AEG PROTECT B. 3000 manual

1 OPERA TING INSTRUCTIONS UPS PROTECT B. PROTECT B. 750 PROTECT B. 1000 PROTECT B. 1500 PROTECT B. 2000 PROTECT B. 3000[...]

2 Thank you for purchasing a PROTECT B. UPS from A EG Pow er Solutions. The followin g security advices ar e an important component of the manual and w ill pr event any operation errors and protect you against possible dangers. Read the manual thoroug hly before y ou first use the appliance.[...]

3 1 Notes on these O perating Instructions Duty to Provide Information These operating instructions will help y ou to install and operate the U ninterruptible Power Supply (UPS), PROTECT B. 750, PROTECT B. 1000, PROTECT B. 1500, PROTECT B. 2000 or PROTECT B. 3000 as well as the associated external battery units PROTECT B. 1500 BP, PROTECT B. 2000 B[...]

4 Claims in connection with s upplied goods m ust be submitted within eight days of receipt, along with the packing s lip. Subsequent claims cannot be considered. The warranty does not apply for damage caused by non- com pliance with these instructions (su ch da m ag e als o in clud es da m ag ing th e warranty seal). AEG will ac cept no liability [...]

5 Table of Contents 1 Notes on these Operating Instructions ............................. 3 2 Sy stem Description .......................................... ................ 7 2.1 Overview .............. .....................................................7 2.2 Functionality ........................................ ...................... 8 3 Safet[...]

6 5.6 Interfaces and com m unication ................................ 39 5.6.1 Data line protection RJ 11 and RJ45 (modem / telephone / fax / network) ................. 39 5.6.2 Computer interfac es RS232 and USB ............. 40 5.6.3 Comm unication slot (PROTECT B.1500 / B.2000 / B.3000):............ 40 5.6.4 Shutdown and UPS m anagement software[...]

7 2 Sy stem Description i P ROT EC T B. i s a n Un i nt er ru pt ib le Po we r S up pl y (U PS ) for e sse nt ia l l oa ds s uch a s PC s, w or kst at io ns , se rv er s, n et wo rk co mp on en ts , te l ec ommu ni ca ti on eq ui pme nt a n d si mil ar d ev i ce s. The PROTECT B. s eries is a c ompact, interactive, sinusoidaly operating U SP, avail[...]

8 ♦ Micro processor control for high avai lability , suited for generator mode ♦ Easy extension of battery capacity using external batteries (starting with B.1500) ♦ Advanced battery managem ent with in tegrated pro tect ion aga ins t ext reme disch arg e an d o verch arg e ♦ Overload and short circuit proof ♦ Maintenance free, sealed lea[...]

9 stabiliz es the l oad voltage. As a result, voltage fluctuations in the public utility 's mains are reduced to a level which is acceptable f or the loads. T his is perf ormed without recourse to the internal energy storage, something which in turn has a positive effect on battery availabili ty. UPS block diagram PROTECT B. The static by pass[...]

10 3 Safety 3.1 General S afety Instructions Read these operating instructions car efully prior to com miss ioning of the PROT ECT B. UPS and observe the safety in s tructions! Only use the unit if it is in a technically perfect condit ion and alway s in accordance with its intended purpose, while being aware of safety and danger aspects, and in ac[...]

11 The output m ay be live, even if the UPS is not connected to the mains supply , as the UPS has its own inte rnal power supply (battery)! For health and saf ety reasons, the unit m ust be earthed correctly ! PROTECT B. may only be operated with or connected to a 230 Vac m ains with protective grounding us ing a m ains connection c able with PE co[...]

12 ♦ Never connect the mains input to the UPS ou tput. ♦ Ensure that no f luids or foreign bodi es can penetrate the UPS! ♦ Do not block the air vents of the unit! Keep children away from the unit and ensure that objec ts are never inserted through the air ve nts! ♦ Do not connect househol d appliances such as hairdryers to the UPS! ♦ The[...]

13 Danger! Ex plo sive! Never throw batteries into open f ire. Never open or dam age batteries. (Electrolyte m ay leak out and damage sk in and ey es. It may be toxic!) Batteries can cause e lectric shock s and high short-circuit currents . Therefor e, take the following s afety precautions when w ork ing with batt eries: ♦ Tak e off watches, rin[...]

14 3.3 Certification[...]

15 3.4 Technical Da ta Mod el power PROTECT B. 750 750 VA / 500 W PROTECT B. 1000 1000 VA / 700 W PROTECT B. 1500 1500 VA / 105 0 W PROTECT B. 2000 2000 VA / 134 0 W PROTECT B. 3000 3000 VA / 210 0 W UPS Input Rated output vo ltage 220 / 230 / 240 V ac Input voltag e range 154 / 161 / 168 Vac ± 4% (wide) 176 / 184 / 192 V ac ± 4% (standard) until[...]

16 Output current power (at 230 Vac) PROTECT B. 750 3. 2 A PROTECT B. 1000 4. 3 A PROTECT B. 1500 6. 5 A PROTECT B. 2000 8. 7 A PROTECT B. 3000 13 A Transf er time at m ains outage 2- 4 m s (ty pical), 6 ms m ax. 13 ms m ax. in generator operatio n Voltage w aveform s inusoidal Outlets Non-heating appl iance con nect ors acc. to I EC 320 Overload r[...]

17 Recharge time 3 h (UPS in (to 90 % of rated capacity ) standard configuration) 7 h (UPS wi th 1 add. battery pack) 12 h (UPS wi th 2 add. battery pack s) 18 h (UPS wi th 3 add. ba ttery pack s) 24 h (UPS wi th 4 add. battery pack s) Type Sealed, maintenance free, hot swappabl e (f rom B.1500) PROTECT B. 750 12 V / 7 Ah x 2 PROTECT B. 1000 12 V /[...]

18 Number of outlets PROTECT B. 750 4 x IEC 320 PROTECT B. 1000 6 x IEC 320 PROTECT B. 1500 6 x IEC 320 (sep. module) PROTECT B. 2000 6 x IEC 320 (sep. module) PROTECT B. 3000 8 x IEC 320-10 A 1 x IEC 320-16 A Equipment colour Black line Siz e W x H x D (m m ) Standard model (Size in horizontal / l ying v iew) PROTECT B. 750 235 x 88 x 383 PROTECT [...]

19 Guidelines The PROT ECT B. com plies with the product norm EN 50091. The CE symbol on the unit c ertifies the compliance to the EG guideline s for 73/23 EEC low voltage and for 89/336 EEC electromagnetic com patibility (EMC), when follow ing the installation instruc tions in the manual. For the 73/23 EEC low voltage guidel ines Reference num ber[...]

20 4 Set-Up and Operatio n 4.1 Unpacking and Inspe ction The unit has been fully tested and inspected. Altho ugh the unit has been packed and s hipped with the us ual degree of c are, damage during transport cannot be ruled out completely . i Claims f or dam age during transport mus t alw ays be made with the transport company! Check the s hipping [...]

21 Please keep the plastic pack aging bags away from babies and children in order to safeguard against suffocation accidents. Handle the c omponents with care. Please tak e into account their weights. It m ay be necessary to engage the help of a sec ond person, particularly in the case of the PROTECT B. 3000 model. 4.2 Point of installation PROTECT[...]

22 4.3 Connections, Operation / Display Elements 4.3.1 Front view : Model designation wit h type rating details PROTECT B. 750 and B. 1000 Model designation with type rating detail s PROTECT B. 1500 and B. 2000 (Battery module and UPS) Model designation with type rating details PROTECT B. 3000[...]

23 4.3.2 Operating panel Explanations (see also chapter 6) 1. Main switch of the UPS ( mains switch) 2. Pushbutton for sy stem test (m anually triggering) or switching off the buz zer 3. Pushbutton t o view the configuration 4. Enter butto n 5. LED for operating mode (details on page 42) 6. LED for current output rate vol tage 7. LED for line mode [...]

24 4.3.3 Rear view (conn ections): Comments: 1. Mains connection (UPS inp ut) with electric fuse and integrated spare fuse 2. Load connections (UPS outputs) 3. Surge protection (RJ11/RJ45) for data interface for phone, fax, m odem or network (10/100MBit/s) 4. Comm unication interface RS232 (9pin SUB-D socket) 5. USB comm unication interface PROTECT[...]

25 Comments : 1. Mains connection (UPS inp ut) 2. Load connections (UPS outputs) PROTECT B. 3000 wi th additional load c onnection (IEC 320-16A) 3. Surge protection (R J11/RJ45) for data interface for phone, fax, m odem or network (10/100MBit/s) 4. Comm unication interface RS232 (9pin SUB-D socket) 5. USB comm unication int erf ace 6. Comm unicatio[...]

26 5 Commissioning 5.1 Deployment The UPS was cons tructed for both horizonta l / flat (rack /19") operation and v ertical / standing (tower) operation. Operation the unit for longer tim e above an ambient tem perature of 25° C reduces the lifetim e of the batteries. Position the U PS unit at least 20 cm away of any other electronic equipment[...]

27 W hen operating the s y stem with more than one battery module, the U PS c an be positioned between the m odules. The following graphic displa ys the possibiliti es: PROTECT B. 1500 / 2000 standing and lying (standard version) PROTECT B. 3000 can be operated in the standing and ly ing position as w ell. Putting up the UPS upright r equires the u[...]

28 5.1.2 19" Rack Mo unt Setup ROTECT B. 750, 1000, 1500, 2000 and 3000 can be installed in 19” rack s. The UPS and external battery enclosure need 2U of valuable rack s pace. Mount the UPS preferable in the lower third of the rack with respect to the m ass centre and suf ficient ventilati on. Use the optional 19” mounting k it for the ins[...]

29 4. Add up the front panels for both sides. The mec hanical install ation of the UPS is completed now. PROTECT B. 1500 und B. 2000 This model is designed such that the UPS and the battery module can be m ounted beside ea c h other into the r ack.[...]

30 1. Place the UPS on a f lat and in a clean place that the front side of the UPS is facing to y ou. 2. Loosen the screws in the m iddle of the cover and remove the covers f rom both units. 3. Fix the ( wide) m ounting brack et to the open front. Rack mounting holes stand out on each side of the units. 4. Secure the brack et with the s upplied sc [...]

31 6 . A l ig n th e s eco n d ( sma ll er ) mo un ti n g br ack et a t the r ea r o f b ot h u ni ts a nd mo un t th e m w it h t he e nc lo se d scr ew s . 7. Ins tall Plug of the battery module with the socket at the rear panel of the USP. F ix the output m odule to the notch of the battery m odule. The setup of the rack -m ount is com pleted. P[...]

32 PROTECT B. 3000 / B. 3000 BP For m ounting the 3000 VA UPS in a 19” rack fix the m ounting ears to the UPS and install the unit to the rails. Do the sam e for the optional battery module. 5.2 A dditional battery installation setup PROTECT B. 1500, 2000 und 3000 include external battery ports that allow connecting additional battery m odules. T[...]

33 PROTECT B. 3000 Connect the supplied battery m odule cable from extended battery m odule to the external battery port of the rear of UPS. If continuing to add up extended battery module, repeat above steps. 5.3 Emergency Power Off (EP O) set up PROTECT B. 1500, 2000 and 3000 include EPO port that allows power to be shut down the protected equipm[...]

34 7. A c t iv a te t h e e x te r n a l EP O s wi t c h t o t e s t th e EP O f u n c ti o n 8. De-activate the external EPO s witch and restart the UPS. 5.4 Electric s tart-up First compare the s etting with the rated voltage valid in y our country . T he factory default setting is 2 30 V Make any changes in accordance with the description in cha[...]

35 o pe ra ti ng st ag h as be en re a che d (p os . 7 p. 3) . In case any thing different occurs, please follow the i ns tructions in Chapters 6. 2 / 6.3 . i Please s hut down the entire sy s tem if you cannot solve any problems which occ ur. Please contact our hotline (see page 4 ). 5. W hen the LINE MODE display is lit, switch on your loads one [...]

36 6. After selecting the mode, press the confirm ation button more than thr ee seconds to complete the configuation. 5.5 Operation Once y ou have connected the UPS to a suitable m ains connection, y ou c an start operation using the UPS m ain switch. On and Off sw itch ♦ To switch on the USP press the button for about 3 sec. (until the display g[...]

37 If the UPS does not automatically r eturn to norm al operation after a f ew m inutes, close all jobs as usual and switch off y our loads (e.g. PC) before the battery is fully discharged. T his lengthens the service life of the battery ! Switch OFF the UPS by press ing the main switch . During the discharge process as the battery capacity consist[...]

38 Also avoid short-ter m unit overloads, which m ay, f or exam ple, occur when connecting a laser printer or laser fax m achine. Do not connect any household applian c es to the UPS. Never connect any additional loads to the UPS if there is a m ains f ailure, i.e. if the UPS is working in emergency pow er operation. The UPS out put is d e-en ergi [...]

39 Executing the Test: ♦ To execute the m anual check press the button for about five seconds until the UPS acoustic signal f ades out. ♦ Additional ly the button has the f unction to deactivate the acoustic alarm signal. Press the button when the acoustic alarm it audi ble for about 1 second. T he tone stops. Any new error that is reported by [...]

40 5.6.2 Computer interfaces RS232 and USB The UPS off ers various interfaces to m anage the s y stem and to comf ortable readout s tate inform ation and important parameters. T he pr otocol is optim ize d for operation with the shutdown and U PS m anagement software “ CompuW atch” from AEG. To connect to the UPS use the provided RS232 or USB c[...]

41 In com bination with the intelligent UPS the software ensures high avai lability of all IT c omponents and full data integrity . The shutdown software “CompuW atch” supports m ost popular operating systems like W indows 98/ME, W indow sNT /2000/ XP, Linux, Novell Netware, IBM AIX, HP-UX , SUN Solaris, Mac OS X, ... Details concerning install[...]

42 6 Signalling and failure solu tion 6.1 LED display 1. Main switch of the UPS (mains switch) 2. Push button for manually triggering the s y stem test or switching off the buzz er 3. Push button to view the conf iguration 4. Ack nowledgement button 5. INPUT T YPE : LED for preselected operation state and output vo ltage NORMAL: (Norm al mode) T he[...]

43 is providing battery power to y our equipment. On the other hand, the LED indicator gives you a warning which will flash every two seconds wh en the battery is low. 9. LED: Bar c hart LEDs showing UPS utiliz ation. The LED indicator and the load level indicator will illuminate to show the load level; linearly subdivided in 25% steps. 10. LED: Ba[...]

44 6.2 A udible Alarm Trouble Shooting: Problem Cause Solution Sounding every 4 seconds The UPS is on battery Check the input voltage, the input fuse resp. the circuit breaker The battery is running low Save your work and turn off your equipment Sounding every second Output overload Check load level indicator and remove some load The UPS fails Plea[...]

45 Output fuse it released Check the output fuse (B. 3000) UPS could not provide pow er to the load UPS output recognizes overlo ad or short circuit Check the connected cable Ensure the load does not exceed the maximum rating of UPS Battery is not charged Re -c harge the battery at least 24 hours Battery has reduced backup time . Battery may not ab[...]

46 7 Maintenance Th e PR OTE C T B. co nsi st s of a dv an ce d an d re si st an t co mpo n en ts . To g ua ra nt ee a co nt in uo us an d hi gh av ai la b il it y i t i s re co mmen d ed to che ck th e un it (e sp ec ia ll y th e ba tt er ie s an d th e fa ns ) in r eg ul ar i n te rv al s (a t le as t ev e ry 6 mon th s) . CA UT ION: Follow safet[...]

47 Fan control The fan has to be c hecked on a r egular basis for dus t intrusion and s trange unty pical sounds. Clogged ventilatio n has to be c leaned. If the fan m akes a strange noise or runs irregular contact the hotlin e ( see page 4). 7.1 Battery re placement CA UT ION: A battery c an present a risk of electrical shock and can be very dange[...]

48 PROTECT B. 750 and B.1000 1. Unscr ew the two screws on the side and rem ove the front panel carefully on both ends. Mak e sure that the panel does not ti lt too m uch. 2. Disconnect the battery c able from the UPS and rem ove the battery retaini ng battery bracket to the right so that the battery can be pulled out to the f ront. 3. W ithdraw th[...]

49 5. Close and reinstall the front panel. T ake care to push it in f irm ly and fix the front panel with the two sc rews f rom the beginni ng. PROTECT B. 1500 und B. 2000 1. Unscr ew the two screws from the battery cas e and remove f ront panel by pullin g on both ends. 2. Disconnect the battery c able fr om the battery module and remove the br ac[...]

50 3. W ithdraw the new batteries from the transport container and put into the right position. Fix both blocks together and connect the electric connections of the extracted battery system. 4. Slide the new battery caref ully into shaft of the UPS until th e end. 5. Mount the brack et f or fixing the battery pack and connect the cable joint betwee[...]

51 3. Pull first the right battery out and then the left one. 4. W ithdraw the new batteries from the transport container and put into the right position. Fix both blocks together and connect the electric c onnections with the j unction line of the extracted battery sy s tem. 5. Slide the new batteries into battery m odule carefully into the shaft.[...]

52 8 Sto rage, Dismantling and Disposal Storage Long storage tim es without charging or discharging the battery at regular intervals m ay lead to permanent damage of the battery. If the battery is stored at room tem perature (20 0 C to 30 0 C) it will automatically di s charge at a rate of 3-6 % per month due to internal r eactions. Storing the bat[...]

53 9 Glossary 9.1 Technical ter ms AVR Automatic Voltage Regulation against mains voltage variations DC/DC Booster Circuit technology to boost the direct voltage on a higher voltage leve l EPO E m ergency Pow er Off device for emergency shut down PFC P ower Factor Corre c tion Circuit technology to minim ize circuit backfeed (important for non line[...]

54 Guarantee ce rtificate Type: …….………………….... ................................................ .. Serial-no.: ……………………..……………......... ...................... Date of purchase: …………….............……………………........ Trading stam p / Signature Specifica tions are subject to change wit[...]