Cleveland Range (T) MKDL-100-T (-CC) manual

SE95018 Rev . 5 1333 East 179th S t., Cleveland, Ohio, U.S.A. 441 10 Phone: (216) 481-4900 Fax: (216) 481-3782 Visit our web site at www .clevelandrange.com Operators Manual Installation, Operation & Service Direct Steam Mixer Kettles Clev elan d ™ Enodis MODELS : (T) MKDL-40-T (-CC) (T) MKDL-60-T (-CC) (T) MKDL-80-T (-CC)) (T) MKDL-100-T (-C[...]

Shut off pow er at main fuse disconnect prior to ser vicing. Ensure kettle is at room temperature and pressure gauge is showing z ero or less prior to removing any fittings . Inspect unit daily f or proper operation. 0 Do not fill kettle abo ve recommended le vel marked on outside of k ettle. Surf aces may be e xtremely hot! Use protectiv e equipme[...]

GENERAL Installation of the kettle must be accomplished by qualified installation personnel working to all applicable local and national codes. Improper installation of product could cause injury or damage. This unit is built to comply with applicable standards for manufacturers. Included among those appr oval agencies are: UL, NSF , ASME/Ntl.Bd., [...]

MOVING UNIT 1. While still on skid, move unit as close to final installation position as possible. 2. Prepar e unit for lifting as shown in diagram. 3. Lift gently with a forklift or jacks and remove skid. 4. Lower gently to ground and r emove forklift and blocking. 5 . If unit has to be re-positioned, slide gently . Do not twist or push one side o[...]

⇒ D/ Lower bridge. ⇒ E/ Bridge pins should enter pin hole on kettle perfectly , If not return to step 1 and repeat leveling steps. ⇒ F/ Raise bridge and swing to far right (for twin mixers only). ⇒ G/ Repeat steps D and E (for twin mixers only). 7 . Once positioned and leveled, permanently secure the kettle's flanged feet to the floor [...]

STEAM REQUIREMENTS FOR KETTLES Kettle Cap. Kettle 25 p si Steam 265°F 40 p si Steam 287°F 80 p si Steam 302°F U.S. Gal. Dia. Lbs./Hr . Hp./Hr . Lbs./Hr . Hp./Hr . Lbs./Hr . Hp./Hr . 40 26" 100 3 120 4 150 4.5 60 29.5" 150 4.5 190 5.5 230 7.0 80 33" 210 6.0 260 7.5 300 9.0 100 36" 260 7.5 320 9.5 390 11.0 125 40" 320 9.5 [...]

The following will be perfor med before the unit is connected to utilities: 1. Visual Examine unit for scratches, dents, or other defects. 2. Visual Check flanged feet all have bolts holding them. 3. General Check all accessible wiring, mechanical and plumbing connections by hand for secure, tight and satisfactory assembly . Remove all paper . 4. L[...]

OPTIONAL CONTROLS Some units may not have the following items to test 13. Meter Complete this test using markings on mixer arm or a measuring strip if there are no markings on the unit. T est the meter at the following values up to capacity (Should be approx. ± 1/4"). During this test check that the (interrupt) switch stops the water flow and[...]

Operating Controls & Indicators for Standar d Direct Steam Mixer Kettles ITEM NO. DESCRIPTION FUNCTION 1. Air Quick Connect . . . . . . . . . .Connection for air to food pump. 2. Air Regulator . . . . . . . . . . . . . .Opens and closes air operated product discharge valve (Item 10). 3. Hand Wheel . . . . . . . . . . . . . . Tilts kettle for po[...]

Operating Controls & Indicators for Cook Chill Dir ect Steam Mixer Kettles ITEM NO. DESCRIPTION FUNCTION 1. Air Quick Connect . . . . . . . . . .Connection for air to food pump. 2. Air Regulator . . . . . . . . . . . . . .Opens and closes air operated product discharge valve (Item 10). 3. Hand Wheel . . . . . . . . . . . . . . Tilts kettle for [...]

Tilting Kettle 1. Raise MIXER BRIDGE and swing to side. 2. For manual tilt: turn HANDWHEEL. 3. For power tilt: turn switch " " to raise, or " " to tilt. W ARNING- Do not tilt kettle when mixer agitators are in kettle bowl. Mixing 1. T u r n MIX/LIFT SWITCH to "MIX". 2. T ur n MIXER SPEED CONTROL to "MIN" and [...]

2 1 OFF ON OFF ON 2000 1930 ENT PST OUT PGM RST Upper Display Lower Display Program Indicator Reset Key Enter Key Next Key Down Key T ur n POWER switch "ON". Set requir ed volume by first pushing the key until the digit you want to change is flashing in the lower display . Then use the key to change the value of the selected digit. When a[...]

CAL 9900 Controls Drawing MIXER KETTLE OPERA TION USING CAL 9900 Note: T emperature pr obe on mixer bridge must be covered with a minimum of thr ee inches of product to function corr ectly . 5. Push ( * ) button on CAL 9900 to read set point temperature. (This is the desir ed product temperature). 6. T o change set point temperature push and hold ([...]

MRC 7000 Controls Drawing (1 pen) Pen Display Pen1 key - AUTO/MAN AUTO MAN SCROLL Key UP Key DOWN Key ˚C ˚F ˚U SP MAN OUT1 OUT2 ALRM Manual Heat Output 1 Cooling Output 2 Alarm Setpoint Minus Sign ˚C ˚F U SP MAN OUT1 OUT2 ALRM BYPASS ACTIVE BYPASS ACTIVE HEAT AUTO COOL OFF BYPASS ACTIVE HEAT AUTO COOL OFF MIXER KETTLE OPERA TION USING MRC 7000[...]

CARE AND CLEANING Cooking equipment must be cleaned regularly to maintain its fast, efficient cooking performance and to ensure its continued safe, r eliable operation. The best time to clean is shortly after each use (allow unit to cool to a safe temperature). W ARNINGS ➩ Do not use detergents or cleansers that are chloride based or contain quat[...]

SCRAPER BLADES 1. Remove retaining ring and slide scraper blades off agitator arm. 2. Place parts in a pan of war m water to soak. 3. Clean in a sink, using a warm water and mild detergent solution. 4. Rinse with fresh water . 5. Allow to dry thoroughly on a flat, clean surface. PRODUCT V AL VE Daily - clean product valve as follows: 1. Open produc[...]

ST AINLESS STEEL EQUIPMENT CARE AND CLEANING (Suppied courtesy of Nafem. For more information visit their web site at www .nafem.org) Contrary to popular belief, stainless steels ARE susceptible to rusting. Corrosion on metals is everywhere. It is r ecognized quickly on iron and steel as unsightly yellow/orange rust. Such metals are called “activ[...]

W ARRANTY Our Company supports a worldwide network of Maintenance and Repair Centers. Contact your nearest Maintenance and Repair Centr e for replacement parts, service, or information regar ding the proper maintenance and repair of your cooking equipment In order to pr eserve the various agency safety certification (UL, NSF , ASME/Ntl. Bd., etc.),[...]

N OT E : For Hydraulic Hoses order Part No. RT00505 and specify length requir ed Cooling Fan: Fan . . . . . . . . KE54860 Fan Cover . . . KE601236 Fan Guard . . . KE54861 16 49 4 8 1 8 10 41 42 47 46 11 12 13A 13B 14 15 19 20 21 24 25 26 22 23 29 31 27 2 8 30 32 39 3 8 37 36 40 35 34 1 2 3 4 6 5 1 7 8 9 33 43 44 50 51 52 KETTLE SIZE GALLONS QUANTIT[...]

18. KE51834 Scraper Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .as re quired 19. KE51875-3 Electric Motor , 3 hp., 208-230/460V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE51875-4 Electric Motor , 3 hp., 220/380/440V . . . . . . . . . . . . . . . [...]

REMOTE CONTROL ASSEMBL Y ITEM NO. P ART NO. DESCRIPTION QTY . 1. KE53479 Digital T emperature Contr oller and Indicator . . . . . . . . . . . . . . . . . . . . .1 2. KE53257 Digital Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3. KE51857 Front Cover , Digital Counter . . . . . . . . . . . . . . . [...]

REMOTE CONTROL ASSEMBL Y ITEM NO. P ART NO. DESCRIPTION QTY . 1. KE53257 Digital Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. SE50354 Pen Tip, red (pkg. of 5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3. SE50354 Pen Tip, green (pkg. of 5) . . . . . . . . . . . .[...]

L I F T OFF/AUTO OFF/AUTO OFF OFF HEAT COOL MIX LIFT UP DOWN OFF ON HEAT COOL 3 6 2 1 4 14 6 7 8 6 5 9 10 11 12 13 INCLUDED WITH ALL SWITCHES. MAIN CONSOLE CONTROLS ITEM NO. P ART NO. DESCRIPTION QTY . 1. KE52190 Knob, Speed Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. KE00860 Cable and Bracket, Speed Co[...]

MAIN CONSOLE CONTROLS ITEM NO. P ART NO. DESCRIPTION QTY . 1. KE52190 Knob, Speed Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. KE00860 Cable and Bracket, Speed Control . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3. KE53193 Emergency Switch . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

EMPTY EMPTY EMPTY EMPTY EMPTY EMPTY EMPTY EMPTY EMPTY EMPTY EMPTY EMPTY EMPTY EMPTY MIN. FAST 9 8 7 6 5 4 3 2 1 SPEED CONTROL L I F T LEFT KETTLE RIGHT KETTLE EMERGENCY STOP OFF/AUTO OFF/AUTO MIXER LIFT OFF OFF HEAT COOL HEAT COOL MIX LIFT UP DOWN MAIN POWER OFF ON MOTOR WILL NOT START UNLESS CONTROL IS AT "MIN." KE95230-C Contactor Cartr[...]

Mixing MIX LIFT OFF UP DOWN OFF MIN. FAST 9 8 7 6 5 4 3 2 1 SPEED CONTROL L I F T Lifting & Lowering Bridge 1. Tur n MIX/LIFT SWITCH to "LIFT". 2. T urn MIXER SPEED CONTROL to "MIN" and adjust to desired speed. 3. T urn and hold UP/DOWN SWITCH "UP" to raise or "DOWN" to lower . WARNING- Insure F AUCET SPO[...]

ELECTRICAL COMPONENT ASSEMBL Y ITEM NO. P ART NO. DESCRIPTION QTY . 1. KE50343-7 Component Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. KE50753-10 Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7 4. KE51139 Fuse Holder . . [...]

ELECTRICAL COMPONENT ASSEMBL Y ITEM NO. P ART NO. DESCRIPTION QTY . 1. KE50343-8 Component Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. KE52710 Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3. KE52835 Bracket for Ther mostat[...]

PLUMBING ASSEMBL Y - 10" CONSOLE ITEM NO. P ART NO. DESCRIPTION QTY . 1. KE02055-2 Steam V alve 3/4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE02055-4 Steam V alve 1 1/4" 2. FI00267 Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

PLUMBING ASSEMBL Y - 18" CONSOLE ITEM NO. P ART NO. DESCRIPTION QTY . 1. FI00096 Union . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. F100179 T ee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3. F[...]

MANUAL TIL T - 10" CONSOLE ITEM NO. P ART NO. DESCRIPTION QTY . 1. KE51730 Tilt Shaft Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. KE50375 Tilt Shaft, Small Gear , 40 to 80 gal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE503751 Tilt Shaft, Small Gear ,[...]

POWER TIL T - 10"/12" CONSOLE[...]

POWER TIL T - 10"/12" CONSOLE ITEM NO. P ART NO. DESCRIPTION QTY . 1. KE50581 Bridge Rectifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. KE51007 Micro Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 3. KE52192 Thru[...]

W A TER METER ASSEMBL Y - 18" CONSOLE[...]

W A TER METER ASSEMBL Y - 18" CONSOLE ITEM NO. P ART NO. DESCRIPTION QTY . 1. FI05058 3/4" Cross . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2. KE02055-2 Steam V alve Modification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 3. N0640B[...]

FLUSH PISTON - V AL VE (USED PRIOR TO 2003) ITEM NO. P ART NO. DESCRIPTION QTY . T40430 V alve Assembly (includes par ts 1 - 16) . . . . . . . . . . . . . . . . . . . . . . . . .1 1. F A05000 "O" Ring, Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. KE52345 Piston Shaft . . . . . . . . . . . . .[...]

FLUSH PISTON - AIR SYSTEM, 10" CONSOLE (USED PRIOR TO 2003) ITEM NO. P ART NO. DESCRIPTION QTY . 1. F A30512 Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. F A32500 T ooth lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

FLUSH PISTON - LUBRICA TOR (USED PRIOR TO 2003) ITEM NO. P ART NO. DESCRIPTION QTY . 1. F A30512 Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 1.-5 KE52815 Lubricator c/w Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 1. SE50418 Sight D[...]

ITEM ON. P ART NO. DESCRIPTION QTY . 1. KE55210 WELD RING, KETTLE BOTTOM OUTLET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2. FI05144-3 SANI CLAMP , 3” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 3. KE52154-4 GASKET , SANI CLAMP , 3” . . . . . . . . . . . . . . . . . . . .[...]

ITEM NO. P ART NO. DESCRIPTION QTY . I KE601603 QUICK CONNECT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .I 2 KE601601 SLIDE V AL VE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3 F A30512 SP ACER WASHER . . . . . . . . . . . . . . . . . .[...]

FLUSH PISTON - AIR SYSTEM, 10" CONSOLE (USED AFTER TO 2003) 17 KE532177 PNEUMA TIC HOSE, (1/4 I.D.x 31 LG.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 18 F A32004 TOOTH LOCK WASHER, #6 ZINC PLA TED . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 19 SEE FOLLOWING P AGE: FLUSH PISTON - AIR SOLENOID V AL VE (Used af[...]

ITEM ON. P ART NO. DESCRIPTION QTY . 5. KE55257 MALE QUICK PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 6. FI05317-1 HOSE BARB, 1/8' NPT MALE TO 1/4” HOSE . . . . . . . . . . . . . . . . . . . . . . . . . . .2 7. KE55259-1 1/4” ID X 6 FT LONG HOSE, 250 #W ,P . . . . . . . . . . . . . . .[...]

BUTTERFL Y V AL VE ITEM NO. P ART NO. DESCRIPTION QTY . 1. - 7. KE51603 Butterfly V alve, 2" (includes housing) . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE52286 Butterfly V alve, 3" (includes housing) . . . . . . . . . . . . . . . . . . . . . . . . . . .1 1. F A11224 Bolt, 5/16-18 x1" S.S. . . . . . . . . . . . . . . . [...]

MAIN COMPONENT REFERENCE CHAR TS V alves: Mechanical: KETTLE PRES- STEAM SAFETY MANUAL CHECK STRAINER SOLENOIDS SIZE SURE TRAP V AL VE V AL VE V AL VE GALLONS PSI STEAM CONDENSA TE POT ABLE COOLING DUMP W A TER W A TER V ALVE 40 50 1/2" NPT 3/4" x 3/4" 3/4" x 3/4" 3/4" 3/4" 3/4" x 3/4" 3/4" x 3/4&qu[...]

MAINTENANCE INSPECTION AND MAINTENANCE CHECK LIST Cleveland Range equipment requir es little preventative maintenance. We do however pr ovide the following chart as a guide line for inspection and maintenance to keep your unit functioning at 100%. MONTHL Y INSPECTIONS Item Inspection Item Switches Inspect switches for damage and correct operation. [...]

AIR LINE LUBRICA TOR OIL FILLING PROCEDURE 1. Disconnect air supply and bleed system. 2. Remove cover on console (see P ARTS LIST - PNEUMA TIC COMPONENTS). 3. Check for oiler location. 4. Inspect oil level in bowl. 5. Remove filler cap. 6. Add mineral oil as requir ed. 7. Replace filler cap and console cover . Oiler AIR FIL TER REPLACEMENT PROCEDUR[...]

RE-INST ALLING SPEED CONTROL CABLE Speed Control Assembly 1. T ur n sprocket of speed contr ol so that wire." A " is fully extended towards shaft " B ". 2. Inser t end of cable through bracket " C ". 3. Insert wire so it protrudes appr oximately 1/2" to 5/8" through hole in bolt " D ". Tighten bolt [...]

LUBRICA TION Lubricate the following parts ever y three months to insure smooth operation and r educe wear . MIXER BRIDGE HOUSING There ar e two grease nipples on the mixer bridge swivel housing which are accessed by removing the fr ont and back covers on the 18" console. Side View of 18" Console TRUNNION HOUSING , WORM SCREW AND TIL T GE[...]

SOLENOID V AL VE MAINTENANCE Solenoid V alve Exploded View Drawing Ordering Information Parts marked with an asterisk ( * ) in the Solenoid V alve Exploded View Drawing ar e supplied in the Rebuild Kits. V alve # Rebuild Replacement (Description) Kit # Coil # KE54834-9 (2", 120V/60 Hz.) SE50400 SE50401 KE54834-6 (1", 120V/60 Hz.) SE50402 [...]

Coil Replacement W ARNING: T ur n off electrical power supply . 1. Disconnect coil lead wires and gr een grounding wir e if present. 2. Remove retaining clip, nameplate and housing. W ARNING: When metal retaining clip disengages, it will spring upward. 3. Slip spring washer and coil off the solenoid base subassembly . 4. Coil is now accessible for [...]

MRC 7000 ENABLE MODE PROCEDURE (1&2 PEN) For Cook Chill Direct Steam Mixer Kettles Reference page #36 in the MRC 7000 Installation, Wiring, Operation Manual, Form 2877, Edition 6, May 1994 update. T o prevent tampering, your pr ogrammer comes from the factory with the programming modes turned " oFF ". If adjustment is requir ed then t[...]

WIRING DIAGRAM SINGLE KETTLES[...]

WIRING DIAGRAM TWIN KETTLES[...]

FLOW P A TH FOR HYDRAULIC SYSTEM Secondary Hydraulic Motor Primary Hydraulic Motor Check Valve Hydraulic Cylinder To Tank 3 Way Solenoid Valve 2 Way Solenoid Valve DOWN UP LIFT MIX IN OUT Pump Relief Valve set at 1000 psi To Tank Variable Restrictor Valve Variable Restrictor Valve[...]

SP ARE P ARTS LIST ITEM ON. DESCRIPTION QTY . QTY . DOMESTIC OVERSEAS S p are Part s SE50426 Air Filter Element 1 1 SE50428 "O" Ring for Air Filter 1 1 KE52895 Air Regulator --- 1 KE52936 Fuse 1 1 KE003209-1 Switch Assembly - On/Off - Maintained --- 1 KE003209-3 Switch Assembly - On/Off/On - Maintained --- 1 KE003209-6 Switch Assembly - M[...]