Chamberlain door opener manual

This Operator Features the Enhanced Radio Receiver Built on Board O O W W N N E E R R ’ ’ S S M M A A N N U U A A L L G G H H I I N N D D U U S S T T R R I I A A L L D D U U T T Y Y C C O O M M M M E E R R C C I I A A L L D D O O O O R R O O P P E E R R A A T T O O R R ogic L 3 NOT FOR RESIDENTIAL USE A L E R T S Y S T E M M A I N T E N A N C E[...]

When you see these Safety Symbols and Signal Words on the following pages, they will alert you to the possibility of serious injury or death if you do not comply with the warnings that accompany them. The hazard may come from something mechanical or from electric shock. Read the warnings carefully . When you see this Signal Word on the following pa[...]

Before beginning your installation check that all components were provided. CARTON INVENTORY OPERA TOR DIMENSIONS 3 14.13" 13.25" 14.00" Hand Chain W heel See N ote #1 See N ote #2 A X B Y C D Y See N ote #3 A 11-1/2 12-1/2 12-3/4 12-3/4 11 11 12 12-1/2 12-3/4 13-1/4 28-5/8B 25-3/4 26-3/4 27 27 25-1/4 25-1/4 26-1/4 26-3/4 27 28-5/8 C[...]

4 OPERA TOR SPECIFICA TIONS SAFETY DISCONNECT : . . . . . . . . . .Floor level chain hoist with electrical interlock for manual door operation. CLUTCH (Optional): . . . . . . . . . . .Adjustable torque limiter type SAFETY PHOTO EYES (Optional CPS-L): Through beam or retro reflective devices used to provide non-contact safety protection. SAFETY EDGE[...]

5 PREP ARA TION It is imperative that the wall or mounting surface provide adequate support for the operator . This surface must: a. Be rigid to prevent play between operator and door shaft. b. Provide a level base. c. Permit the operator to be fastened securely and with the drive shaft parallel to the door shaft. The safety and wear of the operato[...]

6 INST ALL A TION IMPORT ANT NOTE: Before your operator is installed, be sure the door has been properly aligned and is working smoothly . The operator may be wall mounted or mounted on a bracket or shelf. If necessary , refer to the preparation on page 5. Refer to the illustrations and instructions below that suit your application. Optim u m Dista[...]

7 MANUAL OPERATION This operator has provisions for manually operating the door in case of emergency or power failure. These operators are equipped with a manual hoist. An electrical interlock will disable the electrical controls when the hoist is used. T o operate the hoist: 1. Pull the disconnect chain (small chain) to engage the interlock to dis[...]

8 ENTRAPMENT PROTECTION ACCESSORIES (OPTIONAL) PHOTO EYES & SENSING EDGES Sensing devices provided for door industry type operators with an isolated normally open (N.O.) dry contact output are compatible with your operator . This includes pneumatic and electric edges, and through beam and retro reflective photo eyes. If you would like to order [...]

9 ADJUST TORQUE LIMITER CLUTCH (OPTIONAL MODIFICATION) 1. Loosen set screws on clutch nut. 2. Back off clutch nut until there is ver y little tension on the clutch spring. 3. Tighten clutch nut gradually until there is just enough tension to permit the operator to move the door smoothly but to allow the clutch to slip if the door is obstructed. Whe[...]

10 T o reduce the risk of SEVERE INJURY or DEA TH: • ANY maintenance to the operator or in the area near the operator MUST NOT be performed until disconnecting the electrical power and locking-out the power via the operator power switch. Upon completion of maintenance the area MUST be cleared and secured, at that time the unit may be returned to [...]

11 CONTROL ST A TION WIRING AND INST ALL A TION CONTROL WIRING CONNECTIONS 1. Connect control wires to the P1 terminal block located on the logic board as shown. 2. Connect conduit with all control wires through the conduit hole in the electrical box enclosure marked with the label shown below . 3. Apply power to the operator . Press OPEN push butt[...]

12 ST ANDARD POWER & CONTROL CONNECTION DIAGRAMS Open Close Stop Maintenance Alert LED Open/Close Single Button (WH) (RD) Sensing Edge CPS-L & CPS-LN4 T imer Defeat Switch R1 R2 R3 Radio Control (24V DC only) Neutral Hot Gnd Remove Jumper T o Install External Interlock Single Phase Power Wiring Three Phase Power Wiring Phase 1 Phase 2 Phase[...]

U1 POWER TIMER DEFEA T MAS 4 MRT 1 RADIO MID 2 TIMER TIMER ENABLE TT S FSTS E2 RELA Y A RELA Y B D1 DIAG C2 B2 PROG 3 24V AC 24V AC TIMER DEFEA T CMN MAS EYES EDGE OPEN CLOSE STOP CMN SBC 11 10 9 14 13 12 8 7 6 5 4 3 2 1 CLOSE STOP OPEN EDGE OLS MID SLS MOTOR DIRECTION CLS D25 D24 D26 D27 D36 C77 C73 C54 C78 L1 L5 P6 D35 S 8 D16 P7 EYES K3 P1 D34 F[...]

U1 POWER TIMER DEFEA T MAS 4 MRT 1 RADIO MID 2 TIMER TIMER ENABLE TT S FSTS E2 RELA Y A RELA Y B D1 DIAG C2 B2 PROG 3 24V AC 24V AC TIMER DEFEA T CMN MAS EYES EDGE OPEN CLOSE STOP CMN SBC 11 10 9 14 13 12 8 7 6 5 4 3 2 1 CLOSE STOP OPEN EDGE OLS MID SLS MOTOR DIRECTION CLS D25 D24 D26 D27 D36 C77 C73 C54 C78 L1 L5 P6 D35 S 8 D16 P7 EYES K3 P1 D34 F[...]

15 LOGIC BOARD U1 POWER TIMER DEFEA T MAS 4 MRT 1 RADIO MID 2 TIMER TIMER ENABLE TT S FSTS E2 RELA Y A RELA Y B D1 DIAG C2 B2 PROG 3 24V AC 24V AC TIMER DEFEA T CMN MAS EYES EDGE OPEN CLOSE STOP CMN SBC 11 10 9 14 13 12 8 7 6 5 4 3 2 1 CLOSE STOP OPEN EDGE OLS MID SLS MOTOR DIRECTION REV  STD  CLS D25 D24 D26 D27 D36 C77 C73 C54 C78 L1 L5 P6 [...]

16 PROGRAMMING DETERMINE AND SET WIRING TYPE Read the descriptions of the different wiring types to determine which setting will be correct for each application. SET THE SELECTOR DIAL TO THE DESIRED WIRING MODE: NOTE: For failsafe wiring you must also set failsafe switch to F AILSAFE. TYPE C2 Momentary contact to open and stop with constant pressur[...]

17 PROGRAMMING FAILSAFE WIRING TYPES TYPE TS Momentary contact to open, close, and stop with open override and Timer T o Close. Every device that causes door to open, including a reversing device, activates the Timer T o Close. Auxiliary controls can be connected to open input to activate the Timer T o Close. If the timer has been activated, the op[...]

18 PROGRAMMING SINGLE BUTTON CONTROL (SBC) REMOTE This function programs a remote as a wireless single button control. In B2 mode, operation is OPEN / STOP / CLOSE / REVERSE / STOP . In C2 mode, operation is OPEN / STOP/ Constant pressure to CLOSE / STOP on release. There is no operation in D1 mode. In T and TS modes, operation is OPEN / STOP / CLO[...]

19 OPEN CLOSE STOP Open Close Stop U1 POWER TIMER DEFEA T MAS 4 MRT 1 RADIO MID 2 TIMER TIMER ENABLE TT S FSTS E2 RELA Y A RELA Y B D1 DIAG C2 B2 PROG 3 24V AC 24V AC TIMER DEFEA T CMN MAS EYES EDGE OPEN CLOSE STOP CMN SBC 11 10 9 14 13 12 8 7 6 5 4 3 2 1 CLOSE STOP OPEN EDGE OLS MID SLS MOTOR DIRECTION REV  STD  CLS D25 D24 D26 D27 D36 C77 C[...]

20 PROGRAMMING MAINTENANCE ALERT SYSTEM (MAS) Feature: An internal cycle counter will activate a flashing LED on the 3-button control station when the preset number of cycles or months has elapsed (whichever occurs first). Setting this feature is optional. By default this feature will never activate. Logic 3.0 operators incorporate a self diagnosti[...]

21 Operation w ill v ary depending on w iring type SELECTOR DIAL Operation w ill v ary depending on w iring type SELECTOR DIAL PROGRAMMING OPEN MID STOP Feature: The mid stop feature is to open the door to a preset point prior to the fully open position. Benefit: The door opens to a midpoint between open and close reducing heating and cooling costs[...]

22 TIMER TO CLOSE Program Timer to Close by Example (Method 2): T o Program: 1. Close the door . 2. T urn the selector dial to PROGRAM. 3. Press and hold TIMER button for 5 seconds until TIMER LED flashes. 4. Press the OPEN button and wait for the door to reach full open or mid stop position. 5. Wait for desired amount of time to pass. (An internal[...]

23 MAXIMUM RUN TIMER (MRT) Feature: The operator can learn the time it takes to open or close the door plus an additional 10 seconds. Benefit: If the operator does not meet its open or close limit within the set time it will stop, limiting damage to the door and operator . T o Program: NOTE: The default setting for the MR T is 90 seconds. In the ev[...]

24 RESETTING FACTORY DEFAULTS - CLEARING MEMORY T o reset most of the user installed settings back to factor y defaults: 1. T urn the selector dial to DIAGNOSTIC. 2. Press and hold the STOP button for 5 seconds. The MAS LED will flash momentarily when the factory defaults have been restored. 3. Return the selector dial to the desired wiring type. F[...]

25 DIAGNOSTIC CHART The logic board has several LEDs to assist in the installation and troubleshooting of the operator . The following chart should assist in verifying the operator is functioning properly . T urn the selector dial to DIAGNOSTIC to keep the door from moving while troubleshooting. TROUBLESHOOTING Power Green Indicates that power is b[...]

26 TROUBLESHOOTING GUIDE THE OPERA TOR WILL NOT RESPOND TO ANY COMMANDS POWER LED IS NOT ON STOP BUTTON LED IS NOT ON THE DOOR WILL MOVE ABOUT A FOOT THEN STOP . AFTER STOPPING, ONL Y CONST ANT PRESSURE COMMANDS WILL MOVE THE DOOR THE DOOR WILL MOVE MOST OF THE WA Y TOWARDS A LIMIT THEN STOP . AN EXTRA OPEN OR CLOSE COMMAND IS ABLE TO GET DOOR TO C[...]

27 TROUBLESHOOTING ERROR CODES Logic 3.0 operators incorporate a self diagnostic feature built into the MAS LED. In addition to indicating when routing maintenance is due, the MAS LED can be used to troubleshoot some problems with the operator . If the MAS LED is flashing on and off rapidly , the Maintenance Alert System has been triggered and the [...]

28 TROUBLESHOOTING RADIO FUNCTIONALITY The error codes will display at the radio LED. NOTE: Radio receiver is compatible with 315MHz remotes ERROR CODE SYMPTOM DISPLA Y POSSIBLE PROBLEM CORRECTION R1 No response from the remote Quick Flash Unlearned remote - T r y re-learning the A user tries to use a remote, remote (page 18). but the RADIO LED onl[...]

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30 ELECTRICAL BOX 6 9 8 1 4 7 5 2 11 10 3 K1 K2 (K72-10047-1) (K72-12515-1) (K72-10047)[...]

31 ELECTRICAL BOX LOGIC (VER 3.0) For replacement of electrical box, motor or brake components be sure to match model number of your unit to kit number below to ensure proper voltage requirements. SERVICE KITS ITEM P ART # DESCRIPTION K1 K72-10047 Limit shaft kit (1/2 up to 2HP) K72-10047-1 Limit shaft kit (3HP) Complete with: Limit shaft, limit nu[...]

32 MODEL GH 1 3 4 K5 (K75-12 8 29) (K75-12 8 30) (K75-12 8 31) (K75-12 8 32) (K75-12 8 33) K1 (K75-125 8 4) (K75-125 8 5) (K75-125 8 6) 2 5 K4 (K75-30737) 6 17 1 8 19 20 7 K3 (K72-127 8 9) 13 13 8 9 10 11 12 14 15 16 K2 (K75-10177)[...]

33 REP AIR PARTS KITS - MODEL GH SERVICE KITS ITEM P ART # DESCRIPTION K1 K75-12584 Brake kit - 115 Volt models K75-12585 Brake kit - 230-460 Volt models K75-12586 Brake kit - 575 Volt models Complete with: Brake hub kit, brake release lever , brake disc, spring cup, studs, compression springs, brake solenoid, solenoid cover , spacers, mounting pla[...]

34 OPERA TOR NOTES[...]

35 OPERA TOR NOTES[...]

CONTROL CONNECTION DIAGRAM IMPORTANT NOTES: 1. The 3-Button Control Station provided must be connected for operation. 2. If a STOP button is not used, a jumper must be placed between terminals 4 and 5. 3. When adding accessories, install them one at a time and test each one after it is added to ensure proper installation and operation with the Comm[...]