Alliance Laundry Systems PHM798N manual

Installation www .comlaundry .com W asher -Extractors Pocket Hardmount UniLinc and M30 Control Refer to Page 8 for Model Numbers PHM798N PHM802N PHM798N PHM802N M30 35 – 125 Models UniLinc 35 – 125 Models PHM1422C PHM1422C UniLinc 150 Model Part No. F8138601R11 June 201 1 Keep These Instructions for Future Reference. (If this machine changes ow[...]

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© Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT © Copyright 201 1, Alliance Laundry Systems LLC All rights reserved. No part of the cont ents of this book may be reproduced or transmitted in any form or by any means without the expressed writte n consent of the publisher . F8138601 1 T able of Content s Safety Information [...]

© Copyright, Alliance Laundry Systems LLC – D O NOT COPY or TRANSMIT F8138601 2 Safety Information Explanation of Safety Messages Precautionary statements (“DANGER,” “W ARNING ,” and “CAUTION”), followed by specific instructions, are found in this manual an d on machine decals. These precautions are intended for the personal safety o[...]

© Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Safety Informa tion 3 F8138601 1 1. Do not repair or replace any part of the washer , or attempt any servicing unless specifically recommended in the user-maintenance instructions or in published user -repair instructions that the user understands and has the skills to carry o[...]

© Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Safety Inf ormatio n F8138601 4 IMPOR T ANT : Ensur e that the recommended clearances for inspectio n and maintenance are provided. Never allow the inspection and maintenance space to be blocked. Safety Decals Safety decals appear at crucial locations on the machine. Failure t[...]

© Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Safety Informa tion 5 F8138601 Operator Safety T o ensure the safety of machine operators, the following maintenance ch ecks must be performed daily: 1. Prior to operating the ma chine, verify that all warning signs are present and le gible. Missing or illegible signs must be [...]

© Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Safety Inf ormatio n F8138601 6 Safe Operating Environment Safe operation requires an appropriate operating environment for both the oper ator and the machine. If questions regarding safety arise, contact the manufacturer immediately . Environment al Conditions  Ambient T e[...]

© Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Safety Informa tion 7 F8138601 Input and Output Services  Wa t e r Pr essur e . Best performance will be realized if water is provided at a pressure of 30 – 85 psi (2.0 – 5.7 bar). Although the machine will function properly at lower pressure, increased fill times will [...]

© Copyright, Alliance Laundry Systems LLC – D O NOT COPY or TRANSMIT F8138601 8 Introduction Model Identification Information in this manual is applicable to these models: UW35TV UWL060K1L UWN035K1L UWN10 0K1M UWU060K1L UW60TV UWL060K1M UWN035K1 M UWN100T3V UWU060K1M UW80TV UWL060T3L UWN035T3L UWN125K1M UWU 060T3L UW100TV UWL060T3M UWN035T3M UWN[...]

© Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Introduction 9 F8138601 This manual is designed as a guide to the installation of the Pocket Hardmo unt washer-extractor . NOTE: All information, illustrations, and specifications contained in this manual ar e based on the latest product information available at the time of pr[...]

© Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Introduction F8138601 10 Figure 2 Model Number Familiarization Guide - Models Thr ough 3/31/09 Sample Model Number: UW60TVQU100 01 UW Model Number Prefix 60 W asher -Extractor Capacity (60 pounds dry weigh t of laundry) T T ype of Electrical Cont rol T = UniLinc Control V W as[...]

© Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT 11 F8138601 S p ecifications and Dimensions . UWTV Models Through 3/31/09 Specifica tions 35 60 80 100 125 150 Overall Dimensions Overall width, in (mm) 32.5 (826) 36.625 (930) 41.5 (1054) 41.5 (1054) 48 (1219) 50.25 (127 7) Overall height, in ( mm) 55.5 (1410 ) 64.5 (1638) 68[...]

© Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Specifica tions and Dimensions F8138601 12 UWTV Models Through 3/31/09 (Con tinued) Specific ations 35 60 80 100 125 150 Cylinder Spe eds / Centrifugal Force Dat a 1/2 W ash/rev erse, rpm (g) 26 (.25) 26 (.31) 26 (.35) 26 (.35) 26 (.40) 23 (.31) W ash/reverse, rpm (g) 42 (.66)[...]

© Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Specifica tions and Dimensions 13 F8138601 UWL, UWN and UWU Models St arting 4/1/09 Specificatio ns 35 60 80 100 125 150 Overall Dimensions Overall width, in. (mm) 32.37 (822) 36.07 (91 6) 41.06 (1043) 41.06 (1043) 47.91 (1217) 50.23 (1256) Overall height, in. (mm) 54.45 (138 [...]

© Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Specifica tions and Dimensions F8138601 14 UWL, UWN and UWU Models St arting 4/1/09 (Continued) Specific ations 35 60 80 100 125 150 Cylinder Spe eds / Centrifugal Force Dat a 1/2 W ash/reverse, rpm (g) (V ariable-speed model s only) 26 (.25) 26 (.31) 26 (.35) 26 (.35) 26 (.40[...]

© Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Specifica tions and Dimensions 15 F8138601 Machine Dimensions Dimensional Clearances Allow a min imum of 24 inch es (60 cm) at th e rear and 6 inches (15.24 cm) at the sides for maintenance, inspection, and adjustment. Allow at least 6 inches (15.24 cm) between machines in mul[...]

© Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Specifica tions and Dimensions F8138601 16 PHM735N 1 External Supply Control Mounting Bracket (Models Through 6/30/08) 9 W ater Inlet V alves 10 S team Con nection (Optional) 2 Door Unlock Button 11 Shell V en t 3 Supply V alve Box 12 Power Input (Electric Heat Models) 4 Emerg[...]

© Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Specifica tions and Dimensions 17 F8138601 PHM736N 1 External Supply Control Mounting Bracket (Models Through 6/30/08) 8 Basket Jog Buttons 9 Recirculation Inlet 2 Door Unlock Button 10 Shell V ent 3 Emergency S top Button 11 Water Inlet V alves 4 Supply V alve Box 12 S team C[...]

© Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Specifica tions and Dimensions F8138601 18 UW Design 1 and De sign 2 Mo dels St arting 4/1/09 Through 10/3/10 (Refer to Figure 5 and Figure 6 ) Dimension 35 60 80 100 125 150 in. mm in. mm in. mm in. m m in. mm in. mm A 30.125 765 35.625 905 41.125 1045 41.125 1045 4 8 1219 50[...]

© Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Specifica tions and Dimensions 19 F8138601 PHM808N 1 External Supply Control Mounting Bracket (Models Through 6/30/08) 9 W ater Inlet V alves 10 S team Con nection (Optional) 2 Door Unlock Button 11 Shell V en t 3 Supply V alve Box (optional) 12 Power Input (Electric Heat Mode[...]

© Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Specifica tions and Dimensions F8138601 20 Figure 6 PHM736N 1 External Supply Control Mounting Bracket (Models Through 6/30/08) 8 Basket Jog Buttons 9 Recirculation Inlet 2 Door Unlock Button 10 Shell V ent 3 Emergency S top Button 11 Water Inlet V alves 4 Supply V alve Box 12[...]

© Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Specifica tions and Dimensions 21 F8138601 UW Design 3 Models st arting 10/4/10 (Refer to Figure 7 and Figure 8) Dimension 35 60 80 100 125 150 in. mm in. mm in. mm in. m m in. mm in. mm A 30.125 765 35.625 905 41.125 1045 41.125 1045 4 8 1219 50 1270 B 32.37 822 36.07 91 6 41[...]

© Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Specifica tions and Dimensions F8138601 22 PHM806N 1 Door Unlock Button 8 Shell V en t 2 Emergency S top Button 9 Power Input (Electric Heat Models) 3 Supply Dispenser 10 Power Input (Non-Electric Heat Models) 4 Door Handle 11 Drain (80, 100 and 125 models only) 5 S p ray Rins[...]

© Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Specifica tions and Dimensions 23 F8138601 PHM807N 1 Door Unlock Button 2 Emergency S top Button 8 Shell V en t 3 Supply V alve Box 9 W ater Inlet V alves 4 Supply Dispenser 10 S team Connection (Optional) 5 S pray Rinse Nozzle 11 Power In put 6 Door Handle 12 Drain 7 Basket J[...]

© Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Specifica tions and Dimensions F8138601 24 Machine Foundation Req uirement s A 6 inch (153 mm) (for 35 and 60 2-speed, L-speed and M-speed models) or a 12 inch (305 mm) (for all other models) thickness of 3500 psi reinforced concrete foundation is absolutely nec essary because[...]

© Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Specifica tions and Dimensions 25 F8138601 Concrete Foundation Pad Inst allation A concrete foundation and pad may be constructed to elevate the machines. Care must be exercised in the design of the foundation pad due to the force exerted by the machine during extr act. This c[...]

© Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Specifica tions and Dimensions F8138601 26 Figure 9 PHM790N 35 60 80 100 125 150 1 2-Speed, L-Speed and M-Speed 6 in. (153 mm) 12 in. (305 mm) 12 in. (305 mm) 12 in. (305 mm) 12 in. (305 mm) V ariable-Speed 12 in. (305 mm) 2 6 in. (152 mm) minimum 6 in. (152 mm) minimum 6 in. [...]

© Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Specifica tions and Dimensions 27 F8138601 Floor Load Dat a Static and dynamic loads on the floor o r foundation are shown in Ta b l e 4 and T able 5 . UWTV Pocket Hardmount Floor Load Dat a (Models Through 3/31/09) Specifications Design Series 35 60 80 100 125 150 Static floo[...]

© Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Specifica tions and Dimensions F8138601 28 UWL, UWN AND UWU Pocket Hardmount Floor Load Dat a (Models St arting 4/1/09) Specifications Design Series Spe ed 35 60 80 100 125 150 Static floor load, lbs. (kN) U1 and greater V ariable-speed 1272 (5.66) 1442 (6.42) 2292 (10.2) 2490[...]

© Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Specifica tions and Dimensions 29 F8138601 T able 5 (continued) UWL, UWN AND UWU Pocket Hardmount Floor Load Dat a (Models St arting 4/1/09) Specifications Design Series Spe ed 35 60 80 100 125 150 1 Maximum ve rtical load, lbs. (kN) U1 and greater V ariable-speed 2848 (12.7) [...]

© Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Specifica tions and Dimensions F8138601 30 Mounting Bolt Inst allation Requirement s Approved Found ations Only NOTE: If installing expansion bolts into an elevated concr ete foundation pad, the concrete foundation pad should extend a min imum of 9 inches (229 mm) for 35 machi[...]

© Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Specifica tions and Dimensions 31 F8138601 Machine Mounting and Grouting After the concrete has cu red, proceed as follows: 1. Place the washer-extractor adjacent to the foundation. Do not attempt to move the machine by pushing on the sides. Always in sert a pry bar or other d[...]

© Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Specifica tions and Dimensions F8138601 32 Mounting Bolt Hole Locations Figure 12 NOTE: Mounting holes marked “A” are on V -speed Models only . PHM630N 26.125 in. (664 mm) 30.125 in. (765 mm) 0.75 in. (19 mm) 2 in. (51 mm) 36 in. (914 mm) 34.5 in. (876 mm) 28.625 in. (727 [...]

© Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Specifica tions and Dimensions 33 F8138601 PHM631N Figure 13 1.25 in. (32 mm) 2 in. (51 mm) 44.8125 in. (1 138 mm) 39.25 in. (997 mm) 34.5625 in. (878 mm) 34.125 in. (867 mm) 31.625 in. (803 mm) 35.625 in. (905 mm) 2 in. (51 mm) 9 in. (229 mm) 36 in. (914 mm) 4.8125 in. (122 m[...]

© Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Specifica tions and Dimensions F8138601 34 PHM632N Figure 14 0.75 in. (19 mm) 39.625 in. (1008 mm) 0.75 in. (19 mm) 6.75 in. (171 mm) 9 in. (229 mm) 13.625 in. (346 mm) 13.625 in. (346 mm) 43.75 in. (1 11 1 mm) 0.75 in. (19 mm) 3 in. (76 mm) 3 in. (76 mm) 41.125 in. (1045 mm) [...]

© Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Specifica tions and Dimensions 35 F8138601 Figure 15 PHM633N PHM633N 0.75 in. (19 mm) 48 in. (1219 mm) 48 in. (1219 mm) 46.5 in. (1 181 mm) 7 in. (178 mm) 61.5 in. (1562 mm) 10 in. (254 mm) 55.47 in. (1409 mm) 48.94 in. (1243 mm) 23.25 in. (591 mm) 23.25 in. (591 mm) 15 in. (3[...]

© Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Specifica tions and Dimensions F8138601 36 PHM778N Figure 16 PHM778N 47.875 in. (1216 mm) 15 in. (381 mm) 4 in. (102 mm) 56 in. (1422 mm) 10.375 in. (264 mm) 150 MODEL FRONT OF MACHINE 10.375 in. (264 mm) 57.4 in. (1457 mm) 51.375 in. (1305 mm) 48.125 in. (1223 mm) 47 in. (1 1[...]

© Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Specifica tions and Dimensions 37 F8138601 Grout Placement Figure 17 PHM605N PHM574N PHM575N 150 MODEL 50 in. (1270 mm) 56 in. (1422 mm) PHM574N 35 V ARIABLE-SPEED MODEL PHM575N 60 V ARIABLE-SPEED MODEL 30.125 in. (765 mm) 17.88 in. (454 mm) 36 in. (914 mm) 35.625 in. (905 mm)[...]

© Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Specifica tions and Dimensions F8138601 38 Gap Setting for Vibration Switch After the machine has been properly installed, the vibration switch gap must be verified. T o locate the vibration switch refer to Figur es 18 , 19 and 20 . For UniLinc models, while the co ntrol is di[...]

© Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Specifica tions and Dimensions 39 F8138601 35 Pound Model Figure 18 PHM794N PHM794N ADJUSTME NT BOLT VIBRATION SWITCH[...]

© Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Specifica tions and Dimensions F8138601 40 60, 80, 100 and 125 Pound Models Figure 19 PHM795N PHM795N ADJUSTMENT BOLT VIBRATION SWITCH[...]

© Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Specifica tions and Dimensions 41 F8138601 Design 1 150 Pound Model Figure 20 PHM716N PHM716N VIBRATION SWITCH[...]

© Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Specifica tions and Dimensions F8138601 42 Drain Connection Require ment s A drain system of adequate capacity is essential to washer-extractor performance. The water can empty directly into a sump or floor drain. Figur e 21 shows the drain line configuration and Figur e 22 sh[...]

© Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Specifica tions and Dimensions 43 F8138601 IMPOR T ANT : Do not block the overflow vent above the drain line. If water or suds flow from the overflow vent and the machine has been verified to be operatin g properly with proper water levels a nd correct amount of laundry chemic[...]

© Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Specifica tions and Dimensions F8138601 44 W ater Connection Maximum water inlet temperature is 190 ° Fahrenheit (88 ° Celsius). Connections should be supp lied by hot and cold water lines of at least the sizes shown in the W ater Supply Line Sizing table. Installation of ad[...]

© Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Specifica tions and Dimensions 45 F8138601 T o connect water service to machine with rubber hoses, use the follo wing proced ure: 1. Before installing hoses, flush the water system for at least two minutes. 2. Check filters in the washer -extractor ’ s inlet hoses for proper[...]

© Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Specifica tions and Dimensions F8138601 46 Electrical Inst allation Requirements IMPOR T ANT : Electrical ratings ar e subject to change. Refer to serial decal for electrical ratings information specific to your machine. Electrical connections are made at the rear of the machi[...]

© Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Specifica tions and Dimensions 47 F8138601 On variable-speed models, the AC drive provides thermal overload protection for the drive motor . However , a sepa rate three-phase circuit breaker must be installed for complete electrical overload protection. This prevents damage to[...]

© Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Specifica tions and Dimensions F8138601 48 Machines can be converted for lower voltage operation and/or 50 Hz oper ation. Refer to conversion label by serial plate for details. After electrical installation is complete, run the machine through a test cycle and check for a cloc[...]

© Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Specifica tions and Dimensions 49 F8138601 T able 5 (continue d) V olt age Designation Non-Electric Heat Machines (S tandard) Electric Heat Machines Model Code Vo l t a g e Cycle Phase Wire Full Load Amp s Breaker *A WG *mm 2 Full Load Amp s Breaker *A WG *mm 2 35 X (Through 7[...]

© Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Specifica tions and Dimensions F8138601 50 100 Q (Through 4/13/10) 200 – 240 50/60 3 3 10 15 14 2.5 108 1 10 1 50 Q (S tarting 4/14/10) 200 – 240 50/60 3 3 14 20 14 2.5 108 1 10 1 50 R (Through 10/1/10) 380 – 480 50/60 3 3 10 15 14 2.5 40 50 6 16 N (S tarting 10/4/10) 44[...]

© Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Specifica tions and Dimensions 51 F8138601 S team Requirement s (Steam Heat Option Only) For washer-extractors equipped with optional steam heat, install piping in ac cordance with approved commercial steam practices. Steam requirements are shown in Ta b l e 11 . NOTE: Failure[...]

© Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Specifica tions and Dimensions F8138601 52 Chemical Injection Supply System Undiluted chemical drippi ng can damage the washer - extractor . Therefore, all chemical supply dispenser pumps should be mounted below the washer ’ s injection point. All dispen ser tubing should al[...]

© Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Specifica tions and Dimensions 53 F8138601 Figure 28 Connecting External Li quid Supplies to the Washer -Extractor 1. Remove knockout from supply dispenser . Refer to Figur e 28 . Plugs are assembled inside the tubing ring. 2. Install PG connector in hole with strain reliefs, [...]

© Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Specifica tions and Dimensions F8138601 54 Figure 29 PHM553N 1 S train Re lief for Liqui d Chemical Supply Lin es 4 Dry Supply Cups 2 Supply Dispenser Lid 5 Dry Supply Insert 3 Nozzles 6 Polypropylene Supply Disp enser IMPOR T ANT : Do not attach anything to nozzles. Air gap m[...]

© Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Specifica tions and Dimensions 55 F8138601 External Supplies For proper communication between the washe r- extractor and an external chemical supply system, it is important for the signal power to be connected properly . The included wiring diagram (F8133502 ) shows several di[...]

© Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Specifica tions and Dimensions F8138601 56 Chemical Injection Us ing Internal 24V AC Control T ransformer NOTE: Using the Internal 24V AC 300 Milliamp Control T ransformer is recommended by Alliance Laundry Systems. IMPOR T ANT : DO NOT remove the r e d jumper wire fr om the t[...]

© Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Specifica tions and Dimensions 57 F8138601 Chemical injection Using External AC Power Source NOTE: An External AC Power Source is NOT provid ed by Alliance Laundry Systems. NOTE: Power for external supplies must not be derived from the high-voltage main power connection point.[...]

© Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Specifica tions and Dimensions F8138601 58 External Supply Signals W ash-cycle signals are provided to the external chemical supply equipment and a “wait for the next step” signal can be received from the supply equipment. For example, if ES1 is selected the K1 contact wil[...]

© Copyright, Alliance Laundry System s LLC – D O NOT COPY or TRANSMIT Specifica tions and Dimensions 59 F8138601 PHM824N 1 ES1 Power supply 3 Supply 1 Signal 2 K1 Contact Figure 34 = Power = Neutral 3 1 2[...]