-4 Spacer 10919[...]

28 28 AccuGlide 3 - 2" - NA 201 1 July Figure 10923 – Upper and Lower Heads 1 7 7 3 8 5 5 4 4 9 9 6 6 Figure 10923 – Upper and Lower Heads AccuGlide 3 - 2" - NA 2012 January AccuGlide ™ 3 - 2"[...]

29 Ref. No. 3M Part No. Description 10923-1 78-8137-3302-5 Link – Assembly 10923-3 78-8137-3304-1 Shaft – Pivot, Buf fi ng 10923-4 78-8017-9082-1 Bearing – Special 30 mm 10923-5 78-8017-9106-8 Screw – Bearing Shoulder 10923-6 26-1003-5829-5 Screw – Hex Hd, M6 x 12 10923-7 78-8137-3305-8 Spacer – Applying Pivot 10923-8 78-8137-3306-6 Sh[...]

30 Figure 10921 – Upper and Lower Heads AccuGlide 3 - 2" - NA 2012 January AccuGlide ™ 3 - 2"[...]

31 Figure 10921 – 2" Upper and Lower Heads Ref. No. 3M Part No. Description 10921-1 78-8137-3307-4 Frame – Cut-Off W eldment 10921-2 78-8017-9173-8 Blade – 65 mm/2.56 Inch 10921-3 26-1003-8596-7 Screw - Hex Hd M5 x 8 w/ Ext. T ooth Lockwasher 10921-4 78-8070-1371-5 Blade Guard Assembly – W/English Language Label 10921-5 78-8052-6597-8 [...]

32 Figure 10401 – Upper and Lower Heads AccuGlide 3 - 2" - NA 2012 January AccuGlide ™ 3 - 2" 4 14 16 14 3 1 13 13 13 12 13 5 6 7 7 7 2 4 8 9 10 15 11[...]

33 Figure 10401 – 2" Latch Upper and Lower Heads Ref. No. 3M Part No. Description 10401-1 78-8070-1395-4 Bracket – Bushing Assembly 10401-2 78-8076-4519-3 Shaft – T ape Drum, 50mm 10401-3 78-8017-9169-6 Nut – M18 x 1 10401-4 78-8098-8827-0 T ape Drum Sub Assembly – 2 Inch Wide 10401-5 78-8098-8749-6 T ape Drum 10401-6 78-8098-8817-1 [...]

34 26 8 2 4 8 13 13 13 13 15 29 29 18 27 24 25 27 28 16 17 17 19 26 9 7 3 1 11 12 10 20 21 23 23 5 Figure 10924 – Lower Head AccuGlide 3 - 2" - NA 2012 January AccuGlide ™ 3 - 2"[...]

35 Figure 10924 – 2" Lower Head Ref. No. 3M Part No. Description 10924-1 78-8137-3296-9 Frame – T ape Mount Lower Assembly 10924-2 78-8137-3297-7 Frame – Front Lower Assembly 10924-3 78-8068-4144-7 Guide – #2 10924-4 78-8068-4143-9 Guide – #1 10924-5 78-8060-7818-0 Screw – Hex Hd, M4 x 12 10924-6 78-8010-7416-8 Nut – Hex, M4 1092[...]

36 9 6 4 3 2 1 8 5 9 7 7 7 7 7 7 Figure 10920 – Lower Head AccuGlide 3 - 2" - NA 2012 January AccuGlide ™ 3 - 2"[...]

37 Figure 10920– Lower Head AccuGlide 3 - 2" - NA 2012 January Ref. No. 3M Part No. Description 10920-1 78-8137-3300-9 Buf fi ng Arm – Sub Assembly 10920-2 78-8137-3301-7 Buf fi ng Arm – Sub Assembly 10920-3 78-8052-6575-4 Shaft – Roller 10920-4 78-8137-1398-5 Roller - Buf fi ng Assembly 10920-5 78-8070-1220-4 Spacer – Spring 1092[...]

38 THIS P AGE IS BLANK[...]

39[...]

40[...]