Cornelius SID650W/80 manual

Operator ’ s Manual MODELS: SID650A/80 SID650A/80-B SID650A/80-BC SID650W/80 SID650W/80-B SID650W/80-BC 220V , 60HZ, 1PH SP IRAL ICE MAKER  DI SPENSER PRINTED IN U.S.A  REMCOR INC : 1995 Part No. 91704 August, 1995 T HIS DOCUM ENT CO NT AINS I M PORT ANT I NFORM A TIO N This Manual must be read and understood before installing or operating [...]

i 91704 T ABLE OF CONT ENTS Page GENE RAL INFO RMA TI ON 1 .................................................. DES CRIPT I ON 1 ........................................................ INS T ALL A T ION I NSTRUCT IONS 2 ............................................ UNP A CKI NG INST RUCT IONS 2 .......................................... I NST ALL A T[...]

ii 91704 T ABLE O F CO NTENTS ( con t’ d) Page LIST OF FIGUR ES F IGURE 1 . EL ECT RICA L W IRI NG I NST ALL A T ION I NST RUCTI ONS 3 ......... FI GU RE 2. INST ALLA T IONS DIMENSIONS 4 ............................... FIGURE 3. M OU NTING TEMPLA TE MODEL SID650-80 5 .................... FI GU RE 4. BEVERAGE SYSTEM SCHEMA TI C B MODELS 7 ........[...]

1 91704 GENERAL INFORMA TION DES CRIPTIO N The R emc or S .I.D. (S pir al Ic e Mak er /Di s penser) is a unique, s elf-contained, counter top s tyle unit that automat i- cally makes hard, clear cube quality ice and stores it in a sealed hopper for sanitary dis pensing. The ice is made by a new , pat ented proces s on a s piral-shaped, stainles s s [...]

2 91704 INST ALLA TIO N INSTRUCTIONS UNP ACKING INSTRUCT IONS 1. With t he unit upright, carefully remove the shipping c rate. Inspect for shipping damage and report any suc h damage to t he s hipper imm ediately . 2. Unloc k and open the hinged serv ice door on the upper left side panel. 3. Remove s hipping tape from th e ic e drop cov er , storag[...]

3 91704 IMP ORT ANT : T o en sure pro per ice maker operatio n and also to red uce the frequency of water-rel ated se rvice pr oblem s, a wate r filter s hould be installe d. Remc or rec omm ends the us e of IMI Cornelius f ilter , mode l number 81C OR01 PS. For s pecific recommendations on these f ilter syst em s f or yo ur l oca l c onditions, co[...]

4 91704 34 7/8 34 3/8 16 5/8 21 / 2 1 2 8 15/16 21 / 2 11 7/8 11 / 4 13/16 AIR DISCHARGE GRIL L CONDENSER W A TER OUT 3/8 -NPT (W A TER COOLED ONL Y) CONDENSER W A TER IN 3/8 -NPT (W A TER COOLED ONL Y) ELECTRI CAL INPUT ACCESS P ANEL FOR SER VICE AND BEVERAGE HOOK- UP *3/4 -FPT DRAIN (2 ) *ICEMAKER W A TER I N 1/4 O. D. TUBE COMP . FITT ING 22 16 [...]

5 91704 15- 7/8-IN. 14-IN. 5/8-IN. 2- - 9/16-IN . 26-IN. 29- 1/4-IN. 18 -3/4-IN. 22-IN. 1 -5/8-IN. UNIT OUTL INE FRONT 3/8 DIA. 4 PLACES 1- 29/32-IN. 1- 5 / 8 - I N . NOTE: SHADED AREA I NDICA TES OPENI NG IN CABINET BOT T OM FOR BEVERAGE TUBI NG FOR - -B, - -BC MODEL S ONL Y FI GURE 3. MOUNT ING TEM PLA TE M ODEL SI D650-80[...]

6 91704 BEVERA GE SYST EM “ B” m odels c ontain beverage faucets only and must be supplied w ith cold product from any remot e c old plate or refrigerated soda factory . “ BC”unit s have a built-in cold plate, in addition t o the beverage fauc ets and are de- signed to be supplied direc t from syrup tank s and c arbonator with no additional[...]

7 91704 FIGURE 4. BEVER AGE SYSTEM SCHEMA TIC B MODELS CO 2 T ANK 15- 50 PSIG S1 S6 S5 S2 S4 S3 1 2 3 4 5 6 OPTIONAL F OR DIET OR ROOT BEER REGULA TORS SYRUP T ANKS FIL TER OPTIONAL PRESSURE REGULA TOR W A TER SUPPL Y CARBONA T OR CW CW 60-100 PSIG N0TE FOR REFERENCE ONL Y - - NOT FOR CONSTRUCTI ON. REMCOR “ - -B” ICEMAKER/ DISPENSER ITEM S OUT[...]

8 91704 FIGURE 5 . BEVERA GE SYSTEM SCH EMA TIC “ BC” MODELS CO 2 T ANK 15- 50 PSIG S1 S6 S5 S2 S4 S3 1 2 3 4 5 6 OPTIONAL F OR DIET OR ROOT BEER REGULA TORS SYRUP T ANKS FIL TER OPTIONAL PRESSURE REGULA TOR W A TER SUPPL Y CARBONA T OR CW CW 60-100 PSIG NOTE: FOR REFERENCE ONL Y - - NOT FOR CONSTRUCTI ON. REMCOR “ - -BC” ICEMAKER/ DISPENSE[...]

9 91704 OPERA TING INS TRUCTIO NS A temperat ure s ensing c ontrol bulb located in t he s torage hopper starts and stops the ice-making proces s in respons e to ice level in the hopper . Wit h this ic e level c ontrol “ calling” for ic e (hopper ice lev el is low ), ice begins to form on t he s tainless s teel tubing coils in the evaporator s e[...]

10 91704 L1 L2 BROWN BLUE TP COMPRESSOR CC 2 ST ART RELA Y ST ART CAP RUN CAP 5 R 5 CONTROL TRANSFORM ER 220 C ST OP / RUN LPS HPS BIN T’ ST A T COMPRESSOR CONTRACT OR CC 1 2 HARVEST M OT OR RED BLUE CAP NC HT3 NO CONDENSER F AN AIR PUMP NC HG SOL V AL VE RUN CLEAN HT2 NO W A TER DUMP V AL VE FLUSH NC HT4 NO C ICE THICKNESS PRO BE COM CONDUCTIVI [...]

11 91704 YEL BLUE LPS FUSE 1-1/4 AMP TIME D ELA Y AGIT A TO R MOTO R CAP CLEAN ICE MAKER RUN RUN STO P BLUE BLUE GRN BLK BLK G R N PUR YEL YEL RED RED RED RED RED P I N K R E D Y E L B L K HARVEST TIME R NEUTRAL TERMINAL BOARD SOME LOCATION S MA Y V AR Y G R N WHT W H T PUSH T O FLUS H BIN T-S TAT HPS GA TE SOL ENO ID CONDUCTIVITY CONTROL CH IL O O[...]

12 91704 HIGH PRESSURE CONTROL HIGH SIDE SERVI CE PORT COMPRESSOR LOW SID E SERVI CE PORT TXV BULB LOW PRESSURE CONTROL TXV PRESSURE TA P EV APORA TOR EXP ANSION V AL VE (TXV) SUCTION ACCUMULA T OR SIGHT GLASS HOT GAS SOLENOID VA LV E AIR-COOLED M ODELS CONDENSER CONDENSER FA N A B FIL TER/ DRIER PRESSURE REG ULA TING VA LV E W A TER-COOLED M ODELS[...]

13 91704 MAINTENANCE REGULAR BASIS (or as required) Cleaning of the ice maker is recommended on a regular basis not only for sanitary reasons , but also to maint ain the perform ance of the unit. Build-up of line and scale c an hinder ice-making produc tion rates and interf ere w ith proper dispens ing of the ice. See Cleaning Inst ructions for the[...]

14 91704 6. Move the water float valve res ervoir to the “ Clean” pos ition by lifting slightly and pulling forward to raise the reserv oir to the upper m ounting sc rews . 7. Remove the float valve c over and add 4 ounc es of V irginia Ice Machine C leaner to t he res ervoir . CAUTI ON: Virgin ia Ice M achine Cl eaner is a mi ld acid , therefo[...]

15 91704 7. Rev erse s teps above to reas semble ice c hute. 8. Sanitize the inside of the hopper agitat or , ice chute, the hopper cover and ice drop c over with a solution of 1 ounce of household bleac h to 2 gallons of water . (200 PPM ) 9. Replac e the hopper cover and ice drop c over . T urn on the electrical power supply . T he ic e maker is [...]

16 91704 F. Energize the faucet to flush the sanitizing s olution f rom the syr up line and faucet. Continue to draw on the faucet unt il only sy rup is dispensed. 7. Repeat Step 2 in revers e order to t urn on the carbonator . Dispens e at least 1 cup of beverage from each faucet. Check taste. Continue to f lus h if needed, to obt ain a s atisfact[...]

17 91704 TROUBLESHOO TING GUIDE The following pages c ontain t roubles hooting charts designed to aid an ex perienced s ervic e person in diagnos ing any operating problem whic h may be experienc ed. I t is as sumed that norm al s ervic e techniques and s kills are familiar t o the person doing the troubleshooting. In order t o gain maximum benefit[...]

18 91704 ST ART DOES UNIT OPERA TE IS ICE MAKER O.K.? IS DISPENSER O.K.? IS BEVERAGE SYSTEM O.K.? DONE NO OPERA TION OF ANY COMPONENT . GO T O 1 ICE MAKER ABNORM AL. DISPENSER AND BEVERAGE WORK NORMALL Y . GO T O 2 DOES NOT DISPENSE. ICE MAKER WORKS O. K. GO T O 3 PROBLEM WIT H BEVERAGE F AUCETS OR DRINK QUALIT Y . GO T O 4 NO NO NO NO YES YES YES [...]

19 91704 1. T OT ALL Y INOPERA TI VE POWER PRESENT A T REAR JUNCTI ON BOX? NO NO NO NO YES YES YES YES IS SUPPL Y FUSE BLOWN (OR C/B TRIPPED)? CHECK FOR LOOSE CONNECT ION OR BROKEN WIRE INSIDE UNI T . IS LINE V O LTA G E WITHIN  10% OF NAMEPLA TE V O LTA G E ? CHECK FOR LOOSE CONNECT ION OR BROKEN WIRE IN SUPPL Y WIRING OF UNIT . IS FUSE O R C/B[...]

20 91704 NO YES 2. ICE MAKER PROBL EM DOES ICE MAKER OPERA TE? GO T O 2.A IS ICE PRODUCED? DOES COMPRESSOR RUN? IS ICE ON EV APORA TOR? GO T O 2.D G OT O2 . B G OT O2 . C IS ICE PRODUCTION NORMAL? GO T O 2.E GO T O 2.F DONE IS ICE QUALIT Y NORMAL? YES NO NO YES YES NO NO NO YES YES[...]

21 91704 YES 2.A ICE MAKER PROBL EM NO IS HOPPER FULL? RUN/ST OP SWITCH? PUT SWIT CH IN RUN POSITION. NORMAL SHUT OFF ON BIN THERM OST A T . IS BIN THERMOST A T OPEN? IS WAT E R LEVEL NORMAL IN EV AP .? IS LOW- PRESSURE SWITCH OPEN? IS HIGH- PRESSURE SWITCH OPEN? CHECK FOR LOOSE CONNECT ION OR BROKEN WIRE. RUN ST OP YES NO NO YES NO YES YES NO 1. C[...]

22 91704 YES NO 2.B COMPRESSOR INOPERA TIVE IS L I N E V O LTA G E WITHIN  10% OF NAMEPLA TE V O LTA G E ? CHECK VOL T AGE PROBLEMS I N 1 . IS THER MAL PROTECT OR OPEN? IS CONT ACTOR PULLE D IN? IS COMPRESSOR BODY COLD? REPLACE THER MAL PROTECT OR. IS 120V . PRESENT A T CONT ACTOR COIL TERM INAL? REPLACE CONT ACT OR. NO YES NO YES YES NO YES NO [...]

23 91704 YES NO 2.C NO I CE ON EV APORA T OR IS HARVEST TIMER RUNNING? IS EV APORA TOR COLD? IS W A TER LEVEL NORMAL? IS HOT GAS SOLENOID ENERGIZED? CHECK REFR IGERA TION SYSTEM. CHECK W A TER PROBLEMS I N 2.A IS COND. CONTROL ENERGIZED? CHECK TIM ER SWITC H #1. IS HARVEST T IMER HOME? NO YES YES NO NO YES YES NO YES NO 1. CHECK FOR REFRI GERANT UN[...]

24 91704 YES NO 2 . DF R O Z E NE V A P O R A T O R IS AMBIENT ABOVE 60  F? IS V O LTA G E W I T H I N  10%? CHECK VOL T AGE ITEM S IN 1. DISCONNECT PROBE WI RE FROM CONDUCTIVI TY CONTROL. DOES TIMER ST ART? HOT GAS OPERA TI ON O.K.? WAT E R DUMP O.K.? HARVEST MOT OR OPERA TION NORMAL? YES NO NO YES YES YES YES NO NO NO 1. SHUT OFF I CE MAKER[...]

25 91704 YES NO 2.D ( CONT’ D) 1. CHECK ADJUSTMENT OF T IMER CAM #3. ( HARVEST M OT OR) 2. CHECK TIM ER SWITCH #3. 3. CHECK HARVEST MOT OR CAP ACIT OR. 4. CHECK HARVEST M OT OR. REPLACE PROBE WIRE ON CONDUCTIVI TY CONTROL DURING HARVEST CYCL E. DOES TIM ER RETURN HOME? W AIT ONE FU LL FREEZING CYCLE (APPROX. 6-1 0 MIN.) 1. CHECK ADJUSTMENT OF T I[...]

26 91704 YES NO 2.E L OW ICE PRODUCTION IS W A TER LEVEL NORMAL? IS WAT E R T E M P . HIGH? IS AMBIENT T EMP . HIGH? IS ICE THI N? CHECK W A TER ITEM S IN 2.A. NORMAL EFF ECT . INST ALL REMCOR PRE-COOL ER T O INCREASE CAP ACITY . NORMAL EFF ECT . ARRANGE FOR LOWER AM BIENT AIR TEMP . IF POSSIBL E. GO T O 2.C. CHECK REFRIGERA TION SYSTEM. NO NO NO Y[...]

27 91704 YES 2.F POOR ICE QU ALITY NO YES IS ICE CLOUDY? IS ICE SO FT? 1. CHECK AIR PUMP . 2. CHECK ADJUSTMENT OF T IMER CAM #4 . (W A TER PUMP) 3. CHECK TIM ER SWITCH #4. 4. CHECK W A TER DUMP V AL VE. 5. CHECK W A TER FIL TER. 6. INCREASE W A TER DUMP BY ADJ USTING TI MER CAM #4. 7. INST ALL ADDITIONAL W A TER TREA TMENT DE- VICES FOR SPECI FIC P[...]

28 91704 YES 3. DISPENSER PROBLEM NO DOES AGIT A T OR ROT A TE? 1. CHECK MOT OR CAP ACIT OR. 2. CHECK TIM ER SWITCH #5. 3. CHECK AGIT A T OR MOT OR. IS V O LTA G E AT SOLENOID 103-126V .? 1. CHECK FOR BURNED OUT SOL ENOID. 2. CHECK FOR STUCK OR BI NDING GA TE MECHANISM . IS HOPPER LEVEL TO O HI G H ? 1. C HECK FOR B LOWN SOLE NOID FUSE IN E LEC- TR[...]

29 91704 YES 4. BEVERAGE SYSTEM PROBLEM NO IS ONE OR MORE F AUCETS INOPERA TIVE? 1. CHECK WIRING CONNECTI ONS T O IN- OPERA TI VE F AUCET S. 2. REPLACE INOPERA TIVE F AUCETS. 3. CHECK WIRING CONNECTI ONS FROM 24V . TRANSFORMER. 4. CHECK 24V . TRANSF ORMER. IS BEVERAGE COLD? IS BEVERAGE PROPERL Y CARBONA TED? IS BEVERAGE T OO SWEET? IS BEVERAGE T OO[...]

30 91704 MAINTENANCE/ADJUSTMENT PROCEDURE S THERMOST A T AL TITUDE ADJUST MENTS IMPORT AN T : Adjus t the bin ther most at se tting only if stor age hopper ov er fill is a problem . BIN THERMOST A T 1. Open the hinged servic e door . 2. The adjustment scr ew is loc ated below the “ F lus h” sw itch on the left side of the electrical box. 3. For[...]

31 91704 CLEANING/REPLACE THE F IL TER 1. Remove the filter f rom the cabinet panel by s liding it forward toward the f ront of the unit . 2. W ash the filter in a solution of warm water and a mild det ergent. Do not us e c austic detergent s as they may att ac k the aluminum filt er element s . 3. Dry filter t horoughly . 4. For maximum effectiven[...]

32 91704 HARVEST TIME ADJUST MENT W ARNI NG: Disc on nect electrical p ower to th e unit b efore servici ng the ti mer in the electri cal box. 1. Dis connec t power to ice maker . 2. Remove upper front panel and electric al control box c over . 3. Place the “ St op/Run”switch in the “ St op”position. 4. Us ing Figure 9 as a guide, set the t[...]

33 91704 9A FIGUR E 9. HAR VEST TIMER Distributed By: Commercial Refrigeration Service, Inc. WWW.IceCubes.NET WWW.CorneliusParts.COM (866) 423-6253 623-869-8881[...]

34 91704 P ARTS LIST DESCRI PTI ON P ART NUM BERS Air Co oled W ater Coo led Dispe nser C omponent s 80 80 “ BC” 80 80 “ BC” Gate Slide 21491 21491 21491 21491 Depressor Retainer 22644 22644 22644 22644 Agitator 22855 22855 22855 22855 V end Switch 30895 30895 30895 30895 Switch Boot 31007 31007 31007 31007 Agitator Motor with Gasket 31889 [...]

35 91704 P ARTS LIST (CONT’ D) DESCRI PTI ON P ART NUM BERS Air Co oled W ater Coo led Re friger ation Com ponents 80 80 “ BC” 80 80 “ BC” Compressor 60725 60725 60725 60725 Compressor Mounting Kit 31607 31607 31607 31607 Air Pump 31568 31568 31568 31568 Hose Adaptor , 3/8 NPT X 3/8 Barb 51 189 51 189 51 189 51 189 Hose Adaptor 90  , 3[...]

SD 99-3 1/16/96 91704 IMI C ORNEL IUS I NC . O NE C ORNEL IUS P LAC E A NOKA, MN . 55303- -6234 T ELEP HONE ( 800) 238- -3600 F AC SIM IL E (612) 422- -3232 T ECH S VC 1-800- 535-4240 W ARRANTY IMI Corne lius Inc. and Re mcor P roduc ts Company wa rra nts that a ll e quipment and pa rts a re free from defe c ts in mater ial a nd workmanship under n[...]

CORPORA TE HEADQUART ERS: R emcor I ncor po rated 500 Rege ncy Drive Glenda le Heights, IL 60139 (708) 980- -6900 Distributed By: Commercial Refrigeration Service, Inc. WWW.IceCubes.NET WWW.CorneliusParts.COM (866) 423-6253 623-869-8881[...]