Crown Boiler KSZ150 manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

Ir a la página of

Buen manual de instrucciones

Las leyes obligan al vendedor a entregarle al comprador, junto con el producto, el manual de instrucciones Crown Boiler KSZ150. La falta del manual o facilitar información incorrecta al consumidor constituyen una base de reclamación por no estar de acuerdo el producto con el contrato. Según la ley, está permitido adjuntar un manual de otra forma que no sea en papel, lo cual últimamente es bastante común y los fabricantes nos facilitan un manual gráfico, su versión electrónica Crown Boiler KSZ150 o vídeos de instrucciones para usuarios. La condición es que tenga una forma legible y entendible.

¿Qué es un manual de instrucciones?

El nombre proviene de la palabra latina “instructio”, es decir, ordenar. Por lo tanto, en un manual Crown Boiler KSZ150 se puede encontrar la descripción de las etapas de actuación. El propósito de un manual es enseñar, facilitar el encendido o el uso de un dispositivo o la realización de acciones concretas. Un manual de instrucciones también es una fuente de información acerca de un objeto o un servicio, es una pista.

Desafortunadamente pocos usuarios destinan su tiempo a leer manuales Crown Boiler KSZ150, sin embargo, un buen manual nos permite, no solo conocer una cantidad de funcionalidades adicionales del dispositivo comprado, sino también evitar la mayoría de fallos.

Entonces, ¿qué debe contener el manual de instrucciones perfecto?

Sobre todo, un manual de instrucciones Crown Boiler KSZ150 debe contener:
- información acerca de las especificaciones técnicas del dispositivo Crown Boiler KSZ150
- nombre de fabricante y año de fabricación del dispositivo Crown Boiler KSZ150
- condiciones de uso, configuración y mantenimiento del dispositivo Crown Boiler KSZ150
- marcas de seguridad y certificados que confirmen su concordancia con determinadas normativas

¿Por qué no leemos los manuales de instrucciones?

Normalmente es por la falta de tiempo y seguridad acerca de las funcionalidades determinadas de los dispositivos comprados. Desafortunadamente la conexión y el encendido de Crown Boiler KSZ150 no es suficiente. El manual de instrucciones siempre contiene una serie de indicaciones acerca de determinadas funcionalidades, normas de seguridad, consejos de mantenimiento (incluso qué productos usar), fallos eventuales de Crown Boiler KSZ150 y maneras de solucionar los problemas que puedan ocurrir durante su uso. Al final, en un manual se pueden encontrar los detalles de servicio técnico Crown Boiler en caso de que las soluciones propuestas no hayan funcionado. Actualmente gozan de éxito manuales de instrucciones en forma de animaciones interesantes o vídeo manuales que llegan al usuario mucho mejor que en forma de un folleto. Este tipo de manual ayuda a que el usuario vea el vídeo entero sin saltarse las especificaciones y las descripciones técnicas complicadas de Crown Boiler KSZ150, como se suele hacer teniendo una versión en papel.

¿Por qué vale la pena leer los manuales de instrucciones?

Sobre todo es en ellos donde encontraremos las respuestas acerca de la construcción, las posibilidades del dispositivo Crown Boiler KSZ150, el uso de determinados accesorios y una serie de informaciones que permiten aprovechar completamente sus funciones y comodidades.

Tras una compra exitosa de un equipo o un dispositivo, vale la pena dedicar un momento para familiarizarse con cada parte del manual Crown Boiler KSZ150. Actualmente se preparan y traducen con dedicación, para que no solo sean comprensibles para los usuarios, sino que también cumplan su función básica de información y ayuda.

Índice de manuales de instrucciones

  • Página 1

    1 KSZ Series Oil-Fired Steam Boilers INST ALLA TION INSTRUCTIONS These instructions must be affixed on or adjacent to the boiler Models: • KSZ065 • KSZ075 • KSZ100 • KSZ090 • KSZ125 • KSZ150 • KSZ120 • KSZ175 • KSZ200 CROWN Boiler Co CROWN Boiler Co T el: (215) 535-8900 • Fax: (215) 535-9736 • www .crownboiler .com Manufacture[...]

  • Página 2

    2 T able of Contents I. Product Description .............................................................. 1 II. Specifications ........................................................................ 1 III. Before Installing ................................................................... 2 IV . Locating the Boiler .............................[...]

  • Página 3

    3 TABLE 1a: GENERAL SPECIFICATIONS Notes: 1. Net Ratings are based on piping and pick-up allowances of 1.333. 2. Burner Capacity Rating, GPH is based on #2 oil with a Gross Heating Value equal to 140000 BTU/Gal. 3. Maximum Working Pressure, Steam -15 PSI. 4. Tankless heater ratings based on 40F inlet water, 140F outlet water, and 190F boiler water.[...]

  • Página 4

    4 3) Make sure that the boiler is correctly sized. Use an industry accepted sizing method such as the I=B=R Installation Guide for Residential Hydronic Heating Systems and I=B=R Heat Loss Calculation Guide (Pub. #H21 or #H22) published by the Hydronics Institute in Berkeley Heights, NJ. 4) In some cases, boilers installed at altitudes above 2000ft [...]

  • Página 5

    5 FIGURE 2: CLEARANCES 0. 47" Sh e e t M e t a l ( 2 4 G A o r T hic k e r ) H ol l ow M a s on r y B l oc k s O p e n ing s Alig n e d T o P er mi t F r e e A i r Ci r c u l a ti on 4“ MI N . C ombu s ti bl e S u r f ac e FIGURE 3: INSTALLATION OVER A COMBUSTIBLE FLOOR 4 6* 6 18 * * 6 24 * L H S IDE C L E AR ANC E 2 4 “ F O R FL O AT T Y [...]

  • Página 6

    6 For Buildings of Other than Unusually Tight Construction 1) Determine whether the boiler is to be installed in a confined space - A confined space is defined as having a volume less than 50 cubic feet per 1000 BTU/hr input of all appliances installed in that space. To determine whether the boiler room is a confined space: a. Total the input of al[...]

  • Página 7

    7 FIGURE 4: BOILER INSTALLED IN CONFINED SPACE, ALL AIR FROM INSIDE 6 FIGURE 5: ALL AIR FROM OUTDOORS, VENTILATED CRAWL SPACE AND ATTIC[...]

  • Página 8

    8 7 FIGURE 6: ALL AIR FROM OUTDOORS, VIA VENTILATED ATTIC FIGURE 7: ALL AIR FROM OUTDOORS, USING OPENINGS INTO BOILER ROOM[...]

  • Página 9

    9 FIGURE 8: ALL AIR FROM OUTDOORS, USING HORIZONTAL DUCTS INTO BOILER ROOM 8[...]

  • Página 10

    10 FIGURE 9: TYPICAL VENT SYSTEM INSTALLATION AND COMPONENTS VI V enting Vent installation must be in accordance with local building codes, or the local authority having jurisdiction. Typical vent installation is illustrated by Figure 9. The components of vent installation are the vent connector (breeching), barometric draft regulator, and chimney.[...]

  • Página 11

    11 6) Prior to boiler installation, inspect chimney for obstructions or other defects and correct as required. Clean chimney as necessary. 7) Vent pipe should slope upward from the boiler not less than one inch in four feet. No portion of vent pipe should run downward or have sags. Vent pipe must be securely supported. 8) The vertical section of ve[...]

  • Página 12

    12 FIGURE 10: STEAM BOILER PIPING FOR GRAVITY RETURN CAUTION • INSTALL BOILER SO THAT ALL ELECTRICAL COMPONENTS ARE PROTECTED FROM WATER (DRIPPING, SPRAYING, RAIN, ETC.) DURING APPLIANCE OPERATION AND SERVICE. • OPERATION OF THIS BOILER IN A SYSTEM HAVING SIGNIFICANT AMOUNTS OF DISSOLVED OXYGEN CAN CAUSE SEVERE HEAT EXCHANGER CORROSION DAMAGE. [...]

  • Página 13

    13 2) One-pipe steam systems require air vents on each radiator, as well as at the end of each main. For the system to work properly, these vents must be properly installed, sized, and be in good condition. Inspect and replace any defective vents. If there are no vents at the ends of the mains, install them. 3) Do not attempt to manifold multiple K[...]

  • Página 14

    14 VIII INDIRECT & T ANKLESS W A TER HEA TER PIPING INDIRECT WATER HEATER PIPING All KSZ series boilers are equipped with tappings to permit the connection of a Crown Mega-Stor, or other indirect water heater. In this type of system, hot boiler water is drawn from below the water line and passed through the heat exchanger in the indirect water [...]

  • Página 15

    15 IMPORTANT • Some indirect water heaters may not be suitable for use with a steam boiler. Consult the water heater manufacturer’s guidelines before installing it in this type of system. • Boiler water temperatures and flow rates in this type of system may be considerably lower than those upon which the water heater manufacturer’s ratings [...]

  • Página 16

    16 15 5) Globe or Ball Valve (Recommended) - Used to adjust the flow through the entire tankless heater system if needed. 6) Unions (Required) - Tankless heaters may require periodic gasket replacement or other maintenance which requires removal of the heater from the boiler. Install unions anywhere in the tankless heater piping that will facilitat[...]

  • Página 17

    17 IX Fuel Line Piping Fuel line piping design, materials and constructions must be in accordance with local building codes, requirements of the local authority having jurisdiction, and the latest edition of Installation of Oil-Burning Equipment (ANSI/NFPA 31). Refer also to the instruction manuals provided with the burner and oil pump. Depending o[...]

  • Página 18

    18 17 c) TWO-PIPE GRAVITY SYSTEM (not recommended) - Used when a fuel oil storage tank is located above an oil burner fuel pump. See Figure 15. A vertical distance from top of the tank to center line of the pump (Dimension ‘H’) over 8 feet will result in a pump inlet pressure in excess of the 3-psi limit in NFPA-31. This type of system should b[...]

  • Página 19

    19 18 Once the type of system has been selected, observe the following: 1) Fuel line piping must be airtight. Do not use compression type fittings for tubing connections in fuel line piping. Use only listed flare type fittings. Cast iron threaded fittings shall not be used for wrought iron or steel piping connections. 2) Piping shall be substantial[...]

  • Página 20

    20 X W iring WARNING All wiring and grounding must be done in accordance with the authoity having jurisdiction or, in the absence of such authority, with the National Electric Code (ANSI/NFPA70). 1) 120 V olt W iring - Provide the boiler with its own 15A branch circuit with fused disconnect. How the 120 volt connections are made depends upon the ty[...]

  • Página 21

    21 FIGURE 17: INDIRECT WATER HEATER FIELD WIRING 20 Feeder Wiring for Boilers Equipped with Hydr olevel CG450 Low W ater Cut-offs 1) Using Hydrolevel VXT-120 feeder - Do not alter factory boiler wiring. Connect VXT-120 to CG450 as follows: • Connect the BLACK lead on the feeder to terminal A on the CG450. • Connect the WHITE lead on the feeder [...]

  • Página 22

    22 FIGURE 18a: WIRING MCDONNELL & MILLER 101A-120 OR HYDROLEVEL VXT -120 FEEDER T O BOILER EQUIPPED WITH #67 L.W .C.O. FIGURE 18b: WIRING MCDONNELL & MILLER WF2-U-120 FEEDER 21[...]

  • Página 23

    23 FIGURE 19: WIRING (MCDONNELL & MILLER #67 LWCO) FIGURE 20: WIRING (HYDROLEVEL CG450 LWCO) 22 L1 I N TE R R U P TE D INT E R M IT TE N T BURNER M O T O R LI M I T VA L VE L2 NO T E : B U R N E R W IR IN G S H OW N I S F OR B E CK E T T AF G B UR NE R S . C O N SU LT BURNER IN ST RUC T I O N M A NU AL F O R O T HE R B U R NE R S CA D CE L L 24[...]

  • Página 24

    24 XI Start-up and Checkout WARNING • NEVER ATTEMPT TO FILL A HOT EMPTY BOILER. • MAKE SURE THAT THE AREA AROUND THE BOILER IS CLEAR AND FREE FROM COMBUSTIBLE MATERIALS, GASOLINE, AND OTHER FLAMMABLE VAPORS AND LIQUIDS. • SAFE RELIABLE OPERATION OF THIS BOILER REQUIRES THAT THE BURNER BE CHECKED AND ADJUSTED BY A QUALIFIED OIL SERVICEMAN USIN[...]

  • Página 25

    25 24) Verify primary control operation and safety features according to procedure outlined in the instructions furnished with control. 25) Check pressure limit control operation. Jump thermostat terminals and allow burner to run until boiler pressure exceeds cut-in pressure plus the differential. The burner should shut down. 26) Check low water cu[...]

  • Página 26

    26 TABLE 3b: CARLIN BURNER CONFIGURATION AND SETUP DATA TABLE 3a: BECKETT BURNER CONFIGURATION AND SETUP DATA 25 KSZ065 KSZ075 KSZ100 KSZ090 KS Z125 KSZ150 KSZ120 KSZ175 K SZ200 BUR N ER M O DEL EZ-1HP EZ-1HP EZ-1HP EZ-1HP EZ-1HP EZ-1HP EZ-1HP EZ-2HP STANDARD DEL. HAGO HA GO DEL. DEL . HAGO HAGO DEL . NOZZLE 0.55/7 0B 0.60/6 0ES 0.8 5/60 B 0.75/60A[...]

  • Página 27

    27 26 TABLE 3c: RIELLO BURNER CONFIGURATION AND SETUP DATA XII Service and Maintenance The following procedure should be performed on a weekly basis: For boilers equipped with a #67 low water cut-off, blow down the low water cut-off following the instructions on the yellow sticker adjacent to the low water cut-off. During this blow down, the low wa[...]

  • Página 28

    28 27 4) Clean the boiler flue passages as follows: a) Remove vent connector and piping. b) Remove barometric draft regulator. c) Remove top jacket panel to gain access to boiler flue collector. d) Unscrew four wing nuts and remove canopy retaining carriage bolts, lift off the canopy and ceramic fiber sealing strips. e) Unplug the burner, disconnec[...]

  • Página 29

    29 IMPORTANT • CLEAN THE BOILER EVEN IF THERE ARE NO SIGNIFICANT SOOT DEPOSITS. FAILURE TO REMOVE ALL SULFUR AND ASH DEPOSITS ANNUALLY CAN CAUSE SEVERE CORROSION DAMAGE. • WHEN CLEANING THE REAR FLUE PASSAGE, BE CAREFUL NOT TO PUSH THE BRUSH TOO FAR BEYOND THE BOTTOM OF THE PINS. DOING SO MAY DAMAGE THE TARGET WALL. 3) Inspect the vent system: [...]

  • Página 30

    30 29 Important Product Safety Information Refractory Ceramic Fiber Product Warning : The Parts list designates parts that contain refractory ceramic fibers (RCF). RFC has been classified as a possible human carcinogen. When exposed to temperatures about 1805°F, such as during direct flame contact, RFC changes into crystalline silica, a known carc[...]

  • Página 31

    31 30 Installation Notes And Service Log[...]

  • Página 32

    32 31 65 75 100 90 125 150 120 175 200 1 COMPLETE HEAT EXCHANGER ASSY. 1 ea. 2800135 2800135 2800135 2800145 2800145 2800145 2800155 2800155 2800155 * FRONT SECTION 275051 1 ea. 1 ea. 1 ea. 1 ea. 1 ea. 1 ea. 1 ea. 1 ea. 1 ea. * REAR SECTION 275062 1 ea. 1 ea. 1 ea. 1 ea. 1 ea. 1 ea. 1 ea. 1 ea. 1 ea. * INTERMEDIATE SECTION 275055 1 ea. 1 ea. 1 ea. [...]

  • Página 33

    33 32[...]

  • Página 34

    34 33 6 5 7 5 100 9 0 125 15 0 12 0 17 5 20 0 40 LEFT SIDE JACK E T P AN E L 1 ea. 270233 270233 270233 270234 270234 270234 270235 270235 270235 41 RIGHT SIDE JAC K ET P A NE L 1 ea. 2702235 2702235 2702235 2702245 27 02245 2702245 2702255 2702255 2702255 * REA R JAC KE T PANE L 270220 1 ea. 1 ea. 1 ea. 1 ea. 1 ea. 1 ea. 1 ea. 1 ea. 1 ea. 43 TOP J[...]

  • Página 35

    35 34[...]

  • Página 36

    36 T el: (215) 535-8900 • Fax: (215) 535-9736 • www .crownboiler .com Manufacturer of Hydronic Heating Products P .O. Box 14818 3633 I. Street Philadelphia, P A 19134 CROWN Boiler Co Rev 9- 20-10[...]