Cisco Systems 3200 Series manual

Americas Hea dquarters Cisco System s, Inc . 170 West Ta sman Driv e San Jos e, CA 95134 -1706 USA http://www.ci sco.com Tel: 408 526-4000 800 553- NETS (638 7) Fax: 408 527-0883 Cisco 320 0 S eries Router Hardw are Upgrade Guide September , 20 08 Cus tom er Ord er Numb er: NA Text Pa rt Numbe r: OL-15 983-01[...]

THE SPECIFICATIONS AND INFORMATION REGARDING THE PRODUCT S IN THIS MANUAL ARE SUBJECT TO CHANGE WITHOUT NOTICE. ALL STATEMENT S, INFORMATI ON, AND RE COMMENDATIONS IN T HIS MA NUAL ARE BELI EVED TO BE ACCURATE BUT ARE P RESENTED WITHOUT WARRANTY OF ANY KIND, EXPRE SS OR IMPLIED. USERS MUST TAKE FULL RESPONSIBILITY FOR THEIR APPLICATION OF ANY PRODU[...]

REVIEW DRAFT—CISCO C ONFIDENT IAL iii Book Title OL-15983-01 CONTENTS About Th is Guide v Audienc e and Scop e v Relat ed Do cume ntatio n v Obtain ing Docu mentat ion and Sub mitti ng a Serv ice Req uest vi CHAPTER 1 Intro duct ion 1-1 Cisco 32 30 Rugge d Enclo sure 1- 1 Fully Assemble d Cisco 323 0 Rugged Enclos ure 1-2 Explod ed View of the Ci[...]

REVIEW DRAFT—CISCO C ONFIDENT IAL Cont ent s iv Book Title OL-15983-01 Attachi ng Ver sion 1 of th e Wiring Car d 2-13 Attachi ng the Versi on 2 of the Wiri ng Car d 2-14 Reatt ach ing the I/ O End Cap 2-17 Reatta ching the An tenna End Cap 2-19 Applyi ng New I/O End Cap Functi on Label s 2-19 CHAPTER 3 Replac ing Cards in th e Cisco ISR 32 70 Ru[...]

v Cisco 3200 S eries Router Har dware Upgra de Guide OL-15983-01 About This Guide This gu ide de scribes h o w to pe rform b asic ma intenance of your Cisco 32 30 Rug ged Integra ted Servic es Router (ISR) or Cisco 3230 Rugg ed ISR. The basic ma intenan ce described in th is guide incl udes replacing old or faulty c ards an d addin g W ireless M ob[...]

vi Cisco 3200 Se ries Router Hardware Upgr ade Guide OL-15983-01 About Thi s Guide • Release Notes for the Cisco 3200 Series Mobil e Access Routers (OL -78-13975 -18)—Prov ides information about accessi ng documentatio n and technical a ssistance for the Cisco 3200 seri es ISR . • Cisco 3200 Series Wi r eless MIC S oftwar e Configuration Guid[...]

CH A P T E R 1-1 Cisco 3200 S eries Route r Hardware Upgrad e Guide OL-15983-01 1 Introduction This c hapter p rovides an overview of the Cisco 3 230 and 3270 Rugged I ntegrated Servic es Routers (ISRs) and lists the router compon ents that you can replace in the f ield. Th is chapter also lists the tools you need to replace the se comp onents. Cis[...]

1-2 Cisco 3200 Se ries Router Hardware Upgr ade Guide OL-15983-01 Chapter 1 Introduction Cisco 32 30 Rugged E nclosure Fully Asse mbled Cisc o 3230 R ugged En closure Figure 1-1 sh o ws two views of a fully a ssembled Cisco 3230 Rugged Enclosu re. Figur e 1 -1 Cisco 3230 Rugg ed Enclosur e Exploded View of the C isco 3 230 Rugged E nclos ure Figure[...]

1-3 Cisco 3200 S eries Route r Hardware Upgrad e Guide OL-15983-01 Chapter 1 Introduction Cisco 3230 Rug ged Enclosu re Figur e 1 -2 Exploded V iew of th e 3230 Rugg ed Enclosur e 1 I/O end ca p 1 1. This end cap shows four se rial po rts, but the typi cal conf igurati on has two serial ports. 2 W ir ing card (versi on 2) 3 Card st ack 4 Extrusion [...]

1-4 Cisco 3200 Se ries Router Hardware Upgr ade Guide OL-15983-01 Chapter 1 Introduction Cisco 32 30 Rugged E nclosure Cisco 3230 Router Card Stack The Ci sco 3230 Rugged Enclosu re h ouses a router c ard s tack bundle of up t o (7) cards. Each bund le conta ins a base configura tion of the fol lowing cards: • One Cisco 3230 Mob ile Access Rou te[...]

1-5 Cisco 3200 S eries Route r Hardware Upgrad e Guide OL-15983-01 Chapter 1 Introduction Cisco 3230 Rug ged Enclosu re Cisco 327 0 Rugged ISR The Ci sco 3270 Rugged Enclosu re is approxi mately double t he size of the Cisco 32 30 Rugge d Enclos ure. The larger enc losure i s neede d to acco mmodate the Ci sco 3270 MARC, w hich is longer than the C[...]

1-6 Cisco 3200 Se ries Router Hardware Upgr ade Guide OL-15983-01 Chapter 1 Introduction Cisco 32 30 Rugged E nclosure Exploded View of the Cisco 3270 Rugged Enclosure Figure 1-5 shows an exploded view of the Cisco 3270 Rugge d Enclos ure. Figur e 1 -5 Exploded V iew of th e 3270 Rugg ed Enclosur e The Cisc o 3270 Rugged En closure suppo rts only v[...]

1-7 Cisco 3200 S eries Route r Hardware Upgrad e Guide OL-15983-01 Chapter 1 Introduction Cisco 3230 Rug ged Enclosu re Cisco 3270 Router Card Stack The Ci sco 3270 Ru gged Enclosure houses a card stack bundle of up to 7 cards. E ach bundle contains a base c onfiguration of th e following : • One Cisco MARC • One Cisco SMIC • One Cisco FESMIC[...]

1-8 Cisco 3200 Se ries Router Hardware Upgr ade Guide OL-15983-01 Chapter 1 Introduction Wiring Cards Wiring Cards The Ci sco 3230 Rugged Enclosu re suppo rts versions 1 and 2 of the wiring card. Figure 1-7 sho ws version 1 of the wiring card. Figur e 1 -7 V ersion 1 of the W ir ing Card V ersio n 2 of th e wirin g card (se e Figure 1-8 ) improves [...]

1-9 Cisco 3200 S eries Route r Hardware Upgrad e Guide OL-15983-01 Chapter 1 Introduction Wh at You Can Up grade or Re place For more informatio n about the di f f erenc e between the two vers ions of the wirin g card, see F ield No tice: FN - 62845 at: www .cisco.c om/en/U S/product s/hw/ro uters/ps27 2/product s_field_notice0 9186a008 08fbc72. sh[...]

1-10 Cisco 3200 Se ries Router Hardware Upgr ade Guide OL-15983-01 Chapter 1 Introduction Required T ools[...]

CH A P T E R 2-1 Cisco 3200 S eries Route r Hardware Upgrad e Guide OL-15983-01 2 Replacing Cards in the Cisco 3230 ISR Rugged Enclosure This chapter descr ibes ho w to re place car ds in the Ci sco 323 0 Inte grated Services R outer (ISR) R ugged Enclos ure. Card Replacement Process T o repla ce a card in the Cisco 323 0 Rugged En closure card st [...]

2-2 Cisco 3200 Se ries Router Hardware Upgr ade Guide OL-15983-01 Chapter 2 Repla c ing Card s in the Cisco 3230 ISR Rugged En closure Card Replac ement Proces s Disconnec ting All Cables from the Enclosure War ni ng Before you start working on rugged enclosures, di sconnect all cables, including power , to avoi d damage to the un it. Removin g the[...]

2-3 Cisco 3200 S eries Route r Hardware Upgrad e Guide OL-15983-01 Chapter 2 Replacing Cards in the Cisco 3230 ISR Rugged Enc losure Card Rep lacement Pro cess Step 2 Carefully pull of f the end cap without disconnec ting the antenna ca bles, if present. Figur e 2-2 shows the ant enna c ables . Cautio n Support the end cap t o prevent damage to the[...]

2-4 Cisco 3200 Se ries Router Hardware Upgr ade Guide OL-15983-01 Chapter 2 Repla c ing Card s in the Cisco 3230 ISR Rugged En closure Card Replac ement Proces s Step 3 If antenn a cables are pre s ent, label th e cables. Every Wireless Mobile Interfac e Card (W MIC) has two antenn a cable s, prima ry (P) and seconda ry (S), connec ted t o the end [...]

2-5 Cisco 3200 S eries Route r Hardware Upgrad e Guide OL-15983-01 Chapter 2 Replacing Cards in the Cisco 3230 ISR Rugged Enc losure Card Rep lacement Pro cess Removing the I/O End Cap T o remo ve the I/O end cap, fo llow these step s: Step 1 Using a 3/8- inch so cket wrench to loosen the four 1/4-20 bo lts on the end cap . Note If a protect i ve e[...]

2-6 Cisco 3200 Se ries Router Hardware Upgr ade Guide OL-15983-01 Chapter 2 Repla c ing Card s in the Cisco 3230 ISR Rugged En closure Card Replac ement Proces s Removi ng the Wi ring Card T o remo ve the wiri ng card, fo llow these s teps: Step 1 Disco nnect all cables from the wiri ng card. Step 2 Using a Ph illips screwd riv er , loosen the wiri[...]

2-7 Cisco 3200 S eries Route r Hardware Upgrad e Guide OL-15983-01 Chapter 2 Replacing Cards in the Cisco 3230 ISR Rugged Enc losure Card Rep lacement Pro cess Step 3 Slide th e card sta ck out fr o m t he I/O end cap side. Step 4 Caref ully plac e the card stac k on its side on a rugg ed flat surf ace. Replacing or Adding a New Card This secti on [...]

2-8 Cisco 3200 Se ries Router Hardware Upgr ade Guide OL-15983-01 Chapter 2 Repla c ing Card s in the Cisco 3230 ISR Rugged En closure Card Replac ement Proces s Step 2 Rout e the ante nna cables un der the WMIC , as shown in Figure 2- 7 . Figur e 2-7 Routing the Ant enna Cables U nder the WMIC Routing the antenna cab les under the WMIC allo ws the[...]

2-9 Cisco 3200 S eries Route r Hardware Upgrad e Guide OL-15983-01 Chapter 2 Replacing Cards in the Cisco 3230 ISR Rugged Enc losure Card Rep lacement Pro cess Replacing the FESMIC T o repla ce the FESMIC, fo llo w these steps: Step 1 If WMIC 3 is pre sent, rem ov e WMIC 3 and WM IC 2 as o ne un it. If on ly WMIC 2 i s prese nt, remove it. Step 2 D[...]

2-10 Cisco 3200 Se ries Router Hardware Upgr ade Guide OL-15983-01 Chapter 2 Repla c ing Card s in the Cisco 3230 ISR Rugged En closure Card Replac ement Proces s Replacing the SMIC T o replace th e SMIC, follow t hese steps : Step 1 Remo ve the FESMIC an d any card abov e it as one unit. Step 2 Disco nnect t h e ser ial console cable from the ba c[...]

2-11 Cisco 3200 S eries Route r Hardware Upgrad e Guide OL-15983-01 Chapter 2 Replacing Cards in the Cisco 3230 ISR Rugged Enc losure Card Rep lacement Pro cess Inserting the Card Stack into the Extrusion T o insert th e card stack into the e xtrusion, follo w these step s: Step 1 Make sure that the LED cab le is connected to the FESMIC. Step 2 Rou[...]

2-12 Cisco 3200 Se ries Router Hardware Upgr ade Guide OL-15983-01 Chapter 2 Repla c ing Card s in the Cisco 3230 ISR Rugged En closure Card Replac ement Proces s Step 5 Slide the card stack int o the front of th e extrusion (or bod y) adjust ing the spac ing of the cards as necessa ry to fit the sl ots. Y o u can u se a fla t-blade screwdriv er to[...]

2-13 Cisco 3200 S eries Route r Hardware Upgrad e Guide OL-15983-01 Chapter 2 Replacing Cards in the Cisco 3230 ISR Rugged Enc losure Card Rep lacement Pro cess Reattaching the Wiring Card The Ci sco 3230 Rugged Enclosu re suppo rts the version 1 and versio n 2 of t he wir ing ca rd. Attaching Version 1 of the Wiring Card If you a re usi ng version[...]

2-14 Cisco 3200 Se ries Router Hardware Upgr ade Guide OL-15983-01 Chapter 2 Repla c ing Card s in the Cisco 3230 ISR Rugged En closure Card Replac ement Proces s c. If the r e is a s econd WMIC in the s tack, attach a c onsole cable ( 72-4281-01 ) to the J2 hea der on th e wiring car d. Attach the other en d of the cable to the LED header o n the [...]

2-15 Cisco 3200 S eries Route r Hardware Upgrad e Guide OL-15983-01 Chapter 2 Replacing Cards in the Cisco 3230 ISR Rugged Enc losure Card Rep lacement Pro cess For a 2-WMIC co nfiguration, connect ca bles to the wiring card as shown in Figure 2-1 3 . Figur e 2-13 2-WMIC Configu ration 270463 1 2 4 3 1 Connec t the FESMIC 10-pin FE1 X cable to port[...]

2-16 Cisco 3200 Se ries Router Hardware Upgr ade Guide OL-15983-01 Chapter 2 Repla c ing Card s in the Cisco 3230 ISR Rugged En closure Card Replac ement Proces s For a 3-WMIC co nfiguration, con nect ca bles to the wi ring card as shown in Figure 2-12 . Figur e 2-14 3-WMIC Configu ration Step 3 Rout e the 20-pin LED ca ble ove r the oth er cables [...]

2-17 Cisco 3200 S eries Route r Hardware Upgrad e Guide OL-15983-01 Chapter 2 Replacing Cards in the Cisco 3230 ISR Rugged Enc losure Card Rep lacement Pro cess Reattaching the I/O End Cap T o reattach the I/ O end cap, follo w these steps: Step 1 Align the guide pins of the I/ O end cap wit h the front of the extrusion. (T he antenna end cap does [...]

2-18 Cisco 3200 Se ries Router Hardware Upgr ade Guide OL-15983-01 Chapter 2 Repla c ing Card s in the Cisco 3230 ISR Rugged En closure Card Replac ement Proces s Note If a protect iv e end cap c ov er is us ed to prov ide wea therpro of protec tion fo r the por ts on the I/ O end cap, align th e holes of th e hinge br ackets of th e protec ti ve e[...]

2-19 Cisco 3200 S eries Route r Hardware Upgrad e Guide OL-15983-01 Chapter 2 Replacing Cards in the Cisco 3230 ISR Rugged Enc losure Card Rep lacement Pro cess Reattaching the Antenna End Cap T o reatta ch the anten na end ca p, follo w these steps : Step 1 If you have added one o r mor e WMIC s, remove two of the cor respo nding plu gs fro m the [...]

2-20 Cisco 3200 Se ries Router Hardware Upgr ade Guide OL-15983-01 Chapter 2 Repla c ing Card s in the Cisco 3230 ISR Rugged En closure Card Replac ement Proces s[...]

CH A P T E R 3-1 Cisco 3200 S eries Route r Hardware Upgrad e Guide OL-15983-01 3 Replacing Cards in the Cisco ISR 3270 Rugged Enclosure This chapter descr ibes ho w to re place car ds in the Ci sco 327 0 Inte grated Services R outer (ISR) R ugged Enclos ure ca rds. Card Replacement Process T o repla ce a card in the Cisco 327 0 Rugged En closure c[...]

3-2 Cisco 3200 Se ries Router Hardware Upgr ade Guide OL-15983-01 Chapter 3 Replacing Cards in the Cisco ISR 3270 Rugged E nclosure Card Replac ement Proces s Disconnec ting All Cables from the Enclosure War ni ng Before you start working on rugged enclosures, di sconnect all cables, including power , to avoi d damage to the un it. Removin g the An[...]

3-3 Cisco 3200 S eries Route r Hardware Upgrad e Guide OL-15983-01 Chapter 3 Replacing Cards in t he Cisco ISR 3270 Rugge d Enclosure Card Rep lacement Pro cess Step 3 If antenn a cables are pre s ent, label th e cables. Use the labels on the e xterior of the antenn a end cap for refer ence. Fi gure 3-2 sh o w s the exte rior and interio r of an an[...]

3-4 Cisco 3200 Se ries Router Hardware Upgr ade Guide OL-15983-01 Chapter 3 Replacing Cards in the Cisco ISR 3270 Rugged E nclosure Card Replac ement Proces s Removing the I/O End Cap T o remo ve the I/O end cap, fo llow these step s: Step 1 Use a 3/8- inch socket wrench to loosen th e four 1/4- 20 bolts on th e end cap usi ng a torque range of 58 [...]

3-5 Cisco 3200 S eries Route r Hardware Upgrad e Guide OL-15983-01 Chapter 3 Replacing Cards in t he Cisco ISR 3270 Rugge d Enclosure Card Rep lacement Pro cess Removi ng the Wi ring Card T o remo ve the wiri ng card, fo llow these s teps: Step 1 Disco nnect all cables from the wiri ng card. Step 2 Using a Phillips scre wdri ver , remove ( torque 5[...]

3-6 Cisco 3200 Se ries Router Hardware Upgr ade Guide OL-15983-01 Chapter 3 Replacing Cards in the Cisco ISR 3270 Rugged E nclosure Card Replac ement Proces s Step 4 Slide the card stack out fro m the anten na end cap side , as shown in Figure 3-5 . Figur e 3-5 Sliding Out the Card S tack Step 5 Caref ully place the card s tack on its si de on a fl[...]

3-7 Cisco 3200 S eries Route r Hardware Upgrad e Guide OL-15983-01 Chapter 3 Replacing Cards in t he Cisco ISR 3270 Rugge d Enclosure Card Rep lacement Pro cess Replacing or Adding a New Card T o repla ce or add ne w cards, follo w the steps in the “Rep lacing or A dding a New Card” sect ion on page 2-23 . Inserting the Card St ack into the Enc[...]

3-8 Cisco 3200 Se ries Router Hardware Upgr ade Guide OL-15983-01 Chapter 3 Replacing Cards in the Cisco ISR 3270 Rugged E nclosure Card Replac ement Proces s Step 5 Slide the card stack i nto the front of the enclosur e, as shown in Figure 3-7 , ad justing the spacing of the cards as necessary to fit the slots. Y ou c an use a flat-blade scr e wdr[...]

3-9 Cisco 3200 S eries Route r Hardware Upgrad e Guide OL-15983-01 Chapter 3 Replacing Cards in t he Cisco ISR 3270 Rugge d Enclosure Card Rep lacement Pro cess Figur e 3-8 At taching Alig nment T a bs Step 9 Slo wly slide the card stack back until the align ment tabs are flush against the extru sion. Step 10 Using a small Phillips scre w driv er ,[...]

3-10 Cisco 3200 Se ries Router Hardware Upgr ade Guide OL-15983-01 Chapter 3 Replacing Cards in the Cisco ISR 3270 Rugged E nclosure Card Replac ement Proces s Figur e 3- 9 Tig htenin g Wedge Loks Step 12 T ighten the tw o W edge Lo ks of the MARC on the ante nna end cap sid e (see Figure 3-10 ) with a 3/32-inc h hex blade . Use a torq ue ran ge of[...]

3-11 Cisco 3200 S eries Route r Hardware Upgrad e Guide OL-15983-01 Chapter 3 Replacing Cards in t he Cisco ISR 3270 Rugge d Enclosure Card Rep lacement Pro cess Reattaching the Wiring Card T o reatta ch the wirin g card t o the card stack, follow the se steps: Step 1 Attac h the wiring ca rd to the front of the card st ack by aligning port s and f[...]

3-12 Cisco 3200 Se ries Router Hardware Upgr ade Guide OL-15983-01 Chapter 3 Replacing Cards in the Cisco ISR 3270 Rugged E nclosure Card Replac ement Proces s Figur e 3-12 1 -WMIC Configur ation For a 2-WMIC co nfiguration, connect th e cables to the wirin g card as shown in Figure 3-13 . Figur e 3-13 2-WMIC Configu ration 270476 1 4 3 2 1 Connec [...]

3-13 Cisco 3200 S eries Route r Hardware Upgrad e Guide OL-15983-01 Chapter 3 Replacing Cards in t he Cisco ISR 3270 Rugge d Enclosure Card Rep lacement Pro cess For a 3-WMIC co nfiguration, connect th e cables to the wirin g card as shown in Figure 3-14 . Figur e 3-14 3-WMIC Configu ration Step 5 Connect th e 60-pin Ser ial Mobi le Interface Card [...]

3-14 Cisco 3200 Se ries Router Hardware Upgr ade Guide OL-15983-01 Chapter 3 Replacing Cards in the Cisco ISR 3270 Rugged E nclosure Card Replac ement Proces s Adjusting the WMIC Jumper Settings If you add o r remove WMIC cards, y ou mu st adjust t he WM IC jump er sett ings on the I/O end c ap as sho wn in Figure 3-15 . Figur e 3-15 WMIC Ju mper S[...]

3-15 Cisco 3200 S eries Route r Hardware Upgrad e Guide OL-15983-01 Chapter 3 Replacing Cards in t he Cisco ISR 3270 Rugge d Enclosure Card Rep lacement Pro cess Reattaching the I/O End Cap T o reattach the I/ O end cap, follo w these steps: Step 1 Threa d the follo wing cabl es under the card st ack fr om the I/O end ca p to the antenna end ca p s[...]

3-16 Cisco 3200 Se ries Router Hardware Upgr ade Guide OL-15983-01 Chapter 3 Replacing Cards in the Cisco ISR 3270 Rugged E nclosure Card Replac ement Proces s Reattaching the Antenna End Cap T o reatta ch the anten na end ca p, follo w these steps : Step 1 If you h ave added new WMI Cs, remove the corre spondin g antenna end c ap plugs f rom the a[...]

3-17 Cisco 3200 S eries Route r Hardware Upgrad e Guide OL-15983-01 Chapter 3 Replacing Cards in t he Cisco ISR 3270 Rugge d Enclosure Card Rep lacement Pro cess Applying New I/O End Cap Functio n Labels T o appl y ne w I/O end cap fu nction la bels, foll o w these steps: Step 1 Identify th e labels on the I/O end ca p you want to chan ge. Step 2 P[...]

3-18 Cisco 3200 Se ries Router Hardware Upgr ade Guide OL-15983-01 Chapter 3 Replacing Cards in the Cisco ISR 3270 Rugged E nclosure Card Replac ement Proces s[...]

CH A P T E R 4-1 Cisco 3200 S eries Route r Hardware Upgrad e Guide OL-15983-01 4 Replacing the SFP Module This chapter d escribes ho w to replace sm all-form-factor pluggable (SFP) m odules. SFP m odules are inserted into the SFP module slot on the Cisco 3270 Rugge d Rout er card . The se modul es provide the uplink o p tical in terfa ces, laser s[...]

4-2 Cisco 3200 Se ries Router Hardware Upgr ade Guide OL-15983-01 Chapt er 4 Re placi ng the S FP Mo dule SFP Module Repl acement Proc ess Cautio n T o pre vent electros tatic damage to cards in the rugge d enclosure , attach an ESD -pre venti ve wrist strap to your wrist and to a bare metal surface on th e chassis of the enclosur e before you star[...]

4-3 Cisco 3200 S eries Route r Hardware Upgrad e Guide OL-15983-01 Chapter 4 Repl acing the SFP Mod ule SFP Module R eplacement Pro cess Step 9 Grasp the SFP modu le between your thumb and index finger , and caref ully remov e it from the module slot. Step 10 Place the remov ed SFP module in an antistatic bag or other protectiv e en vironment. Caut[...]

4-4 Cisco 3200 Se ries Router Hardware Upgr ade Guide OL-15983-01 Chapt er 4 Re placi ng the S FP Mo dule SFP Module Repl acement Proc ess[...]

IN-1 Book Title 78-xxxxx- xx INDEX Numerics 3270 Rugged Enclosures 9 A Adding a New Card 45 Adding a New WMIC Card 25 Adjusting the WMIC Jumper Settings 52 Attaching New I/O End Cap Function Labels 55 audience v C Card Replacement Process 19, 39 Cisco 3230 Router Card Stack 12 Cisco 3230 Rugged Enclosure 9 Cisco 3270 Router Card Stack 15 Cisco 3270[...]

REVIEW DRAFT—CISCO C O NFIDENTIA L Index IN-2 Book Title 78-xxxxx- xx[...]