American Dryer Corp. AD-310 Phase 7 manual
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Buen manual de instrucciones
Las leyes obligan al vendedor a entregarle al comprador, junto con el producto, el manual de instrucciones American Dryer Corp. AD-310 Phase 7. La falta del manual o facilitar información incorrecta al consumidor constituyen una base de reclamación por no estar de acuerdo el producto con el contrato. Según la ley, está permitido adjuntar un manual de otra forma que no sea en papel, lo cual últimamente es bastante común y los fabricantes nos facilitan un manual gráfico, su versión electrónica American Dryer Corp. AD-310 Phase 7 o vídeos de instrucciones para usuarios. La condición es que tenga una forma legible y entendible.
¿Qué es un manual de instrucciones?
El nombre proviene de la palabra latina “instructio”, es decir, ordenar. Por lo tanto, en un manual American Dryer Corp. AD-310 Phase 7 se puede encontrar la descripción de las etapas de actuación. El propósito de un manual es enseñar, facilitar el encendido o el uso de un dispositivo o la realización de acciones concretas. Un manual de instrucciones también es una fuente de información acerca de un objeto o un servicio, es una pista.
Desafortunadamente pocos usuarios destinan su tiempo a leer manuales American Dryer Corp. AD-310 Phase 7, sin embargo, un buen manual nos permite, no solo conocer una cantidad de funcionalidades adicionales del dispositivo comprado, sino también evitar la mayoría de fallos.
Entonces, ¿qué debe contener el manual de instrucciones perfecto?
Sobre todo, un manual de instrucciones American Dryer Corp. AD-310 Phase 7 debe contener:
- información acerca de las especificaciones técnicas del dispositivo American Dryer Corp. AD-310 Phase 7
- nombre de fabricante y año de fabricación del dispositivo American Dryer Corp. AD-310 Phase 7
- condiciones de uso, configuración y mantenimiento del dispositivo American Dryer Corp. AD-310 Phase 7
- marcas de seguridad y certificados que confirmen su concordancia con determinadas normativas
¿Por qué no leemos los manuales de instrucciones?
Normalmente es por la falta de tiempo y seguridad acerca de las funcionalidades determinadas de los dispositivos comprados. Desafortunadamente la conexión y el encendido de American Dryer Corp. AD-310 Phase 7 no es suficiente. El manual de instrucciones siempre contiene una serie de indicaciones acerca de determinadas funcionalidades, normas de seguridad, consejos de mantenimiento (incluso qué productos usar), fallos eventuales de American Dryer Corp. AD-310 Phase 7 y maneras de solucionar los problemas que puedan ocurrir durante su uso. Al final, en un manual se pueden encontrar los detalles de servicio técnico American Dryer Corp. en caso de que las soluciones propuestas no hayan funcionado. Actualmente gozan de éxito manuales de instrucciones en forma de animaciones interesantes o vídeo manuales que llegan al usuario mucho mejor que en forma de un folleto. Este tipo de manual ayuda a que el usuario vea el vídeo entero sin saltarse las especificaciones y las descripciones técnicas complicadas de American Dryer Corp. AD-310 Phase 7, como se suele hacer teniendo una versión en papel.
¿Por qué vale la pena leer los manuales de instrucciones?
Sobre todo es en ellos donde encontraremos las respuestas acerca de la construcción, las posibilidades del dispositivo American Dryer Corp. AD-310 Phase 7, el uso de determinados accesorios y una serie de informaciones que permiten aprovechar completamente sus funciones y comodidades.
Tras una compra exitosa de un equipo o un dispositivo, vale la pena dedicar un momento para familiarizarse con cada parte del manual American Dryer Corp. AD-310 Phase 7. Actualmente se preparan y traducen con dedicación, para que no solo sean comprensibles para los usuarios, sino que también cumplan su función básica de información y ayuda.
Índice de manuales de instrucciones
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Página 1
ADC Part No. 113110 AD-310 Phase 7 (with Non-Tilting Options) Installation Manual For replacement parts, contact the reseller from which the dryer was purchased or American Dryer Corporation 88 Currant Road Fall River MA 02720-4781 T elephone: (508) 678-9000 / Fax: (508) 678-9447 E-mail: techsupport@amdry .com 042399DMG/tcosta W ARNING: For your sa[...]
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Retain This Manual In A Safe Place For Futur e Refer ence American Dryer Corporation products embody advanced concepts in engineering, design, and safety . If this product is properly maintained, it will provide many years of safe, efficient, and trouble-free operation. ONLY qualified technicians should service this equipment. OBSER VE ALL SAFETY P[...]
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IMPOR T ANT YOU MUST DISCONNECT AND LOCKOUT THE ELECTRIC SUPPL Y AND THE GAS SUPPL Y OR THE STEAM SUPPL Y BEFORE ANY COVERS OR GUARDS ARE REMOVED FROM THE MACHINE T O ALLOW ACCESS FOR CLEANING , ADJUSTING , INST ALLA TION, OR TESTING OF ANY EQUIPMENT PER OSHA (Occupational Safety and Health Administration) ST ANDARDS. W ARNING CHILDREN SHOULD NOT B[...]
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W ARNING The dryer must never be operated with any of the back guards, outer tops, or service panels removed. PERSONAL INJUR Y OR FIRE COULD RESUL T . IMPOR T ANT PLEASE OBSER VE ALL SAFETY PRECAUTIONS displayed on the equipment and/or specified in the installation manual included with the dryer . W ARNING DR YER MUST NEVER BE OPERA TED WITHOUT THE[...]
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Table of Contents SECTION I IMPOR T ANT INFORMA TION ............................................................................... 3 A. Receiving and Handling ............................................................................................................... 3 B. Safety Precautions .....................................................[...]
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SECTION VI ROUTINE MAINTENANCE .................................................................................. 4 5 A. Cleaning ................................................................................................................................... 45 B. Adjustments ......................................................................[...]
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3 SECTION I IMPOR T ANT INFORMA TION A. RECEIVING AND HANDLING The dryer is shipped in a protective stretch wrap cover with protective cardboard corners and top cover (or optional box) as a means of preventing damage in transit. Upon delivery, the dryer and/or packaging, and wooden skid should be visually inspected for shipping damage. If any damag[...]
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4 B. SAFETY PRECAUTIONS WARNING: For your safety, the information in this manual must be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury, or loss of life. WARNING: The dryer must never be operated with any of the back guards, outer tops, or service panels removed. PERSONAL INJURY OR FIRE COULD RESUL[...]
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5 7. A program should be established for the inspection and cleaning of lint in the heating unit area, exhaust ductwork, and inside the dryer. The frequency of inspection and cleaning can best be determined from experience at each location. WARNING: The collection of lint in the burner area and exhaust ductwork can create a potential fire hazard. 8[...]
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6 SECTION II SPECIFICA TIONS/DIMENSIONS AND COMPONENT IDENTIFICA TION A. SPECIFICA TIONS (GAS AND STEAM ) * Dryers must be provided with a clean, dry, and regulated 80 PSI +/- 10 PSI (5.51 bars +/- 0.68 bars) air supply (equivalent volume = 9 cfh [0.25 cmh]). NOTE: ADC reserves the right to make changes in specifications at any time without notice [...]
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7 310 NON-TILT GAS MODEL B. DIMENSIONS AND COMPONENT LOCA TION[...]
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8 310 NON-TILT STEAM MODEL[...]
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9 SECTION III INST ALLA TION PROCEDURES Installation should be performed by competent technicians in accordance with local and state codes. In the absence of these codes, the installation must conform to applicable American National Standards: ANSI Z223. 1-LATEST EDITION (National Fuel Gas Code) or ANSI/NFPA NO. 70-LATEST EDITION (National Electric[...]
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10 1. Reassembly Instructions For Gas Dryer Shipped In Two (2) Pieces[...]
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11 a. Reassembly Instructions For Non-Tilt Gas Dryers: Lift the basket (tumbler) section onto the base. 1) The dryer has four (4) support posts assemblies which are located in each corner of the base. On top of each post assembly is a clevis block which must be bolted to the basket (tumbler) section. Use the 4-1/2” diameter x 1-1/8” long bolts [...]
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Página 16
12 2. Reassembly Instructions For Steam Dryer Shipped In Two (2) Pieces[...]
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13 a. Reassembly Instructions For Non-Tilt Steam Dryers: Lift the basket (tumbler) section onto the base. 1) The dryer has four (4) support posts assemblies which are located in each corner of the base. On top of each post assembly is a clevis block which must be bolted to the basket (tumbler) section. Use the 4-1/2” diameter x 1-1/8” long bolt[...]
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14 B. LOCA TION REQUIREMENTS The non-tilting model dryer requires 18-inches (45.72 cm) of space on each side of the dryer and 24-inches (60.96 cm) of space behind the unit for ease of service. A minimum of 12-inches (30.48 cm) must be allowed between the top of a gas dryer and the ceiling. A ceiling height of 120-inches (304.8 cm) is required for g[...]
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Página 19
15 C. FRESH AIR SUPPL Y REQUIREMENTS When the dryer is operating, it draws in room air, heats it, passes this air through the basket (tumbler), and exhausts it out of the building. Therefore, the room air must be continually replenished from the outdoors. If the make-up air is inadequate, drying time and drying efficiency will be adversely affected[...]
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16 D. EXHAUST REQUIREMENTS NOTE: For 1 door dryers, the 24-inch (60.96 cm) diameter exhaust duct exits from the rear of the base. For 2 door dryers, the 24-inch (60.96 cm) diameter exhaust duct exits from the left side of the base. 1. General Exhaust Ductwork Information Exhaust ductwork should be designed and installed by a qualified professional.[...]
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Página 21
17 The internal dimensions of the dryer’s rectangular exhaust vent ductwork is 8-1/2” x 21-inches (20.6 cm x 53.5 cm). A transition piece to 24-inches (60.96 cm) in diameter round is supplied. The location’s exhaust duct must be the minimum exhaust size requirement of (24-inch [60.96 cm] round duct or 452 square inch [2,916 square centimeters[...]
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21 a. Outside Ductwork Protection 1) To protect the outside end of horizontal ductwork from the weather, a 90º elbow bent downward should be installed where the exhaust exits the building. If the exhaust ductwork travels vertically up through the roof, it should be protected from the weather by using a 180º turn to point the opening downward. In [...]
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22 E. COMPRESSED AIR SUPPL Y SYSTEM A clean, dry, and regulated air supply of 80 PSI (5.51 bars) compressed air must be supplied to the dryer. The connection size is 1/8-inch N.P.T. No air filtering or pressure regulating devices are provided with the standard non-tilt dryer. A filter/regulator/gauge (F/R/G) assembly is provided on dryers with the [...]
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23 b. Steam Dryers The air line supply connection is made into the 1/8-inch N.P.T. tee which is located at the left hand side of the top of the dryer. (Refer to the illustration below .) 2. Optional Compressed Air Components A filter/regulator/gauge (F/R/G) assembly is supplied with the dryer only if the dryer was built with either the optional spr[...]
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Página 28
24 a. Filter/Regulator/Gauge (F/R/G) Assembly The compressed air supply to the dryer is connected into the 3/8-inch F.P.T. fitting of the F/R/G assembly which is located at the bottom rear of the right side of the base. The F/R/G assembly performs three (3) essential functions. The filter removes most solids and liquid particles from the compressed[...]
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25 F . ELECTRICAL INFORMA TION 1. Electrical Requirements It is your responsibility to have ALL electrical connections made by a properly licensed and competent electrician to assure that the electrical installation is adequate and conforms to local and state regulations or codes. In the absence of such codes, ALL electrical connections, materials,[...]
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26 2. Electrical Service Specifications IMPORTANT: The dryer must be connected to the electric supply shown on the data label that is affixed to the right electrical control panel . WARNING: 208 VAC and 230 VAC ARE NOT THE SAME . Any damage done to dryer components due to improper voltage connections will automatically VOID THE WARRANTY . NOTE: ADC[...]
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27 IMPORTANT: The dryer must be connected to the electric supply shown on the data label that is affixed to the right electrical control panel . WARNING: 208 VAC and 230 VAC ARE NOT THE SAME . Any damage done to dryer components due to improper voltage connections will automatically VOID THE WARRANTY . NOTE: ADC reserves the right to make any chang[...]
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Página 32
28 3. Electrical Connections NOTE: A wiring diagram is included with each dryer and is located in the blueprint pocket inside the left side control cabinet. The main electrical input connections to the dryer are the 3-phase (3ø) power leads (L1, L2, and L3), GROUND, and in the case of 4 wire service, the NEUTRAL . These electrical connections are [...]
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29 G . GAS INFORMA TION It is your responsibility to have ALL plumbing connections made by a qualified professional to assure that the gas plumbing installation is adequate and conforms to local and state regulations or codes. In the absence of such codes, ALL plumbing connections, materials, and workmanship must conform to the applicable requireme[...]
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Página 34
30 2. Technical Gas Data a. Gas Specifications b. Gas Connections Run a 1-1/2” pipe from the main gas header to the dryer. There are two (2) 1-1/4” gas pipe connections at the top of the dryer. The dryer has two (2) gas burner boxes and each one (1) has its own 1-1/4” gas connection. Inlet connection ----------- two (2) 1-1/4” N.P.T. Inlet [...]
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31 3. Piping Connections ALL components/materials must conform to National Fuel Gas Code Specifications ANSI Z223.1-LATEST EDITION, or in Canada, CAN/CGA-B149.1-M91 (Natural Gas) or CAN/CGA-B149.2-M91 (Liquid Propane [L.P.] Gas) or LATEST EDITION (for General Installation and Gas Plumbing), as well as local codes and ordinances and must be done by [...]
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32 Consistent gas pressure is essential at ALL gas connections. It is recommended that a 2-inch (5.08 cm) pipe gas loop be installed in the supply line servicing a bank of dryers. An in-line pressure regulator must be installed in the gas supply line (header) if the (natural) gas pressure exceeds 12.0 inches (29.9 mb) of water column (W.C.) pressur[...]
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33 I. STEAM INFORMA TION It is your responsibility to have ALL steam plumbing connections made by a qualified professional to assure that the installation is adequate and conforms to local and state regulations or codes. IMPORTANT: Failure to comply with the requirements stipulated in this manual can result in component failure which will VOID THE [...]
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34 a. The presence of the condensate in the steam supply will cause water hammer and subsequent heat exchanger (steam coil) failure. The steam supply connection into the main supply line must be made within a minimum 10-inch (25.4 cm) riser. This will prevent any condensate from draining towards the dryer. b. The steam supply piping to the dryer mu[...]
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35 4. Steam Damper Air System Connections The dryer is manufactured with a pneumatic (piston) damper system which requires an external supply of compressed air. The air connection is made at the left hand side on top of the dryer. a. Air Requirements b. Air Connection Air connection to system --- 1/8-inch F.P.T. c. No air regulation is provided wit[...]
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Página 40
36 5. Steam Damper System Operation The steam damper, as shown in the illustration below , allows the coil to stay constantly charged eliminating repeated expansion and contraction. When the damper is opened, the air immediately passes through the already hot coil, providing instant heat to start the drying process. When the damper is closed, ambie[...]
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Página 41
37 6. Steam Damper Air Piston (Flow Control) Operation Adjustment Steam damper operation was tested and adjusted prior to shipping at 80 PSI (5.51 bars). If steam damper adjustment is necessary, locate the flow control valve and make the necessary adjustments as noted below. NOTE: Adjust both flow control valves equally, so that both pistons operat[...]
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38 J. PREOPERA TIONAL TESTS ALL dryers are thoroughly tested and inspected before leaving the factory. However, a preoperational test should be preformed before the dryer is publicly used. It is possible that adjustments have changed in transit or due to marginal location (installation) conditions. 1. Turn on electric power to the dryer. 2. Make su[...]
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39 NOTE: Dryer can be stopped at any time by opening the main door or by pressing the “CLEAR/ STOP” key. To restart the dryer, press the “ENTER/START” key or a preprogrammed cycle key (i.e., “E”). NOTE: Pressing keyboard (touch pad) key “A,” “B,” “C,” “D,” and “F” will also start the dryer. The six (6) preprogrammed [...]
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Página 44
40 2) Make a complete operational check of ALL safety-related circuits (i.e., lint drawer switch and sail switches on gas models). 3) A reversing basket (tumbler) should never be operated with less than a 100 lb. (45.4 kg.) load (dry weight). The size of the load will affect the coast-down and dwell (stop) times. The basket (tumbler) must come to a[...]
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41 NOTE: LINT DRAWER MUST BE ALL THE WAY IN PLACE TO ACTIVATE SAFETY SWITCH OTHERWISE THE DRYER WILL NOT START. 9. Rotate the basket (tumbler/drum) by hand to be sure it moves freely. L. SHUT DOWN INSTRUCTIONS If the dryer is to be shut down (taken out of service) for a period of time, the following must be performed; 1. Discontinue power to the dr[...]
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42 SECTION V SER VICE/P AR TS INFORMA TION A. SER VICE 1. Service must be performed by a qualified trained technician, service agency, or gas supplier. If service is required, contact the reseller from whom the ADC equipment was purchased. If the reseller cannot be contacted or is unknown, contact the ADC Service Department for a reseller in your a[...]
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43 SECTION VI W ARRANTY INFORMA TION A. RETURNING WARRANTY CARD(S) 1. Before any dryer leaves the ADC factory test area, a warranty card is placed on the back side of the main door glass. These warranty cards are intended to serve the customer where we record the individual installation date and warranty information to better serve you should you f[...]
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44 2. Each part must be tagged with the following information: a. Model number and serial number of the dryer from which part was removed. b. Nature of failure (be specific). c. Date of dryer installation. d. Date of part failure. e. Specify whether the part(s) being returned is for a replacement, a credit, or a refund. NOTE: If a part is marked fo[...]
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45 SECTION VI ROUTINE MAINTENANCE A. CLEANING A program and/or schedule should be established for periodic inspection, cleaning, and removal of lint from various areas of the dryer, as well as throughout the ductwork system. The frequency of cleaning can best be determined from experience at each location. Maximum operating efficiency is dependent [...]
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Página 50
46 MONTHLY Empty the compressed air filter bowl. EVERY 3 MONTHS Re-grease the two (2) 1-3/8” bearings that support the impellor/fan shaft. Use Shell Alvania #2 grease or its equivalent . Impellor/fan shaft bearings must be lubricated. Apply a hi-temperature grease to the four (4) 1-1/2” diameter basket (tumbler) drive shaft pillow block bearing[...]
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47 B. ADJUSTMENTS 7 DAYS AFTER INSTALLATION AND EVERY 6 MONTHS THEREAFTER Inspect bolts, nuts, screws (bearing setscrews), and nonpermanent gas connections (unions, shutoff valves, orifices, and grounding connections). Motor and drive belts should be examined. Cracked or seriously frayed belts should be replaced. Tighten loose V-belts when necessar[...]
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Página 52
48 SECTION VII COMPONENT SYSTEM DESCRIPTIONS A. BASKET (TUMBLER) DRIVE SYSTEM The basket (tumbler) is supported and driven by four (4) 11-inch (27.94 cm) diameter drive wheels. Two (2) of these wheels are attached to a 1-1/2” (3.81 cm) diameter idler shaft, while the other two (2) are attached to a 1-1/2” (3.81 cm) diameter drive shaft. Each of[...]
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49 B. BASKET (TUMBLER) The basket (tumbler) is made of 14-gauge stainless steel perforated panels, four (4) stainless steel ribs, and two (2) outer basket (tumbler) rings made of rolled steel angle iron that has been turned on a lathe for smoothness. The basket (tumbler) is a completely welded assembly so the perforated panels are not removable. C.[...]
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50 5. Sail Switches (for Gas Dryers Only) The sail switches are located in the front and back of the burner boxes. A sail switch consists of a round damper plate on a lever arm, which is in contact with an electric switch. When the air blower comes on, it draws air through the gas burners. This creates a negative pressure inside the burner boxes. T[...]
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51 E. STEAM DAMPER ACTUA T OR SYSTEM The system consists of a hinged damper plate, two (2) pneumatic pistons (each with its own airflow needle valve) to control the speed of both pistons actuation, and a 24 volt solenoid valve. On a call for heat, a 24 volt signal is applied to the 3-way/2-position solenoid valve. This signal switches the valve so [...]
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52 SECTION VIII BURNER AND BASKET (TUMBLER)/LINT CHAMBER MANUAL RESET HI-LIMIT INSTRUCTIONS IMPOR T ANT MANUAL RESET HI-LIMIT INSTRUCTIONS (PHASE 7 - GAS MODELS ONLY) This dryer was manufactured with a burner manual reset hi-limit and basket (tumbler)/lint chamber hi-limit thermostat. If either burner manual reset hi-limit thermostat is open prior [...]
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53 IMPOR T ANT MANUAL RESET HI-LIMIT INSTRUCTIONS (PHASE 7 - STEAM MODELS ONLY) This dryer was manufactured with a manual reset basket (tumbler)/lint chamber hi-limit thermostat. If the manual reset thermostat is open prior to the start of the drying cycle, or during the cycle, the dryer will recognize the open state of the hi-limit thermostat and [...]
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54 When contacting ADC , certain information is required to insure proper service/parts information from ADC . This information is on the data label located on the right electrical control panel. When contacting ADC please have the model number and serial number available. SECTION IX DA T A LABEL INFORMA TION A. DA T A LABEL Contact American Dryer [...]
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55 THE DATA LABEL 1. MODEL NUMBER The model number is an ADC number, which describes the size of the dryer and the type of heat (gas, electric, or steam). 2. SERIAL NUMBER The serial number allows ADC to gather information on your particular dryer. 3. MANUFACTURING CODE NUMBER The manufacturing code number is a number issued by ADC, which describes[...]
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56 SECTION X PROCEDURE FOR FUNCTIONAL CHECK OF REPLACEMENT COMPONENTS 1. For Models With Johnson Controls Direct Spark Ignition (DSI) Module (G760) Theory Of Operation: Start the drying cycle. When the gas burner ignites within the chosen trial for ignition time (6-seconds), the flame sensor detects gas burner flame and signals the DSI module to ke[...]
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57 2. For Direct Spark Ignition (DSI) System Models Manufactured With ADC M odule Part No. 880815 a. Upon completing installation of the replacement DSI module, reestablish power to the dryer. b. Starting the drying cycle. c. The ignition DSI module’s light emitting diode (L.E.D.) indicator will light “red” for up to approximately 1.5-seconds[...]
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58 SECTION XI PHASE 7 OPL SYSTEM DIAGNOSTICS IMPORTANT: YOU MUST DISCONNECT AND LOCKOUT THE ELECTRIC SUPPLY AND THE GAS SUPPLY OR THE STEAM SUPPLY BEFORE ANY COVERS OR GUARDS ARE REMOVED FROM THE MACHINE TO ALLOW ACCESS FOR CLEANING, ADJUSTING, INSTALLATION, OR TESTING OF ANY EQUIPMENT PER OSHA (Occupational Safety and Health Administration) STANDA[...]
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59 CALL FOR SERVICE - Indicates a board failure. FRONT DOOR NOT CLOSED - A front door is open when it should be closed. REAR DOOR NOT CLOSED - A rear door is open when it should be closed. CHECK CONTROL POWER - Indicates control power is off. EXHAUST HIGH TEMP FAULT - Indicates the temperature in the basket (tumbler) is above 225º F (107º C). LIN[...]
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60 B. I/O BOARD INPUT AND OUTPUT L.E.D. INDICA T ORS[...]
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61 Input/Output (I/O) Board Input Description (“Red” light emitting diode [L.E.D.]) 1. FDRC – (RED L.E.D.) This L.E.D. will indicate the status of the Front Doors. If the doors are closed, then the L.E.D. is ON. 2. FDRO – (RED L.E.D.) This L.E.D. will indicate the status of the Front Doors. If the doors are open, then the L.E.D. is ON. 3. T[...]
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62 8. RDRO – (RED L.E.D.) This L.E.D. will indicate the status of the Rear Doors. If the doors are open, then the L.E.D. is ON. 9. FAN – (RED L.E.D.) This L.E.D. will indicate the status of the Blower Fan. If the fan is on, then the L.E.D. is ON. 10. RBHL – (RED L.E.D.) This L.E.D. will indicate the status of the Rear Burner Hi-Limit Disk. If[...]
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63 Input/Output (I/O) Board Output Description (“Green” light emitting diode [L.E.D.]) 1. R_HEAT – (GREEN L.E.D.) This L.E.D. will indicate the status of the Rear Heat output. If the request to turn on the Rear Burner is made, then the L.E.D. is ON. 2. ALERT – (GREEN L.E.D.) This L.E.D. will indicate the status of the Horn output. If the re[...]
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64 16. OCL5 – (GREEN L.E.D.) This L.E.D. will indicate the status of the Open Collector #5 output. If the request to turn on the Open Collector #5 is made, then the L.E.D. is ON. (Programmable and Defaulted to Rear Down.) 17. OCL6 – (GREEN L.E.D.) This L.E.D. will indicate the status of the Open Collector #6 output. If the request to turn on th[...]
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65 SECTION XII TROUBLESHOOTING IMPORTANT: YOU MUST DISCONNECT AND LOCKOUT THE ELECTRIC SUPPLY AND THE GAS SUPPLY OR THE STEAM SUPPL Y BEFORE ANY COVERS OR GUARDS ARE REMOVED FROM THE MACHINE TO ALLOW ACCESS FOR CLEANING, ADJUSTING, INSTALLATION, OR TESTING OF ANY EQUIPMENT PER OSHA (Occupational Safety and Health Administration) STANDARDS. The info[...]
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66 NOTE: SPRINKLER MUST HAVE POWER FOR THE DRYER TO OPERATE. B. Drive motor is not operating ( does not start)... * Microprocessor controller (computer) relay output indicator (either forward “FWD” or reverse “REV”) is on. 1. Blown drive motor contactor overloads. 2. Failed drive motor contactor. 3. Failed drive motor. 4. No 24 VAC present [...]
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67 f. V-belts are too tight. g. Dryer has an oversized load. h. Voltage to the dryer is incorrect...check dryer data label for specified voltage. 2. Failed overload protector... a. Incorrect overload setting. E. Impellor (fan) motor is not operating ( does not start)... * Microprocessor controller (computer) input/output (I/O) board “FAN” relay[...]
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68 2. Failed overload protector... a. Incorrect overload setting. 3. Blown drive motor and blower (fan and impellor) motor fuses or overloads. 4. Failed motors (both blower [fan and impellor] motor and drive motor). 5. Failed microprocessor controller (computer). G. Microprocessor controller (computer) display board light emitting diode (L.E.D.) di[...]
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69 5. Front or rear doors are opened during cycle. 6. Failed microprocessor controller (computer) input/output (I/O) board. J. Microprocessor controller (computer) light emitting diode (L.E.D.) displays “Lint Drawer Open.” 1. Lint drawer is not closed ALL the way. 2. Lint drawer switch is out of proper adjustment. 3. Failed lint drawer switch. [...]
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70 2) Failure in drive motor circuit. b. Faulty rotation sensor. c. Broken wire or connection between rotation sensor and microprocessor controller (computer) display board. d. Failure in rotational sensor circuit, magnet missing, or gap too large. e. Basket (tumbler) rotation below 12 RPMS. P. Microprocessor controller (computer) reads “Exhaust [...]
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71 14. Undersized load, dryer requires a minimum load size of approximately 125 lbs. (57 kg.) for maximum drying efficiency. R. Excessive noise and vibration... 1. Dryer is not leveled properly. 2. Impellor (fan/blower) out of balance... a. Excessive lint buildup on impellor (fan/blower)...check air jet. b. Failed impellor (fan/blower). 3. Loose mo[...]
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72 * Tilt to unload. 1. Correct door signals are not present... a. Door open to tilt down. b. Door closed to tilt level. 2. Defective proximity switch. 3. No (external) compressed air to pneumatic switches...80 PSI (5.51 bars) required (11 cfh [0.31 cmh]). 4. Lint drawer is open.[...]
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73 SECTION XIII OPTIONAL SPRINKLER SYSTEM COMPONENTS OPTIONAL SPRINKLER CIRCUIT COMPONENTS AUT O “EMERGENCY ST OP” ( E-Stop ) RELA Y This device, located in the front right electrical enclosure, supplies the main control voltage to the dryer. The dryer’s sprinkler circuit supplies or removes 120 VAC to the coil of this relay for the “EMERGE[...]
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74 SPRINKLER AND MAIN POWER CONNECTIONS There are two (2) individual power connections to the dryer that includes the sprinkler system option. 1. Main dryer power (3-phase [3ø]). 2. Dedicated sprinkler system circuit power (single-phase [1ø]). Both of these connections are at the voltage rating of the dryer and can be installed in the front right[...]
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75 Sprinkler Option Temperature Controller Settings NOTE: Refer to Controller’s User’s Manual for further information on controller options. Message Display Message Description Settings SECr SECURITY CODE FULL SECURITY - SET TO 110 (DISPLAYED AS 1) "VIEW ONLY" NO SECURITY - SET TO 111 (DISPLAYED AS 4) "ALL FEATURES UNLOCKED"[...]
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76[...]
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ADC 113110 1 - 01/04/00-20 2* 05/07/01-20[...]