Cal Flame BBQ11955P manual

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Copyright 2011 LMS, Inc. All rights re- served. Duplication without writ ten consent is strictly prohibited. Cal Flame ® is a registered trademark. Due to continuous improvement programs, all models, operation, and/or specications are subject to change without prior notice. L TR50001100, Rev . A 4/26/11 250-403 CONTACT INFORMATION For customer [...]

Safety Instructions 1 Power Burner L TR50001100, Rev . A w ww . c a l  a m e b b q . c o m Placement and Location The Cal Flame Power Burner is designed for outdoor use only. Never locate this appliance in an enclosed room, under a sealed • overhead structure, or in any type of enclosed area such as a ga- rage, shed, or breez eway . K eep clea[...]

2 Safety Instructions Power Burner L TR50001100, Rev . A w ww . c a l  a m e b b q . c o m Operation Do not use the Power Burner f or oth • er than its intended use. Never use the Power Burner if the drip pan is not in place. The drip • pan should be pushed all the w ay in under the P ower Burner . Fire or explosion can result from an improp[...]

Safety Instructions 3 Power Burner L TR50001100, Rev . A w ww . c a l  a m e b b q . c o m garments while using your Power Burner . F abric may ignite and result in personal injury . When using the P ower Burner , do not touch the grate or immediate • surroundings as these areas become extremely hot and can cause burns. Only use dry pot holder[...]

4 Installation / Assembl y Power Burner L TR50001100, Rev . A w ww . c a l  a m e b b q . c o m Most cities and counties require permits for exterior construction. In addition, some communities have codes requiring residential barriers such as fencing and/or self -closing gates on pr operty to prev ent unsu- pervised access to the pr operty by c[...]

Installation / Assembl y 5 Power Burner L TR50001100, Rev . A w ww . c a l  a m e b b q . c o m Cabinet Cut-out Dimensions Y our Cal Flame P ower Burner is designed for easy installation into a non-combustible enclosure. The supporting deck or counter must be at and level. Width Depth Height 18” 20” 9 ¼” WIDTH DEPTH HEIGHT[...]

6 Installation / Assembl y Power Burner L TR50001100, Rev . A w ww . c a l  a m e b b q . c o m LP Gas Tank Requirements For plumbed-in LP installation, use a convertible regulator and set it for LP gas. Maximum line pressure for plumbed-in propane is 14” WC (3.5 kP a). Minimum line pressure for pr opane is 11” WC. The Power B urner must be [...]

Installation / Assembl y 7 Power Burner L TR50001100, Rev . A w ww . c a l  a m e b b q . c o m The maximum fuel capacity is 20 lbs. of propane, or 5 gallons. Full cyl- inder weight should be approximately 38 lbs. (43.7 lbs. nominal water capacity . ) Never ll the cylinder beyond 80% full. Place the dust cap on the cylinder valve outlet whene[...]

8 Installation / Assembl y Power Burner L TR50001100, Rev . A w ww . c a l  a m e b b q . c o m Natural Gas Requirements Always check the rating plate to make sure the gas supply you are hooking up to is the gas type the P ower Burner is manufactured f or . IMPOR T ANT : Never connect the P ower Burner to an unregulated gas supply . The installa[...]

Installation / Assembl y 9 Power Burner L TR50001100, Rev . A w ww . c a l  a m e b b q . c o m Leak Testing Procedure Perf orm a leak test at least once a year whether the gas supply cylinder has been disconnected or not. In addition, whenever the gas cylinder is connected to the regulator or whenever any part of the gas system is disconnected [...]

10 Installation / Assembl y Power Burner L TR50001100, Rev . A w ww . c a l  a m e b b q . c o m Placing the Power Burner in a Built-in Enclosure You may need a second person to help you to avoid damag- ing the Power Burner or your enclosure. Before installing the P ower Burner in an enclosure, make sure that the opening is not bigger than the o[...]

Using Y our Grill 11 Power Burner L TR50001100, Rev . A w ww . c a l  a m e b b q . c o m Read all instructions before you operate your Power Burner. W e recommend you w ash the Power Burner thoroughly with soap and water prior to lighting it for the rst time. Oils are used during the manufacturing process and some residual oil may still be o[...]

12 Using Y our Grill Power Burner L TR50001100, Rev . A w ww . c a l  a m e b b q . c o m Basic Operation Before lighting, make sure all burner controls are off . Do not at- tempt to light the burners if the smell of gas is present. Check the connection with a soap and w ater solution after attaching the hose. For LP units, make sure there is ga[...]

Using Y our Grill 13 Power Burner L TR50001100, Rev . A w ww . c a l  a m e b b q . c o m Lighting the Power Burner Electronic Ignition Lift the cover . 1. K eep your face as f ar awa y from the burners as possible. 2. T urn the burner knob counter clockwise past the light position 3. to HIGH. Y ou will hear a loud click as the electronic lighte[...]

14 Using Y our Grill Power Burner L TR50001100, Rev . A w ww . c a l  a m e b b q . c o m Power Burner Lid W e strongly recommend you remove the lid for your P ower Burner before each use. The P ower Burner lid is attached to the unit by two hinges on each side. Each hinge has a detachable spring-loaded hinge pin that re- moves easily when pulle[...]

Using Y our Grill 15 Power Burner L TR50001100, Rev . A w ww . c a l  a m e b b q . c o m Using the Wok Ring If you have a wok, you can use it wi th the P ower B urner . Remove the grate and set it aside. Inside the burner ar ea, surrounding the brass burners, is a stainless steel ring that will securely hold your wok in place while you cook wit[...]

16 Cleaning and Maintenance Power Burner L TR50001100, Rev . A w ww . c a l  a m e b b q . c o m Cleaning and Maintenance Removing and Replacing Burners The burner has three pieces plus a wok ring. If y ou remo ve the burner for cleaning, make sure to clean each piece and replace them in proper order . Removal Disconnect or shut of f the gas lin[...]

Cleaning and Maintenance 17 Power Burner L TR50001100, Rev . A w ww . c a l  a m e b b q . c o m Replacement Set the burner body in place, 1. making sure the stud in prop- erly seated and the burner body is at and level. Set the burner ring on the 2. burner body , making sure the pin on the burner ring is seat- ed in the notch on the burner b[...]

18 Cleaning and Maintenance Power Burner L TR50001100, Rev . A w ww . c a l  a m e b b q . c o m T o ensure safe and proper maintenance, we recommend you follow these directions caref ully . Clean internal parts of the Power Burner regularly as determined by the amount of use and foods cooked. The entire Power Burner should be cleaned at least o[...]

Cleaning and Maintenance 19 Power Burner L TR50001100, Rev . A w ww . c a l  a m e b b q . c o m Caution Do not use WD-40 or Sheila Shine near food or on food preparation surfaces as it is a health hazard. This includes the interior of the Power Burner and the gr ate. Cleaning Products and Materials Avoid using these common cleaning products and[...]

20 Cleaning and Maintenance Power Burner L TR50001100, Rev . A w ww . c a l  a m e b b q . c o m Clean 1. Thoroughly clean stains, food, and grime using a sponge or damp cloth with warm water and a mild dish soap. Use Fantastik or F or- mula 409 to remove hea vier soil. Rinse 2. Thoroughly rinse all surfaces and dry them completely with a clean [...]

Cleaning and Maintenance 21 Power Burner L TR50001100, Rev . A w ww . c a l  a m e b b q . c o m Rust Removal It is a common misconception that stainless steel does not rust. It does not stain, corrode, or rust as easily as ordinary steel (it stains less ), but it is not stain-proof . If not properly protected and maintained, it can corrode, pit[...]

22 Cleaning and Maintenance Power Burner L TR50001100, Rev . A w ww . c a l  a m e b b q . c o m from the P ower Burner by carefully lifting each burner up and away from the gas v alve orice. Use a wire brush to clean the outer surface of each burner to remove food residue and dirt. Clean any clogged ports with a stiff wire such as an opened [...]

Appendix 23 Power Burner L TR50001100, Rev . A w ww . c a l  a m e b b q . c o m Troubleshooting Problem: Smell of gas is present Solution: Check for loose connections in the gas line. Perform a leak test following the procedure on page 9. Problem: Burner does not ignite Solution: Use the following procedure with the gure below . Check the po[...]

24 Appendix Power Burner L TR50001100, Rev . A w ww . c a l  a m e b b q . c o m Problem: Plugged orice Solution: Unplug the orice as follows: Remov e grate and gr ease tray . • Remov e the burner ring and the outer burner . • Carefully lift the center burner up and away from • the gas orice. Remov e the orice from the control [...]

Appendix 25 Power Burner L TR50001100, Rev . A w ww . c a l  a m e b b q . c o m Problem: Misalignment of Igniter on Burner Solution: Check for proper position of the electrode tip , which • should be pointing forward towar ds the front of the burner and free of grease to allow proper sparking. The ignition wire should be connected rmly to [...]

26 Appendix Power Burner L TR50001100, Rev . A w ww . c a l  a m e b b q . c o m All Cal Flame gas appliances are manufactur ed to operate with standard liquid propane (LP and can be converted to burn natural gas (NG). There are two steps required to con vert from LP to NG. You must perform both steps. Step 1: Switching the regulator behind the [...]

Appendix 27 Power Burner L TR50001100, Rev . A w ww . c a l  a m e b b q . c o m Step 1: Switching the regulator The regulator in the image below has been removed to illustrate this pro- cedure. Remov e the LP gas line. 1. Remov e the cap tting from the 2. end of the NG gas regulator . Place the cap tting over the LP 3. gas inlet. Insert a[...]

28 Appendix Power Burner L TR50001100, Rev . A w ww . c a l  a m e b b q . c o m Step 2: Changing the burner orices Remov e the grate, burner ring, 1. and burner from the Power Burn- er . Locate the gas orices. They will 2. be directly behind the gas v alves. Using a 6mm socket or nut driver , 3. remove the orice. Y ou will need: 6 mm s[...]

Appendix 29 Power Burner L TR50001100, Rev . A w ww . c a l  a m e b b q . c o m Apply a small amount of pipe compound to the orice threads. 4. Screw in the orice until it is nger tight. 5. Tighten the orice with the 6mm wrench. 6. Repeat the abo ve steps for the remaining burners. 7 . Replace the burners and the gr ate. 8. Mark the [...]

30 Appendix Power Burner L TR50001100, Rev . A w ww . c a l  a m e b b q . c o m Limited Warranty LMS w arrants the P ower Burner and associated hardwar e fr om defects in material and workmanship f or a period of one year from the original date of purchase. This includes deterior ation and corrosion of burners, mountings, and lid and body . Ext[...]

Appendix 31 Power Burner L TR50001100, Rev . A w ww . c a l  a m e b b q . c o m This warranty is void if the barbecue gril l has been subject to negligence, alteration, misuse, repairs, dings, dents, scratches, or incorrect and / or prohibited applications, as specied in the owner’s manual. Gas lines must be installed by a licensed plumber[...]

32 Appendix Power Burner L TR50001100, Rev . A w ww . c a l  a m e b b q . c o m Legal Remedies This limited warranty gives you specic legal rights. Y ou may have other rights, which may v ary from state to state. Customer Service For customer service, contact the authorized selling dealer immediately . If you need additional information or a[...]

Appendix 33 Power Burner L TR50001100, Rev . A w ww . c a l  a m e b b q . c o m[...]

L TR50001100, Rev . A 4/26/11 California Proposition 65 Warning: Chemicals known to the State of California to cause cancer , birth defects or other reproductive harm are found in and/or created by the combustion of natural gas, propane, butane and other fuels. Always operate this unit as described in the owner’s manual and in well ventilated are[...]