American Dryer Corp. AD-530HS manual

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Buen manual de instrucciones

Las leyes obligan al vendedor a entregarle al comprador, junto con el producto, el manual de instrucciones American Dryer Corp. AD-530HS. La falta del manual o facilitar información incorrecta al consumidor constituyen una base de reclamación por no estar de acuerdo el producto con el contrato. Según la ley, está permitido adjuntar un manual de otra forma que no sea en papel, lo cual últimamente es bastante común y los fabricantes nos facilitan un manual gráfico, su versión electrónica American Dryer Corp. AD-530HS o vídeos de instrucciones para usuarios. La condición es que tenga una forma legible y entendible.

¿Qué es un manual de instrucciones?

El nombre proviene de la palabra latina “instructio”, es decir, ordenar. Por lo tanto, en un manual American Dryer Corp. AD-530HS se puede encontrar la descripción de las etapas de actuación. El propósito de un manual es enseñar, facilitar el encendido o el uso de un dispositivo o la realización de acciones concretas. Un manual de instrucciones también es una fuente de información acerca de un objeto o un servicio, es una pista.

Desafortunadamente pocos usuarios destinan su tiempo a leer manuales American Dryer Corp. AD-530HS, sin embargo, un buen manual nos permite, no solo conocer una cantidad de funcionalidades adicionales del dispositivo comprado, sino también evitar la mayoría de fallos.

Entonces, ¿qué debe contener el manual de instrucciones perfecto?

Sobre todo, un manual de instrucciones American Dryer Corp. AD-530HS debe contener:
- información acerca de las especificaciones técnicas del dispositivo American Dryer Corp. AD-530HS
- nombre de fabricante y año de fabricación del dispositivo American Dryer Corp. AD-530HS
- condiciones de uso, configuración y mantenimiento del dispositivo American Dryer Corp. AD-530HS
- marcas de seguridad y certificados que confirmen su concordancia con determinadas normativas

¿Por qué no leemos los manuales de instrucciones?

Normalmente es por la falta de tiempo y seguridad acerca de las funcionalidades determinadas de los dispositivos comprados. Desafortunadamente la conexión y el encendido de American Dryer Corp. AD-530HS no es suficiente. El manual de instrucciones siempre contiene una serie de indicaciones acerca de determinadas funcionalidades, normas de seguridad, consejos de mantenimiento (incluso qué productos usar), fallos eventuales de American Dryer Corp. AD-530HS y maneras de solucionar los problemas que puedan ocurrir durante su uso. Al final, en un manual se pueden encontrar los detalles de servicio técnico American Dryer Corp. en caso de que las soluciones propuestas no hayan funcionado. Actualmente gozan de éxito manuales de instrucciones en forma de animaciones interesantes o vídeo manuales que llegan al usuario mucho mejor que en forma de un folleto. Este tipo de manual ayuda a que el usuario vea el vídeo entero sin saltarse las especificaciones y las descripciones técnicas complicadas de American Dryer Corp. AD-530HS, como se suele hacer teniendo una versión en papel.

¿Por qué vale la pena leer los manuales de instrucciones?

Sobre todo es en ellos donde encontraremos las respuestas acerca de la construcción, las posibilidades del dispositivo American Dryer Corp. AD-530HS, el uso de determinados accesorios y una serie de informaciones que permiten aprovechar completamente sus funciones y comodidades.

Tras una compra exitosa de un equipo o un dispositivo, vale la pena dedicar un momento para familiarizarse con cada parte del manual American Dryer Corp. AD-530HS. Actualmente se preparan y traducen con dedicación, para que no solo sean comprensibles para los usuarios, sino que también cumplan su función básica de información y ayuda.

Índice de manuales de instrucciones

  • Página 1

    ADC Part No. 112179 AD-530HS/WDA-530 Microprocessor Controls Gas (Hot Surface Ignition) Installation/Operator's Manual For replacement parts, contact the distributor from which the dryer was purchased or American Dryer Corporation 88 Currant Road Fall River MA 02720-4781 T elephone: (508) 678-9000 / Fax: (508) 678-9447 E-mail: techsupport@amdr[...]

  • Página 2

    Retain This Manual In A Safe Place For Futur e Refer ence Replacement parts can be obtained from your distributor or the ADC factory . When ordering replacement parts from the factory , you can F AX your order to ADC at (508) 678-9447 or telephone your orders directly to the ADC Parts Department at (508) 678-9000. Please specify the dryer model num[...]

  • Página 3

    IMPOR T ANT YOU MUST DISCONNECT and LOCKOUT THE ELECTRIC SUPPL Y and THE GAS SUPPL Y or THE STEAM SUPPL Y BEFORE ANY COVERS or GUARDS ARE REMOVED FROM THE MACHINE TO ALLOW ACCESS FOR CLEANING , ADJUST - ING , INST ALLA TION, or TESTING OF ANY EQUIPMENT per OSHA (Occupational Safety and Health Administration) ST ANDARDS. CHILDREN SHOULD NOT BE ALLOW[...]

  • Página 4

    W ARNING The dryer must never be operated with any of the back guards, outer tops, or service panels r emoved. PERSONAL INJUR Y or FIRE COULD RESUL T . IMPOR T ANT PLEASE OBSER VE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation/operator's manual included with the dryer . Dryers must not be installed or stored[...]

  • Página 5

    Table of Contents SECTION I IMPOR T ANT INFORMA TION ............................................................................... 3 A. Receiving and Handling ..................................................................................................... .......... 3 B. Safety Precautions ....................................................[...]

  • Página 6

    SECTION VII ROUTINE MAINTENANCE ................................................................................... 38 A. Cleaning ......................................................................................................... ...................... 38 B. Adjustments ........................................................................[...]

  • Página 7

    3 SECTION I IMPOR T ANT INFORMA TION A. RECEIVING and HANDLING The dryer is shipped in a protective stretch wrap cover with protective cardboard corners and top cover (or optional box) as a means of preventing damage in transit. Upon delivery , the dryer and packaging, and wooden skid should be visually inspected for shipping damage. If any damage [...]

  • Página 8

    4 1. DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. 2. Purchaser/user should consult the local gas supplier for proper instructions to be followed in the event the user smells gas. The instructions should be posted in a prominent location. 3. WHA T T O DO IF YOU SMELL GAS... a. DO [...]

  • Página 9

    5 W ARNING : This collection of lint in the burner area and exhaust duct work can create a potential fire hazard. 8. For personal safety , the dryer must be electrically grounded in accordance with local codes and/or the NA TIONAL ELECTRIC CODE ANSI/NFP A NO. 70-LA TEST EDITION, or in Canada, the CANADIAN ELECTRICAL CODES P AR TS 1 & 2 CSA C22.[...]

  • Página 10

    6 SECTION II AD-530 SPECIFICA TIONS NOTE : ADC reserves the right to make changes in specifications at any time, without notice or obligation.[...]

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    7 NOTE : ADC reserves the right to make changes in specifications at any time, without notice or obligation A D G - 530H S S p e ci fi cat i on s M AXIMUM C AP AC I TY ( DRY WEIGHT )* 6 0 lb s B AS K ET (T UMBLER ) D EP TH 30" B AS K ET (T UMBLER ) V OL U M E ( P ER BA S K ET ) 10.1 cu . f t . B AS K ET (T UMBLER ) M OT OR (2 PL A CE S )3 / 4 [...]

  • Página 12

    8 SECTION III INST ALLA TION PROCEDURES Installation should be performed by qualified professionals in accordance with local and state codes. In the absence of these codes, installation must conform to applicable AMERICAN NA TIONAL ST ANDARDS: ANSI Z223.1-LA TEST EDITION (NA TIONAL FUEL CODE) or ANSI/NFP A No. 70-LA TEST EDITION (NA TIONAL ELECTRIC[...]

  • Página 13

    9 Even though a 12-inch clearance is acceptable, it is recommended that the rear of the dryer be positioned approximately 2 feet away from the nearest obstruction, i.e., wall, for ease of installation, maintenance, and service. 1. Leveling The Dryer T o increase bearing life, improve efficiency , and provide for better automatic closure of main doo[...]

  • Página 14

    10 D. Fresh Air Supply Air supply (make-up air) must be given careful consideration to assure proper and safe performance of each dryer . An unrestricted source of air of 550 cfm is necessary for each tumbler . An unrestricted air entrace from the outdoors (atmosphere) of a minimum of 2 square feet is required for each dryer . This area must be enl[...]

  • Página 15

    11 E. Exhaust Requirements General Information Exhaust duct work should be designed and installed by a competent technician. Improperly sized duct work will create excessive back pressure which results in slow drying, increased use of energy , and shutdown of the burner by airflow (sail) switch, burner hi-limit, or lint chamber hi-heat protector th[...]

  • Página 16

    12 IMPOR T ANT : Exhaust back pressure measured by a manometer at the dryer exhaust duct area must not exceed 0.3 inches of water column. NOTE : Careful consideration should be given to where the exhaust duct is located in relation to the make-up air openings. If make-up air opening is too close to exhaust outlet, lint and fumes will be drawn back [...]

  • Página 17

    13 The illustration below shows the duct work connection points and what internal duct work is included in the dryer . The exhaust connection at the TOP basket (tumbler) must be made at the blower duct inside the cabinet. No internal duct work is included for the TOP basket/tumbler . (Not available from ADC and must be purchased elsewhere). Dependi[...]

  • Página 18

    14 a. Connecting Both T op Baskets (T umbler) and Bottom Baskets (T umbler) T ogether Both the top basket (tumbler) and the bottom basket (tumbler) can “Y” together to form one connection point. The bottom basket (tumbler) already includes 6-inch diameter ducting extending to the lower back guard area. The minimum connection at this point is 8 [...]

  • Página 19

    15 2. Single Dryer V enting Where possible, it is suggested that a separate exhaust duct be provided for each dryer . The exhaust duct work should be laid out in such a way that the duct work travels as directly as possible to the outdoors with as few turns as possible. It is suggested that the use of 90º turns in ducting be avoided; use 30º or 4[...]

  • Página 20

    16[...]

  • Página 21

    17 b. Single Dryer V enting - with common (top basket [tumbler] and bottom basket [tumbler] connected together) exhaust connections . If the top and bottom baskets (tumblers) connect or “Y” together as noted is Section E1 , the minimum diameter size at the “Y” or point of connections is 10 inches in diameter (80 square inches cross-sectiona[...]

  • Página 22

    18 The main common duct may be any shape so long as the minimum cross-sectional area is provided. The main duct should be tapered with the diameter increasing before each individual duct is added as per the illustration [MAN2172] on page 19 and the illustration [MAN2171] on page 20. The maximum length of venting from the last dryer to where it exha[...]

  • Página 23

    19 NOTE : The distance between the dryer single ducts being connected to the main common duct must be a minimum of 31-1/2 inches (the dryers width). NOTE : The duct work should be laid out in such a manner where allowances are made at the rear area of the dryer for removal of rear service panels/guards. IMPOR T ANT : Individual ducts being added to[...]

  • Página 24

    20 These figures must be increased in proportion if the main duct run from the last dryer has numerous elbows or is unusually long. For extended runs or where more elbows are added, the cross-sectional area of the duct can only be increased to an extent and a professional HV AC firm should be consulted for proper venting information. IMPOR T ANT : [...]

  • Página 25

    21 IMPOR T ANT : No more then four (4) dryers (eight [8] baskets [tumblers]) can be connected to one (1) common duct (vent). NOTE : The distance between the dryer single ducts being connected to the main common duct must be a minimum of 31-1/2 inches (the dryers width). The duct work should be laid out in such a manner where allowances are made at [...]

  • Página 26

    22 Important V enting Reminders 1. Duct work sizing and installation should be done by a qualified professional. 2. The dryer must be vented to the outdoors. 3. The duct work should be routed as short as possible to the outdoors with as few turns as possible. 4. A void 90º turns...use 30º or 45º turns instead. 5. The size (cross-sectional area) [...]

  • Página 27

    23 F . Electrical Information 1. Electrical Requirements It is your responsibility to have all electrical connections made by a properly licensed and competent electrician to assure that the electrical installations adequate and conforms with local and state regulations or codes. In the absence of such codes, ALL electrical connections, material, a[...]

  • Página 28

    24 NOTE: IT IS REQUIRED that a circuit serving each basket (tumbler) be provided. 3. Grounding Grounding (earth ) connections must be provided and installed in accordance with state and local codes. In the absence of these codes, grounding must conform to applicable requirements of the NA TIONAL ELECTRIC CODES ANSI/NFP A NO. 70-LA TEST EDITION, or [...]

  • Página 29

    25 AD - 5 3 0 H S E LECTRICAL S ERVIC E S PECIFICATIONS ( PER POCK ET ) I M P OR TANT : 20 8 V A C an d 23 0/2 4 0 V A C ARE NO T TH E SAME . Wh en o rder ing, s peci f y e x ac t v o lt ag e . NOTE S : A. F us e r a tin gs a r e d u al- ele m ent , tim e - d ela y , cu r r en t l im it in g, cla ss RK 1 o r R K5 ONL Y . B. Ci r cu i t break er s a[...]

  • Página 30

    26 IMPOR T ANT : Failure to isolate or disconnect dryer from supply as noted can cause irreparable damage to the gas valves... V OIDING THE W ARRANTY . W ARNING: FIRE or EXPLOSION COULD RESUL T . 1. Gas Supply The gas dryer installation must meet the AMERICAN NA TIONAL ST ANDARD, NA TIONAL FUEL GAS CODE ANSI Z223.1-LA TEST EDITION or in Canada, the[...]

  • Página 31

    27 A D G - 530H S G AS I NLET S IZE ( EACH BASKET / TUM BLER )3 / 4 " N . P . T . B TU / HR I NPUT ( EACH BASKET / TUMBLER ) 1 02,00 0 B TU / HR I NPUT ( TOTAL FOR BOTH BASKETS / TUMBLERS )2 0 4 , 0 0 0 N. P . T . = N ATIONAL P IPE T HREAD b. Natural Gas Regulation is controlled by each gas valve’ s internal regulator . Incoming supply press[...]

  • Página 32

    28 IMPOR T ANT : W ater column pressure of 4.0 inches for natural gas dryers and 10.5 inches for L.P . gas is required at the gas valve pressure tap of each dryer for proper and safe operation. A 1/8” N.P .T . plugged tap, accessible for a test gauge connection, must be installed in the main gas supply line immediately upstream of each dryer . IM[...]

  • Página 33

    29 H. Preparation For Operation The following items should be checked before attempting to operate the dryer: 1. Read and follow ALL “ CAUTION ”, “ W ARNING ”, and “ DIRECTION ” labels attached to the dryer . 2. Check incoming supply voltage to be sure that it is the same as indicated on the dryer data label located behind the left coin[...]

  • Página 34

    30 NOTE : The dryer can be stopped at any time by opening the main door . T o restart dryer , shut the main door and press desired setting. 4) Open main door to stop dryer , and change selection to “PERM PRESS” (medium) setting. Repeat this procedure, but change the selection (setting) to “HIGH TEMP”. This will confirm that the selection ke[...]

  • Página 35

    31 The dryer is equipped with a Hot Surface Ignition (HSI) system which has internal diagnostics. If ignition is not established after the first attempt, the heat circuit HSI module will try two (2) additional times and if a flame is not established the HSI module will lock out until it is manually reset. T o reset the HSI system, open and close th[...]

  • Página 36

    32 SECTION IV OPERA TING INSTRUCTIONS A. Starting the Dryer 1. Coin Dryers The dryer is available for use when the LED display reads “FILL” and/or the amount needed to start the dryer (i.e., “25”). Once the load has been put into the dryer and the main door is closed, start the dryer as follows: a . Insert the proper number of coins into th[...]

  • Página 37

    33 2) Selection (setting) changes can be made at any time during the drying cycle by opening and closing the main door and then making a new selection. 3) Additional time can be purchased at any time. If the dryer is in operation (drying mode) and additional coins are inserted, the LED display will read the additional time for amount inserted. 2 . [...]

  • Página 38

    34 B. Shut Down Instructions In the case where the dryer is to be shut down (taken out of service) for a period of time, the following MUST BE performed; 1. Discontinue power to the dryer (both baskets [tumblers]) either at the external disconnect switch or the circuit breaker . 2. Discontinue the gas supply: a. Shut off external shut off valve (fo[...]

  • Página 39

    35 SECTION V SER VICE/P AR TS INFORMA TION A. Service Only properly licensed or trained technicians should service the dryer . If service is required, contact the distributer from whom the ADC equipment was purchased. If the distributer cannot be contacted or is unknown, contact the ADC Service Department for a distributer in your area. NOTE : When[...]

  • Página 40

    36 SECTION VI W ARRANTY INFORMA TION A. Returning W arranty Card(s) 1. Before any dryer leaves the ADC test booth area, a warranty card is affixed to the glass of the main door . These warranty cards are intended to serve the customer in two ways. First , when ADC receives the warranty card(s) back from the customer , we mail the appropriate parts [...]

  • Página 41

    37 2. Each part must be tagged with the following information: a. Model number and serial number of the dryer from which the part was removed. b. Nature of failure ( be specific). c . Date of dryer installation. d. Date of part failure. e . Specify whether the part(s) being returned is for a replacement , a credit , or a refund . NOTE : If a part i[...]

  • Página 42

    38 SECTION VII ROUTINE MAINTENANCE A. Cleaning A program and/or schedule should be established for periodic inspection, cleaning and removal of lint from various areas of the dryer , as well as throughout the duct work system. The frequency of cleaning can best be determined from experience at each location. Maximum operating efficiency is dependan[...]

  • Página 43

    39 Remove lint accumulation from around the openings in the dryer ’ s back panels. Remove lint from gas valve burner train area with a dusting brush of vacuum cleaner attachment. Remove any lint accumulation from the coin acceptor area, including the optical switch. Inspect and remove lint accumulation in customer-furnished exhaust duct work syst[...]

  • Página 44

    40 C. Lubrication The motor bearings, idler bearings, and tumbler bearings are permanently lubricated. NO LUBRICA TION IS NECESSAR Y .[...]

  • Página 45

    41 SECTION VIII TROUBLESHOOTING IMPOR T ANT : YOU MUST DISCONNECT and LOCKOUT THE ELECTRIC SUPPL Y and THE GAS SUPPL Y BEFORE ANY COVERS or GUARDS ARE REMOVED FROM THE MACHINE TO ALLOW ACCESS FOR CLEANING , ADJUSTING , INST ALLA TION, OR TESTING OF ANY EQUIPMENT per OSHA (Occupational Safety and Heath Administration) ST ANDARDS. The information pro[...]

  • Página 46

    42 2. Microprocessor controller (computer) indicator is off (and LED display does not read “door”) ... a. Failed microprocessor controller (computer). C. Basket (tumbler) does not turn, but motor microprocessor controller (computer) LED dot and motor output LED indicators are on... 1. Loose tumbler/basket belt (check tension/adjustment). 2. T u[...]

  • Página 47

    43 e . Failed 24 V AC step down transformer . 2. Microprocessor controller (computer) “door” input LED is on ... a . Failed microprocessor controller (computer). H . The dryer does not start (COIN MODELS ONL Y)...coin(s) inserted and the LED display continues to read “FILL” and/or “Amount to Start” (does not read “PUSH”)... 1. Coin [...]

  • Página 48

    44 Possible reasons for overheating ... 1. Restriction in location exhaust duct work ... a . Dryer exhaust damper stuck in closed position. b. Undersized exhaust duct work 2. Insufficient make-up air . K. Microprocessor controller (computer) LED display read “SEFL”... The “SEFL” display condition indicates a rotational sensor circuit failur[...]

  • Página 49

    45 3. Improper grounding of the dryer or the microprocessor controller (computer) ground connection to the panel or the dryer are not proper . 4. Failed microprocessor controller (computer). N . Dryer stops during a cycle and the Microprocessor Controller (computer) LED display returns to “FILL”... If dryer is equipped with optional battery bac[...]

  • Página 50

    46 Q. No heat (GAS MODELS ONL Y)...Hot Surface Ignitor lights but ther e is no flame at burner ... 1. Hot Surface Ignitor out of adjustment ... a . Reposition ignitor assembly closer to the burner ribbon area. Also check to make sure ribbon is flush all around the top of the burner tube (ribbon should not stick up at any area). 2. Failed flame-prob[...]

  • Página 51

    47 9. Failed microprocessor controller (computer)...temperature calibration is inaccurate. 10. Failed burner/oven hi-limit. 1 1. Failed basket (tumbler) hi-limit thermostat. 12 . Lint accumulation in location exhaust system. T . Condensation on main door glass... 1. T oo long, undersized, or improperly installed duct work. 2. Exhaust back draft dam[...]

  • Página 52

    48 SECTION IX DA T A LABEL LOCA TION/INFORMA TION Data Label Contact American Dryer Corporation When contacting American Dryer Corporation , certain information is required to insure proper service/parts information from ADC . This information is on the data label that is located behind the left coin control panel, on the right wall, (as shown in t[...]

  • Página 53

    49 4. T ype of Heat The type of heat describes the type of heat; gas (either natural or Liquid Propane [L.P .], electric, or steam. 5. Heat Input (for GAS DR YERS) This describes the heat input in British Thermal Units per Hour (BTUH). 6. Electric Service This describes the electric service for your particular model. 7. Gas Manifold Pr essure (for [...]

  • Página 54

    50 SECTION X PROCEDURE FOR FUNCTIONAL CHECK OF REPLACEMENT COMPONENTS 1 . Microprocessor (computer) Board a . Upon completing installation of the replacement microprocessor (computer) board, reestablish power to the dryer . b. Start the drying cycle. c . V erify that the motor(s) and the heat indicator dots, in the microprocessor (computer) LED dis[...]

  • Página 55

    51 e . Open main door . The dryer must stop and ALL indicator lights on the backside of the microprocessor (computer) board must go out. f . T ry to restart the dryer with the main door open. g. The microprocessor (computer) board’ s LED display must r ead “DOOR.” h. Close the main door and restart the dryer . i . Functional Check of micropro[...]

  • Página 56

    ADC 112179 1 - 10/22/97-1,000 2 - 03/03/97-1,000 3 * 02/12/98-500 4 * 05/19/98-500 5 - 09/18/98-500 6 * 01/12/99-500 7- 05/25/99-750[...]