Broil King S5 SERIES GRILL manual

S5 SERIES GRILLS (PROP ANE GAS AND NA TURAL GAS TYPES) OWNER’S MANUAL THESE GRILLS ARE FOR OUTDOOR USE ONL Y . S5 IMPORT ANT READ THIS OWNER’S MANUAL CAREFULL Y BEFORE INST ALLING OR USING THIS PRODUCT . INST ALLER SHOULD LEA VE THIS MANUAL WITH THE CONSUMER AND THE CONSUMER SHOULD RET AIN IT FOR FUTURE REFERENCE. W ARNING IMPROPER INST ALLA TI[...]

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CONTENTS INTRODUCTION 2 S5 Congratulations! Y ou have chosen the finest grill for your barbecuing pleasure. Please take the time to read through this entire manual before assembling your Broilmaster ® gas grill. Outdoor cooking is an art you will master . Y our Broilmaster ® grill is identified by its model number , serial number , and gas type o[...]

3 S5 SAFETY Both NA TURAL gas and PROP ANE (also known as LP) gas have a long history of safe use when rules listed below are followed. If they are not followed, there is a danger of fire, explosion or personal injury . Installation must conform to local codes or , in the absence of local codes, with the National Fuel Gas Code ANSI Z223.1. In Canad[...]

4 S5 Natural Gas Grills NA TURAL gas grills do not have a pressure regulator . Broilmaster Natural gas grills operate at a manifold pressure of 7 inches water column. For NA TURAL gas grills, contact your local gas company to have a gas supply line installed for the grill. For NA TURAL gas grills installed on a cart, use Broilmaster ’s NG12 twelv[...]

5 S5 2. Gather the following items. They will be needed for grill assembly and installation. Phillips Screwdriver T wo adjustable wrenches or a set of open end wrenches or a socket/ratchet set Soapy water solution (to test for gas leaks) Pencil (to check off steps as completed) 3. Remove all loose parts from inside the grill carton and grill housin[...]

6 S5 FIGURE 1 FIGURE 2 FIGURE 1A FIGURE 2A GRILL TO POST MOUNTING CART ANGLE BRACKETS CART ASSEMBL Y INST ALL FRONT SCREWS FIRST CONTROL P ANEL ASSY . TO CART FIGURE 3 FIGURE 4 CONTROL P ANEL ASSY . TO POST IGNITOR T O CONTROL P ANEL[...]

7 S5 FIGURE 6 FIGURE 5 FIGURE 5A COLLECTOR BOX ASSEMBL Y (S5 MODEL ONL Y) COLLECTOR BOX INST ALLED S5 MODEL ONL Y SPEED NUT 5/8 O.D. W ASHER GREASE CUP INST ALLA TION FIGURE 7 SIDE SHELF ASSEMBL Y FIGURE 8 BURNER INST ALLA TION FIGURE 9 VENTURI TUBE LOCA TION[...]

8 S5 1 1. Install the burner as shown by figure 8 and figure 9. A. T ilt the burner forward and guide its two venturi tubes through the rectangular hole in the bottom of the grill as shown by figure 9. CAUTION: During installation of the burner , care should be taken to not damage the grill’s ignitor wire. B. Push the ends of venturi tubes onto t[...]

9 S5 FIGURE 10 COOKING GRID INST ALLA TION FIGURE 1 1 S5 W ARMING RACK INST ALLA TION FIGURE 12 SIDE BURNER ASSEMBL Y FIGURE 14 LIGHTING INSTRUCTIONS FIGURE 13 SIDE BURNER INST ALLED[...]

10 S5 Use soapy water to check for leaks. DANGER: DO NOT USE CANDLES, MA TCHES OR OTHER IGNITION SOURCES WHEN CHECKING FOR GAS LEAKS. FUEL GASES ARE VERY FLAMMABLE AND, IN CERT AIN CONCENTRA TIONS, EXPLOSIVE. CHECKING FOR LEAKS WITH AN OPEN FLAME MA Y LEAD TO FIRE OR EXPLOSION. T o check for gas leaks: 1. Use water and dish washing soap to make a s[...]

11 S5 T o light the side burner: 1. Raise the side burner lid. 2. Light a long wooden match and place its lit end against side of burner . 3. Push in and turn the side burner ’s gas knob counterclockwise to HI; the burner should ignite within about five seconds. IF A BURNER DOES NOT IGNITE 1. T urn that burner ’s gas knob clockwise to OFF . 2. [...]

CARE AND CLEANING 1. COOKING GRID: Wipe with paper towels immediately after cooking and while grease is hot. DO NOT use a commercial oven cleaner . Brush with brass bristle brush (available as accessory #DP A21). DO NOT use steel wire brush. 2. BURN OFF: After each use of grill - - A. T urn gas knob to HI. B. Close grill lid and allow grill to burn[...]

13 S5 TROUBLESHOOTING While the manufacturer has made every reasonable effort to insure that these grills operate properly and satisfactorily , sometimes problems do arise. The following troubleshooting chart lists several possible problems with their probable cause and solution. PROBLEM CAUSE SOLUTION GRILL ’S BURNER WON’T LIGHT GRILL NOT HOT [...]

14 S5 REP AIR P ARTS See figures 18 for CP Grill repair parts. Order all repair parts from your Broilmaster dealer . T o help ensure prompt and accurate filling of orders, please supply the following information when placing a repair order: 1. MODEL NUMBER OF CART 2. P ART NAME 3. P ART NUMBER 4. QUANTITY OF P ARTS NEEDED KEY QTY . S5 CP NO. P ART [...]

15 S5 ASSEMBL Y OF GRILL HOUSING FOR CP AND NWO GRILLS FIGURE 18 6[...]

ITEM NO. DESCRIPTION QTY . S5CP S5NWO 1 Lid Casting Ptd. 1 B100062 B100062 2 Bottom Casting Ptd. 1 B100063 B100063 3 Hinge Pin 2 B057804 B057804 4 Bridge Pin 2 B057805 B057805 6 10-24 Keps Nut 2 B073967 B073967 7 Standoff Lid Handle 2 B059271 B059271 8 10-24 x 3 1/2 Carriage 2 B059273 B059273 9 Lid Handle 1 B060312 B060312 10 1/4 x 5/8 Lock W asher[...]

LIMITED W ARRANTY Manufactured in U.S.A. by Broilmaster , a Division of Empire Comfort Systems, Inc., P .O. Box 529, Belleville, Illinois 62222. WHA T IS COVERED AND FOR HOW LONG. From the date this grill is first purchased for use, Broilmaster will make available, at our factory , a free replacement for any defective part covered by this warranty [...]

WHA T IS NOT COVERED • Removal and reinstallation cost. • Labor for replacement or repairs. • The costs of a service call to diagnose a problem. • Transportation and shipping cost. • Finishes on surface that are damaged by improper installation, improper storage, accident, misuse, abuse or alteration. • Inoperable due to improper or lac[...]

B100029-1-0502 BROILMASTER® A Division of Empire Comfort Systems, Inc. 918 Freeburg Ave. Belleville, Illinois 62220 Phone: 1-800-851-3153 F AX: 1-800-443-8648 Visit our web site at www .broilmaster .com 19 S5[...]