Cal Flame G3000 manual

Due to continuous improvement programs, all models, operation, and/or specifications are subject to change without prior notice. $5.00 2005 Owner’s Manual BARBECUES DROP-IN GRILLS ISLANDS CARTS G3000 ISLAND / SPORTS BAR manufactured after December 1, 2004 L TR20051004, Rev . 12/17/04 www .calspas.com[...]

CONT ACT INFORMA TION For customer service, please contact your authorized dealer immediately . If you need additional information and/or assistance, please contact: C.A.I. Customer Service Department 1462 East Ninth Street Pomona, CA 91766 T oll Free: 1-800-CAL-SP AS Fax: 1-909-629-3890 www .calspas.com Copyright 2004, 2005 California Acrylic Indu[...]

Read This First! General Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Precautions Regarding Children . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Other Common Sense Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 What T o Do If [...]

Entertainment Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41 Cal Flame Entertainment System Operation . . . . . . . . . . . . . . . . . . . . . . . . . . .45 Operating the DVD System In TV Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45 Cleaning and Maintenance Cleaning Instruction[...]

Barbecue Owner ’ s Manual www .calspas.com Read This First! YOU ARE RESPONSIBLE FOR ENSURING THA T A NA TURAL GAS LINE IS INST ALLED AND SAFE TO USE. WE HIGHL Y RECOMMEND THA T YOU HA VE A LICENSED TECHNI- CIAN RUN ALL NA TURAL GAS LINES AND CONNECT ALL NA TURAL GAS HOOK-UPS. CALIFORNIA ACRYLICS INDUSTRIES (C.A.I.) WILL NOT BE HELD RESPONSIBLE IN[...]

Barbecue Owner ’ s Manual Read This First! www .calspas.com • Do not use the grill as a storage area for flammable or plastic items, which may ignite. Do not store any materials inside or near barbecue island. Do not store the liquid propane (LP) cylinder in the vicinity of this or any other appliance when it is not being used. • Never line t[...]

Barbecue Owner ’ s Manual www .calspas.com • Do not use charcoal in a gas grill or side burner . • Do not attempt to move the stainless steel cart while it is hot or in use. • It is extremely important to lock all caster wheels even on flat even surfaces. • Do not lean, sit or stand on the stainless steel cart, including the foldout work [...]

Barbecue Owner ’ s Manual Delivery and Set-Up www .calspas.com Delivery and Set-Up Most cities and counties require permits for exterior construction and electrical circuits. In addition, some communities have codes requiring residential barriers such as fencing and/or self-closing gates on prop- erty to prevent unsupervised access to the propert[...]

Barbecue Owner ’ s Manual www .calspas.com Figure 1 Model Hardware Cutout Dimension W idth (In) Depth (In) Height (In) BARBECUE872 2 Burner Grill 23 1/2 22 1/2 9 1/4 BARBECUE873 3 Burner Grill 23 1/2 22 1/2 9 1/4 BARBECUE874 4 Burner Grill 30 3/4 22 1/2 9 1/4 BARBECUE874C 4 Burner Convection Grill 30 3/4 22 1/2 9 1/4 BARBECUE875 5 Burner Grill 38[...]

Barbecue Owner ’ s Manual Delivery and Set-Up www .calspas.com Figure 2 Model Hardware Cutout Dimension W idth (In) Depth (In) Height (In) BARBECUE874F 4 Burner Flat Drop In Grill 38 1/4 22 1/2 >18" BARBECUE852 Drop In Standard Side Burner 1 1 1/4 17 3/4 >3 1/2" Drop In Sink 14 14 >12" Drop In Food W armer 12 22 >7 3/4?[...]

Barbecue Owner ’ s Manual www .calspas.com Figure 4 Model Hardware Cutout Dimension W idth (In) Depth (In) Height (In) Outdoor Pull Out Refrigerator / Deluxe Refrigerator 25 >26" 34 1/8 Standard Refrigerator Stainless Steel Door 21 1/4 >26 34 1/8 Beer T ap Refrigerator 21 1/4 >23" 34 1/8 Liquid Propane Gas Requirements Always c[...]

Barbecue Owner ’ s Manual Delivery and Set-Up www .calspas.com area of 10 square inches (64.5cm≈). If ventilation openings at floor level are in a sidewall, there shall be at least two openings. The bottom of the openings shall be at floor level and the upper edge no more than 5 inches (127 mm) above the floor . The openings shall be equally si[...]

Barbecue Owner ’ s Manual www .calspas.com 6. Stop a leak by tightening the loose joint or by replacing the faulty part with a replacement part recom- mended by the manufacturer . Do not attempt to repair the cylinder valve if it is damaged. The cylin- der must be replaced. 7. If you are unable to stop a leak, shut off the gas supply at the cylin[...]

Barbecue Owner ’ s Manual Assembly and Installation www .calspas.com Assembly and Installation Infrared Burners Figure 5 1. Disconnect or shut off the liquid propane or natural gas line connect to the grill, wait until the burners cool down. 2. Open the hood, remove the grate and flame tamer on top of the brass burner you want to replace (Fig- ur[...]

Barbecue Owner ’ s Manual www .calspas.com 4. Carefully remove the locking pin with your fingers. 5. Raised the stud from the locking hole and move the burner forward carefully to release it from the ignition and gas supply valve. 6. T ake the burner out of the grill and store it in a safe and dry place. 7. Install the infrared burner . Align the[...]

Barbecue Owner ’ s Manual Assembly and Installation www .calspas.com Figure 10 Figur e 1 1 4. Insert the bolts through the pre-drilled holes from the inside of the barbecue island (total of four bolts on each side) (Figure 12). 5. Insert the upper bolts as shown (Figure 13). T ighten the bolts all the way using a 9/16" wrench. Figure 12 Figu[...]

Barbecue Owner ’ s Manual www .calspas.com Figure 16 Figur e 17 9. Mix grout with water in a container . 10. Fill the tile seam line with grout using a small spatula or your finger (Figure 18). 11 . Clean the grout with a damp rag (Figure 19). 12. Let the grout and stucco dry for at least three hours. Figure 18 Figur e 19 Rock / Stone Assembly Fo[...]

Barbecue Owner ’ s Manual Assembly and Installation www .calspas.com 11 . Clean the grout with a damp rag. 12. Let the grout and mortar dry for at least three hours. Granite Kit Instructions Granite kits come in the following colors. Each contains various tinting colors as listed below: Sapphire Brown New V enetian Gold Uba T uba (Labrador) Giall[...]

Barbecue Owner ’ s Manual www .calspas.com Barbecue Cart End Shelves 1. Prepare the installation of handle: 2 hex screws, 2 washers 2. Use finger to thread the hex screws and washers into the threads on both ends of the handle. 3. Use ratchet to tighten the hex screws on both ends. The handle has been installed onto the shelf. 4. T ake the three [...]

Barbecue Owner ’ s Manual Assembly and Installation www .calspas.com Side Burners 1. Install side burner into an area of 17-1/2" long, 1 1" wide and 3" deep. 2. Assemble a 3/8" pipe nipple to the 3/8" pipe tee using teflon tape or pipe sealant. Use only sealant that is approved for use on LP gas. 3. Install the pipe tee a[...]

Barbecue Owner ’ s Manual www .calspas.com New Access Doors 1. Provide a cut out and a door jamb with inside dimensions as follows: 16 1/4" X 19 “ for a single door 28 1/4” x 19 3/8” for double doors 2. Secure the steel frame with 16 #10 x 1” truss head phillips screws. 3. Attach doors to frame. 4. Adjust doors as follows: a. For hei[...]

Barbecue Owner ’ s Manual Assembly and Installation www .calspas.com Griddle and Griddle Storage Similar to installing a drawer , you need to have a cutout on your barbecue island as shown in Figure3. Align the enclosure as shown, opening facing out. Make sure the enclosure is aligned horizontally . T ighten the mounting screws on both side of th[...]

Barbecue Owner ’ s Manual www .calspas.com G3000 Island / Sports Bar Canopy Canopy W iring Prior to assembling the bar and the canopy , you must wire the unit. The wiring plan has been designed with simplicity in mind. Electrical service for this unit requires a 120V/20 amp circuit breaker for correct operation. If there are any questions dealing[...]

Barbecue Owner ’ s Manual Assembly and Installation www .calspas.com cables are tucked gently into each end of the canopy support posts. DO NOT let the canopy support posts and canopy support post mounts pinch the cables. If this happens, the cables will be cut and will have to be replaced. Audio/ V ideo (A/V) Cables There will be two connection [...]

Barbecue Owner ’ s Manual www .calspas.com Figure 24. Canopy mounting tabs and support sleeves Figure 25. Canopy mounting tabs and support sleeves Mounting the G3000 Island/ Sports Bar Canopy CAUTION: THE FOLLOWING STEP IS A TWO-PERSON PROCEDURE. THE CANOPY , A T THIS ST AGE, IS EXTREMEL Y HEA VY . WE STRONGL Y RECOMMEND THA T YOU HA VE SOMEONE H[...]

Barbecue Owner ’ s Manual Assembly and Installation www .calspas.com Figure 26. Canopy final installation A wning Installation All screws used for the installation of the awning are self-tapping sheet metal screws. No drilling is neces- sary . 1. Line up the holes for the awning bracket with the corresponding pre-drilled holes on the awning. Use [...]

Barbecue Owner ’ s Manual www .calspas.com A wning Open/ Close Switch The two-position (male) connector has 2 metal prongs at the end of it. These prongs fit into the female receptacle of the other connector . Match up the two-position wire (female) with the two-position wire (male) and securely attach them together (Figure 24 - Insert). This ste[...]

Barbecue Owner ’ s Manual Assembly and Installation www .calspas.com 8. Insert all connection cables through the connector one by one (Figure 32). 9. Attach and secure the connector to the black flex (Figure 33). Figure 32 Figur e 33 10. Insert all connection cables through the hole drilled on the post (Figure 34). 11 . Insert all connection cabl[...]

Barbecue Owner ’ s Manual www .calspas.com 12. Secure and tighten the lock nut on the black flex as shown (Figure 36). 13. Connect all connection cables to each other by matching colors (37). Figure 36 Figur e 37 14. Arrange all cables inside the metal post (Figure 38). 15. Attach and secure the metal cover on top of the metal post (Figure 39). W[...]

Barbecue Owner ’ s Manual Assembly and Installation www .calspas.com 16. Connect all TV cables to the DVD unit (Figure 40). Figure 40 Electrical Diagram See diagram next page. Page 26 12/17/04[...]

Barbecue Owner ’ s Manual www .calspas.com Page 27 Assembly and Installation 12/17/04[...]

Barbecue Owner ’ s Manual Operating Y our Barbecue www .calspas.com Operating Y our Barbecue Cal Flame Familiarization The following controls (Figure 41) are for the Cal Flame™ drop-in grills, stainless steel carts, Chef Series, Master Chef Series and Gourmet Series Islands. Please familiarize yourself with these controls prior to operation of [...]

Barbecue Owner ’ s Manual www .calspas.com 4. Place the food on the grill and cook to desired completion. Adjust heat setting if necessary . The con- trol knob may be set to any position between HIGH and LOW . 5. Allow the grill to cool and clean the drip tray after each use. Electr onically Lighting the Grill and Infrared Burners 1. Open the hoo[...]

Barbecue Owner ’ s Manual Operating Y our Barbecue www .calspas.com Ensure the lid is open before lighting the flame. 1. Set all barbecue grill control knobs to OFF and open the gas supply . 2. Remove the cooking grid and flame tamers from the burner you wish to light. 3. Insert the lighted match, placing the flame near the burner ports. 4. Press[...]

Barbecue Owner ’ s Manual www .calspas.com Figure 42. Rotisserie Burner Assembly The rotisserie burner is an infrared type, which provides intense searing radiant heat. Preferred by profes- sional chefs over other methods, this intense heat is ideal for searing in the natural juices and nutrients found in quality cuts of meat. The rotisserie syst[...]

Barbecue Owner ’ s Manual Operating Y our Barbecue www .calspas.com A problem with present-day barbecue grills is that the heat within the cooking compartment is non-uni- form. The heat in the central portion of the cooking department tends to be much more intense than the heat in the side portions of the cooking compartment. This leads to uneven[...]

Barbecue Owner ’ s Manual www .calspas.com Figure 44 Use a meat thermometer and take the guesswork out of cooking meat and seafood. The fan must be turned on in order for the Convection 3000 Grill to cook the items that are listed below . IMPOR T ANT : After the desired cooking temperature is reached, remove meat from the heat source and let it s[...]

Barbecue Owner ’ s Manual Operating Y our Barbecue www .calspas.com Poultry 165ºF to 170ºF Cook until juices run clear T urkey 165ºF to 170ºF Cook until juices run clear; legs move easily Stuffing 165ºF Pork Sausage 160ºF Cook until no longer pink Raw Ham 160ºF Pre-Cooked Ham 140ºF Seafood Fish 140ºF Flesh is opaque; flakes easily T una [...]

Barbecue Owner ’ s Manual www .calspas.com Figure 45. Location of halogen light switch Y our Cal Flame Grill is equipped with either one halogen light (CR-3000) or two halogen lights (CR- 4000 & CR-5000). This feature is added for safety and convenience when cooking in poorly illuminated areas and provides an inviting display of deliciously g[...]

Barbecue Owner ’ s Manual Operating Y our Barbecue www .calspas.com Let stand for about a minute to let fluid penetrate charcoal. Carefully light charcoal and allow it to burn approximately 15 to 20 minutes or until a light gray ash develops. Grilling Instructions: Use tongs with long handles to arrange the charcoal in a checkerboard pattern. Lea[...]

Barbecue Owner ’ s Manual www .calspas.com 6. T o extinguish the sterno fuel flame, open the drawer and carefully replace the fuel holder covers. Flames will go out. IMPOR T ANT • The water in the container pan is a scald and burn hazard as it gets hot. Do not attempt to empty it until it is cooled. •D o not burn sterno fuel with the drawer o[...]

Barbecue Owner ’ s Manual Operating Y our Barbecue www .calspas.com Low 175ºF – 190ºF • If you use the tray , preheat it while preheating the warming drawer . • Preheat any empty serving dishes to be used while preheating the drawer . • Add cooked, hot food in its cooking container or heat a safe container . •Y ou may use aluminum foi[...]

Barbecue Owner ’ s Manual www .calspas.com Canopy W aterfall and Barbecue Island W aterfall Although the canopy waterfall and the barbecue island waterfall have different appearances and locations, they operation in the same manner . • Fill the tank with water and make sure the water level is above the submersible pump. • Ensure the pump is c[...]

Barbecue Owner ’ s Manual Operating the Cal Flame Entertainment Center www .calspas.com High-speed Random color A rapid series of intense flashes of varying colored light. Cross-fade Colors cycle back and forth gracefully between blue and green. T otal cycles lasts one minute. 13 fixed colors Static display of a single color . A vailable colors, [...]

Barbecue Owner ’ s Manual www .calspas.com Operating the Cal Flame Entertainment Cen- ter Splash Stereo System Figure 48. Cal Flame Entertainment System This system can be used to listen to AM or FM Stereo signals, CD’ s and also audio from the optional DVD and TV T uner on our Entertainment Cal Flame unit. Each Cal Flame unit that is equipped [...]

Barbecue Owner ’ s Manual Operating the Cal Flame Entertainment Center www .calspas.com Remote Contr ol Operation TV Power Press this button to turn on the set. Press the button again to turn the set off. Direct Access (0-9, 1--) Number Buttons Use these buttons to select a channel. The channel number chosen will be displayed on the screen for ab[...]

Barbecue Owner ’ s Manual www .calspas.com Erase/Add When tuned to a channel press this button to store or erase the channel from memory . The stored channel numbers are displayed in GREEN on the screen and the no stored channel numbers are in RED. AUTO PROGRAM Button Select the regular channel broadcast TV or CABLE TV for AUTO PROGRAM. All the c[...]

Barbecue Owner ’ s Manual Operating the Cal Flame Entertainment Center www .calspas.com (Caption 1)and C2 (Caption 2). C1 displays the full translation of the primary language in your area. C2 may be used as a source for secondary languages, simplified English, or other translations trans- mitted in your area. Closed captioning is not available o[...]

Barbecue Owner ’ s Manual www .calspas.com Cal Flame Entertainment System Operation DVD Player and Surr ound Sound Processor (Optional) This system contains the DVD player and DVD remote controller . NOTE: Although encased in a plastic housing with weather seals, this system and remote control are not waterproof. Y ou must be take every step nece[...]

Barbecue Owner ’ s Manual Operating the Cal Flame Entertainment Center www .calspas.com The DVD system is used to feed the audio signal from the TV T uner to the stereo. Y ou will need to switch the audio and V ideo modes with DVD remote to properly receive picture and sound. Instructions: 1. T urn on DVD system as mentioned on the previous pages[...]

Barbecue Owner ’ s Manual www .calspas.com Cleaning and Maintenance As with any piece of fine equipment, your new grill must be kept clean and properly maintained to maxi- mize its performance and longevity . Cleaning internal parts of the grill regularly as determined by the amount of use and foods cooked. The entire grill should be cleaned at l[...]

Barbecue Owner ’ s Manual Cleaning and Maintenance www .calspas.com Drip Pan The full width drip pan will collect grease from the main grill area. The pan should be cleaned after every use to avoid the possibility of a grease fire. Be sure to allow the drip pan to cool prior to cleaning. Y ou may clean the drip pan with a solution of warm soapy w[...]

Barbecue Owner ’ s Manual www .calspas.com cleaned with hot soapy water , rinsed, dried and buffed with a heavy pile cloth.. Be sure to rinse thoroughly and to wipe dry to avoid watermarks. Note: DO NOT use oven cleaners or abrasive cleaners on enameled surfaces. They may damage the fin- ish, causing accelerated wear . 30” Food W armer • Be c[...]

Barbecue Owner ’ s Manual Cleaning and Maintenance www .calspas.com • Clean stone surfaces with a few drops of neutral cleaner , stone soap (available from Monticello Gran- ite) or a mild liquid dishwashing detergent and warm water . • Use a clean rag for best results. •T oo much cleaner or soap may leave a film and cause streaks. • Do no[...]

Barbecue Owner ’ s Manual www .calspas.com • Standing water or other liquids can deteriorate tile and grout, and should always be removed. Cleaning W ash with detergent solution, and rinse. T o clean dingy grout, occasionally apply a solution of chlorine bleach and water to stand not more than 5 minutes; rinse thoroughly and wipe dry . General-[...]

Barbecue Owner ’ s Manual Cleaning and Maintenance www .calspas.com • Do clean synthetic panels with water and mild detergent. Don'ts • Don’t use any cleaning chemical to clean or wash synthetic panels. • Don't use vinegar , lemon juice or other cleaners containing acids. • Don't use cleaners that contain acid such as bat[...]

Barbecue Owner ’ s Manual www .calspas.com Appendix T roubleshooting Procedures If Grill Fails to Operate Properly: 1. T urn off gas at source, turn the Control Knobs to the ‘OFF’ position and wait five minutes before try- ing again. 2. Check gas supply at a connections. 3. Repeat lighting procedure and if grill still fails to operate properl[...]

Barbecue Owner ’ s Manual Appendix www .calspas.com nose pliers. Carefully lift each burner up and away from the gas orifice. Remove the orifice from the control valve. Gently clear any obstruction with a fine wire. Reinstall orifice, reinstall burners over orifices and seat burner peg into position hole at the bottom ledge of the firebox. Replac[...]

Barbecue Owner ’ s Manual www .calspas.com 5. Insert the power cord of the new submersible pump through the flex pipe. 6. Connect the power cord of the submersible pump to the barbecue outlet line. 7. Connect the main power source to the barbecue island. Page 55 Appendix 12/17/04[...]

Barbeque Owner ’ s Manual Appendix www .calspas.com Parts List P ART NUMBER DESCRIPTION BURNERS Standard Side Burner BARBECUE852P 1 1", SINGLE SIDE BURNER, LP , P ARTS ONL Y BARBECUE852-1P 1 1", SINGLE SIDE BURNER, NG, P ARTS ONL Y Deluxe Single Side Burner BARBECUE898P SIDE BURNER, 1 EA LP , DROP-IN DELUXE, CAL FLAME, [P ARTS ONL Y] BA[...]

Barbeque Owner ’ s Manual www .calspas.com COVERS FOR CAL FLAME CARTS BARBECUE835CR4 BARBECUE CART COVER, 4 BURNER, BLACK BARBECUE835CR5 BARBECUE CART COVER, 3 & 5 BURNER, BLACK SYNTHETIC SIDE P ANELS BARBECUE04101901 31 _” X 33” - BARBECUE synthetic panel BARBECUE04101902 46” x 33” - BARBECUE synthetic panel BARBECUE04101903 70 _’ [...]

Barbeque Owner ’ s Manual Appendix www .calspas.com W arranty Information See your Cal Flame Barbecue dealer for a copy of the applicable warranty , details and any questions you may have regarding the warranty coverage on your barbecue. W arranty Limitations The Limited W arranty is void if the barbecue has been subject to negligence, alteration[...]

Lifetime W arranty Lifetime W arranty Equipment W arranty Against deterioration and corrosion •F lame T amers - Stainless Steel • Burners - Brass • Grills - Stainless Steel • Griddle Structural W arranty C.A.I. guarantees the structural frame to maintain its integrity . • Frame - Lightweight, Durable Galvanized Steel C.A.I. warrants the c[...]

C.A.I. Customer Service Department 1462 East Ninth Street Pomona, CA 91766 T oll Free: 1-800-CAL-SP AS Fax: 1-909-629-3890 www .calspas.com Please make a record of the following. It will be valuable if service is required. Y our new Cal Flame Island Barbecue serial number is located on a metal plate inside the door below the grill on the door . Y o[...]