American Power Conversion PD60G6FK1 manual

60 kW InfraStruXur e PDU PD60F6FK1 PD60G6FK1 PD60L6FK1 PDRPPNX10 Operation and Configuration 208/400/600 V Input[...]

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60 kW InfraStruXure PDU—Op eration and Configuration i About This Manual Audience This manual is intended for end-users of a 60 kW InfraStruXure PDU. It covers the operation and basic network configuratio n of the PDU, and includes basic InfraStruXure system operation. For additional informa tion about the InfraStru Xure system, see the InfraS tr[...]

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Contents 60 kW InfraStruXure PDU — Operation and Configuration iii Safety ............................. ........................ ................. 1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Save these instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Safety symbols used in t[...]

iv 60 kW InfraStruXure PDU — Operation and Configuration Volt-Meter Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Contacts Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Breakers Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Alarms Screen . . . [...]

60 kW InfraStruXure PDU — Operation and Configuration v Configuring the Network Management Interface . . . . . . . . . . . 37 Connect the InfraStruXure PDU to your network . . . . . . . . . 37 Configuration Overview . . . . . . . . . . . . . . . . . . . . . . . . . . 37 TCP/IP configuration methods . . . . . . . . . . . . . . . . . . . . . . 38 D[...]

vi 60 kW InfraStruXure PDU — Operation and Configuration Product Information ........ ........................ .............. 61 InfraStruXure Standard Warranty . . . . . . . . . . . . . . . . . . . . . . . 61 Life-Support Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 How to Obtain Service . . . . . . . . . . . . .[...]

60 kW InfraStruXure PDU — O peration and Configuration 1 Safety Over view Save these instru ctions This manual contains important instructions t hat must be followed during installation, operation, and maintenance of the InfraS truXure PDU. Safety symbols used in this manual C ro s s - ref e re n c e sy mb o l s u s e d i n t h i s m a n u a l El[...]

2 60 kW InfraStruXure PDU — Operation and Configuration Wa r n i n g s Receiving/moving Do not tilt the PDU greater than 45° from its vertical axis. Never lay the PDU on its side. Installation/Maintenance Only a certified electrician can: • Connect the PDU to its power source • Connect a switch to the EPO interface on the PDU • Install a c[...]

Safety 60 kW InfraStruXure PDU — O peration and Configuration 3 T otal power off procedure 1. Open (turn OFF) the main circuit bre aker of the power source feeding the PDU. 2. Open (turn OFF) the Main Input on the InfraStruXure PDU. 3. If applicable, open (turn OFF) the Main Output circuit breakers on the front of the PDU. Emergency Power Of f (E[...]

Safety 4 60 kW InfraStruXure PDU — Operation and Configuration EMI This equipment has been tested and found to comp ly with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These lim its are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environme[...]

60 kW InfraStruXure PDU—Op eration and Configuration 5 Over view InfraStruXur e PDU Fr ont view  The PDU Shielding Tr o u g h accommodates the power cables exiting the roof of the PDU, and separates power cables from data ca bles.  The PDU power cables supply power to equipment racks; they are fed through knockouts o n the top of the PDU. T[...]

Overview 6 60 kW InfraStruXure PDU— Operation and Configuration Fr ont view (interior)  The 42-position circuit br eaker panels provide 84 total pole positions. Each single pole provides power at 120 volts L-N or two single poles prov ide 208 volts L-L. The amperage each position provides depends on the size of the circuit breaker used.  Th[...]

Overview 60 kW InfraStruXure PDU—Op eration and Configuration 7 Rear view of PDU with transformer (interior)  The Main Input switch connects to your main po wer source. The switch accepts 208 V , 480 V , or 600 V input and requires 3-wire in put conductors.  The PDU monitoring unit has several current and voltage monit oring boards that rep[...]

Overview 8 60 kW InfraStruXure PDU— Operation and Configuration Rear view of PDU without transformer (interior)  The Main Input circuit breaker connects to the main power source (UPS or utility). The breaker accepts 208V input and requires 4-wire input conductors. Note: This circuit breaker also serves as the Main Output (disconnect) circuit b[...]

Overview 60 kW InfraStruXure PDU—Op eration and Configuration 9 PDU monitoring unit  This connection provides th e input power for the PDU mon itoring unit. The power is supplied by the monitoring unit circuit breaker on the front of the PDU. If the panel is on, and the monitoring un it circuit breaker is closed, the monitoring unit is powered[...]

Overview 10 60 kW InfraStruXure PDU— Operation and Configuration User connection plate For a description and location of the user connection plate, see (  ) on page 6. For clarity , the following illustration shows the user connection plate in greater detail.  Connect the InfraStruXure PDU to the network or the InfraStruXure Manager through[...]

60 kW InfraStruXure PDU—Op eration and Configuration 11 Multi-Branch Cor dset Adapters APC offers three Multi-Branch Cord set Adapters. The adapters connec t to a multi-branch power cord (whip) on the PDU and distribute th ree separate bran ches to Rack PDUs in your equipment racks. See the table below for compatible APC Rack PDUs. 0 Compatible A[...]

Overview 12 60 kW InfraStruXure PDU— Operation and Configuration Compatible APC 208 V PDUs SKU # Plug Outlets Manageable AP7540 L6-20P (20) IEC 320 C13 (4) IEC 320 C19 No AP7840 L6-20P (20) IEC 320 C13 (4) IEC 320 C19 Ye s AP7940 L6-20P (21) IEC 320 C13 (3) IEC 320 C19 Ye s AP9510L620 L6-20P (1) NEMA L6-20R Y es SU045X163 L6-20P (1) NEMA L6-30R N[...]

60 kW InfraStruXure PDU — Operation and Configuration 13 PDU Display Interface Over view Use the display interface to config ure settings, set alarm thresholds, and provide audible and visual alarms. ESC ? Loa d Powe re d Chec k Log Byp as s Alarm         Load Powered LED When green, all output phases are within the [...]

PDU Display Interface 14 60 kW InfraStruXure PDU — Operation and Configuration T op-level status screens After system start-up, the display interface displays a brief start-up screen and then scrolls automatically and continuously through four screens of basic status information. Press the Up and Down arrow keys to interrupt the automatic scrolli[...]

PDU Display Interface 60 kW InfraStruXure PDU — Operation and Configuration 15 On some screens, continue arrows (  indicate that there are additional screens to view in the category . Press the Up or Down arrow key to vi ew the additio nal screens. P a s s wo rd - p ro t e ct e d s c re e n s When configuring or changing settings, you will [...]

16 60 kW InfraStruXure PDU — Operation and Configuration Load-Meter Scr een From the Load-Meter screen, you can select the following items: T otal Load by Phase The load supported by each ph ase in kV A, in RMS current ( Irms ), and as a percentage of the maximum allowable load ( %LD ). T otal Load Summary For the total load supported: • kW : T[...]

60 kW InfraStruXure PDU — Operation and Configuration 17 V olt-Meter Scr een From the V olt-Meter sc reen, you can select the following items: Output V oltage Displays each phase-to-phase output voltage (e.g., L1-2 for phase L1 to phase L2) and each phase-to-neutral output voltage (e.g., L1 for phase L1 to neutral). Input V oltage Displays each p[...]

18 60 kW InfraStruXure PDU — Operation and Configuration Contacts Scr een Overview The PDU can monitor external contact closure even ts. Possible applications include the following: • Magnetic contact switches • W indow foil • T amper switches • Heat detectors • W ater sensors • Pressure sensors • Building smoke and fire detection s[...]

PDU Display Interface 60 kW InfraStruXure PDU — Operation and Configuration 19 Alarm Relay Map Configure the relay outputs, using the Alarm Relay Map. Each Alarm Map corresponds to an relay output. For example, Alarm Map 01of04 corresponds to the first of fo ur relay outputs. The second line, in brackets [ ], lists the items that you have selecte[...]

PDU Display Interface 20 60 kW InfraStruXure PDU — Operation and Configuration How to connect contacts to the PDU monito ring unit 1. Choose one or more contact number on the User/EPO contacts port on the user connection plate to w hich you will connect the c ontacts. The user connection plate connects to the PDU monitoring unit. 2. From the PDU [...]

60 kW InfraStruXure PDU — Operation and Configuration 21 Br eakers Scr een Use the Breakers screen to view the status of the system and PDU circuit breakers. Main Input Reports status of PDU Mai n Input Switch ( Open or Closed ). Under normal operation, this switch is Closed .[...]

22 60 kW InfraStruXure PDU — Operation and Configuration Alarms Scr een View Active Alarms Use this option of the Al arms screen to display active alarms (alarm s that have not been resolved). Scroll through the list to view each active alarm. Alarm/Event Log Use this selection of the Alarms screen to access the following options: New Logged Item[...]

PDU Display Interface 60 kW InfraStruXure PDU — Operation and Configuration 23 Alarm Setup Use this option of the Al arms screen to access the following options: Alarm Beeper Use this option of the Al arms screen to turn the alarm beeper ON or OFF . Loading Limits Configure the following in amps and as a percentage of full load: • Out High : Th[...]

PDU Display Interface 24 60 kW InfraStruXure PDU — Operation and Configuration PDU Alarms This table lists all alarms that can be generated by the PDU, as displayed by the All Possi ble Alarms option, with numeric variables between the < > charac ters. Logged alarms will display specific numbers instead. Alarm Condition Explanation Input V [...]

60 kW InfraStruXure PDU — Operation and Configuration 25 Panel Scr een Branch Ckt Loading Y ou can display Branch Ckt Loading (Branch Circuit Loading) stat us if the option to measure current at the distribution ci rcuit breakers is installed. Y ou can view data for each individual panel positio n on the distribution panel. T o view status of a p[...]

PDU Display Interface 26 60 kW InfraStruXure PDU — Operation and Configuration Panel Configuration Configure the branch metering se ttings for each circuit breaker on the distribution panel, or con figure both pane ls simultaneously . T o configure a circuit breaker , select the range that includes the circuit breaker . The top line of se lection[...]

PDU Display Interface 60 kW InfraStruXure PDU — Operation and Configuration 27 Global Panel Config Configures the same number of poles or circuit br eaker ratings for all circuit breakers in both distribution panels simultaneously . For example, if your system uses only 3-pole, 20-amp circuit breakers, choose this option, scroll to the value 3 fo[...]

28 60 kW InfraStruXure PDU — Operation and Configuration Config Scr een System/Network Use this option of the Co nfig screen to access these options: System Password • Password : Change the system password required to access protected screens and fields in the display interface. Enter a string of up to eight alphanumeric characters, followed by[...]

PDU Display Interface 60 kW InfraStruXure PDU — Operation and Configuration 29 Electrical Config This option of the Config scre en displays informat ion about the electrical serv ice that provides input to the PDU. All of the values displayed on this screen are set at the factory . Use this information when viewing and setting alarms. Manufactur [...]

PDU Display Interface 30 60 kW InfraStruXure PDU — Operation and Configuration Factory Defaults Use this option of the Co nfig screen to reset all PDU settings to their factory default values. Firmwar e Updates Use this option of the Co nfig screen to download upda ted firmware to the PDU.[...]

60 kW InfraStruXure PDU—Op eration and Configuration 31 Operation How to Apply Power to the System 1. Close (turn ON) the main circuit break er of the power source supplying power to the PDU. 2. Close (turn ON) the Main Input on the InfraStruXure PDU. 3. Power the PDU distribution circuit breake rs: a. For PDU with transformer : Close (turn ON) t[...]

Operation 32 60 kW InfraStruXure PDU—Operation and Configuration b. For PDUs with and without a transformer: Close (turn ON) the PDU distribution panel circuit breakers. Note When the distribution panel circuit breakers are closed, the PDU power cables and connected equipment are energized.[...]

60 kW InfraStruXure PDU—Op eration and Configuration 33 How to Ensur e T otal Power Off 1. Open (turn OFF) the main circuit bre aker on the power source feeding the PDU. 2. Open (turn OFF) the Main Input on the InfraStruXure PDU. 3. For PDU with transformer : Open (turn OFF) the Main Output circuit breakers on the front of the InfraS truXure PDU.[...]

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60 kW InfraStruXure PDU—Op eration and Configuration 35 Communication Configuration InfraStruXur e PDU Management Options Overview Y ou have two management options for the InfraS t ruXure PDU. Y ou can ma nage the InfraStruXure PDU along with the rest of your InfraS truXure equipment through the Infra S truXure Manager (APC LAN), or you can manag[...]

36 60 kW InfraStruXure PDU— Operation and Configuration Configuring the InfraStruXur e Manager Connect the InfraStruXur e PDU to the InfraStruXur e Manager 1. Connect a Cat-5 netw ork cable to the surge-protected ethe rnet port on the PDU user c onnection plate. Y ou can make connections from inside the enclosure, or you can remove the user conne[...]

60 kW InfraStruXure PDU—Op eration and Configuration 37 Configuring the Network Management Interface Connect the InfraStruXur e PDU to your network 1. Connect a Cat-5 netw ork cable to the surge-protected ethe rnet port on the PDU user c onnection plate. Y ou can make connections from inside the enclosure, or you can remove the user connection pl[...]

Communication Configu ration 38 60 kW InfraStruXure PDU—Operation and Configuration TCP/IP configuration methods Use one of the following methods to define the TCP/I P settings needed by the InfraSt ruXure PDU: • Device IP Configuration W izard (See “Devi ce IP Configuration W iza rd” on this pa ge.) • BOOTP or DHCP server (See “BOOTP &[...]

Communication Configu ration 60 kW InfraStruXure PDU—Operation and Configuration 39 BOOTP & DHCP configuration The Boot Mode Setting, a TCP/IP opt ion in the InfraStruXure PDU’ s Network menu, identifies how the TCP/IP settings will be defi ned. The possible settings are Manual , DHCP on ly , BOOTP only , and DHCP & BOOTP (the default s[...]

Communication Configu ration 40 60 kW InfraStruXure PDU—Operation and Configuration 3. When the InfraS truXure PDU reboots, the BOOTP server provid es it wi th the TCP/IP settings. – If you specified a bootup file name, the InfraStru Xure PDU att empts to transfer that file from the BOOTP server using TFTP or FTP . The InfraStruXure PDU a ssume[...]

Communication Configu ration 60 kW InfraStruXure PDU—Operation and Configuration 41 Local access to the control console Y ou can use a local computer that connects to the InfraS t ruXure PDU through the console port on th e InfraStruXure PDU monitoring un it to access the control console. 1. Select a serial port at the local computer , and disa b[...]

Communication Configu ration 42 60 kW InfraStruXure PDU—Operation and Configuration 2. Use Ping with a size of 1 13 bytes to assign the IP address defined by th e ARP command. For the IP address defined in step 1, use one of the following Ping commands: – W indows command format: ping 156.205.14.141 -l 113 – LINUX command format: ping 156.205[...]

60 kW InfraStruXure PDU—Op eration and Configuration 43 How to Access a Network Management Interface on a Configur ed InfraStruXur e PDU We b i n t e r f a c e As your browser, you can use Microsoft ® Intern et Explorer 5.0 (and hig her) or Netscape ® 4 .0.8 (and higher , except Netscape 6. x ) to access the InfraSt ruXure PDU through its W eb [...]

Communication Configu ration 44 60 kW InfraStruXure PDU—Operation and Configuration T elnet for basic access. T elnet provides the ba sic security of authentication by user name and password, but not the high-security benefits of encr yption. T o use T elnet to access an InfraStruXure PDU’ s control console from any co mputer on th e same subne[...]

Communication Configu ration 60 kW InfraStruXure PDU—Operation and Configuration 45 FT P a n d S C P Y ou can use FTP (enabled by default) or Secure CoPy (SCP) to transfer new firmware to the InfraStruXure PDU, or to access a copy of the In fraS truXure PDU’ s event logs. SCP provides the higher security of encrypted data transmission and is en[...]

46 60 kW InfraStruXure PDU— Operation and Configuration How to Recover Fr om a Lost Network Management Interface Passwor d 1. Select a serial port at the local computer , and disa ble any service that uses that port. 2. Connect the serial cable (APC part number 940- 0103) to the selected po rt on the computer a nd to the console port on the Infra[...]

60 kW InfraStruXure PDU — O p eration and Co nfigurat ion 47 Customizing and Updating the PDU Important Safety Instructions Ele c tr ica l Ha zar d APC does not r ecommend that you perform maintenance of the PDU while it is receiving input p ower . However , due to the cr itical natur e of data center loads, this may occur . If you must perform m[...]

48 60 kW InfraStruXure PDU — Operation and Configuration PDU Or derable Part List Circuit Br eake rs PD1P20ABBSD single-pole, 20-amp breaker PD3P20ABBSD three-pole, 20-amp breaker PD1P50ABBSD single-pole, 50-amp breaker PD3P80ABBSD three-pole, 80-amp breaker PD2P20ABBSD two-pole, 20-amp breaker PD 3P100ABBSD three-pole, 100-amp breaker PD2P30ABBS[...]

Customizing and U pdating the PD U 60 kW InfraStruXure PDU — O p eration and Co nfigurat ion 49 Power Cables 20 A, 3-wire power cables 30 A, 3-wire power cables SKU Number Description SKU Number Description PDW45L21-20R 45-foot power cable PDW 47L6-30C 47-foot power cable PDW47L21-20R 47-foot power cable PDW 49L6-30C 49-foot power cable PDW49L21-[...]

50 60 kW InfraStruXure PDU — Operation and Configuration How to Add Cir cuit Br eakers and Power Cables Add a cir cuit br eaker on the PDU 1. Snap and bolt the new circuit breaker into a position on the panel. 2. Remove the corresponding plastic blanking plate on the front panel of the PDU. Add a power ca ble to the PDU Before adding a power cabl[...]

Customizing and U pdating the PD U 60 kW InfraStruXure PDU — O p eration and Co nfigurat ion 51 4. At the front of the PDU, connect the power cord’ s individual wires: a. If you have branch current monitoring installe d, route the ph ase conductor through a curren t sensor . If it is a three-phase cabl e , route the L1, L2, and L3 wi res throug[...]

52 60 kW InfraStruXure PDU — Operation and Configuration How to Connect User Input Contacts and Relay Outputs to the User Connection Plate Overview Make contact closure connections (NO or NC) at the user connection plate to monitor dry contacts. Y ou can make eight connections—four input contacts and four relay outputs. The figure at the right [...]

Customizing and U pdating the PD U 60 kW InfraStruXure PDU — O p eration and Co nfigurat ion 53 How to connect contacts to the PDU monito ring unit 1. Choose one or more contact number on the User/EPO contacts port on the user co nnection plate to which you will connect the contacts. Th e user connection plate connects to the PDU monitoring unit.[...]

54 60 kW InfraStruXure PDU — Operation and Configuration How to T est the EPO Switch After a certified electrician has co nnected an EPO sw itch to the PDU monitoring unit by way o f the user connection plate, you can easily test the switch to make sure it is wired and working properly . The illustration to the right shows the EP O functions on t[...]

Customizing and U pdating the PD U 60 kW InfraStruXure PDU — O p eration and Co nfigurat ion 55 4. If the test was successful, place the Arm/T est sw itch back to the Arm position. The PDU display interface will clear the EPO test mode alarm. If the test was not successful, see the troubleshooting chart: 5. Repeat this test for each EPO switch in[...]

Customizing and Updating th e PDU 56 60 kW InfraStruXure PDU — Operation and Configuration If you choose to use a 24 V AC, 24 VDC, or contact closure connection to the EPO, use one of the following UL-listed wire types: • CL2 Class 2 cable for general purpos e use • CL2P Plenum cable for use in ducts, plenums, and other s pace used for enviro[...]

60 kW InfraStruXure PDU — O p eration and Co nfigurat ion 57 How to Download Firmwar e Upgrades Upgrading the PDU monitor pr ocessor Y ou can download available PDU monitor processo r upgrades through the PDU display interface. The most obvious indication that a firmware upgrade is necessary occurs when the Network Management Card and the monito [...]

Customizing and Updating th e PDU 58 60 kW InfraStruXure PDU — Operation and Configuration 6. From the Control Console menu, select System , then To o l s , then File T ransfer , then XMODEM . 7. The system will prompt you with Perform transfer with XMODEM -CR C? Ty p e Yes and press E NTER . 8. The system will then prompt you to choose a transfe[...]

60 kW InfraStruXure PDU — O p eration and Co nfigurat ion 59 Specifications 60 kW InfraStruXur e PDU Electrical 208 V 480 V 600 V 208 V (transformerless) Input Nominal V oltage 208/120 V 480/277 V 600/346 V 208/120 V F r e q u e n c y 5 7–6 3H z 5 7–6 3H z 5 7–6 3H z 5 7–6 3H z V o ltage AC 3-phase, 3-wire 3-phase, 4-wire plus ground Nomi[...]

Specifications 60 60 kW InfraStruXure PDU — Operation and Configuration Physical 208 V 480 V 600 V 208 V (transformerless) Dimensions (H × W × D) PDU 85 × 24 × 34 in (2159 × 61 0 × 864 mm) We i g h t PDU 1500 lb (681.8 kg) 1205 lb (547.7 kg) 765 lb (347 kg) 450 lb (204 kg) Shipping 1600 lb (727.3 kg) 1305 lb (593.2) 865 lb (393.2 kg) 775 lb[...]

60 kW InfraStruXure PDU — O p eration and Co nfigurat ion 61 Pr oduct Information InfraStruXur e Standar d W arranty APC warrants that all components of the InfraS truXure system will be free from defect in material and workmanship for a period of two years from th e date of start up when start up has been performed by APC authorized service pers[...]

Product Informati on 62 60 kW InfraStruXure PDU — Operation and Configuration THERE ARE NO W ARRANTIES, EXPRESS OR IMPLIED, BY OPERA TION OF LA W OR OTHER WISE, OF PRODUCTS SOLD, SER VICED OR FURNISHED UNDER THIS AGREEMENT OR IN CONNECTION HEREWITH. APC DISCLAIMS ALL IMPLIED W ARRANTIES OF MERCHANT ABILITY , SA TISF ACTION AND FITNESS FOR A P AR [...]

60 kW InfraStruXure PDU — O p eration and Co nfigurat ion 63 Life-Support Policy APC Thr ee-Phase Systems As a general policy , American Po wer Conversion Corporation and its af filiates and subsidiaries worldwide (APC) do not recommen d the use of any of its products in life support applicati ons where failure or malfunction of the APC product c[...]

64 60 kW InfraStruXure PDU — Operation and Configuration How to Obtain Service How to contact APC Customer support for this or any other APC product is available at no char ge in any of the following ways: • V isit the APC W eb site to access documents in the APC Knowledge Base and to submit any customer support requests. – www .apc.com (Corp[...]

60kW InfraStruXure PDU—Oper ation and Conf iguration 65 Appendix: Changes in This Manual Overview The following list references the specific changes that have been made to this manu al since its last release (990-1600B). General changes Updated manual to reflect the InfraS truXure PDU’ s network management capabilities. Changes by page number P[...]

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Index 60kW InfraStruXure PDU—Operation and Configuration 67 A Add a circuit breaker or power cable on the PDU , 50 Agency approvals , 60 Alarm beeper , 23 Alarm event log , 22 Alarm LED , 13 Alarm relay map , 19 Alarms screen , 22 – 24 Arm/test rocker switch , 9 B BOOTP & DHCP configuration , 39 Branch Ckt limits and loading , 25 Branch cur[...]

68 60kW InfraStruXure PDU—Operation and Configuration Input contacts connection point , 10 information about , 18 Input transformer , 7 Installation warnings , 2 K Keys, for navigation , 13 L LCD , 13 LEDs on display interface , 13 on monitoring unit , 9 Leveling feet , 5 Life-support policy , 63 Load powered LED , 13 Load-meter screen , 16 Local[...]

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*990-1600C* APC W o rldwide Customer Support Customer support for this or any other APC produ ct is available at no char ge in any of the following ways: • V isit the APC W eb s ite to access documents in the APC Knowledge Base and to submit customer support requests. – www .apc.com (Corporate Headquarters) Connect to localized APC W eb sites f[...]