Baja Marine 405 manual

Baja Marine Owner ’ s Manual 405 P erformance Owner ’ s Manual Part Number: MRP 1813658 © Baja Marine Corporation 2006 R Speed changes you. TM.[...]

B aja m arine c orPora tion , 2600 S ea r a y B l vd ., K noxville , tn 37914 f or informa tion call 1-865-971-6270 or f ax 1-865-971-6716 i nternet addreSS : httP :// www . Bajamarine . com R Speed changes you. TM.[...]

i 405 Performance ® Congratulations on becoming the new owner of the world’s #1 performance boat. Baja ® Marine Corporation welcomes you into our worldwide and ever-expanding family of boating enthusiasts. T h e O w n e r ’ s M a n u a l P a c k e t , t o b e k e p t o n board your Baja, gives you important information on the features of your[...]

ii 405 Performance ® THIS P AGE INTENTIONALL Y LEFT BLANK[...]

iii 405 Performance ® i ntroduction 1. T his M anual The material within this manual and your Owner ’s Manual Packet: • Gives you basic safety information • Describes the features of your boat • Describes the equipment on your boat • Describes the fundamentals of boat use • Contains service and maintenance information Y ou must learn t[...]

iv 405 Performance ® 6. h ull i DenTifica Tion n uMber (hin) The “Hull Identication Number” located on the starbo ard side of the trans om, is the most impo rtant identifying factor and must be included in all correspondence and orders. Failure to include it creates delays. Also of vital importance are the engine serial numbers and part num[...]

v 405 Performance ® R Speed changes you. TM. a bouT Y our e xpress l iMiTeD W arranTY Baja Marine offers an Express Limited W arranty on each new Baja purchased through an authorized Baja dealer . A copy of the Limited W arranty was included in your owner ’s packet. If for any reason you did not receive a copy of the Limited W arranty , please c[...]

vi 405 Performance ® 405 P erformance o wner ’ S m anual • t aBle of c ontentS i nTroDucTion 1. This Manual ............................................................iii 2. Y our Responsibilities .............................................. iii 3. Sources of Information ...........................................iii 4. Dealer Responsibilit[...]

vii 405 Performance ® 2. Engines and Stern Drive...................................... 4.2 A. Maintenance and Service ............................. 4.2 B. Vibration and Causes ................................... 4.2 C. Impact to Stern Drive .................................... 4.3 D. Propeller Removal and Installation ............... 4.3 s ecTion [...]

viii 405 Performance ® Information in this publication is based upon the latest product specications available at printing. Baja ® Marine Corporation reserves the right to make changes at any time, without notice, in the colors, equipment, specications, materials and prices of all models, or to discontinue models. Should changes in producti[...]

405 Performance ® 1.1 S ection 1 • S afety SAFE boating means: • Knowing the limitations of your boat • Following the "Rules of the Road" • Keeping a sharp lookout for people and objects in the water • Not boating in water or weather conditions that are beyond the boat's and the operator's capability • Never boating[...]

405 Performance ® 1.2 S ection 1 • S afety 2. l eGall Y M anDa TeD M iniMuM r equireD e quipMenT The following equipment is the minimum required by the U.S. Coast Guard for a boat 40' to less than 65' [12.2 meters to less than 19.8 meters] in length. Person al Flotatio n Devices (PFDs): One Coast Guard approved T ype I, II or III devic[...]

405 Performance ® 1.3 S ection 1 • S afety Symptoms of carbon monoxide poisoning are dizziness, ears rin ging, headach es, naus ea, and unco nsci ousne ss. Get fresh air if anyone shows signs of carbon monoxide poisoning, and/or if carbon monoxide detector alarm sounds. A poisonin g victim 's skin often turns cherr y red. Because carbon mon[...]

405 Performance ® 1.4 S ection 1 • S afety Even strong swimmers can tire quickly in the water and drow n due to exha usti on, hyp other mia, or both. The buoyancy provided by a personal otation device (PFD) will allow the person who has fallen overboard to remain aoat with far less effort and heat loss, extending survival time necessary to[...]

405 Performance ® 1.5 S ection 1 • S afety Drugs and/or alcohol impair the operator's ability to control the boat safely . Death or serious injury can result from improper boat operation. ! W ARNING 6. a DDiTional r ecoMMenDeD e quipMenT for s afe o pera Tion In addition to legally mandated equipment, the following items are necessary for s[...]

405 Performance ® 1.6 S ection 1 • S afety Whe n eng ine is runn in g, kee p pas sen ger s awa y from areas not designed for riding, such as seat backs, bow, gunw ales, tr ansom pl atfor m, fro nt and re ar decks and on sun pads. Passen gers can fall overboard if not seated properly on the seats provided. ! W ARNING Never carry more weight or pa[...]

405 Performance ® 1.7 S ection 1 • S afety Death or serious injury can result if you fail to observe these safety rules: • Anyone who controls the boat must have taken a boating safety course and have been trained in the proper operation of the boat. • Always operate the boat at speeds that will not put people or property in danger . • Be [...]

405 Performance ® 1.8 S ection 1 • S afety The wind speed and wave height specied as the upper limit for your category of boat does not mean that you or your passengers can survive if your boat is exposed to these conditions. It is only the most experienced operators and crew that may be able to operate a boat sa fe ly und er the se con di ti[...]

405 Performance ® 1.9 S ection 1 • S afety Shut engine off if an object is struck or if you run aground. Check for hull leaks and propulsion system damage, before restarting engine. Use hand pump if bilge pumps don't remove water . Boa t ve ry sl owl y , if you must proc ee d wit h a dama ge d propulsion system. ! W ARNING Y our boat's[...]

405 Performance ® 1.10 S ection 1 • S afety SKIING SIGNALS (FIG. 1.10.1) DIVERS FLAGS (FIG. 1.10.2) CODE ALPHA FLAG SPORT DIVER'S FLAG RED WHITE BLUE WHITE T urn - Arm raised, circle with index nger extended. Skier in W ater - Extend one ski vertically out of water . Back to Dock - Pat top of head. Cut Motor - Draw nger across throat.[...]

405 Performance ® 1.1 1 S ection 1 • S afety a. M eDical e MerGencY Y ou may be far fr om pro fe ss ion al me di cal he lp whe n you are boating. At least two people on board your boat should be CPR certied, and should have taken a rst aid course. Equip your boat with a rst aid kit. b. W a Ter r escue A person who has fallen overboard w[...]

405 Performance ® 1.12 S ection 1 • S afety e. c ollisions anD l eakinG In the event of collisions and leaking: • Slow down or stop to reduce water intake, unless maintaining speed will keep the hole above water . • Switch on bilge pump. • Operate manual bilge pump, if the powered bilge pump can't handle the water ow . • A c co u[...]

405 Performance ® 1.13 S ection 1 • S afety ! W ARNING A wide variety of components used on this vessel contain or emit chemicals known to the State of California to cause cancer and birth defects and other reproductive harm. EXAMPLES INCLUDE: • Engine and generator exhaust • Engine and generator fuel, and other liquids such as coolants and [...]

405 Performance ® 1.14 S ection 1 • S afety NOTICE It is ille gal for any vess el to dum p plas tic trash anywhe re in the ocean or navigable waters of the United States. ! W ARNING SPEED HAZARD- W atch your wake. It might capsize a small craft. Y ou are responsible for damage caused by your wake. ! CAUTION Reduce speed in congested waterway . B[...]

405 Performance ® 1.15 S ection 1 • S afety 20. n auTical T erMs Abeam – object 90 degrees ( 90° ) to center line on either side of boat. Abaft – a point on a boat that is aft of another . Aft - toward the rear or stern of the boat. Beam - the maximum width of a boat. Bilge - the lowest part of the hull on the inside where uids collect. [...]

405 Performance ® 1.16 S ection 1 • S afety 21. k eY To s YMbols on c onTrols & p rinTs These symbols may be found on your controls and gauges and/or used in this owner's manual. This page is to help you understand what the symbols mean. PROPULSION SYSTEM TRIM PROPULSION SYSTEM TRIM BOW UP PROPULSION SYSTEM TRIM BOW DOWN TRIM T AB TRIMM[...]

405 Performance ® 1.17 R Speed changes you. TM. 22. W arninG l abel l oca Tions w arning l aBel l oca tionS (f ig 1.17.1) Located in Owner’s Packet California Residents Only The above warning is attached to the steering wheel prior to delivery of any boats sold in the state of California in accordance with California Health and Safety Code §§ [...]

405 Performance ® 1.18 R Speed changes you. TM. THIS P AGE INTENTIONALL Y LEFT BLANK[...]

405 Performance ® 2.1 S ection 2 • g eneral B oa t a rrangement ! CAUTION Do Not use cleats for lifting. 2. p assenGer l oca Tions 1. When the boat is moving, all passengers must be on the seating provided or , if standing, holding on rmly . While the person at the wheel must alert passengers before any sudden or erratic boat mov em en t, s u[...]

405 Performance ® 2.2 S ection 2 • g eneral B oa t a rrangement 3. b asic b oa T D iMensions anD c learances (u niTeD s T a Tes s T anDarD s.a.e.) 405 P erformance s pecifica Tions Overall Length ................................................................. 39'6" Overall Length w/ Swim Platform .....................................[...]

405 Performance ® 2.3 S ection 2 • g eneral B oa t a rrangement b asic b oa T D iMensions anD c learances (M eTric ) 405 P erformance S Pecifica tionS Overall Length.......... .......... .......... ......... .......... .......... ...12.04 m w/std. Swim Platform....... .......... ......... .......... .......... ......12.80 m Beam (width).........[...]

405 Performance ® 2.4 S ection 2 • g eneral B oa t a rrangement 6. G eneral D eck l a YouT GENERAL DECK LA YOUT (FIG. 2.4.1) FWD REAR (AFT) LEFT (PORT) RIGHT (STBD) Cleat Cleat Deck Hatch Shift/Throttle Controls Steering Wheel Helm Seat Passenger Seat Glove Box Cleat Cleat Deck Hatch Aft Seating Anchor Storage W alk-thru W indshield Cabin Entry [...]

405 Performance ® 2.5 S ection 2 • g eneral B oa t a rrangement 7. D escripTion of M ajor c onTrols a. G ear s hifT anD T hroTTle c onTrol The shift/throttle control unit for the engine is activated by individual handles. (See Figure 2.5.1) The shift handle must be in neutral position to start your engine. Moving the shift handle forward engages[...]

405 Performance ® 2.6 S ection 2 • g eneral B oa t a rrangement c. T railer s WiTch The trailer switch (Power T ilt) is not to be confused with the Power T rim function. The trailer switch is to be used only when the engine is off. The trailer switch allows the drive unit to be raised for trailering, beaching and launching. T o operate, press an[...]

405 Performance ® 2.7 S ection 2 • g eneral B oa t a rrangement 8. i Mpor T anT G auGes a. T achoMeTer anD h our M eTer The tachometer (see Figure 2.7.2) indicates the revolutions per minute (RPM) of the engine (it does not indicate the speed of the boat). Y our Engine Op er ato r' s Ma nu al i nd ica te s th e m axi mu m fu ll throttle RPM[...]

405 Performance ® 2.8 S ection 2 • g eneral B oa t a rrangement i nSer ting the a ft r emov aBle n a viga tion / a nchor l ight ( l oca ted a t the S tern of the B oa t ) (f ig 2.8.2) ANCHOR LIGHT MAST SCREW IN TYPE CONNECTOR COMPRESSION TYPE CONNECTOR DECK ANCHOR LIGHT FITTING b. o il p ressure , W a Ter T eMpera Ture , v ol TMeTer anD f uel G [...]

3.1 405 Performance ® S ection 3 • u Sing y our B oa t 1. p re -l aunch , l aunch anD p osT - l aunch c hecklisT Listed below are the critical items you must check and do each time you use your boat. It does not list all of the necessary maintenance and service items required to keep your boat running properly . These other items are found in Se[...]

3.2 S ection 3 • u Sing y our B oa t 405 Performance ® 3. f uelinG The b oa T The fuel ll cap is located on the port side of the boat (Figu re 3.2. 1). Do not mist ake th e wate r tank ll and waste pump out caps for the gasoline ll cap. Refer to your engine manual for the proper grade of gasoline. b efore f uelinG • Fuel during daylig[...]

3.3 405 Performance ® S ection 3 • u Sing y our B oa t • Shut of f gas burning appliances (gas stove, etc.). • Close all hatches, doors, and keep engine compartment closed to prevent gasoline fumes from entering the cabin or cockpit area. • All passengers must leave the boat until it is refueled and engine is safely started. • There must[...]

3.4 S ection 3 • u Sing y our B oa t 405 Performance ® • If there are passengers not wearing PFDs, the PFDs must be readily accessible. “Readily accessible” means out of the storage bag and unbuckled. • All throwable otation devices (cushions, rings, etc.) must be right at hand. 6. p assenGer i nsTrucTion anD l oca Tion • Ev er yo n[...]

3.5 405 Performance ® S ection 3 • u Sing y our B oa t it is recommended that the bilge blower run all the time the engine is running. 6. Place drive unit in full DOWN/IN position. 7. Put shift control lever into neutral; then for a: COLD ENGINE - Move throttle lever forward to full open throttle, then return to about 1/4 throttle. In cold weath[...]

3.6 S ection 3 • u Sing y our B oa t 405 Performance ® 10. s TeerinG s YsTeMs Y our Baja ® may be will be equipped with one of two types of steering. Please refer to the Owner ’ s Packet for information on the steering system installed on your boat. a. h YDraulic s TeerinG Some Baja ® boats may use a hydraulic steering system (Fig. 3.6.1). P[...]

3.7 405 Performance ® S ection 3 • u Sing y our B oa t b. p oWer s TeerinG The pow er st ee rin g sy ste m is an en cl ose d pu sh- pul l cable that is hydraulically assisted (power steering) at the stern drive end (Fig. 3.7.1). The cable and its connections to the steering wheel and to the out drive MUST be inspected at least twice a year by yo[...]

3.8 S ection 3 • u Sing y our B oa t 405 Performance ® THIS P AGE INTENTIONALL Y LEFT BLANK[...]

4.1 405 Performance ® S ection 4 • B ilge & u nder w a ter g ear 1. b ilGe a. f uel & o il s pillaGe Regulations prohibit discharging fuel or oily waste in navigable waters. Discharge is dened as any ac ti on w hi ch ca u se s a l m , s he en o r d is co l or at i on on the water surface, or causes a sludge or emulsion beneath the [...]

4.2 405 Performance ® S ection 4 • B ilge & u nder w a ter g ear Except for checkin g the operation of the bilge pump using the ON position, leave the switch in the OFF (AUT O) positio n. In th e OFF (AUT O) positi on, whe n the bilge liquid is deep enough to activate the oat switch, the bilge pump turns on and pumps out the bilge liquid [...]

4.3 405 Performance ® S ection 4 • B ilge & u nder w a ter g ear c. i Mp acT To s Tern D rive The stern drive can be damaged by impact, either whi le tr ai le ri ng or b oa ti ng . T o min im iz e th e p os si bi li ty of impact damage while trailering, keep the stern drive raised to the trailering position. The hydraulic system used to rais[...]

4.4 405 Performance ® S ection 4 • B ilge & u nder w a ter g ear f. Install the thrust washer , propeller , continuity washer , thrust hub, propeller nut retainer and the propeller nut onto the shaft (Figure 4.3.3). g. Place a block of wood between the gear case and the propeller (Figure 4.4.1) and torque the propeller nut to recommended man[...]

405 Performance ® 5.1 S ection 5 • f uel S yStem 1. f uel s YsTeM Section 3 • Using Y our Boat contain s important fueling information. T ake time to read all the fuel related information in the owner ’s manual. Th e 4 05 P er fo r ma nc e stan d ar d gaso l in e fuel s ys te m consists of a 230 gallon fuel tank, fuel tank vent, an anti-siph[...]

405 Performance ® 5.2 S ection 5 • f uel S yStem 2. f uelinG p recauTions Ce r ta in pr ec aut i on s mus t be ca r ef ull y and com ple t el y observed every time a boat is fueled, even with diesel fuel. Diesel fuel is nonexplosive but it will burn. a. s T a Tic e lecTriciTY anD The f uel s YsTeM There is a danger that static electricity can ig[...]

405 Performance ® 5.3 S ection 5 • f uel S yStem • Elec tric al equi pmen t, inc ludi ng blow ers – pow er off. • Doors, hatches – closed. • Smoking material – extinguished. • Inboard tanks – grounded. • Filler pipe – marked GAS or DIESEL. • Fue l no zz le – in c ont ac t wi th  ll er p ipe to p rev en t static sparks.[...]

405 Performance ® 5.4 S ection 5 • f uel S yStem THIS P AGE INTENTIONALL Y LEFT BLANK[...]

405 Performance ® 6.1 R Speed changes you. TM. S ection 6 • e lectrical S yStemS 1. e lecTrical s YsTeMs D irecT c urrenT (Dc) The 12 volt direct current (DC) electrical system (similar to that in your car or truck) derives its power from the battery . An engine-driv en alternator keeps the battery in a charged condition. The battery voltage is [...]

405 Performance ® 6.2 S ection 6 • e lectrical S yStemS R Speed changes you. TM. Protective terminal covers, such as rubber boots on electrical connections, must be in place when engine is operating or when working in the engine compartment. Jumper cables are not ignition-protected. DO NOT US E ju mp er ca bl es in th e e ng in e c om pa rt me n[...]

405 Performance ® 6.3 S ection 6 • e lectrical S yStemS R Speed changes you. TM. Zinc anodes require replacement about every six months, if the boat is operated in salt wate r . In fresh water , the zinc anodes can be replaced about once a year . If the anodes deteriorate more rapidly than this, there is probably a stray current problem within t[...]

405 Performance ® 6.4 S ection 6 • e lectrical S yStemS R Speed changes you. TM. i gnition S witch (fig. 6.4.1) TO ENGINE RUN CIRCUIT 16 A WG PURPLE/BLACK 16 A WG PURPLE/BLACK LANY ARD STOP SWITCH B EXHAUST 12 A WG RED TOEXHAUST BREAKER FROM IGNITION SWITCH ( I ) 16 A WG PURPLE/BLACK TO ENGINE B RUN OFF I B S ST ART 16 A WG YEL/RED TO ST ARTER S[...]

6.5 405 Performance ® R Speed changes you. TM. DIODE DIODE BLUE/WHITE GREEN/WHITE RED 100 AMP 100 AMP 14 AWG YELLO W 14 AWG WHITE 14 AWG RED 14 AWG GREEN 14 AWG GREEN 14 A WG RED 14 A WG BLUE 14 AWG BLUE 14 AWG RED 14 A WG GREEN 14 AWG PURPLE 14 AWG PURPLE 8 AWG BLACK BLOCK 8 AWG RED TO 80 AMP BREAKER STBD PORT TRAILER STBD PORT 8 AWG BLACK 8 AWG [...]

6.6 405 Performance ® R Speed changes you. TM. S witch P anel w ire i nforma tion (fig 6.6.1) 16 A WG RED/PUR-DEPTH POWER 14 A WG GRA Y-STERN/BOW LIGHT 16 A WG RED/PUR-DEPTH FINDER 14 A WG BROWN-BIL GE POWER 16 A WG BL U/BLK-ENGINE LIGHTS 14 A WG BL U/PUR-LIGHT POWER 16 A WG BL U/WHI-COURT LIGHTS 14 A WG BROWN-AFT BIL GE 14 A WG BRN/ORN-MID BIL GE[...]

6.7 405 Performance ® R Speed changes you. TM. CO MONITOR FUME DETECTOR FIRE BOUY DEPTH FINDER ENGINE COMPAR TMENT LIGHTING ACCESSORY PUMP SEAT EXHAUST HATCH MAIN BLWR PORT BL WR CNTR BL WR STBD BL WR 12 VOLT ANCHOR ACC/NAV NAV/ANC DOCKING LIGHTS PORT STBD FRESH WTR BILGE HORN RADIO TABS ACC ACC/FAN LABEL WITH THE LETTER "E" PLUG 7 Pin 0[...]

6.8 405 Performance ® R Speed changes you. TM. ac m ain d iStriBution P anel w iring d iagram (fig 6.8.1) 120 VOL T 60Hz 30a OFF 30a OFF BUS B BUS A GENERA TOR BUS B POLARITY REVERSE SHORE 2 BUS B ICE/FRIDGE OUTLETS GALLEY AIR CONDITIONER BA TTERY CHARGER HOT WA TER Blue Sea 8247 POLARITY REVERSE BUS A GENERA TOR BUS A SHORE 1 OUTLETS COCKPIT REFR[...]

6.9 405 Performance ® R Speed changes you. TM. dc m ain d iStriBution P anel w iring d iagram (fig 6.9.1) LABEL WITH THE LETTER "D" 16 A WG DK BLU/GRY 14 A WG YEL/GRN 14 A WG BLK/WHI 16 A WG DK BLU/RED 14 A WG YEL/WHI 14 A WG BLK/YEL Receptacle DTP04-04P Secondary Lock WP-4P 4-W ay Deutsch DTP Series Receptacle Plug DTP06-4S Secondary Lo[...]

6.10 405 Performance ® R Speed changes you. TM. THIS P AGE INTENTIONALL Y LEFT BLANK[...]

405 Performance ® 7.1 S ection 7 • o PtionS & a cceSSorieS 1. o pTions & a ccessories l oca Tions Figure 7.1.1 shows the location of some of the components. T ake time to walk through your boat, locate the features, and become familiar with their operation and maintenance. ST ANDARD & OPTIONAL EQUIPMENT LOCA TIONS (FIG. 7.1.1) Item L[...]

405 Performance ® 7.2 S ection 7 • o PtionS & a cceSSorieS 2. a uToMa Tic f ire e xTinGuisher s YsTeM (o pTion ) Th e 405 P er fo r ma n ce m ay b e equipped with an automatic fire extinguisher system located aft of the engine on th e tr an so m. I n t he ev en t of a re , th e h eat sen sitive automatic head will release the extinguishan[...]

405 Performance ® 7.3 S ection 7 • o PtionS & a cceSSorieS Bimini T op or sunshade must not be used when the vessel speed exceeds 45 MPH. Damage to boat or bimini may occur . Removing or installing canvas on the water can be difcult since rough water or wakes can cause you or your passengers to lose their balance while attempting canvas r[...]

405 Performance ® 7.4 S ection 7 • o PtionS & a cceSSorieS REFER TO OWNER'S MANUAL P ACKET FOR IN S T RU C TI ONS AND W AR R AN T Y IN F O RM A T I O N ON DEPTH FINDER. 8. s Tereo s YsTeM Y our 405 Performance comes with a Clarion CMD4 AM/FM stereo package from Marine Audio. Clarion's CM design eliminates the need for after- market[...]

405 Performance ® 7.5 S ection 7 • o PtionS & a cceSSorieS c. v acu f lush ® h eaD (o pTion ) The V acuFlush ® head u tilizes a HEAD SY STEM breaker on the main distribution panel. The foot pedal at the base of the toilet opens a mechanical seal and vacuum forces waste through the opening in the bowl to an accumulator tank, through the vac[...]

405 Performance ® 7.6 S ection 7 • o PtionS & a cceSSorieS THIS P AGE INTENTIONALL Y LEFT BLANK[...]

8.1 405 Performance ® S ection 8 • r equired i nSPection , S er vice , & m aintenance ITEM REQUIRED MAINTENANCE/SERVICE REFERENCE SOURCE BEFORE EVERY USE AFTER FIRST 20 HOURS EVERY 25* OR 50 HOURS EVERY 50* OR 100 HOURS EVERY 6 MOS. OR ANNUALL Y Battery Check water level Owner ’ s Manual p. 6.1 • • • Bilge Area Clean and check Owner [...]

8.2 405 Performance ® S ection 8 • r equired i nSPection , S er vice , & m aintenance s uMMar Y G uiDe f or i nspecTion , s er vice anD M ainTenance *Use in salt water or other severe operating conditions requires shorter maintenance/service intervals **May not be on your boat ITEM REQUIRED MAINTENANCE/SERVICE REFERENCE SOURCE BEFORE EVERY U[...]

8.3 405 Performance ® S ection 8 • r equired i nSPection , S er vice , & m aintenance 2. u seful s er vice i nforMa Tion OWNER HOME PORT BOA T NAME REGISTRA TION NUMBER ST A TE HULL SERIAL NUMBER W ARRANTY REGISTRA TION DA TE ENGINE MAKE & MODEL SERIAL NUMBER GEAR MAKE & REDUCTION RA TIO SERIAL NUMBER PROPELLER SIZE P ART NUMBER SHAF[...]

8.4 405 Performance ® S ection 8 • r equired i nSPection , S er vice , & m aintenance 3. i nspecTion , s er vice anD M ainTenance p roTocol a. b ilGe a rea Many of your boat’ s systems have critical features located in the bilge area. A thorough and organized inspection of the bilge area will address many of these critical features. For ex[...]

8.5 405 Performance ® S ection 8 • r equired i nSPection , S er vice , & m aintenance • Check your rst aid kit, making certain it is complete and that the items in it have not passed an expiration date. • Check the signaling equipment and emergency flares. Make sure all items are within their expiration dates. • Inspect the anchor ,[...]

8.6 405 Performance ® S ection 8 • r equired i nSPection , S er vice , & m aintenance 5. f iTTinG o uT a fTer s ToraGe a. f uel s YsTeM Check the entire fuel system for loose connections, worn hoses, leaks, etc. and repair . This is a primary safety precaution. Ch ec k fuel l in es fo r da ma ge a nd ma ke s ur e t ha t th ey do not come in [...]

8.7 405 Performance ® S ection 8 • r equired i nSPection , S er vice , & m aintenance • Check fuel lines for damag e and/or leak s. Make sure that they do not come into contact with moving parts. • Check Carbon Monoxide detector to see if operational 6. s ecuriTY c onsiDera Tions Be conscious of the security of your boat. Always rem ov e[...]

8.8 405 Performance ® S ection 8 • r equired i nSPection , S er vice , & m aintenance 8. q uick r eference c hecklisT As the owner/operator of a Baja ® Boat, you are responsible for the safe operation of your boat and the safety of your passengers. Always be sure that required documents, navigational equipment and Coast Guard required safet[...]

8.9 405 Performance ® S ection 8 • r equired i nSPection , S er vice , & m aintenance q uick r eference c hecklisT ( conT ’ D ) *I f en g in e fa i ls t o st a rt , re f er t o t he E ng i ne O wn e r’ s Ma n ua l fo r f ur th er tr ou bl e sh oo ti n g pr oc e du re s b. p rep arinG To D ep arT anD a fTer l aunchinG G eneral 1. Bilge/En[...]

8.10 405 Performance ® S ection 8 • r equired i nSPection , S er vice , & m aintenance c. D ep arTinG G eneral 1. Passengers/Crew ................................................... Safely seated with PFDs on or immediately accessible 2. Lines, Fenders and Anchor ..................................... Stowed b oa T s YsTeMs 1. T rim T abs ...[...]

8.1 1 405 Performance ® S ection 8 • r equired i nSPection , S er vice , & m aintenance q uick r eference c hecklisT ( conT ’ D ) 3. Ignition .................................................................... Once the motor is cooled down, turn the ignition keys counter clockwise to stop the engine. 4. Engine Operation ..................[...]

8.12 405 Performance ® S ection 8 • r equired i nSPection , S er vice , & m aintenance 9. a fTer M arkeT e quipMenT c hecklisT Any safe ty or opera tiona l equip ment add ed to your boat after deliver y shoul d be checke d for seawo rthin ess and proper working condition. Use the area below to list any equipment and the proper operating cond[...]

8.13 405 Performance ® S ection 8 • r equired i nSPection , S er vice , & m aintenance 10. M ainTenance l oG Follow the recommended maintenance listed on pages 1 & 2 of this section and keep a record of this and ALL maintenance performed on your boat. Date Maintenance Description Engine Hours[...]

8.14 405 Performance ® S ection 8 • r equired i nSPection , S er vice , & m aintenance M ainTenance l oG (c onT ’ D ) Date Maintenance Description Engine Hours[...]

9.1 405 Performance ® S ection 9 • c are & r efiniShing Y our new boat has been designed to provide you with years of enjoyment and satisfaction. In order to maintain the factory new appearance of your boat, we recommend the use of Y acht Bright ™ products designed specically for pleasure boats. Fol low ing p rop er b erg lass mai nt[...]

9.2 S ection 9 • c are & r efiniShing 405 Performance ® • Minor scratches and deeper stains that do not penetrate the gelcoat may be removed by light sanding and bufng. 4. p erManenTl Y M ooreD or D ockeD b oa Ts If permanently moored in salt water or fresh water , your boat will collect marine growth on its bottom. This will detract fr[...]

9.3 405 Performance ® S ection 9 • c are & r efiniShing The fabric should be cleaned regularly before substances such as dirt, pollen, etc. are allowed to accumulate on and become embedded in the fabric. The fabric can be cleaned without being removed from the installation. Simply brush of f any loose dirt, particles, etc.; hose down and cle[...]

9.4 S ection 9 • c are & r efiniShing 405 Performance ® T his P age i nTenTionall y l efT B lank[...]

i ndex 405 P erformance ® i ndex A Accessories. See Options & Accessories Locations B Bilge 4.1 Blower 4.2 Maintenance 4.2, 8.4 Pump 4.1 Boarding 3.3 Breakers. See Electrical Systems C Canvas 7.2, 9.2 Carbon Monoxide 1.2 Certications CE (Common European) Mark iv Clearances 2.2 D Diving 1.10 Docking 2.1 E Electrical Systems Batteries 6.1 Bre[...]

i ndex 405 P erformance ® T his P age i nTenTionall y l efT B lank[...]