Carrier MPW015-045 manual

Manufacturer reserves the right to disco ntinue, or change at any time, specifications or de signs without notice and without inc urring obligations. Catalog No . 04-53 300053-01 Printed in U .S. A. Fo rm 30MP-1T Pg 1 1-10 Replaces: Ne w Controls , Star t-Up , Oper ation, Ser vice , and T roub leshooting SAFETY CONSIDERA TIONS Installing, starting [...]

2 CONTENTS Page SAFETY CONSIDERA TIONS . . . . . . . . . . . . . . . . . . . . . . . . . 1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13 Con ventions Used in this Manu al . . . . . . . . . . . . . . . . . . . 2 Basic Controls Usa ge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 CONTRO[...]

3 When a value is included as part of the path name, it will be shown at the end of the path na me after an equals sign. If the value represents a configurati on setting, an explanation will be shown in parenthesis afte r the value. As an e xample, Configuration  OPT1  ML V .S = 1 (Minimum Load V alve Select). Pressing the and keys simultaneo[...]

4 and press to enter the digit. Continue with the re- maining digits of the password. The password can only be changed through CCN operator interface software such as ComfortWORKS, ComfortVIEW and Service T ool. Adjusting the Contrast — The contrast of the display can be adjusted to suit ambient conditions. T o adjust the contrast of the Navigato[...]

5 Table 3 — Run Status Mode and Sub-Mod e Directory SUB-MODE KEYP AD ENTRY ITEM DISPLA Y SUB-ITEM DISPLA Y SUB-ITEM DISPLA Y ITEM EXP ANSION COMMENT VIEW EWT XXX.X  F E NTERING FLUID TEMP LW T XXX.X  F LEA VING F LUID TEMP SETP XXX.X  F A CTIVE SETPOINT CTPT XXX. X  F CONTROL POINT LOD .F XXX LOAD/UNLO AD F ACT OR ST A T X CONTROL MOD[...]

6 Table 3 — Run Status Mode and Su b-Mode Directory (con t) *Press and simultaneously to obt ain v ersion number . Table 4 — Service Test Mode and Sub-Mod e Directory Table 5 — Temperature Mode and Sub-Mode Directory SUB-MODE KEYP AD ENTRY ITEM DISPLA Y SUB-ITEM DISPLA Y SUB-ITEM DISPLA Y ITEM EXP ANSION COMMENT VERS AU X CESR131333-xx-xx xx-[...]

7 Table 5 — Temperature Mode and Sub-Mode Directory (c ont) Table 6 — Pressure Mode and Sub-Mode Dire ctory Table 7 — Set Points Mo de and Sub-Mode Direct ory Table 8 — Inputs Mode and Sub-Mode Directory SUB-MODE KEYP AD ENTR Y ITEM DISPLA Y ITEM EXP ANSION COMMENT CIR.A TEMPERA TURES CIRCUIT A SCT .A XXX.X  F SA TURA TED CONDENSING TMP [...]

8 Table 9 — Outputs Mode an d Sub-Mode Directory Table 10 — Configuration Mode and Sub-M ode Directory SUB-MODE KEYP AD ENTR Y ITEM DISPL A Y ITEM EXP ANSION COMMENT GEN.O GENERAL OUTPUTS C.L WP ON/OFF COOLER PUMP RELA Y C.D WP ON/OFF CONDENSER PUMP ALRM ON/OFF ALARM RELA Y CD WO ON/OFF CONDENSER V AL VE OPEN CDWC ON/OFF CONDENSER V AL VE CLOSE[...]

9 Table 10 — Configuration Mode and Sub-Mode Directory (c ont) SUB-MODE KEYP AD ENTR Y ITEM DISPLA Y ITEM EXP ANSION COMMENT OPT1 UNIT OPTIONS 1 HARDW ARE FLUD X COOLER FLUID Default: W ater 1 = Water 2 = Medium T emperature Br ine ML V .S YES/NO MINIMUM LOAD V A L VE SELECT Default: No R.G.EN ENBL/DS BL RETURN GAS SENSOR ENABLE OA T .E ENBL/DSBL[...]

10 Table 10 — Configuration Mode and Sub-Mode Directory (c ont) SUB-MODE KEYP AD ENTR Y ITEM DISPLA Y ITEM EXP ANSION COMMENT RSET (cont) LLEN ENBL/DSBL LEAD/LAG CHILLER ENABLE Default: Disable MSSL SL VE/MAST MASTER/SLA VE SELECT Default: Master SL VA XXX SLA VE ADDRESS Default: 0 Range: 0 to 239 LLBL X LEAD/LAG BALANCE SELECT Default: Master Le[...]

11 Table 11 — Time Clock Mode and Sub-Mod e Directory * Repeats for Occupancy P eriods 2 through 8. SUB-MODE KEYP AD ENTR Y ITEM DISPLA Y SUB-ITEM DISPLA Y ITEM EXP ANSION COMMENT TIME TIME OF DA Y HH.MM XX.XX HOUR AND MINUTE Military (00:00 – 23:59) DA TE MONTH,DA TE,DA Y AND YEAR MNTH XX MONTH OF YEAR 1-12 (1 = Janu ary , 2 = February , etc) [...]

12 Table 12 — Operating Mode and Sub- Mode Directory LEGEND Table 13 — Alarms Mode and Sub-Mod e Directory SUB-MODE KEYP AD ENTR Y ITEM DISPLA Y ITEM EXP ANSION COMMENT MODE MODES CONTROLLING UNIT MD01 ON/OFF CSM CONTROLLING CHILLER MD03 ON/OFF MASTER/SLA VE CONTROL MD05 ON/OFF RAMP LOAD LIMITED MD06 ON/OFF TIMED O V ERRIDE IN EFFECT MD07 ON/OF[...]

13 Table 14 — O perating Modes MODE NO . ITEM EXP ANSION DESCRIPTION 01 CSM CONTROLLING CHILLER Chiller visor System Manager (CSM) is controlling the chiller. 03 MASTER/SLA VE CONTROL Dual Chiller control is enabled. 05 RAMP LOAD LIMITED Ramp loa d (pull-down) limiting in eff ect. In this mode , the rate at which lea ving fluid temperature is dro[...]

14 CONTR OLS General — The 30MP liquid scroll chillers contain the Comfort Link™ electronic control system that controls and monitors all operations of the chiller . The control system is composed of several components as listed in the sections below . Se e Fig. 3 for a typical control box drawing. See Fig. 4 and 5 for control schematics. Main [...]

15 LEGEND FOR FIG. 3-5 ALMR — Alarm Relay AU X — Aux illiary C— Contactor , Compressor CB — Circuit Breaker CCB — Compressor Circuit Breaker CH — Crankcase Heater CCH — Crankcase Heater R elay COMP — Compressor CR — Control Relay CSB — Current Sensor Board CWFS — Chilled W ater Flo w Switch CWP — Chilled Water Pump DGS — D[...]

16 DISCONNECT OPTION CB1A/TB1A TRAN1 FB1 CA1 CA2 CA3 CSB-A1 CSB-A2 CSB-A3 CCB-1 CCB-2 CCB-3 CCH MBB EMM LVT UPC UPC LON OPTION TB3 OFF ON SW2 ENABLE SW1 REMOTE CONTROL CB1 CB2 CB3 LOCATED OVER EMM OFF L1 L2 L3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 EQUIP GND 2 4 6 Fig. 3 — Typical Control Box — 30MP015- 045 Units a30-[...]

17 COMP A2 TRAN1 H2 H3 H4 SECONDARY 24V RED 3 3 2 2 1 1 J2 BRN VIO 2 2 1 J1 1 3 3 FU3 SW2 C1 A1 B1 H1 X3 CONNECT FOR APPROPRIATE PRIMARY VOLTAGE SEE TABLE 1 2 4 6 CB1A 11 12 13 TO FUSED DISCONNECT PER NEC OPTIONAL DISCONNECT 3.2 AMPS CB3 1 2 3 T3 T1 T2 T3 T1 T2 3 2 1 GRN/YEL GRN/YEL XF RED 11 21 12 22 13 23 CA1 BLK YEL BLU 11 21 12 22 13 23 CA2 11 [...]

18 9 9 7 7 8 8 4 6 4 6 RLY 9 5 5 1 3 1 3 RLY 11 2 2 C2 C1 C2 C1 BLU 3 12 1 10 2 11 4 13 3 TB3 SW2 C2 A2 B2 9 18 10 19 8 17 11 12 13 14 20 21 22 23 6 15 7 16 5 14 15 16 17 18 24 25 26 27 3.2 AMPS CB2 C2 C1 RLY 10 J10A J10B RLY 5 RLY 6 RLY 7 RLY 8 RLY 1 RLY 2 RLY 3 RLY 4 12 11 10 9 8 7 6 5 4 3 2 1 26 25 24 23 22 17 16 15 14 13 12 11 10 9 8 7 6 10 9 8[...]

19 Table 15 — T hermistor Design ations LEGEND Table 16 — Status Inputs Table 17 — Output Re lays Table 18 — CCN Communication Bus Wiring Sensors — The electronic control uses 2 to 7 thermistors to sense temperatures for controlling chiller operation. See T able 15. These sensors are outlined below . Thermistors RGT A, CNDE, CNDL, EWT , L[...]

20 CEPL130346-01 ST ATUS LEN J1 J2 J4 J3 J5 J6 J7 J8 J9 J10 CCN RED LED - ST A TUS GREEN LED - LEN (LOCAL EQUIPMENT NETWORK) YELLOW LED - CCN (CARRIER COMFORT NETWORK) INST ANCE JUMPER K1 1 K10 K9 K8 K7 K6 K5 K4 K3 K2 K1 Fig. 6 — Main Base Board Fig. 7 — Enable/Of f/Remote Contact Swit ch , and Emer gency On/Off Swit ch Locations S PT (T10) P A[...]

21 2. Insert and secure the red (+) wire to terminal 5 of the space temperature sensor terminal block. 3. Insert and secure the white (ground) wire to terminal 4 of the space temperatu re sensor . 4. Insert and secure the black (–) wire to terminal 2 of the space temperature sensor . 5. Connect the other end of the communication bus cable to the [...]

22 First Stage Override — If the current capacity s tage is zero, the control will modify the routine with a 1.2 factor on adding the first stage to reduce cycling. This factor is also applied when the control is attempting to remove the last stage of capacity . Slow Change Override — The control prevents the capacity stages from being changed [...]

23 Ramp Loading — Ramp loading ( Configura- tion  SLCT  CRMP ) limits the rate of change of leaving fluid temperature. If the unit is in a Cooling mode and config- ured for Ramp Loading, the control makes 2 comparisons be- fore deciding to change stages of capacity . The control calcu- lates a temperature difference between the control poin[...]

24 may be entered for systems with brine solutions, but this value should be set according to the freeze pro tection level of the brine mixture. Failure to properly set this brine freeze point val- ue may permanently damage the brazed plate heat exch anger . The control will initiate Mode 7 (Circuit A) to indicate a cir- cuit’ s capacity is limit[...]

25 T est the condenser output, cooler pump, liquid line solenoid valve (30MP A only), crankcase heater , water valve (accesso- ry), and alarm relay by changing the item values from OFF to ON. These discrete outputs are then turned off if there is no keypad activity for 10 minutes. When testing compressors, lead compressor must be starte d first. Al[...]

26 Table 21 — Dual Chiller Configuration (Master Chiller Example) SUB-MODE ITEM KE YP AD ENTRY DISPLA Y ITEM EXP ANSION COMMENTS DISP UNIT OPT1 OPT2 CTRL CONTROL METHOD CTRL 0 SWITCH DEF A UL T 0 OPT2 CCN CCN CCNA 1 CCN ADDRESS DEF A UL T 1 CCNB CCNB 0 CCN B US NUMBER DEF AUL T 0 CCN RSET PROCEED T O SUBMODE RESET RSET CRST COOLING RESET TYPE LLE[...]

27 Table 21 — Dual Chiller Configurat ion (Master Chiller Exa mple) (cont) NO TES: 1. Master Control Method (CTRL) can be c onfigured as 0-Switch, 2-Occupancy or 3-CCN. 2. Paralle l Configuration ( P ARA) cannot be changed. T emperature Reset — The control system is capable of handling leaving-fluid temperature reset based on return cooler flui[...]

28 T able 22 — Dual Chiller Configura tion (Slave Chiller Example) NO TES: 1. Slave Cont rol Method (CTRL) m ust be configured f or 0. 2. Slave CCN Address (CCNA) m ust be differ ent than Master . 3. Slave CCN Bus Numbe r (CCNB) must be the sa me as Master 4. Slave does not requi re SL V A, LLBL, LLBD , or LLD Y to be configured. SUB-MODE ITEM KE[...]

29 Table 23 — Menu Configuration of 4 to 20 mA Cooling Set Point Control Table 24 — 4 to 20 mA Reset NO TE: The e xample abov e shows ho w to configure the chiller f or 4 to 20 mA reset. No reset will occur at 4.0 mA input, and a 5.0 F reset will occur at 20.0 mA. An EMM (energy management module) is required. T o use outdoor air or space temp [...]

30 Table 25 — Configuring Outdoo r Air and Space Temperature Reset *1 item skipped in this example. Table 26 — Configuring Return Tempera ture Reset *1 item skipped in this example. MODE (RED LED) KEYP AD ENTR Y SUB- MODE KEYP AD ENTR Y ITEM DISPLA Y ITEM EXP ANSION COMMENT Outdoor Air Space CONFIGU RA TION DISP UNIT OPT1 OPT2 CCN RSET CRST 2 4[...]

31 Under normal operation, the ch iller will maintain a constant leaving fluid temperature approximately equal to the chilled fluid set point. As the cooler load varies, the entering cooler fluid will change in proportion to the load as shown in Fig. 17. Usually the chiller size and leaving-fluid temperature set point are selected based on a full-l[...]

32 DEMAND LIMIT (CCN Loadshed Controlled) — T o c o n - figure Demand Limit for CCN Loadshed control set the De- mand Limit Select ( Configuration  RSET  DMDC ) to 3. Then configure the Loadshed Group Number ( Configura- tion  RSET  SHNM ), Loadshed Demand Delta ( Configu- ration  RSET  SHDL ), and Maximum Loadshed T ime ( Confi[...]

33 Table 27 — Configuring Demand Limit *Sev en items skip ped in this example. PRE-ST ART -UP Do not attempt to start the chiller until following checks have been completed. System Chec k 1. Check all auxiliary components, such as chilled fluid pumps, air -handling equipment, condenser pump or other equipment to which the chiller supplies liquid.[...]

34 ST A R T -UP AND OPE RA TION Compressor crankcase heaters must be on for 24 hours be- fore start-up. T o energize the crankcase hea ters, close the field disconnect. Leave the compressor circuit breakers off/open. The crankcase heaters are now ener gized. NOTE: Refer to Start-Up Chec klist on pages CL-1 to CL-8. Actual Start-Up — Actual start-[...]

35 LI Q U ID C HA R GI N G ME T H OD — Add charge to the unit through the liquid line service valve. Never charge liquid into the low-pressur e side of the system . 1. Close liquid line ball valve (30MP A only). 2. Connect a refrigerant cylinder loosely to the high flow Schraeder valve connection on the liquid line. Purge the charging hose and ti[...]

36 This voltage imbalance is satisfactory as it is below the maximum allowable of 2%. Control Circuit Power — Power for the control circuit is supplied from the main incoming power through a factory- installed control power transformer (TRAN1) for all models. Field wiring connections are made to the L VT . OPERA T ION SEQUENCE The unit is started[...]

37 The strainers in front of the water/brine inlets of the heat exchangers should be cleaned periodically , depending on con- dition of the chiller water/brine. Oil Charge Puron refrigerant systems use a polyol ester (POE) oil. Use only Carrier approved compressor oil. Oil should be visible in compressor oil sight glass. An acceptable oil level is [...]

38 MI N IM U M L O A D V AL V E — On units equipped with the factory-installed hot gas bypass option, a solenoid valve and discharge bypass valve (minimum load valve) are located between the dischar ge line and th e cooler entering-refrigerant line. The MBB cycles the solenoid to perform minimum load valve function and the discharg e bypass valve[...]

39 gauge. Pressure readings should be within ± 15 psig. If the two readings are not reasonabl y close, replace the pressure transducer . Chilled W ater Flo w Switch — A factory-installed flow switch is installed in the leaving fluid piping for all units. This is a thermal-dispersion flow switch with no field adjust- ments. The switch is set for [...]

40 Table 32 — 5K Thermistor Temperatures (°F ) vs. Resistance/ Voltage Drop (Voltage Drop for EWT, LWT, RGT, CNDE, CNDL, Dual Chiller, and OAT) TEMP (F) V O LTA G E DROP (V) RESIST ANCE (Ohms) –25 3.699 98 ,010 –24 3.689 94 ,707 –23 3.679 91 ,522 –22 3.668 88 ,449 –21 3.658 85 ,486 –20 3.647 82 ,627 –19 3.636 79 ,871 –18 3.624 77[...]

41 Table 33 — 5K Thermisto r Temperatures (° C) vs. Resi stance/Vol tage Drop (Voltage Drop for EWT, LWT, RGT, CNDE, CNDL, Dual Chiller, and OAT) TEMP (C) V O LTA G E DROP (V) RESIST ANCE (Ohms) –32 3.705 100 ,260 –31 3.687 94 ,165 –30 3.668 88 ,480 –29 3.649 83 ,170 –28 3.629 78 ,125 –27 3.608 73 ,580 –26 3.586 69 ,250 –25 3.563[...]

42 Table 34 — 10K Thermi stor Temperature (°F ) vs. Resistance/ Voltage Drop (For SPT) TEMP (F) V O LTA G E DROP (V) RESIST ANCE (Ohms) –25 4.758 196 ,453 –24 4.750 189 ,692 –23 4.741 183 ,300 –22 4.733 177 ,000 –21 4.724 171 ,079 –20 4.715 165 ,238 –19 4.705 159 ,717 –18 4.696 154 ,344 –17 4.686 149 ,194 –16 4.676 144 ,250 ?[...]

43 Table 35 — 10K Thermi stor Temperatur e (°C) vs. Re sistance/ Voltage Drop (For SPT) Strainer — Periodic cleaning of the required field-installed strainer is required. Pressure drop across strainer in excess of 3 psi (21 kPa) indicates the need for cleaning. Normal (clean) pressure drop is approximately 1 psi (6.9 kPa). Open the blowdown va[...]

44 6. Reinstall all module connect ors. For accessory Naviga- tor™ device replacement, make sure the plug is installed at TB3 in the LEN connector . 7. Carefully check all wiring connections before restoring power . 8. V erify the ENABLE/OFF/REMOTE CONT ACT switch is in the OFF position. 9. Restore control power . V erify that all module red LEDs[...]

45 T o manually reset ASTP , the compressor should be stopped and allowed to cool. If the comp ressor is not stopped, the motor will run until the motor protector trips, which occurs up to 90 minutes later . Advanced scroll temperature protection will reset automatically before the motor protector resets, which may take up to 2 hours. High Dischar [...]

46 Table 37 — Troubleshooting SYMPT OMS CA USE REMED Y Compressor Cycles Off on Loss of Charge Loss of charge control. Acting err atically . Repair leak and recharge . Replace control. Low refrigera nt charge Add refrigerant. Low suction t emperature Raise cooler lea ving fluid tempe rature set p oint. Compressor Cycles Off on Out of Range Condit[...]

47 Table 38 — Alarm and Alert Codes ALARM/ ALERT CODE ALARM OR ALERT DESCRIPTION WHY W AS THIS ALARM GENERA TED? A CTION T AKEN BY CONTROL RESET METHOD PROB ABLE CA USE A048 Alarm Circuit A Compressor A vail ability Alarm T wo compressors on circuit fa iled Circuit shut down Manual Only one compressor operating. T051 Aler t Circuit A, Compressor [...]

48 Table 38 — Alarm and Aler t Codes (cont) See legend on page 51. ALARM/ ALERT CODE ALARM OR ALERT DESCRIPTION WHY WAS THIS ALARM GENERA TED? A CTION T AKEN BY CONTROL RESET METHOD PROB ABLE CA USE A116 Alarm Circuit A Low Cooler Suction T emperature Mode 7 caused the com- pressor to unload 6 consecu- tive times with less than a 30-minute inte r[...]

49 Table 38 — Alarm and Aler t Codes (cont) ALARM/ ALERT CODE ALARM OR ALERT DESCRIPTION WHY W AS THIS ALARM GENERA TED? AC T I O N TAK E N BY CONTROL RESET METHOD PROB ABLE CA USE T200 Aler t Cooler Flow/Int erlock Contacts f ailed to Close at start-up Cooler flow s witch contacts fai led to close within 1 minute (if cooler pump control is enab [...]

50 Table 38 — Alarm and Aler t Codes (cont) LEGEND COMPRESSOR F A ILURE ALER TS A048 (Circuit A Co mpressor A vailability Alarm) — This alarm occurs when two compre ssors are unavailable to run on a 3 compressor circuit. The control ensures proper oil return by ensuring a circuit does not operate with one compressor for longer than one hour of [...]

51 been commanded OFF . This is done to facilitate a service tech- nician forcing a relay to test a compressor . In addition, if a compressor st uck failure occurs and the cur - rent sensor board reports the compressor and the request off, certain diagnostics will take place as follows: 1. If any of the compressors are diagnosed as stuck on and the[...]

52 This is done to make a rough calibration of the high pres- sure switch trip point. In most cases this allows the control to detect a high head pressure co ndition prior to reaching the high pressure switch trip point. When the trip occurs, all mechanical cooling on the circuit is shut down for 15 minutes. After 15 minutes, the circuit is al- low[...]

53 APPENDIX A — LOCAL DISPLA Y T ABLES Run Status Mode and Sub-Mode Direc tory SUB-MODE ITEM DISPLA Y ITEM DESCRIPTION CCN POINT COMMENT VIEW A UT O VIEW OF R UN ST A TUS EWT xxx.x ºF Entering Fluid T emp EWT L WT xxx.x ºF Leaving Fluid T emp L WT SETP x xx.x ºF Activ e Setpoint SP CTPT xxx.x ºF Control P oint CTRL_PNT LOD .F xxx Load/Unload [...]

54 APPENDIX A — LOCAL DISPLA Y T ABLES (cont) Service Test Mode and Sub-M ode Directory Temperature Mode and Sub- Mode Directory Pressures Mode and Su b-Mode Directory SUB-MODE ITEM DISPLA Y ITEM DESCRIPTION CCN POINT COMMENT TEST ON/OFF Service T est Mode MAN _CTRL T o enable Service T est mode, mov e Enable/Off/Remote contact s witch to OFF . C[...]

55 APPENDIX A — LOCAL DISPLA Y T ABLES (cont) Set Points Mode and Sub-Mode Directory Inputs Mode an d Sub-Mode Dir ectory Outputs Mode and Sub-Mod e Directory SUB-MODE ITEM DISPLA Y ITEM DESCRI PTION RANGE CCN POINT COOL COOLING SETPOINTS CSP .1 xxx.x °F Cooling Setpoint 1 –20 to 70 CSP1 CSP .2 xxx.x °F Cooling Setpoint 2 –20 to 70 CSP2 CSP[...]

56 APPENDIX A — LOCAL DISPLA Y T ABLES (cont) Configuration Mode and Sub-Mode Dir ectory SUB-MODE ITEM DISPLA Y ITEM DESCRIPTION CCN POINT COMMENT DISP DISPLA Y CONFIGURA TION TEST OFF/ON T est Display LEDs DISPTEST METR OFF/ON Metric Displa y DISPUNIT Off = English On = Metric LANG X Language Selection LANGU A GE Defau lt: 0 0 = English 1 = Espa[...]

57 APPENDIX A — LOCAL DISPLA Y T ABLES (cont) Configuration Mode and Sub-Mode Directory (cont ) SUB-MODE ITEM DISPLA Y ITEM DESCRIPTION CCN POINT COMMENT RSET RESET COOL TEMP CRST X Cooling Reset T ype CRST_TYP 0 = No Reset 1 = 4 to 20 mA Input 2 = Outdoor Air T empera- ture 3 = Return Fluid 4 = Space T emperature MA.DG XX.X Δ F 4-20 - Degrees R[...]

58 APPENDIX A — LOCAL DISPLA Y T ABLES (cont) Time Clock Mode and Sub-Mode Direct ory SUB-MODE ITEM DISPLA Y ITEM DESCRIPTION CCN POINT COMMENT TIME TIME OF D A Y HH.MM XX.XX Hour and Minute TIME DA TE MONTH, D A TE, DA Y , AND YEAR MNTH XX Month of Y ear MO Y 1 to 12 (1 = January , 2 = F ebruar y , etc.) DOM XX D ay of Month DOM 1 to 31 D A Y X [...]

59 APPENDIX A — LOCAL DISPLA Y T ABLES (cont) Time Clock Mode and Sub-Mode Directory (cont) SUB-MODE ITEM DISPLA Y ITEM DESCRIPTION CCN POINT COMMENT HD.09 HOLID A Y SCHEDULE 09 MON X X Holiday Start Month HOLM ON09 0 to 12 D A Y XX Star t Da y HOLDA Y09 0 to 31 LEN XX Dur ation (da ys) HOLLEN09 0 to 99 HD.10 HOLID A Y SCHEDULE 10 MON X X Holiday[...]

60 APPENDIX A — LOCAL DISPLA Y T ABLES (cont) Time Clock Mode and Sub-Mode Directory (cont) SUB-MODE ITEM DISPLA Y ITEM DESCRIPTION CCN POINT COMMENT HD.20 HOLID A Y SCHEDULE 20 MON X X Holiday Start Month H OLMON20 0 to 12 D A Y XX Star t Day HOLDA Y20 0 to 31 LEN XX Dur ation (da ys) HOLLEN20 0 to 99 HD.21 HOLID A Y SCHEDULE 21 MON X X Holiday [...]

61 APPENDIX A — LOCAL DISPLA Y T ABLES (cont) Time Clock Mode and Sub-Mode Directory (cont) SUB-MODE ITEM DISPLA Y ITEM DESCRIPTION CCN POINT COMMENT SCH.N Schedule Number 0 SCHEDNUM 0 to 99 SCH.L LOCAL OCCUP ANCY SCHEDULE PER.1 OCCUP ANCY PERIOD 1 OCC .1 XX:XX P eriod Occupied Time PER1OCC UNC.1 XX:XX Period Unoccupied Time PER1UNC MON.1 NO/YES [...]

62 APPENDIX A — LOCAL DISPLA Y T ABLES (cont) Time Clock Mode and Sub-Mode Directory (cont) SUB-MODE ITEM DISPLA Y ITEM DESCRIPTION CCN POINT COMMENT PER.6 OCCUP ANCY PERIOD 6 OCC .6 XX:XX P eriod Occupied Time PER6OCC UNC.6 XX:XX Period Unoccupied Time PER6UNC MON.6 NO/YES Monday In P er iod PER6MON TUE.6 N O/YES T uesday In P eriod PER6TUE WED [...]

63 APPENDIX A — LOCAL DISPLA Y T ABLES (cont) Operating Mode and Sub-Mode Dire ctory SUB-MODE IT EM DISPLA Y ITEM DESCRIPTION CCN POINT COMMENT MODE MODES CONTROLLING UNIT MD01 OFF/ON FSM controlling Chiller MODE_1 MD02 OFF/ON WSM controlling Chiller MODE_2 MD03 OFF/ON Master/Slave control MODE_3 MD05 OFF/ON Ramp Load Limited MODE_5 MD06 OFF/ON T[...]

64 APPENDIX A — LOCAL DISPLA Y T ABLES (cont) Alarms Mode and Sub-Mode Direct ory SUB-MODE ITEM DISPLA Y ITEM DESCRIPTION CCN POINT COMMENT CRNT CURRENTL Y ACTIVE ALARMS AA01 AA02 AA03 AA04 AA05 AA06 AA07 AA08 AA09 AA10 AA11 AA12 AA13 AA14 AA15 AA16 AA17 AA18 AA19 AA20 AA21 AA22 AA23 AA24 AA25 AXXX TXXX PXXX Current Alarms 1 -25 Alarms are shown [...]

65 APPENDIX B — CCN T ABLES CCN DISPLAY TABLES — A_UNIT (General Unit Paramet ers CCN DISPLAY TABLES — CIRCA _AN (C ircuit A Analog Paramet ers) CCN DISPLAY TABLES — CI RCADIO (Circuit A Disc rete Inputs/Outputs) DESCRIPTION V AL UE UNITS POINT NAME FORCIBLE Control Mode 10-char ASCII ST A T N Occupied No/Y es OCC N CCN Chiller Stop/Star t [...]

66 APPENDIX B — CCN T ABLES (cont) CCN DISPLAY TABLES — OPTIONS (Unit Parameters) CCN MAINTENANCE TABLES — STRTHOUR DESCRIPTION V AL UE UNITS POINT NAME FORCIBLE UNIT ANALOG V ALUES Cooler Entering Fluid NNN.n degF COOL_EWT N Cooler Leaving Fluid NNN.n degF COOL_L WT N Condenser Entering Fluid NNN.n degF COND_EWT N Condenser Leaving Fluid NNN[...]

67 APPENDIX B — CCN T ABLES (cont) CCN MAINTENANCE TABLES — C URRMODS CCN MAINTENANCE TABLES — ALARMS CCN MAINTENANCE TABLES — VE RSIONS DESCRIPTION V ALUE POINT NAME CSM controlling Chiller Off/On MODE_1 WSM controlling Chiller Off/On MODE_2 Master/Slav e control Off/On MODE_3 Ramp Load Limited Off/On MODE_5 Timed Override in effect Off/On[...]

68 APPENDIX B — CCN T ABLES (cont) CCN MAINTENANCE TABLES — LOADFACT CCN MAINTENANCE TABLES — LEA RNFNS CCN MAINTENANCE TABLES — P M-STRN CCN MAINTENANCE TABLES — TESTMODE DESCRIPTION V ALUE UNITS POIN T NAME CAP ACITY CONTR OL Load/Unload F actor NNN SMZ Control P oint NNN.n degF CTRL_PNT Entering Fluid T emp NNN.n degF EWT Leaving Fluid[...]

69 APPENDIX B — CCN T ABLES (cont) CCN MAINTENANCE TABLES — RUNTEST CCN MAINTENANCE TABLES — DUALCHIL DESCRIPTION V ALUE UNITS POIN T NAME P ercent T otal Capacity NNN % CAP A_T P ercent A vailable Cap . NNN % CAP A_A Discharge Pressure NNN.n PSIG DP_A Suction Pressure NNN.n PSIG SP_A Saturated Condensing Tmp NNN.n degF T MP_SCT A Saturated S[...]

70 APPENDIX B — CCN T ABLES (cont) CCN CONFIGURATION TABLES — UNIT (Unit Configuration) CCN CONFIGURATION TABLES — OPTION S1 (Options 1 Configuration) CCN CONFIGURATION TABLES — OPTION S2 (Options 2 Configuration) CCN CONFIGURATION TABLES — SCHE DOVR (Tim ed Override Setup) DESCRIPTION V AL UE DEF A UL T UNITS POINT NAME Unit T y pe N UNI[...]

71 APPENDIX B — CCN T ABLES (cont) CCN CONFIGURATION TABLES — RESETCON (Temperature Reset and Demand Limit) CCN CONFIGURATION TABLES — DUALCHIL (D ual Chiller Configuration Settings) CCN CONFIGURATION TABLES — D I SPLAY (Marquee Display SETUP) CCN CONFIGURATION TABLES — HPA DESCRIPTION V AL UE DEF A UL T UNITS POINT NAME COOLING RE SET Co[...]

Manufacturer reserves the right to disco ntinue, or change at any time, specificatio ns or designs without notice and without inc urring obligations. Catalog No . 04-53300053-0 1 Printed in U.S .A. Form 30MP-1T Pg 72 1-10 Replaces: New Copy right 2010 Carrier Cor poration APPENDIX B — CCN T ABLES (cont) CCN SERVICE TABLES — S ERVICE CCN SETPOIN[...]

Manufacturer reserves the right to disco ntinue, or change at any time, specifications or de signs without notice and without inc urring obligations. Catalog No . 04-53 300053-01 Printed in U .S. A. Form 30MP-1T Pg CL-1 1-10 Replace s: New ST ART -UP CHECKLIST FOR 30MP LIQUID CHILLER (Remove and use f or job file.) A. Preliminary Information JOB NA[...]

CL-2 C. Unit Start-Up (inser t check mark as each item is completed)  CHILLER HAS BEEN PROPERL Y INTERLOC KED WITH THE A UXILIAR Y CONT ACTS OF THE CHILLED FLUID PUMP ST ARTER.  CHILLER HAS BEEN PROPERL Y INTERLOC KED WITH THE A UXILIAR Y CONT ACTS OF THE CONDENSER W A TER PUMP ST ARTER.  CRANKCASE HEA TERS HA VE BEEN ENERGIZED FOR A MINIM[...]

CL-3 C. Unit Start-Up (cont) CHECK PRESSURE DROP A CR OSS COOLER. FLUID ENTERING COOLER: PSIG (kP a) FLUID LEA VING COOLER: PSIG (k P a) (PSIG DIFFERENCE) x 2.31 = FT OF FLUID PRESSURE DROP = PLO T COOLER PRESSURE DROP ON PERFORMANCE DA T A CHART (LOCA TED IN INST ALLA TION INSTR UCTIONS LITERA TURE) T O DETERMINE T O T AL GPM (L/s). T O T AL GPM ([...]

CL-4 C. Unit Start-Up (cont) Recor d Software V ersions MODE — RUN ST A TUS (PRESS ENTER AND ESC APE SIMUL T ANEOUSL Y T O OBT A IN SOFTW ARE VERSIONS) USE ARRO W/ESCAPE KEYS T O ILLUMINA TE CON FIGURA TION LED . PRESS ENTER KEY . RECORD INFORMA TION BELOW . UNIT (Configuration Settings) PRESS ESCAPE KEY TO DISPLA Y ‘UNIT’. PRESS DOWN ARR O W[...]

CL-5 C. Unit Start-Up (cont) OPTIONS2 (Options Configurat ion) PRESS ESCAPE KEY TO DISPLA Y ‘OPT2’. PRESS DOWN ARRO W KEY TO DISPLA Y ‘CCN’. PRESS ENTER KEY . RECORD CONFIGURA TION INFORMA TION BELO W . CCN (CCN Network Configuration) PRESS ESCAPE KEY SEVERAL TIMES TO GET T O THE MODE LEVEL (BLANK DISPLA Y). USE THE ARRO W KEYS TO SCR OLL T[...]

CL-6 C. Unit Start-Up (cont) USE ESCAPE KEY T O RETURN T O ‘OUTS’ DISPLA Y . PRESS DOWN ARR O W T O DISPLA Y ‘CMP A’. PRESS ENTER KEY T O DISPLA Y ‘CC .A1’. NO TE THA T UNLOADERS AND HO T GAS BYP ASS SOLENOIDS CAN BE TESTED BO TH WITH AND WITHOUT COMPR ESSOR(S) R UNNING. MAKE SURE ALL SERVICE V AL VES ARE OPEN AND COOLER/CON DENSER PUMP[...]

CL-7 C. Unit Start-Up (cont) ALL UNITS: MEASURE THE FOLLOWING (MEASURE WHILE MACHINE IS IN A ST ABLE OPERA TING CONDITION): CHECK AND ADJUST SUPERHEA T AS REQUIRED . CIRCUIT A DISCHARGE PRESSURE SUCTION PRESSURE DISCHARGE LINE TEMP SUCTION LINE TEMP SA TURA TED COND TEMP COOLER ENTERING FLUID COOLER LEA VING FLUID CONDENSER ENTERING FLUID CONDENSER[...]

Manufacturer reserves the right to disco ntinue, or change at any time, specificatio ns or designs without notice and without inc urring obligations. Catalog No . 04-53300053-0 1 Printed in U.S .A. Fo rm 30MP-1T Pg CL-8 1- 10 Replaces: New Copy right 2010 Carrier Cor poration - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -[...]