3M 800r3 manual

3M Packaging Systems Division 3M Center, Building 220-8W-01 St. Paul, MN 55144-1000 800r3 T ype 29600 Random Case Sealer with T aping Heads 3M-Matic TM Instructions and Parts List "3M-Matic" and "AccuGlide" are Trademarks of 3M, St. Paul, MN 55144-1000 Printed in U.S.A. © 3M 1998 44-0009-1898-5(A108.0) Serial No. For Reference,[...]

Replacement Parts and Service Information 3M Packaging Systems Division 3M Center, Building 220-8W-01 St. Paul, MN 55144-1000 T o Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch™ brand equipment you ordered. It has been set up and tested in the factory with "Scotch" brand tapes. If technical assistance or replacement parts ar[...]

Replacement Parts And Service Information T o Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch™ brand equipment you ordered. It has been set up and tested in the factory with "Scotch" brand tapes. If any problems occur when operating this equipment, and you desire a service call, or phone consultation, call, write or Fax the a[...]

i This instruction manual is divided into two sections as follows: Section I Includes all information related to installation, operation and parts for the case sealer. Section II Includes specific information regarding the AccuGlide™ II STD 3 Inch Taping Heads. T able of Contents Page Section I – 800r3 Random Case Sealer Intended Use ..........[...]

ii T able of Contents (Continued) Page Special Set-Up Procedure ....................................................................................................... ......... 24 - 25 Changing Tape Leg Length ................................................................................. 24 Box Height Range .....................................[...]

1 The intended use of the 3M-Matic TM 800r3 Random Case Sealer with AccuGlide TM II Taping Heads is to apply a “C” clip of Scotch TM brand pressure-sensitive film box sealing tape to the top and bottom center seam of regular slotted containers. The case sealer automatically adjusts to a wide range of box sizes (see "Specifications – Box [...]

2 (1) 800r3 Random Case Sealer, Type 29600 (1) Tool and Parts List (1) Instruction and Parts Manual Scotch TM , AccuGlide TM , and 3M-Matic TM are Trademarks of 3M, St. Paul, Minnesota 55144-1000 800r3 Contents Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT N[...]

3 Important Safeguards The "Warning - Hazardous Voltage" label, shown in Figure 1-2 , is attached to the electrical enclosure on the lower right side of the machine frame. The label warns service personnel to unplug the power supply before attempting any service work on the case sealer. Important – In the event the following safety labe[...]

4 Important Safeguards (Continued) The "Stop" label, shown in Figure 1-4 , is located in front of the E-Stop switch and reminds operators and casual personnel of the function of this switch. In addition, an "On/Off" label is attached next to the On/Off switch on the left machine guard at the infeed end. Figure 1-4 – Stop and O[...]

5 Important Safeguards (Continued) The "Raise/Latch" label, shown in Figure 1-8, is attached to the upper, middle of the left machine guard. The label provides quick reference instructions for raising, latching and unlatching the upper assembly. Figure 1-8 – Raise/Latch Upper Assembly Label Figure 1-9 – Force Adjustment Label The &quo[...]

6 Important Safeguards (Continued) The following two labels are located on the upper and lower taping heads. Replacement part numbers for these labels are listed below each label. The "Warning-Sharp Knife" label warns operators and service personnel of the extremely sharp knife used to cut the tape at the end of the box sealing operation.[...]

7 1. Power Requirements: Electrical – 115 VAC, 60 Hz, 3.8 A (440 watts) Pneumatic – 6.5 bar gauge pressure [95 PSIG] 110 litre/min @ 21 ° C, 1.01 bar [3.75 SCFM] at 15 boxes per minute The machine is equipped with two 1/6 HP gearmotors and comes with a 2.4 meter [8 ft] long standard neoprene covered power cord and a grounded plug. Contact your[...]

8 Specifications (Continued) 9. Box Weight and Size Capacities: Weight Maximum – up to 38.6 kg [85 pounds] Minimum – contents must support top flaps and weight must be sufficient to hold bottom flaps fully closed. Box Size OUTER COLUMNS IN STANDARD POSITION MINIMUM Length – 205 mm [8.00 in] Width – 133 mm [5.25 in] Height – 127 mm [5.00 i[...]

9 * Exit conveyor is optional ** Casters are optional *** When columns are adjusted to upper position, "H" maximum dimension is 2062 mm [81.19 inches]. (See "Special Set-Up Procedure – Outer Column Re-Positioning", page 24) Weight – 225 kg [500 pounds] crated (approximate) 208 kg [460 pounds] uncrated (approximate) 11. Set-U[...]

10 Installation and Set-Up After the machine has been uncrated, examine the case sealer for damage that might have occurred during transit. If damage is evident, file a damage claim immediately with the transportation company and also your 3M Representative. Machine Set-Up Important – Read "Warnings" on page 17 before attempting to set-[...]

11 Installation and Set-Up (Continued) Figure 2-1 – Conveyor Bed Height Adjustment and Lower Tape Drum Bracket Position BOX SIZE CAPACITY OF CASE SEALER At its factory setting, the case sealer handles box sizes up to 533 mm [21.00 in] maximum height. If larger capacity is needed, the machine can be adjusted to accommodate boxes up to 644 mm [25.3[...]

12 Installation and Set-Up (Continued) ELECTRICAL CONNECTION AND CONTROLS The electrical control box, located on the lower right side of the machine frame, contains the pre-set circuit breaker. The control box can be located on the opposite side of the machine frame if desired. A standard three conductor power cord with plug is provided at the back[...]

13 Operation IMPORTANT – Before operating the case sealer, read the "Important Safeguards", pages 3-6 and "Warnings" on page 17 as well as all of the "Operation" instructions. Refer to Figure 3-1 and 3-2 to acquaint yourself with the various components and controls of the case sealer. Also see Figures 3-1 and 3-2 in [...]

14 Operation (Continued) Figure 3-2 – Controls, Valves and Switches 2 Main Air "On/Off" Valve/Pressure Regulator/ Filter – Figure 3-3 This set of pneumatic components controls, regulates and filters plant air supply to the two separate control circuits of the case sealer. "On/Off" Valve – "On" turn to "SUP&q[...]

15 Operation (Continued) Figure 3-4 – Air Regulator, Drive Belts Figure 3-3 – "On/Off" Valve/Regulator/Filter 3 E-Stop Switch The E-Stop switch kills electrical power and exhaust air pressure from the drive belt assemblies. The upper head assembly will raise to its upper most position. To restart machine, rotate E-stop switch (release[...]

16 Operation (Continued) Figure 3-6 – Latching Knob, Upper Taping Head Frame WARNING – Do not put hands beneath upper taping head frame when upper frame lowers to its rest position. Severe personal injury could result. 12 Indicator, Air Pressure An "Optical" Warning Indicator for the compressed air circuit of the machine is located on[...]

17 Operation (Continued) 1. Turn electrical and air supply off and disconnect before servicing taping heads or performing any adjustments or maintenance on the machine. 2. Turn electrical and air supply off when machine is not in use. 3. Before turning drive belts on, be sure no tools or other objects are on the conveyor bed. 4. Keep hands and loos[...]

18 Operation (Continued) 1. Turn main air valve "On". 2. Push electrical switch "On" to start drive belts. 3. With access door closed, feed boxes to machine at minimum 460 mm [18 in] intervals. WARNING – Keep hands away from drive belts when feeding boxes to machine. Push boxes from the end only, DO NOT push with hands on any [...]

19 Figure 4-1 – Frame Lubrication Points WARNING – Turn off electrical and air supplies and disconnect power cord from electrical supply before beginning maintenance. If electrical power is not disconnected, severe injury to personnel could result. Cleaning Note – Never attempt to remove dirt from taping heads by blowing it out with compresse[...]

20 WARNING – Turn off electrical and air supplies and disconnect power cord from electrical supply before beginning maintenance. If power cord is not disconnected, severe injury to personnel could result. Maintenance (Continued) Drive Belts Note – 3M recommends the replacement of drive belts in pairs, especially if belts are unevenly worn. Figu[...]

21 Maintenance (Continued) Figure 4-3 – Box Drive Assembly, Infeed End Figure 4-4 – Box Drive Belt Tension Adjustment, Top View 10. Loosen, but do not remove lock nuts (H) on both the upper and lower belt tension assemblies. See Figure 4-3. 11. Turn belt adjustment screws (J) clockwise on both the upper and lower tension assemblies until belt i[...]

22 Maintenance (Continued) WARNING – Turn off electrical and air supplies and disconnect power cord from electrical supply before beginning maintenance. If power cord is not disconnected, severe injury to personnel could result. Knife Replacement, Taping Head See Section II , "Maintenance – Knife Replacement", page 9. Circuit Breaker [...]

23 Drive Belt Tension Tension adjustment of the drive belts may be required during normal operation. Belt tension must be adequate to positively move the box through the machine and they should run fully on the surface of the pulleys at each end of the frame. The idler pulleys on the infeed end are adjusted in or out to provide proper belt tension.[...]

24 Special Set-Up Procedure WARNING – Turn air supply and electrical power off and disconnect power cord from power supply before beginning special set-up procedure. If power cord is not disconnected, severe injury to personnel could result. Changing the Tape Leg Length (From 70 to 50 mm [2.75 to 2.00 in]) WARNING – It is recommended that no le[...]

25 Special Set-Up Procedure (Continued) 5. Using carpenters square, line up column perpendicular to machine bed as shown in Figure 5-2B. Tighten capscrews and install plastic plugs. Repeat this procedure for both columns. 6. Connect and turn on air supply, actuate raising switch and latch upper assembly in full up position. 7. Remove blocking, unla[...]

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27 T roubleshooting The Troubleshooting Guide lists some possible machine problems, causes and corrections. Also see Section II "Troubleshooting", pages 15 and 16 for taping head problems. Troubleshooting Guide Cause Narrow boxes Worn drive belts Top taping head does not apply enough pressure Taping head applying spring holder missing Tap[...]

28 Cause Lower air pressure Defective head raising valve Worn head raising valve actuator Clogged or damaged exhaust mufflers on the upper ends of the head raising cylinders Defective head power valve Upper drive assembly force adjust regulator set too light Defective top drive assembly force adjust regulator Defective "OR" valve Defectiv[...]

29 800r3 Case Sealer Operating Sequence[...]

30 Electrical/Pneumatic Diagrams WARNING – Electrical service procedures must be performed by a qualified electrical technician. Turn off and disconnect electrical and pneumatics before servicing unit. High voltage inside electrical enclosure can cause severe injury or death. Figure 6-1 – Electrical Diagram[...]

31[...]

32 Figure 6-2 – Pneumatic Diagram Electrical/Pneumatic Diagrams (Continued) WARNING – Turn off and disconnect air and electrical supplies before servicing pneumatic components. High pressure air can cause severe injury.[...]

33[...]

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35 Parts and Service Information Spare Parts The following parts periodically require replacement due to normal wear. They should be ordered immediately and kept on hand to keep the case sealer in production. Qty. Section/Ref. No. Part Number Description 1 II /2949-15 78-8057-6181-0 Roller – Applying 1 II /2950-5, 2955-5 78-8057-6180-2 Roller –[...]

36 Part Number Option/Accessory 78-8095-4862-7 Infeed/Exit Conveyor Attachment 78-8095-4852-8 3 Inch Tape Edge Fold Attachment (Upper Head) 78-8095-4853-6 3 Inch Tape Edge Fold Attachment (Lower Head) 78-8079-5560-0 Tape Application Sensor Kit 78-8069-3983-7 Caster Kit For additional information on the options/accessories listed below, contact your[...]

37 Replacement Parts – Illustrations and Parts Lists 800r3 Random Case Sealer, Type 29600 With AccuGlide™ II STD 3 Inch Taping Heads 1. Refer to first illustration, Frame Assemblies, for the figure number that identifies a specific portion of the machine. 2. Refer to the figure or figures to determine the individual parts required and the parts[...]

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39 800r3 Random Case Sealer Frame Assemblies[...]

40 800r3 Random Case Sealer Figure 4896[...]

41 Figure 4896 Ref. No. 3M Part No. Description 4896-1 78-8091-0600-4 Housing – Wire 4896-2 26-1003-7963-0 Screw – Soc Hd, M8 x 16 4896-3 78-8094-6489-0 Snap Bushing – SB 1250-15 4896-4 78-8076-4636-5 Strap – Wire 4896-5 78-8010-7163-6 Screw – Hex Hd, M5 x 10 4896-6 78-8005-5741-1 Washer – Plain, M5 4896-7 78-8010-7417-6 Nut – Hex, M5[...]

42 800r3 Random Case Sealer Figure 4900[...]

43 Figure 4900 Ref. No. 3M Part No. Description 4900-1 78-8113-6835-2 Guard Assembly – L/H, W/English Language Label 4900-2 78-8094-6460-1 Guard – R/H 4900-3 26-1003-7964-8 Screw – Soc Hd, Hex Hd, Soc Dr, M8 x 20 4900-4 78-8017-9318-9 Washer – Plain, 8 MM 4900-5 78-8094-6461-9 Bracket 4900-6 78-8032-0382-3 Screw – Soc Hex Hd, M5 x 16 4900[...]

44 800r3 Random Case Sealer Figure 5184/1 of 2[...]

45 Figure 5184 (page 1 of 2) Ref. No. 3M Part No. Description 5184-1 78-8113-6827-9 Bed Assembly – Conveyor, W/English Language Label 5184-2 78-8094-6486-6 Leg Assembly – Inner 5184-3 78-8094-6390-0 Leg – Inner 5184-4 78-8060-8480-8 Pad – Foot 5184-5 78-8055-0867-4 Screw – Hex Hd, M8 x 30 5184-6 26-1004-5507-5 Washer – M8 5184-7 78-8017[...]

46 800r3 Random Case Sealer Figure 5184/2 of 2[...]

47 Figure 5184 (page 2 of 2) Ref. No. 3M Part No. Description 5184-39 78-8060-8035-0 E-Ring – 7DIN6799 5184-40 78-8010-7163-6 Screw – Hex Hd, M5 x 10 5184-41 78-8005-5741-1 Washer – Plain, M5 5184-42 78-8060-8086-3 Support – Valve 5184-43 78-8060-8087-1 Washer – Plain, M5 5184-44 26-1005-6859-6 Nut – Self-Locking, M5 5184-45 78-8060-777[...]

48 800r3 Random Case Sealer Figure 5185[...]

49 Figure 5185 Ref. No. 3M Part No. Description 5185-1 78-8094-6408-0 Column Assembly – Outer 5185-2 78-8076-5474-0 Plate Assembly – Column Mount 5185-3 26-1003-7964-8 Screw – Soc Hd, Hex Soc Dr, M8 x 20 5185-4 78-8054-8821-6 End – Cap 5185-5 78-8091-0621-0 Plate – Outer Column 5185-6 78-8060-7918-8 Screw – Flat, Soc Hd, M6 x 25 5185-7 [...]

50 800r3 Random Case Sealer Figure 5186[...]

51 Figure 5186 Ref. No. 3M Part No. Description 5186-1 78-8113-6838-6 Frame Assembly – R/H, W/English Language Label 5186-2 78-8113-6839-4 Frame Assembly – L/H, W/English Language Label 5186-3 26-1003-5841-0 Screw – M8 x 16 5186-4 78-8017-9318-9 Washer – Plain, 8MM 5186-5 26-1000-1347-8 Nut – Hex, M8 5186-6 78-8094-6247-2 Spacer 5186-7 78[...]

52 800r3 Random Case Sealer Figure 5187[...]

53 Figure 5187 Ref. No. 3M Part No. Description 5187-1 78-8094-6342-1 Bracket Assembly – Tape Drum 5187-2 78-8091-0605-3 Bracket – Core Holder 5187-3 78-8070-1568-6 Cap – Bracket 5187-4 78-8017-9169-6 Nut – M18 x 1 5187-5 78-8076-4732-2 Tape Drum Assembly – 3 Inch Head 5187-6 78-8060-8462-6 Shaft – Tape Drum 5187-7 78-8076-4731-4 Tape D[...]

54 800r3 Random Case Sealer Figure 7005[...]

55 Figure 7005 Ref. No. 3M Part No. Description 7005-1 78-8114-4867-5 Arm Assembly – Front, Right 7005-2 78-8114-4868-3 Arm Assembly – Front, Left 7005-3 78-8114-4869-1 Arm Assembly – Rear Right 7005-4 78-8114-4870-9 Arm Assembly – Rear, Left 7005-5 78-8076-4791-8 Bushing 7005-6 78-8060-7534-3 Washer 7005-7 78-8060-7521-0 Lock Ring 7005-8 7[...]

56 800r3 Random Case Sealer Figure 7006/1 of 2[...]

57 Figure 7006 (page 1 of 2) Ref. No. 3M Part No. Description 7006-1 78-8114-4872-5 Side Drive – R/H, W/O Motor 7006-2 78-8114-4873-3 Side Drive – L/H, W/O Motor 7006-3 78-8114-4874-1 Guide – Lower, R/H 7006-4 78-8114-4875-8 Guide – Lower, L/H 7006-5 78-8113-6833-7 Guide – Upper, R/H 7006-6 78-8113-6834-5 Guide – Upper, L/H 7006-7 78-81[...]

58 800r3 Random Case Sealer Figure 7006/2 of 2[...]

59 Figure 7006 (page 2 of 2) Ref. No. 3M Part No. Description 7006-38 78-8060-8014-5 Idler Roller Assembly 7006-39 78-8052-6710-7 Roller – Idler 7006-40 78-8054-8913-1 Shaft – Roller 7006-41 12-7997-0272-0 E-Ring – M25 7006-42 78-8094-6447-8 Belt – Drive 7006-43 78-8094-6109-4 Support – Gearmotor 7006-44 78-8010-7210-5 Screw – Soc Hd, H[...]

60 800r3 Random Case Sealer Figure 7007/1 of 2[...]

61 Figure 7007 (page 1 of 2) Ref. No. 3M Part No. Description 7007-1 78-8060-8091-3 Valve – FESTO R/O-3-PK-3 7007-2 78-8094-6448-6 Union – TE 33040604 7007-3 78-8114-4883-2 Cap 7007-4 78-8076-4671-2 Gauge – Pressure 7007-5 78-8076-4672-0 Union – Straight, Female 7007-6 78-8076-4665-4 Indicator – Visual 7007-7 78-8076-4888-2 Elbow 7007-8 7[...]

62 800r3 Random Case Sealer Figure 7007/2 of 2[...]

63 Figure 7007 (page 2 of 2) Ref. No. 3M Part No. Description 7007-28 78-8054-8827-3 Cylinder – Air, C65D32-440CY01 7007-29 26-1005-6893-5 90 Degree Elbow 7007-30 78-8094-6457-7 Cap – 1/8 Inch 7007-31 78-8100-1153-2 Collar – Height Locking 7007-32 78-8010-7210-5 Screw – Soc Hd Hex Soc, M6 x 20 7007-33 78-8100-1154-0 Washer 7007-34 78-8076-4[...]

64 800r3 Random Case Sealer Figure 7008[...]

65 Figure 7008 Ref. No. 3M Part No. Description 7008-1 78-8094-6379-3 Support Box 7008-2 78-8094-6380-1 Box 7008-3 78-8094-6381-9 Screw – Soc Hd, Hex Hd, M4 x 15 7008-4 78-8005-5740-3 Washer – Plain, 4 MM 7008-5 26-1003-6914-4 Nut – Plastic Insert, M4 7008-6 78-8076-4715-7 Cord Grip 7008-7 78-8076-5211-6 Nut 7008-8 78-8094-6382-7 Guide – Mo[...]

66 Safety and Information Labels 800r3 Random Case Sealer[...]

67 Ref. No. 3M Part No. Description Qty. 78-8113-6778-4 Label Kit (Includes items 1-18) 1 78-8098-8916-1 Label – Air Control 1 2 78-8070-1339-2 Label – 3M Logo 2 3 78-8070-1331-9 Label – Warning, Moving Belts 1 4 78-8068-3859-1 Label – Service and Spares 1 5 78-8070-1330-1 Label – Warning, Moving Belts 1 6 78-8070-1329-3 Label – Warning[...]