Alto-Shaam FryTech Series manual

W164 N9221 W ater Street • P .O. Box 450 • Menomonee Falls, W isconsin 53052-0450 USA PHONE: 262.251.3800 • 800.558.8744 U S A / C A N A D A F AX: 262.251.7067 • 800.329.8744 U . S . A . O N LY www .alto-shaam.com ® M N - 2 8 6 4 1 • 0 3 / 0 9 PRINTED IN U . S . A . G A S F R Y E R F r y T e c h S e r i e s A S F - 6 0 G a n d A S F - 7 [...]

D E L I V E R Y T his Alto-Shaam appliance has been t horoughly tested and inspected to insur e only the highest quality unit is provided. Upon r eceipt, check for any possible shipping damage and report it at once to the delivering carrier . See T ransportation Damage and Claims section located in this manual. This appliance, complete with unattac[...]

1 . T h i s a p p l i a n c e i s i n t e n d e d t o c o o k , h o l d o r p r o c e s s f o o d s f o r t h e p u r p o s e o f h u m a n c o n s u m p t i o n . N o o t h e r u s e f o r t h i s a p p l i a n c e i s a u t h o r i z e d o r r e c o m m e n d e d . 2 . T h i s a p p l i a n c e i s i n t e n d e d f o r u s e i n c o m m e r c i [...]

60-1/16" (1525mm) Electrical Gas C onnection 1/2" NPT 24-13/16" (630mm) 9" (229m m) D oo r o p e n s 1 2 0 ° 51-5/16" (1302mm) LIFT UP 45-5/16" (1150mm) LIFT DOWN 37-7/8" (961mm) 60-1/16" (1525mm) OIL TROLLEY 12-7/16" (315mm) 3-1/2" (89mm) ASF-75G SPECIFICA TIONS C A P A C I T Y S H O RT E N I NG /[...]

ASF-60G SPECIFICA TIONS DIMENSIONS EX T E R I O R H x W x D : 45-1/8" x 15-3/4" x 33-5/8" (1 146mm x 400mm x 854mm) B A S K E T DI M E N S I O N S ( H X W X D ) 5-7/8" x 5-3/16" x 13-13/16" ( 1 4 9 m m x 1 3 1 m m x 3 5 1 mm ) CAP ACITY SHOR TENING/OIL: 62 lb (28 kg) M A XI M U M W E I G H T N E T W E I GH T : 248 lb ([...]

N O T E : To a v o i d e q u i p m e n t d a m a g e , r e m o v e t h e Mobile Oil T rolley before moving this appliance with a forklift or pallet lift. MINIMUM CLEARANCE REQUIREMENTS COMBUSTIBLE NON - COMBUSTIBLE SURF ACES SURF ACES RIGHT SIDE 0" (152mm) 0" (0mm) LEFT SIDE 0 " ( 0 m m ) 0 " ( 0 m m ) B A C K 6" (152mm) 6&[...]

1 . It is the responsibility of the installer to verify that this fryer installation is in compliance with the specifications listed in this manual and with local code requir ements. 2. Hood installation is required. 3. Both cooking and cleaning functions require unobstructed access. The frypot, control panel, and front access door must be maintain[...]

V E N T I L A T I O N 1 . A single ASF-75G or ASF-60G auto-lift gas fryer requir es a minimum of 120 CFM make-up air for natural gas and 48 CFM for pr opane gas. Kitchen ventilation must be of suf ficient capacity to prevent a negative-pressur e condition. D O NOT o b s t ru c t o r restrict ventilation nor the air flow required to support c o m b [...]

The Alto-Shaam open gas fryer has been set to operate with either natural gas or propane as indicated on the fryer identification name plate. The applian ce and its i ndividua l shutoff v alve must be discon nected fr om the gas s upply piping syste m during any pr essur e testing of that system at test pressu res in excess of 1/2 psi. The applianc[...]

Use an approved gas pipe sealant at all external threaded connections, gas p i pi n g u s e d o n g as c o nn e c t io n s m u s t avoid sharp bends that may restrict the f l ow o f g a s t o t h e appliance. If the connected pressure exceeds 14.0" W .C. (3.5 kPa), a step-down regulator is requir ed to be supplied by the owner/operator . Close[...]

The fryer must be supplied with a connector that complies with all state and local installation codes. Any appliance that is not furnished with a power supply cord but that includes a set of casters must be tethered. Adequate means must be pr ovided to limit the movement of this appliance without depending on or transmitting stress to the electrica[...]

An electrical wiring diagram is located in the front access door of the fr yer . The fryer must be installed by a qualified electrician. This appliance must be branch circuit protected with pr oper ampacities, in accordance with the wiring diagram located in the fryer . The fryer must be properly grounded in accor dance with the National Electrical[...]

Gas Fryer Operation & Care Manual • 12 OPERA TION O IL/SHORTENING REQUIREMENTS The ASF-75G requires 73-pounds (33 kg) of oil or shortening in the frypot and the ASF-60G r equires 62-pounds (28 kg) of oil or shortening. Use only quality , high-grade oil/shortening in the fryer . The high moisture content of many lower grade shortening will res[...]

Gas Fryer Operation & Care Manual • 13 OPERA TION I GNTION A LARM MASTER POWER SWITCH C ONTROL R ESET OIL HI - LIMIT RESET OPEN C LOSED KETTLE DRAIN SELECTOR ASF-60G, 120V ASF-75G, 120V WITH FIL TRA TION OIL HI - LIMIT RESET NOZZLE KETTLE SELECTOR NOZZLE CONNECTION PUMP MASTER POWER SWITCH IGNITION ALARM CONTROL RESET OPEN CLOSED KETTLE DRAIN[...]

NOTE: P erform an initial Boil-Out to clean and sanitize the fr yer station befor e operating. Carbonized deposits along with an accumulation of oil will eventually build-up on the interior of the frypot as well as fryer accessories. It is important to periodically remove these deposits, not only to maintain fryer efficiency , but also to provide t[...]

Gas Fryer Operation & Care Manual • 15 OPERA TION 7 . W earing pr otective gloves to avoid burns, scrub the inside of the fypot with a long-handled scrub brush. 8. Attach the drain pipe and direct boil-out solution into a heat-resistant container . 9. Open the DRAIN . The handle should be rotated counterclockwise until it stops. 10 . Allow th[...]

Gas Fryer Operation & Care Manual • 16 OPERA TION NOTE: Perform an initial Boil-Out to clean and sanitize the fr yer station befor e operating. (See page 14.) 1. Service is to be performed by an authorized Alto-Shaam service agent. 2. Ensure all local electrical codes, fire codes, and all other requirements such as hood installation have been[...]

Gas Fryer Operation & Care Manual • 17 OPERA TION THOROUGHL Y CLEAN DAIL Y The cleanlin ess and appearance of this unit will contribu te considerably to operating efficiency and savory , appetizing food. Good equipment kept clean works better and lasts longer . 1. Disconnect unit from power sour ce, and let cool. 2. Remove all detachable item[...]

Gas Fryer Operation & Care Manual • 18 OPERA TION Careful observation of the finished food pr oduct will help determine optimal filtering frequency . Filtering the c ooking oil at regular intervals will help ensure food quality . FOR BEST RESUL TS : Do not allow the temperature of the oil to decrease below the “Idle Mode” temperature of 2[...]

Gas Fryer Operation & Care Manual • 19 OPERA TION FIL TER REPLACEMENT 1 . W ith the DRAIN in the “CLOSED” position, pull the tr olley fr om the fryer and disconnect the hose from the fryer . Use opt ional tr olley handle if available, or take care when pulling trolley from fryer as it has sharp edges. (Contact factory for optional trolley[...]

Gas Fryer Operation & Care Manual • 20 OPERA TION FIL TER CLEANING & MAINTENANCE NOTE: Make certain to use hand protection when working with hot surfaces. REUSABLE MESH FIL TER OPTION: Clean the reusable mesh filter (FI-27014) by spraying thoroughly with hot water . DO NOT clean in the dishwasher . DO NOT use deter gents to clean. Deterge[...]

Gas Fryer Operation & Care Manual • 21 OPERA TION CLEANING & MAINTENANCE OIL DISCARD HOSE OPTION: The oil discard hose option (HO-27686) is available as an option to assist b oth the boil-out and filtration operation. W ith the discard hose attached to the nozzle connection, place the Kettle/Nozzle selector i n t h e “NOZZLE ON” p o s[...]

Gas Fryer Operation & Care Manual • 22 OPERA TION S U G G E S T E D F R Y I N G T I M E S I T E M M I N U T E S T E M P E R A T U R E D I S P L A Y 1 . Fries ( F R O Z E N ) 3:30 350°F (177°C) F r i e s 2 . Chicken Nuggets ( F R O Z EN ) 3:30 350°F (177°C) Nuggets 3 . F i s h , B r e a d e d ( F R O Z E N ) 4 : 3 0 3 5 0 ° F ( 1 7 7 ° C[...]

Gas Fryer Operation & Care Manual • 23 OPERA TION S U G G E S T E D F R Y I N G T I M E S I T E M M I N U T E S T E M P E R A T U R E Eggplant 4:00 340°F (171°C) Egg Rolls ( F R O Z EN ) 5:00 340°F (171°C) Fries, Crinkle-Cut 5:00 340°F (171°C) Fries, Seasoned 4:00 340°F (171°C) Fries, Sour Cream & Chive 4:00 340°F (171°C) Fries [...]

쐃 쐇   쐏 쐄 쐎 쐊 C O N T R O L P A N E L I D E N T I F I C A T I O N 1. L.E.D . 4-DIGIT DISPLA Y 6. RIGHT BASKET BUTTON 2. LEFT B ASKET BUTTON 7. RIGHT BASKET INDICA TOR LIGHT 3. LEFT B ASKET INDICA TOR LIGHT 8. BOIL OUT BUTTON 4. TEMP DISPLA Y BUTTON 9. PROGR AM BUTTON 5. SYNC BASKE T BUTTON (Optional) 쐋 P A N E L I D E N T I F I [...]

LEFT AND RIGHT BASKET OPERA TION NOTE: Because each fryer station is controlled separately , the following procedures must be followed for every component fryer in multiple-station units. 1 . Ensure that the fryer has r eached the set-point temperature and it is displayed on the contr ol panel. ( F O LL O W I N S TR U C T I ON S O N T H E S TAR T U[...]

LEFT AND RIGHT BASKET OPERA TION 6 . Press the LEFT BASKET o r RIGHT BAS KET button to stop alarm. 7 . REMOVE PRODUCT N O T E : T o stop the cooking function of either basket before the programmed time, press the L E F T B A S K E T or RIGHT BASKET button. The Indicator Light for that basket will go out. The display will revert to the other basket?[...]

SYNCHRONIZED BASKETS OPTION NOTE: Because each fryer station is controlled separately , the following procedur es must be followed for every component fryer in multiple-station units. 1 . Ensure that the fryer has r eached the set-point temperature and it is displayed on the contr ol panel. ( FOLLOW INSTRUCTIONS ON THE ST ART UP AND GENERAL OPERA T[...]

C O N T R O L P R O G R A M M I N G O V E R V I E W NOTE: Because each fryer station is controlled separately , the following procedures must be followed for every component fryer in multiple-station units. Control Pr ogramming allows you to: • Set the left and right timers • Choose the set-point temperature • Choose the correct melt cycle fo[...]

PROGRAMMING THE CONTROL N O T E : Because each fryer station is controlled separately , the following procedures must be followed for every component fryer in multiple-station units. 1 . Enter Control Programming. Press the PROGRAM b u t t o n . • If unlocked, the display will go right into the Control Pr ogramming sequence. • If locked, “LoC[...]

PROGRAMMING THE CONTROL 5 . Choose the correct melt cycle for your frying compound. The melt cycle will appear in the L E D a s “ C Y L ” or “ C Y S ” . “ C Y L ” is for liquid frying compounds such as oil and “ C Y S ” is for solid frying compounds such as shortening. Do not choose “ C Y 0 ” . • Scroll to change melt cycles b[...]

TEMPERA TURE VERIFICA TION N O T E : Because each fryer station is controlled separately , the following procedures must be followed for every component fryer in multiple-station units. The temperature of the cooking oil / shortening and the temperatur e set-point can be verified at any t i m e . P r e s s TEMP DISPLA Y button once to verify the ac[...]

1. FR YER WILL NOT POWER-UP A . Make certain cord is plugged in and breaker is turned “ O N . ” B. Ensure the drain switch is turned to the “ C LOSED ” position. C. Ensure the master switch is tur ned to the “on” position. 2. FR YER WILL NOT HEA T A. Ensur e the gas valve is tur ned “ O N . ” B. Ensure the gas hose is connected. C. [...]

Gas Fryer Operation & Care Manual • 33 S E R V I C E D A N G E R D I S C O N N E C T U N I T F R O M P O W E R S O U R C E B E F O R E C L E A N I N G O R S E R V I C I N G . CAUTION T HI S S ECT ION IS PR O VID ED FOR TH E A SSI ST ANC E O F QU ALIF IED SER VICE TECHN ICI ANS ON L Y A ND IS NO T IN TEN DED FO R US E B Y U NTR AINE D O R UNA [...]

* * * * * * * * V 0 3 2 R E T L I F O N , T F I L O N , C S B - G 5 7 - F S A . A . S . U 0 5 4 0 - 2 5 0 3 5 I W , S L L A F E E N O M O N E M E C N A R E L O T D R A D N A T S E S I W R E H T O S S E L N U D E I F I C E P S : Y B : E L T I T : T C E J O R P : G W D : E T A D E Z I S T E E H S e l o s e h t s i g n i w a r d s i h t n i d e n i a [...]

Gas Fryer Operation & Care Manual • 35 ASF-75G SERVICE A L I A T E D 8 1 7 1 6 1 9 1 4 9 5 8 2 7 1 6 5 1 0 1 1 1 2 1 7 0 1 5 1 3 5 9 4 1 2 4 9 1 8 17 1 6 1 1 1 2 1 M T I # T R A P N O I T P I R C S E DY T Q 0 20 0 2 8 0 0 5 C S B V 0 3 2 G 5 7 - F S A - T E S E R I W1 9 15 6 3 2 - C SD H D N U O R " 4 / 1 1 X 2 3 - 62 8 11 7 0 2 - C S D [...]

4 2 3 A 1 . A . S . U 0 5 4 0 - 2 5 0 3 5 I W , S L L A F E E N O M O N E M E C N A R E L O T D R A D N A T S E S I W R E H T O S S E L N U D E I F I C E P S : Y B : E L T I T : T C E J O R P : G W D : E T A D E Z I S T E E H S e l o s e h t s i g n i w a r d s i h t n i d e n i a t n o c n o i t a m r o f n i e h T n i n o i t c u d o r p e r y n [...]

Gas Fryer Operation & Care Manual • 37 ASF-75G SERVICE 4 1 1 2 4 5 9 1 6 7 0 2 8 9 0 1 3 1 1 1 8 1 7 1 3 5 1 2 6 1 5 2 3 2 4 2 6 2 2 3 8 2 7 2 9 1 0 3 2 2 4 2 2 1 3 3 4 3 5 3 A . A . S . U 0 5 4 0 - 2 5 0 3 5 I W , S L L A F E E N O M O N E M E C N A R E L O T D R A D N A T S E S I W R E H T O S S E L N U D E I F I C E P S : Y B : E L T I T :[...]

ASF-75G SERVICE Gas Fryer Operation & Care Manual • 38 A 7 7 5 6 8 8 4 3 2 77 . A . S . U 0 5 4 0 - 2 5 0 3 5 I W , S L L A F E E N O M O N E M E C N A R E L O T D R A D N A T S E S I W R E H T O S S E L N U D E I F I C E P S : Y B : E L T I T : T C E J O R P : G W D : E T A D E Z I S T E E H S e l o s e h t s i g n i w a r d s i h t n i d e [...]

Gas Fryer Operation & Care Manual • 39 ASF-75G SERVICE[...]

ASF-75G SERVICE Gas Fryer Operation & Care Manual • 40[...]

Gas Fryer Operation & Care Manual • 41 ASF-60G SERVICE 8 9 6 7 4 5 See details for these assemblies on following pages: ITEM P AR T NO DESCRIPTION QTY 1 5007556 ELECTRIC ASSY 120V , BASIC, LIFT 1 2 5007581 KETTLE ASSY , BASIC CONTROL 1 3 5007494 BASIC CONTROL P ANEL ASSEMBL Y 1 4 5007518 LIFT ASSEMBL Y 1 5 5009150 DOOR 1 6 5007737 DRAIN P ANE[...]

5007518 LIFT ASSEMBL Y -ASF-60 I TEM P AR T NO DESCRIPTION QTY 1 1008420 GUIDE COLUMN 2 2 1008421 GUIDE SUPPOR T 2 3 RD-281 18 ROD, LIFT , WELD 2 4 MO-2701 1 MOTOR, LIFT 2 5 1008419 GUIDE PEN 2 6 1008418 BRACKET , LIFT MOT OR MOUNT 2 7 PI-27539 PIN, 1/4" X 1 1/4", CLEVIS 4 8 PI-27540 PIN, COTTER 4 9 HL-281 17 WLDMT -BASKET LIFT 2 10 SC-26[...]

Gas Fryer Operation & Care Manual • 43 ASF-60G SERVICE 5008503 LOWER P ANEL WITH DRAIN PIPE ITEM P ART NO DESCRIPTION QTY 1 1009173 P ANEL, LOWER 1 2 1009174 BRACKET-DRAIN HOLDER 1 3 RI-2097 #42 ST AINLESS RIVET 2 4 PP-28126 PIPE – DRAIN 1 1 2 3 4 5007792 V AL VE-DRAIN ASSEMBL Y ITEM P AR T NO DESCRIPTION QTY 1 V A-281 14 V AL VE-BALL USE W[...]

3 1 2 4 M E T I R E B M U N T R A P N O I T P I R C S E DY T Q 41 6 3 2 - U N S / S , X E H 2 3 - 6 , T U N4 39 2 9 7 2 - E P T F I L H T I W F S A L R T C E L P M I S - E N A R B M E M H T I W Y A L R E V O1 2 9 9 4 4 3 - C C E L P M I S - L O R T N O C 1 1 5 6 5 7 0 0 5 0 6 - F S A L E N A P L O R T N O C C I S A B - T M D L W1 1 2 3 4 5007494 BA[...]

Gas Fryer Operation & Care Manual • 45 ASF-60G SERVICE[...]

ASF-60G SERVICE Gas Fryer Operation & Care Manual • 46[...]

All Alto-Shaam equipment i s sold F .O.B. shipping point, and when accepted by the carrier , such shipments become the p roperty of the consignee. Should damage occur in shipment, it is a matter between the carrier and the consignee. In such cases, the carrier is assumed to be responsible for the safe delivery o f the merchandise, unless negligence[...]