B&B Electronics 5000 Series manual

ADAM-5000 Series I/O Module User's Manual Copyright Notice This docum ent is copyrig hted, 1997, by Advantech C o., Ltd. All ri ghts are reserved. Adva ntech Co., Ltd. , reserves the ri ght to make im provements t o the products described in this manual at an y time without notice. No part of t his manual may be repr oduced, copie d, translate[...]

I/O Module Introduction ADAM-5000 Series I/O Module User’s Ma nual Table of Contents Chapter 1 Introduction ….……......... .........….......... ........…………. 1-1 Chapter 2 Analog Input Modules....... ...........….................….. ..... 2-1 2.1 AD AM-5013 3-channel R TD input module….. ................. .........2-2 2.2 AD [...]

I/O Module Introduction ADAM-5000 Series I/O Module User’s Ma nual Chapter 5 Serial Communication Module………..….................... 5-1 5.1 AD AM-5090 4-po rt RS-232 Commun ication Modu le........ .... .... 5- 2 Chapter 6 Analog I/O Modules C alibration............................. ..... 6-1 6.1 Analog input module calibration…………?[...]

Introduction 1[...]

Introduction 1- 2 ADAM 5000 IO modules User’s Manu al This man ua l introdu ces the detail specification s functions and application wi ring of each ADAM -5000 I/O m odules. T o or ganize a n ADAM-5510 Series Contr oller, you nee d to select I/ O modules to interfa ce the main unit with field devices or proce sses that you have previously det erm[...]

Analog Input Modules 2[...]

Analog Input module 2- 2 ADAM 5000 IO modules User’s Manu al Analog in put modules use an A/D c onverter t o convert sens or voltage, current, thermocouple or R TD signals into digital data. The digital data is th en translated into engineering units. The analog input m odules protect your equipment from groun d loops and power surges by provi di[...]

Chapter 2 2 - 3 Application wiring Figure 2 - 2: RTD input s[...]

Analog Input module 2- 4 ADAM 5000 IO modules User’s Manu al T e chnical specifications of AD AM-5013 Analog inp ut channels three Input type Pt or Ni RTD Pt -100 to 100°C a=0.00385 Pt 0 to 10 0°C a=0.00 385 Pt 0 to 20 0°C a=0.00 385 Pt 0 to 60 0°C a=0.00 385 Pt -100 to 100°C a=0.00392 Pt 0 to 10 0°C a=0.00 392 Pt 0 to 20 0°C a=0.00 392 Pt[...]

Chapter 2 2 - 5 2.2 AD AM-5017 8-channel analog input module The ADAM-5017 is a 16-bit, 8-channel analog di fferential input module that provides p rogrammable input ran ges on all channe ls. It accepts millivolt inputs (±150mV , ±500mV), voltage inputs (±1V , ±5V and ±10V) an d current input (±20 mA, requires 125 ohms resist or). The module [...]

Analog Input module 2- 6 ADAM 5000 IO modules User’s Manu al Application wiring Figure2-4: Millivolt an d volt input Figure 2-5: Process current input Note: T o keep measurement accuracy please short the channels that are not in use.[...]

Chapter 2 2 - 7 T e chnical specifications of AD AM-5017 Analog Input Channels Eight differential Input Type mV, V, mA Input Range ± 150 mV, ± 500 mV, ± 1 V, ± 5 V, ± 10 V and ± 20 mA Isolation Voltage 3000 V DC Sampling Rate 10 samples/sec (total) Analog Input Signal Limit 15 V max. Max. allowable voltage difference between two connectors in[...]

Analog Input module 2- 8 ADAM 5000 IO modules User’s Manu al 2.3 AD AM-5017H 8-channel high speed anal og input module The ADAM-5017H is a 12-bit plus sign bit, 8-channel analog differential input module that provide s programmable input ranges on each channel. It accepts millivolt inputs (± 500 m V , 0-500 mV), voltage i nputs (±1 V , 0-1V , ?[...]

Chapter 2 2 - 9 Application wiring Figure 2 - 7 : Millivolt and volt input Figure 2 - 8 : Process current input[...]

Analog Input module 2- 10 ADAM 5000 IO modules User’s Man ual Figure 2- 9 : L ocations of 125- ohm resistors Note: T o maintain mea surement accuracy please short channels not in use.[...]

Chapter 2 2 - 11 T e chnical specifications of ADAM-5017H Analog Input Channels 8 differential ADC Resolution 12 bits, plus sign bit Type of ADC Successive approximation Isolation Voltage 3000 V DC Sampling Rate 100 Hz Input Impedance 20 Mohms (voltage inputs); 125 ohms (current inputs) Signal Input Bandwidth 1000 Hz for both voltage inputs and cur[...]

Analog Input module 2- 12 ADAM 5000 IO modules User’s Man ual Input Range With Overranging Offset Error @ 25°C Offset Error @ - 10 to +70°C Gain Error @ 25°C Gain Error @ - 10 to +70°C Offset Drift Gain Drift Display Resolution 0 ~ 10 V 0 ~ 11 V ±1 LSB ±2 LSB ±1 LSB ±2 LSB 17 µV/°C 50 ppm/°C 2.7 mV 0 ~ 5 V 0 ~ 5.5 V ±1 LSB ±2 LSB ±1[...]

Chapter 2 2 - 13 2.4 AD AM-5018 7-channel thermocouple input modu le The ADAM-5018 is a 16-bit, 7-channel thermocouple input modul e that features programmable input ranges on all channels. It accepts m illivolt inputs (±15 m V , ±50 mV , ±100 mV , ±500 mV), vol tage inputs (± 1 V , ±2.5 V), cu rre nt inp u t (± 20 mA , req uir es 12 5 oh ms[...]

Analog Input module 2- 14 ADAM 5000 IO modules User’s Man ual Application wiring Figure 2-11: Therm oco upl e i nput[...]

Chapter 2 2 - 15 T e chnical specifications of AD AM-5018 Analog Input Channels Seven differential Input Type mV, V, mA, T hermocouple Input Range ± 15 mV, ± 50 mV, ± 100 mV, ± 500 mV, ± 1 V, ± 2.5 V and ± 20 mA T/C Type and Temperature Range JKTERSB 0 to 760 °C 0 to 1370 °C -100 to 400 °C 0 to 1400 °C 500 to 1750 °C 500 to 1750 °C 500[...]

Analog Output Module 3[...]

Analog Output Module 3- 2 ADAM 5000 IO modules User’s Manu al 3.1 AD AM-5024 4-channel analog output module The ADAM-5024 is a 4-ch annel analog output module. It receives its digital input through the RS-485 interface of the ADAM-5510 system module from the host com puter . The form at of the data is engineeri ng units. It then uses the D/A conv[...]

Chapter 3 3- 3 Application wiring Figure 3-2 : Analog output T e chnical specifications of AD AM-5024 Analog Output Channels Four Output Type V, mA Output Range 0-20mA, 4-20mA, 0-10V Isolation Voltage 3000 Vdc Output Impedance 0.5 Oh ms Accuracy ±0.1% of FSR for current output ±0.2% of FSR for voltage output Zero Drift Voltage output: ±30 µV/º[...]

Digital Input/Output Modules 4[...]

Analog Input module 4- 2 ADAM 5000 IO modules User’s Manu al 4.1 AD AM-5050 16-channel universal digital I/ O module The ADAM-505 0 features sixteen digital input/o utput channels. Eac h channel can be independent ly configu red to be an in put or an out put channel by the setting of its DIP sw itch. The d igital outputs are open collector tra ns[...]

Chapter 4 4- 3 Applicatio n wiring Figure 4 - 3 : Dry contact sign al input (ADA M-5050) Figure 4-4: W et contact signal i nput (ADA M-5050) Figure 4-5: Digital output used with SSR (ADAM-5050/5056)[...]

Analog Input module 4- 4 ADAM 5000 IO modules User’s Manu al T e chnical specifications of AD AM-5050 Points 16 Channel Setting Bitwise selectable by DIP switch Digital Input Dry C ontact Logic Level 0: close to GND Logic Level 1: open Wet Contact Logic Level 0: +2 V m ax Logic Level 1: +4 V to 30 V Digita l Ou tput Open collector t o 30 V, 100m [...]

Chapter 4 4- 5 4.2 AD AM-5051 series digital inpu t modul e 4.2.1 AD AM-5051(D) 16-channel digital inpu t m odule The ADAM-505 1 provides sixteen digit al input channels. The ADAM- 5510 can use the module’ s digital inputs to determine the state of limit or saf ety switches or to receive remote digital signals. Figure 4-6: ADAM -5 0 51/ 5051D mod[...]

Analog Input module 4- 6 ADAM 5000 IO modules User’s Manu al Figure 4-8: Contact closure i nput (ADAM-505 1/5051D) T e chnical specifications of AD AM-5051/5051D Points 16 Logic level 0: + 1 V max Digital input Logic level 1: + 3.5 to 30 V Pull up current: 0.5 mA 10 k Ω resistor to + 5 V Power consumption 0.3 W indicator ADAM-505 1 D only T abl[...]

Chapter 4 4- 7 4.2.2 AD AM-5051S 16-channel Isolated Digital Input Mo dule with LED The ADAM-5051S provides 16 isolated digital input channels for cr itical environments need individual channel isolating protection. Different from o th e r ADAM-500 0 I/O modules, ADAM-5051S designed wit h 21 pins p lu g terminal. Figure 4 - 9 : ADAM-5051 S module f[...]

Analog Input module 4- 8 ADAM 5000 IO modules User’s Manu al T e chnical specification of ADAM-5051S Point 16(4-cha nnel/group) Digital Input Logi c Level 0: + 3 V m ax Logic Level 1: + 10 to 50 V Optical Isol ation 2500 V DC Opto-isolator response time 25 µs Over-voltage Protection 70 V DC Power Consumption 0.8 W LED Indicator On when active I/[...]

Chapter 4 4- 9 4.3 AD AM-5052 8-channel isolated digital input mo dule The ADAM- 5052 provi des eight fully inde pendent isol ated channel s. All have 5000 V RMS isolation to prev ent ground loop ef fects and to pre- ven t damage from power surges on the in put lines. Figure 4-11: AD AM-5052 module fronta l view Application wiring Figure 4 -1 2 : I[...]

Analog Input module 4- 10 ADAM 5000 IO modules User’s Man ual T e chnical specifications of AD AM-5052 Points 8 Differential Digital input Logic level 0: + 1 V max Logic level 1: + 3.5 to 30 V Isolation vol tage: 5000 V RMS Resistance: 3 k Ω / 0. 5 W Power consumption 0.4 W T able 4 - 4: T echnical specifications of ADAM -5052[...]

Chapter 4 4- 11 4.4 AD AM-5055S 16-channel Isolated Dig ital I/O Module with LED The ADAM-5056S provides 8 i solated digital input and 8 is olated output channels for critical environments need individual channel isolati ng protection. Different from ot her ADAM-5000 I/O modules, ADAM-5051S des ign ed with 21 pins pl ug terminal. Figure4-13: A DAM-[...]

Analog Input module 4- 12 ADAM 5000 IO modules User’s Man ual T e chnical specification of ADAM-5055S Points 16 Digita l Ou tput 8 (8- channel/group) Open collector to 40 V 200 m A max load per c hannel Optical Isol ation 2500 V DC Opto-isolator response time 25 µs Supply Voltage 5 ~ 40 V DC Digital Input 8(4-c hannel/gr oup) Dry Con tact Logic [...]

Chapter 4 4- 13 4.5 AD AM-5 056(D) seri es digi tal output mo dule w / LE D 4.5.1 AD AM-5056(D) 16-c hannel digital output module w / L E D The ADAM-5 056 features si xteen digita l output channel s. The di gital outputs are open-collector t ransistor switc hes that you can control from the ADAM-500 0 main unit. Y ou also can use the switches to co[...]

Analog Input module 4- 14 ADAM 5000 IO modules User’s Man ual T e chnical specifications of AD AM-5056 There are 16 -point digi tal input a nd 16-poin t digital output m odules in the ADAM-5000 series. The addition of these solid state d igital I/O devices allows t hese modules t o cont rol or monitor t he interfaces between high power DC or AC l[...]

Chapter 4 4- 15 Application wiring Figure 4-18: ADAM-50 56S module wirin g diagram Points 16(8-chann el/group) Digita l Ou tput Op en collecto r to 40 V 200 mA max load per c hannel Optical Isol ation 2500 V DC Opto-isolator response time 25 µs Supply Voltage 5 ~ 40 V DC Power consumption 0.6 W LED Indicator On when active I/O Connector Type 21-pi[...]

Analog Input module 4- 16 ADAM 5000 IO modules User’s Man ual 4.5.3 AD AM-5056SO 16-channel Isolated Digital Output Module wi th LE D The ADAM-5056S O provides 16 chan nels source type iso lated digital output for c ritical environm ents need individ ual channel isolat ing protection. Addition to th e source output wiring, all of th e specificati[...]

Chapter 4 4- 17 T e chnical Specification of ADAM-5056SO Points 16(8-channel/gro up) Digital Ou tput Open collector to 40 V 200 m A max load per c hannel Optical Isolat ion 2500 VDC Opto-iso lator respo nse time 25 us Supply Voltage 5 ~ 40 VDC Power consum ption 0.6 W LED Indicat or On when act ive I/O Connect or Type 21-pin plug-term inal T able 4[...]

Analog Input module 4- 18 ADAM 5000 IO modules User’s Man ual 4.6 Relay Output Modules 4.6.1 AD AM-5060 rela y output module The ADAM-5060 rel ay output module is a low-cost alternative to SSR modules. It provides 6 relay channels, two of Form A and four of Form C . Figure 4-21: AD AM-5060 module fronta l view Application wiring Figure 4-22: Rela[...]

Chapter 4 4- 19 T e chnical specifications of AD AM-5060 Points 6, two Form A and four Form C Contact rating AC: 125 V @ 0.6A; 25 0 V @ 0.3 A D C: 30 V @ 2 A; 110 V @ 0.6 A Breakdown volt age 500 V AC (50/60 Hz) Relay on time (typical ) 3 ms Relay off time (typic al) 1 ms Total switching time 10 ms Insulation resistance 1000 M Ω min. @ 500 V DC P[...]

Analog Input module 4- 20 ADAM 5000 IO modules User’s Man ual Application wiring Figure 4-24: Relay o utput T e chnical specifications of AD AM-5068 Points 8 Form A Contact Ratin g AC: 120 V @ 0.5 A DC: 30 V @ 1 A Breakdown Volt age 500 V AC (50/60 Hz) Relay On Ti me (typical ) 7 msec. Relay Off Time (typica l) 3 msec. Total Switching Time 10 mse[...]

Chapter 4 4- 21 4.6.3 AD AM-5069 pow er relay output module The ADAM-5069 power relay output module provi des 8 relay channels of Form A. Switches can be used to control the rel ays. Considered to user friendly, the ADAM-506 9 also built with LED indicator for status reading easily. And it also provides a choi ce to clear or keep output status when[...]

Analog Input module 4- 22 ADAM 5000 IO modules User’s Man ual 4.7 Counter/Frequency Module Overview Compatible AD AM-5000 Series Ma in Un its ADAM-508 0 is a 4-chan nel counter/f requency m odule designe d to be implemented wit hin the foll owing Adva ntech ADAM- 5000 series main units: ADAM-5000/485 ADAM-5510 ADAM-5511 ADAM-551 0M ADAM-551 0E AD[...]

Chapter 4 4- 23 Alarm Setting Function While in c ounter mode, y ou can set alarm status--Disable a nd Latch. If you want to di sable it, you can sel ect Disable. If Latch st atus is selected, it means the Alarm status will be "latched" whenev er the alarm being triggered. Once the alarm status being "latched," it will thereafte[...]

Analog Input module 4- 24 ADAM 5000 IO modules User’s Man ual AD AM-5080 Application Wiring Figure 4-27: Isolated Input Level Figure 4-28: T TL Input Level[...]

Chapter 4 4- 25 AD AM-5080 Counter/Frequency Mode Selection Users can selec t Bi-direction, Up/Down Cou nter or Freque ncy option as shown in Figure 44. Fi g ur e 4-29: Co u nt e r / Fr e qu e nc y Mo d e Note: All four channels of ADAM-5080 will operate simultaneously in the mode you ha ve selected. i.e. If y ou switch the ADAM- 50 8 0 to Counter [...]

Analog Input module 4- 26 ADAM 5000 IO modules User’s Man ual Figure 4 - 3 0 : Wiring for Up/ Down Counting Note : If you need only one type of coun ting, connect C0A+ and C0A- for Up C ounting onl y; or c onnect C0B+ and C0B- for Down Counting only . Bi-direction Coun ting For implementing Bi -direction Counting, y ou need to connect C0B+/D+ and[...]

Chapter 4 4- 27 Features -- Frequency Mode If users want to select frequency mode, they can only u tilize Up Counting type, and can only co nnect to C0A+ and C0A-. Figure 4 - 3 2 : Wiring for Frequency Mode Features -- Alarm Setting According to your application purpo ses, you can run the utility program to set different limit va lues for High/Low [...]

Analog Input module 4- 28 ADAM 5000 IO modules User’s Man ual Setting Initial Cou nter V al ue In order to utilize the alarm function, users have to set a high-alarm limit value and /or a low alarm limit value, and a initial va lue to fulfill the requirements for a basic alar m setting. Figure 4 - 3 4 : Sending Alarm Signal (recommended settings)[...]

Chapter 4 4- 29 Getting the T otalizer V alue If users want to get the actual counter value, a form ula such as follows can facilitate an easy calculation fr om the initial counter value, overfl ow value and curr ent counter value: V tol = {|V ini - V min (or V max ) | + 1} x |V vf | + | V ini - V cur | V tol : to talizer value V in i : initial cou[...]

Analog Input module 4- 30 ADAM 5000 IO modules User’s Man ual Features--Digital Output Mappin g If users want to use Digital Output function, ADAM utility is av a il a bl e for sett ing specif ically whi ch modu le, chann el or slot to receive the alar m si g n a l s . Figure 4- 3 6 : Dig ital Output Mapp ing 1 : High Alarm State --Set Alarm stat[...]

Chapter 4 4- 31 TTL/Isolated Input Lev el According to your need, y ou can sel ect either TTL or Isolated Input Level by setting th e configuration fo r the ju mpers. Select the proper jumper settings for either TTL or Isolated Input according to Figure 53. Please note that you m ust configure a ll six jumpers to the correct con- figuration for pro[...]

Analog Input module 4- 32 ADAM 5000 IO modules User’s Man ual AD AM-5080 T e chnical Specificatio ns Channel 4 Input Frequen cy 0.3 ~ 1000 Hz ma x. (Frequency mode) 5000 Hz m ax. (Counte r mode) Input Level Isolated or TTL level Minimum Pulse Width 500 µ sec. (Fre quency m ode) 100 µ sec. (Counter mode) Min imu m I npu t Cu rr en t 2mA (Isolate[...]

S e r i a l Communication M o d u l e 5[...]

Serial Communication Module 5- 2 ADAM 5000 IO modules User’s Manu al Overview Compatible AD AM-5000 Series Ma in Un its The ADAM-5090 is a 4-port RS-232 communication module to be im pl em ented with the fol lowing Advantech ADAM- 5000 series m ain units: ADAM-5510 (w it h li br a ry V er si on V 1. 1 0 o r a bove) ADAM-5511 (w it h l ib r ar y V[...]

Chapter 5 5- 3 Communication Backu p Function W ith the ADAM-5090 you can im plement dual co mmunication channels between your PC and the ADAM system . Even when one of the two communication channels is down, your system can still function through the alternative communication channel. Th is dual communication cha nnels can be implem ented by appli[...]

Serial Communication Module 5- 4 ADAM 5000 IO modules User’s Manu al PIN Mapping PIN Name RJ-48 DB9 /DCD 1 1 RX 2 2 TX 3 3 /DTR 4 4 GND 5 5 /DSR 6 6 /RTS 7 7 /CTS 8 8 RI or +5V 9 9 GND 10 X T able 5 -2 : Pin Mapping AD AM-5090 T echnical Specification Function Provides communication por ts for the ADAM-5510 to integrate other devices with communi[...]

Chapter 5 5- 5 I/O Slots and I/O Ports Numberin g The ADAM-5090 module provid es four RS-232 ports for co mmunication with target devices. The po rts are numbered 1 throug h 4. For programming, the definition of port number depends on the slo t number and port number . For exam ple, the second port on the ADAM -5090 in slot 1 is d ef ine d to port [...]

Serial Communication Module 5- 6 ADAM 5000 IO modules User’s Manu al LED Status of the AD AM-5090 Module There are two LEDs for each port on the front panel of the ADAM -5090 to display specific communicatio n status: a. Gre en LED (RX): Da ta Receiv ing Statu s; the LED indicato r is on when the port is receiving data. b. Orang e LED (TX): Data [...]

Chapter 5 5- 7 port_set_speed(1, 1 15200L); //Enable Port FIFO. Here we enable 128 byte FIFO fo r port1. port_enable_fifo(1); //After these above settings are enabled, you can apply any other function librar y to imple ment your pro gram. } —A receive-and-transmit example pr ogram for th e ADAM-5090 main() { int er r_valu e, char chara cter port_[...]

Analog I/O Modules Calibration 6[...]

Analog I/O Modules Calibration 6- 2 ADAM 5000 IO modules User’s Manu al Analog input/out put modules are ca librated when you receive them. However , calibration is sometimes requ ired. No screwdriver is necessary because calibration is done in software wi th calibration parameters stor ed in the ADAM-5000 analog I/O m odule‘s onboard EEPROM. T[...]

Chapter 6 6- 3 Figure 6 - 2 : Zero calib ration 5 . Execute the Span Calibrati on command. This can be done wit h the ADAM utility software. Figure 6 - 3 : Span calib ration[...]

Analog I/O Modules Calibration 6- 4 ADAM 5000 IO modules User’s Manu al 6 . CJC Calibration (only for T/C input module) Figure 6 - 4 : Cold junction calib ration * Note: Zero calibration and span calib ration must be completed bef or e CJC calibration. T o calibrate CJC, the thermocouple attached to ADA M-50 18 and a st and ard th ermo me te r sh[...]

Chapter 6 6- 5 Calibration voltage (AD AM-5017/5018) Module Input Range Code (Hex) Input Range Span Calibration Voltage 00h ±15 mV +15 mV 01h ±50 mV +50 mV 02h ±100 mV +100 mV 03h ±500 mV +500 mV 04h ±1 mV +1 V 05h ±2.5 V +2.5 V 06h ±20 mV +20 mA (1) 0Eh J thermocouple 0 to 1370°C +50 mV 0Fh K thermocouple 0 to 1370°C +50 mV 10h T thermoco[...]

Analog I/O Modules Calibration 6- 6 ADAM 5000 IO modules User’s Manu al Calibration voltage (AD AM-5017H) Module Input Range Code (Hex) Input Range Span Calibration Voltage 00h ±10 V +10 V 01h 0 ~ 10 V +10 V 02h ±5 V +5 V 03h 0 ~ 5 V +5 V 04h ±2.5 V +2.5 V 05h 0 ~ 2.5 V +2. 5 V 06h ±1 V +1 V 07h 0 ~ 1 V +1 V 08h ±500 m V +500 m V 09h 0 ~ 500[...]

Chapter 6 6- 7 6.2 AD AM-5013 RTD Input Resistance Calibration 1 . Apply power to the module an d let it warm up for about 30 minutes. 2 . Make sure that the module is c orrectly install ed and is pro perly con- figured f or the input ran ge you want to calibrate. Y ou can use the ADAM utility software to help in this. 3 . Connect the correct refer[...]

Analog I/O Modules Calibration 6- 8 ADAM 5000 IO modules User’s Manu al Calibration resistances (ADAM-5013) Input Range Code (Hex) Input Range Span Calibration Resistance Zero Calibration Resistance 20 Pt, -100 to 100°C A = 0.00385 140 Ohms 60 Ohms 21 Pt, 0 to 100°C A = 0.00385 140 Ohms 60 Ohms 22 Pt, 0 to 200°C A = 0.00385 200 Ohms 60 Ohms 23[...]

Chapter 6 6- 9 6.3 Analog output module calibration The output c urrent of analo g output m odules can be calibr ated by using a low calibration value and a hi gh calibration value. The analog output modules can be configured for one of two ranges: 0-20 m A and 4-20 m A. Since the low l imit of the 0-2 0 mA range (0 mA) is internally an absolute re[...]

Analog I/O Modules Calibration 6- 10 ADAM 5000 IO modules User’s Man ual 4 . Issue the Analog Data O ut command to t he module with a n output valu e o f 4 m A. 5 . C heck the actual o utput value at t he modules term inals. If this does not equal 4 mA, use the " Trim" option i n the "Calibrate" submenu to c hange the actual o[...]