Datalogic DS2400N-2210 manual

DS2400N Reference Manual[...]

Datalogic Automation Srl Via Lavino, 265 40050 - Monte S. Pietro Bologna - Italy DS2400N Reference Manual Ed.: 01/2013 © 2007 – 2013 Datalogic Automation S.r.l.  ALL RIGHTS RESERVED.  Protected to the fullest extent under U.S. and international la ws. Copying, or altering of this document is prohibite d without express written co nsent fro[...]

iii CONTENTS REFERENCES ............................................................................................................. v Conventions .................................................................................................................. v Reference Documentation .............................................................[...]

iv 4.3.1 ID-NET™ Cables ........................................................................................................ 43 4.3.2 ID-NET™ Response Time .......................................................................................... 44 4.3.3 ID-NET™ Network Termination ........................................................[...]

v REFERENCES CONVENTIONS This manual uses the following conventions: “User” or “Operator” refers to anyone using a DS2400N. “Device” refers to the DS2400N. “You” refers to the System Administrator or Technical Support person using this manual to install, mount, operate, maintain or troubleshoot a DS2400N. REFERENCE DOCUMENTATION The[...]

vi SAFETY AND COMPLIANCE NOTICES CAUTION Subzero model scanners must not be opened in a n uncontrolled environment. LASER SAFETY The following information is provided to comply with the rules imposed by international authorities and refers to the correct use of the DS2400N scanner. Standard Regulations This scanner utilizes a low-power laser diode.[...]

vii Disconnect the power supply when opening the device during maintenance or installation to avoid exposure to hazardous laser light. The laser diode used in this device is classified as a class 3B laser product according to EN 60825-1 regulations and as a Class IIIb laser product according to CDRH regulations. Any violation of the optic parts in [...]

viii CE COMPLIANCE Warning: This is a Class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures. HANDLING The DS2400N is designed to be used in an industrial environment and is built to withstand vibration and shock when correctly installed, however it is al[...]

ix  do not fine tune the positioning by striking the scanner or bracket.  do not weld the scanner into position which can cause electrostatic, heat or output window damage.  do not spray paint near the scanner which can cause output window damage.[...]

x GENERAL VIEW DS2400N Figure A 4 5 7 8 3 6 9 10 11 2 1 1 Warning and Device Clas s Labels 2 3 4 5 6 "POWER ON" LED Mounting Holes "READY" LED "GOOD" LED "TRIGGER" LED 7 Laser Beam Output Window 8 9 10 11 "COM" LED "STATUS" LED X-PRESS™ Push Button Accessory Mounting Holes[...]

xi DS2400N Subzero Figure A 2 1 4 5 7 9 3 6 10 11 8 1 Warning and Device Clas s Labels 2 3 4 5 6 "POWER ON" LED Mounting Holes "READY" LED "GOOD" LED "TRIGGER" LED 7 Laser Beam Output Window 8 9 10 11 "COM" LED Subzero Model Logo "STATUS" LED X-PRESS™ Push Button[...]

xii[...]

RAPID CONFIGURATION 1 1 1 RAPID CONFIGURATION NOTE This chapter illustrates a Stand Alone application. For other types of installations, such as ID-NET™, Fieldbus, Pass-Thro ugh, Multiplexer Layout, etc., refer to chapters 4, 5 and 6. For complete scanner configuratio n using the Genius™ configuration program, refer to the Context-Sensitive Hel[...]

DS2400N REFERENCE MANUAL 2 1 CBX100/500 Pinout for DS2400N The table below gives the pinout of the CBX100/500 terminal block connectors. Use this pinout when the DS2400N reader is connected by means of the CBX100/500: CBX100/500 Terminal Block Connectors Input Power Outputs Vdc Power Supply Input Voltage + +V Power Source - Outputs GND Power Supply[...]

RAPID CONFIGURATION 3 1 25-pin Connector P inout for DS2400N The table below gives the pinout of the 25-pin male D-sub connector for connection to the power supply and input/output signals. Use this pinout when the DS2400N reader is connected by means of the 25-pin connector: 13 25 14 1 Figure 2 - 25-pin Male D-s ub Connector 25-pin D-sub male conn[...]

DS2400N REFERENCE MANUAL 4 1 STEP 2 – MOUNTING AND PO SITIONING THE SYSTEM 1. To mount the DS2400N, use the mounting bracket to obtain the most suitable position for the reader as shown in the figures below. Figure 3 - Positioning with Mounting Bracket 2. When mounting the DS2400N t ake into consideration these three ideal labe l position angles:[...]

RAPID CONFIGURATION 5 1 STEP 3 – X-PRESS™ CONFIGURATION X-PRESS™ is the intuitive Human Machine Interface designed to improve ease of installation and maintenance. Status and diagnostic information are clearly presented by means of the five colo red LEDs, whereas the single push button gives immediate access to the following relevant function[...]

DS2400N REFERENCE MANUAL 6 1 Auto Learn If you are configuring your scanner using X-PRESS™, you must start with the Auto Learn procedure. 1. Enter the Auto Learn function by holding the X-PRESS™ push button pressed until the LEARN LED is on. 2. Release the button to enter the Auto Learn function. Once entered, the reader starts a procedure to a[...]

RAPID CONFIGURATION 7 1 Auto Setup (Optional) At the end of the Auto Learn procedure, you have the possibility to follow the Auto Setup procedure to set up the reading parameters. 1. Enter the Auto Setup function by holding the X-PRESS™ push button pressed until the SETUP LED is on. 2. Release the button to enter the Auto Setup function. 3. Once [...]

DS2400N REFERENCE MANUAL 8 1 STEP 4 – INSTALLING GENIUS ™ CONFIGURATION PROGRAM Genius ™ is a Datalogic scanner configuration tool providing several important advantages:  Wizard approach for new users;  Multi-language version;  Defined configuration directly stored in the reader;  Communication protocol independent from the physi[...]

RAPID CONFIGURATION 9 1 1. Select the Create a new configuration button. You will be guided through the configuration being asked to defin e the following parameters: a. Barcode selection and definition[...]

DS2400N REFERENCE MANUAL 10 1 b. Operating mode selection and definition c. Digital Outputs configuration[...]

RAPID CONFIGURATION 11 1 d. Hardware interface selection e. Output data format configuration The On Line operating Mode requires the reader to be connected to an External Trigger/Presence Sensor using I1A and I1B inputs. The Automatic operating mode does not require connection to an external Presence Sensor. When working in this mode the reader is [...]

DS2400N REFERENCE MANUAL 12 1 2. After defining the parameter values the following window appears allowing to complete the reader configuration as follows:  Saving the configuration to disk;  Switching to Advanced mode;  Sending the configuration to the scanner. 3. After sending the configuration to the scanner you have completed the confi[...]

RAPID CONFIGURATION 13 1 STEP 5 – TEST MODE Use a code suitable to your application to test the system. Alternatively, you can use the Datalogic Test Chart (Code 39, Code Interleaved 2/5). 1. Enter the T est m ode function by holding the X-PRESS™ push button pressed until the TEST LED is on. 2. Release the button to enter the Test mode function[...]

DS2400N REFERENCE MANUAL 14 1 ADVANCED SCANNER CONFIGURATION The ADVANCED selection available when starting the Genius™ program is addressed to expert users being able to complete a detailed scanner configuration. By choosing this option it is possible either to start a new scanner configuration or to open and modify an old one. The desired param[...]

INTRODUCTION 15 2 2 INTRODUCTION 2.1 PRODUCT DESCRIPTION The DS2400N laser scanner satisfies the most advanced needs of a wide range of users. It has been developed focusing on the realistic requirements of its target market. The outstanding result is an extremely compact, cost-effective and easy to use industrial scanner. Standard Application Prog[...]

DS2400N REFERENCE MANUAL 16 2 2.1.1 Indicators The five LEDs on the side of the scanner ( Figure A ) indicate the following: READY (green) This LED indicates the device is ready to operate. For Su bzero models this LED blinks during the warm-up phase. GOOD (green) This LED confirms successful reading. TRIGGER (yellow) This LED indicates the status [...]

INTRODUCTION 17 2  ID-NET™ M/S Multidata: Multiple stations – single scanner CBX100 CBX10 0 CBX100 ID-NET™ interface allows connection of scanners reading objects pla ced on independent conveyors. All scanners are typically locate d far away from each other and they use a dedicated presence sensor. At the end of each reading phase, each sc[...]

DS2400N REFERENCE MANUAL 18 2 2.2.1 How To Setup/Confi gure the Scanner Net work A complete ID-NET™ scanner network can be rapidly setup, as follows: Mounting & Connection 1. Mechanically mount/install all the readers (refer to par. 3.2 and 3.2.5). 2. Wire ID-NET™ (refer to par. 4.3 or 5.3). 3. Connect the planned Master scanner to a PC by [...]

INTRODUCTION 19 2 2.3 X-PRESS™ HUMAN MACHINE INTERFACE X-PRESS™ is the intuitive Human Machine Interface designed with the precise goal of improving ease of installation and maintenance. Status and diagnostic information are clearly presented by means of five-colored LEDs, whereas the single multi-function key gives immediate access to relevant[...]

DS2400N REFERENCE MANUAL 20 2 2.3.2 X-PRESS™ Functions Quick access to the following functions is provided by an easy procedure using the push button: 1 – Press the button (the STATUS LED will give a visual feedback). 2 – Hold the button until the specific function L ED is on (TEST, LEARN or SETUP). 3 – Release the button to enter the speci[...]

INTRODUCTION 21 2 AutoLearn Function Once entered, the reader starts a procedure to automatically detect and recognize barcodes (by type and length), which are presented to it 1 . The laser turns on and the LEARN LED blinks to indicate the ongoing process. The procedure is as follows: - place the desired barcode on the scanline. - wait until the LE[...]

DS2400N REFERENCE MANUAL 22 2 Reset Scanner to Factory Default If it ever becomes necessary to reset the scanner to the factory default values, you can perform this procedure by holding the X-PRESS™ push button pressed while powering up the scanner. At the end of the procedure (about 5-6 seconds), th e Configuration and Environmental parameters a[...]

INTRODUCTION 23 2 2.5 MODEL DESCRIPTION The DS2400N scanner is available in versions that d iffer in regard to the f ollowing parameters:  Resolution  Performance  Linear or raster reading  Special Features D S 240 0N - X X X X Read in g Ran g e 0 = Shor t 1 = Medium 2 = Lo ng Co mm uni ca ti on I nt e r f a c e 2 = R S 232 /RS485mai n [...]

DS2400N REFERENCE MANUAL 24 2 2.6 ACCESSORIES The following accessories are available on request for the DS2400N: Name Description Part Number Mirrors GFC-200 85° Contact Reading Mirror 93A201108 GFC-2010 2KN 0° Direct Output Wind ow 93ACC1874 GFC-2020 2KN 102° Lateral Output Mirro r 93ACC1871 OM2000N Oscillati ng Mirror 93ACC1783 Connection Box[...]

INSTALLATION 25 3 3 INSTALLATION 3.1 PACKAGE CONTENTS Verify that the DS2400N reader and all the parts supplied with the equipment are present and intact when opening the packaging; the list of parts inclu des:  DS2400N reader with cable  DS2400N Quick Guide  Barcode Test Chart  Genius™ CD-ROM  Replicate serial number labels  Mo[...]

DS2400N REFERENCE MANUAL 26 3 3.2 MECHANICAL INSTALLATION DS2400N can be installed to operate in different positions. T he four screw holes (M4 x 5) on the body of the reader are for mechanical fixture ( Figure A , 3). The diagrams below give the overall dimensions of the scanner and mounting bracket and may be used for installation. Refer to par. [...]

INSTALLATION 27 3 3.2.1 Mounting DS2400N Using the DS2400N mounting bracket you can obtain the most suitable position for the reader as shown in the figure below: Figure 14 – Positioning w it h Mounting Bracket Skew Tilt Skew Pitch[...]

DS2400N REFERENCE MANUAL 28 3 3.2.2 Mounting a GFC-2010 Access ory Direct Output Window The GFC-2010 accessory direct output window can be used as a replacement of the original output window in case of damage over time when used in harsh environments. CAUTION Subzero model scanners must not be opened in a n uncontrolled environment. The installatio[...]

INSTALLATION 29 3 3.2.3 Mounting a GFC-2020 Accessory Lateral Output Deflection Mirror The GFC-2020 accessory is a Lateral Output deflection mirror which helps to position the scanner body in a different orientation with respect to the code, for limited space applications. CAUTION Subzero model scanners must not be opened in a n uncontrolled enviro[...]

DS2400N REFERENCE MANUAL 30 3 3.2.4 Mounting a GFC-200 Acce ssory Contact Readi ng Mirror The GFC-200 is an 85° contact reading mirror that is mounted directly to the DS2400N Scanner. The GFC-200 allows contact reading, eliminating the external optical path. Figure 21 - GFC-200 General Vie w The overall dimensions are provided in the figure below [...]

INSTALLATION 31 3 To fix a DS2400N Scanner to the GFC-200, use the two M 4 x 6 mm screws supplied with the GFC Kit. Refer to the following figure. Figure 23 – Fixing DS2X00N Scanner to GFC-200 The GFC-200 85° contact reading mirror assures that the minimum skew angle is maintained to avoid direct light reflection which can degrade reading per fo[...]

DS2400N REFERENCE MANUAL 32 3 The internal optical path from the scanner reading window to the GFC-200 window is 51 mm. The reading distance of the DS2400N scanner with th e GFC-200 is shifted by 51 mm towards the scanner because of the internal optical path between the scanner and the GFC- 200 output window. The reading performance also decreases [...]

INSTALLATION 33 3 3.2.5 Mounting an OM2000N Accessory Oscillating Mirror The OM2000N oscillating mirror is designed to generate homogeneous and adjustable raster reading through deflection of the scanning laser beam. The system consists of the oscillating mirror attached to the scanner and allows a surface instead of a line to be observed; versatil[...]

DS2400N REFERENCE MANUAL 34 3 The installation of the deflection mirror is very easy. 1) Clean the OM2000N mirror surface and output window (internally and externally) with a clean soft cloth and alcohol before assembling it to the scanner. CAUTION All abrasive substances must be absolutely avoided as they cause irreparable damage to the transparen[...]

INSTALLATION 35 3 The reading distance of the scanner with the OM2000N is shifted by 10 mm towards the scanner because of the internal optical path between the scanner and the OM2000N output window. The reading performance also decreases in typical conditions by about 10% due to the optical signal passing through the output window of the OM2000N an[...]

DS2400N REFERENCE MANUAL 36 3 3.3 POSITIONING The DS2400N scanner is able to decode moving barcode labels at a variety of angles, however significant angular distortion may degrade reading performance. When mounting the DS240 0N take into conside ration these thre e ideal label po sition angles: Skew 10° to 30° , Tilt 0° and Pitch 0° . Follow t[...]

CBX ELECTRICAL CONNECTIONS 37 4 4 CBX ELECTRICAL CONNECTIO NS All DS2400N models are equipped with a cable te rminated by a 25-pin male D-sub connector for connection to the power supply and input/output signals. We recommend making system connections through one of the CBX connection boxes since they offer the advantages of easy connection, easy d[...]

DS2400N REFERENCE MANUAL 38 4 NOTE To avoid electromagnetic interference when the scanner is connected to a CBX connection box, verify the jumper positions in the CBX as indicated in its Installation Manual. 4.1 POWER SUPPLY Power can be supplied to the scanner through the CBX100/500 spring clamp terminal pins as shown in Figure 36: V+ in Earth Gro[...]

CBX ELECTRICAL CONNECTIONS 39 4 4.2.1 RS232 Interface The serial interface is used in this case for point-to-point connections; it handles communication with the host computer and allows both transmission of code data and the programming of the scanner. This is the default setting. The following pins are used for RS232 interface connection: CBX100/[...]

DS2400N REFERENCE MANUAL 40 4 4.2.2 RS485 Full-Duplex Interface The RS485 full-duplex (5 wires + shield) interface is used for non-polled communication protocols in point-to-point connections over lon ger distances (max 1200 m / 3940 ft) than those acceptable for RS232 communications or in electrically noisy environments. The CBX pinout follows: CB[...]

CBX ELECTRICAL CONNECTIONS 41 4 4.2.3 RS485 Half-Duplex Interface NOTE This interface is provided for backward compatibility. We recommend using the more efficient ID-NET™ network for Master/Slave or Multiplexer layouts. The RS485 half-duplex (3 wires + shield) interface is used for polled communication protocols. It can be used for Multidrop con[...]

DS2400N REFERENCE MANUAL 42 4 #1 #0 (up to 31) Scanner Scanner Scanner Slave Slave Slave Main Interf ace RS232/RS485 HOST Multidrop GND Shield Multid rop - Multid rop + 1200 m Max Length Multidrop Cable V+ V- V dc Earth GND V dc Earth GND V dc Earth GND PG-6000 PG-6000 PG-6000 PG-6000 MUL TIPLEXER Shield to Ear th 120 Ohm CBX100/500 Shield floating[...]

CBX ELECTRICAL CONNECTIONS 43 4 4.3 ID-NET™ INTERFACE CBX100/500 Function Shield Network Cable Shield ID+ ID-NET™ network + ID- ID-NET™ ne twork - REF Network Reference 4.3.1 ID-NET™ Cables The following instructions are referred to Figure 44, Figure 45 and Figure 46.  The general cable type specifications are: CAT5 twisted pa ir + addit[...]

DS2400N REFERENCE MANUAL 44 4 4.3.2 ID-NET™ Response Time The following figure shows the response time of the ID-NET™ network. This time is defined as the period between the Trigger activation and the beginning of data transmission to the Host. Max ID-NET™ Response Time 240 220 200 180 160 140 120 100 80 60 40 20 0 Response Time (ms) Number o[...]

CBX ELECTRICAL CONNECTIONS 45 4 Figure 44 – ID-NET™ Network Connections w ith isolated power blocks[...]

DS2400N REFERENCE MANUAL 46 4 Figure 45 - ID-NET™ Net work Connections with Common Power Bran ch Net wo rk[...]

CBX ELECTRICAL CONNECTIONS 47 4 Figure 46 – ID-NET™ Network Connectio ns w ith Common Po wer Star Netw ork[...]

DS2400N REFERENCE MANUAL 48 4 4.3.3 ID-NET™ Network Termination The network must be properly terminated in the first and last scanner of the network. This is done by setting the ID-NET™ Termination Resistance Switch in the CBX100/500 to ON. 4.4 AUXILIARY RS232 INTERF ACE The auxiliary serial interface is used exclusively for RS232 point-to-poin[...]

CBX ELECTRICAL CONNECTIONS 49 4 4.5 INPUTS There are two optocoupled polarity insensitive inputs available on the scanner: Input 1 (External Trigger) and Input 2, a generic input: The electrical features of both inputs are: Maximum voltage: 30 Vdc Maximum current: 12 mA (scanner) + 12 mA (CBX) An anti-disturbance filter is implemented in software o[...]

DS2400N REFERENCE MANUAL 50 4 Power to Input Photocell Sig nal Photocell Reference NPN Photocell Figure 50 - NPN External Tr igger Using DS2400N Power EXTERNAL TRIGGER INPUT CON NECTIONS USING EXTERNAL POWER Pulled down to External Input Device Re ference Input Signal PNP Photocell Figure 51 - PNP External Tri gger Using External Power Pulled up to[...]

CBX ELECTRICAL CONNECTIONS 51 4 CBX100/500 Function +V Power Source - Inputs I2 A Inp ut 2 A (po larity insensit ive) I2 B Inp ut 2 B (po larity insensit ive) -V Power Reference - Inputs INPUT 2 CONNECTIONS USING DS2400N POWER Power to Input Device Input Input Device Signal Referenc e Input Device PNP Input 2 Using DS2400N Power Power to Input Inpu[...]

DS2400N REFERENCE MANUAL 52 4 Pulled up to Ex ternal Input Device Pow er Input Signal Input Device Figure 54 - NPN Input 2 Using External Power 4.5.1 Code Verifier If the DS2400N is used as a Code Verifier, the verifier code can be co nfigured in software through the Genius™ configuration program. However it is also possible to u se one of the in[...]

CBX ELECTRICAL CONNECTIONS 53 4 OUTPUT CONNECTIONS USING DS2400N POWER Power to Output Output device Signal Output device Reference Output Device Figure 55 - Open Emitter Output Using DS2400N Pow er Power to Output device Output device Reference Output Device Output Signal Figure 56 - Open Collector Output Using DS2400N Power OUTPUT CONNECTIONS USI[...]

DS2400N REFERENCE MANUAL 54 4 4.7 USER INTERFACE - HOST The following table contains the pinout for standard RS232 PC Host interface. For other user interface types please refer to their own manual. RS232 PC-side connections 1 5 9 6 9-pin male connector 13 25 14 1 25-pin male connect or Pin Name Pin Name 2 RX 3 RX 3 TX 2 TX 5 GND 7 GND 7 RTS 4 RTS [...]

25-PIN CABLE ELECTRICAL CONNECTIONS 55 5 5 25-PIN CABLE ELECTRICAL CONNECTIONS All DS2400N models are equipped with a cable te rminated by a 25-pin male D-sub connector for connection to the power supply and input/output signals. The details of the connector pins are indicated in the following table. 13 25 14 1 Figure 59 - 25-pin Male D-sub Connect[...]

DS2400N REFERENCE MANUAL 56 5 5.1 POWER SUPPLY Power can be supplied to the scanner through the pins provided on the 25-pin connector used for communication with the host ( Figure 60): Earth Ground POWER SUPPLY CHASSIS VGND V+ (10 - 30 Vdc ) 13 25 1 Vdc GND CHASSIS DS2400N Figure 60 - Power Supply Connections The power must be between 10 and 30 Vdc[...]

25-PIN CABLE ELECTRICAL CONNECTIONS 57 5 5.2.1 RS232 Interface The serial interface is used in this case for point-to-point connections; it handles communication with the host computer and allows both transmission of code data and the programming of the scanner. This is the default setting. The following pins are used for RS232 interface connection[...]

DS2400N REFERENCE MANUAL 58 5 5.2.2 RS485 Full-Duplex Interface The RS485 full-duplex (5 wires + shield) interface is used for non-polled communication protocols in point-to-point connections over lon ger distances (max 1200 m / 3940 ft) than those acceptable for RS232 communications or in electrically noisy environments. The connector pinout follo[...]

25-PIN CABLE ELECTRICAL CONNECTIONS 59 5 5.2.3 RS485 Half-Duplex Interface NOTE This interface is provided for backward compatibility. We recommend using the more efficient ID-NET™ network for Master/Slave or Multiplexer layouts. The RS485 half-duplex (3 wires + shield) interface is used for polled communication protocols. It can be used for Mult[...]

DS2400N REFERENCE MANUAL 60 5 Figure 66 - DS2400N Multidrop Connecti o n to a Multiplexer[...]

25-PIN CABLE ELECTRICAL CONNECTIONS 61 5 5.3 ID-NET™ INTERFACE 25-pin Name Function 23 ID+ ID-NET™ network + 24 ID- ID-NET™ network - 7 GND Ground 5.3.1 ID-NET™ Cables The following instructions are referred to Figure 68, Figure 69 and Figure 70.  The general cable type specifications are: CAT5 twisted pa ir + additional CAT5 twisted pai[...]

DS2400N REFERENCE MANUAL 62 5 5.3.2 ID-NET™ Response Time The following figure shows the response time of the ID-NET™ network. This time is defined as the period between the Trigger activation and the beginning of data transmission to the Host. Max ID-NET™ Response Time 240 220 200 180 160 140 120 100 80 60 40 20 0 Response Time (ms) Number o[...]

25-PIN CABLE ELECTRICAL CONNECTIONS 63 5 Figure 68 – ID-NET™ Network Connections w ith isolated power blocks[...]

DS2400N REFERENCE MANUAL 64 5 Figure 69 - ID-NET™ Net work Connections with Common Power Bran ch Net wo rk[...]

25-PIN CABLE ELECTRICAL CONNECTIONS 65 5 Figure 70 – ID-NET™ Network Connectio ns w ith Common Po wer Star Netw ork[...]

DS2400N REFERENCE MANUAL 66 5 5.3.3 ID-NET™ Network Termination The network must be properly terminated by a 120 Ohm resistor at the first and last scanne r of the network. 5.4 AUXILIARY RS232 INTERF ACE The auxiliary serial interface is used exclusively for RS232 point-to-point connection s. The parameters relative to the aux interface (baud rat[...]

25-PIN CABLE ELECTRICAL CONNECTIONS 67 5 5.5 INPUTS There are two optocoupled polarity insensitive inputs available on the scanner: Input 1 (External Trigger) and Input 2, a generic input: The electrical features of both inputs are: Maximum voltage: 30 Vdc Maximum current: 12 mA An anti-disturbance filter is implemented in software on both inputs s[...]

DS2400N REFERENCE MANUAL 68 5 EXTERNAL TRIGGER INPUT CONNECTIONS USING DS2 400N POWER EXTERNA L TRIGGER DS2400N 18 19 9 7 Ground V Signal V CC ~ ~ + - Vdc GND I1A I1B Figure 73 - PNP External Tr igger Using DS2400N Power EXTERNA L TRIGGER DS2400N Signal 18 19 9 7 Ground V V CC ~ ~ + - Vdc GND I1A I1B Figure 74 - NPN External Trigger using DS2400N P[...]

25-PIN CABLE ELECTRICAL CONNECTIONS 69 5 25-pin Name Function 9 Vdc Power Source Inputs 6 I 2A Input 2 A (po larity insensit ive) 10 I2 B Input 2 B (polarity insensitive) 7 GND Power Reference - Inputs INPUT 2 CONNECTIONS USING DS2400N POWER INPUT DEVICE DS2400N 6 10 9 7 Ground V Signal V CC ~ ~ + - Vdc GND I2A I2B Figure 77 - PNP Input 2 Using DS2[...]

DS2400N REFERENCE MANUAL 70 5 5.5.1 Code Verifier If the DS2400N is used as a Code Verifier, the verifier code can be co nfigured in software through the Genius™ configuration program. However it is also possible to u se one of the inputs to trigger when the scanner should store a code read as the verifier code. The Code Verifier parameter must b[...]

25-PIN CABLE ELECTRICAL CONNECTIONS 71 5 USER INTERF A CE O+ 8/11 22/12 O- DS2400N Vext 30 Vdc max. C E Figure 82 - Open Collector Output Connections V CE max = 30 Vdc 40 mA continuous max.; 130 mA pulsed max. 5.7 USER INTERFACE - HOST The following table contains the pinout for standard RS232 PC Host interface. For other user interface types pleas[...]

DS2400N REFERENCE MANUAL 72 6 6 TYPICAL LAYOUTS The following typical layouts refer to system hardware configurations . Dotted lines in the figures refer to optional hardware configurations within the p articular layout. These layouts also require the correct setup of the software configuration parameters. Complete software configuration procedures[...]

TYPICAL LAYOUTS 73 6 In this layout a single scanner functions as a Slave node on a Fieldbus network. The data is transmitted to the Host through an accessory Fieldbus interface board installed inside the CBX500 connection box. Scanner configuration can be accomplished through the Auxiliary interface using the Genius™ configuration program or Gen[...]

DS2400N REFERENCE MANUAL 74 6 6.2 PASS-THROUGH Pass-through mode allows two or more devices to be connected to a single external serial interface. Each DS2400N transmits the messages received by the Auxiliary interface onto the Main interface. All messages will be passed through this chain to the host. When On-Line Operating mode is used, the scann[...]

TYPICAL LAYOUTS 75 6 An alternative Pass-Through layout allows the more efficient ID-NET™ network to be used. This layout is really an ID-NET Master/Slave Multidata layout which also allows each scanner (Master and Slaves) to accept input on the Auxiliary interface, for example to connect a device such as a hand-held reader for manual code readin[...]

DS2400N REFERENCE MANUAL 76 6 6.3 ID-NET™ The ID-NET™ connection is used to collect data from several scanners to build a multi-point or a multi-sided reading system; there can be one master and up to 31 slaves connected together. The slave scanners are connected together using the ID-NET™ interface. Every slave scanner must have a ID-NET™ [...]

TYPICAL LAYOUTS 77 6 For a Master/Slave Multidata layout each scanner has its own reading phase independent from the others; each single message is sent from the master scanner to the Host computer. Figure 88 – ID-NET™ M/S Multidata NOTE The auxiliary serial interface o f the slav e s ca nner s can be used in Local Echo communication mode to co[...]

DS2400N REFERENCE MANUAL 78 6 Figure 89 – ID-NET™ M/S Synchronized Lay out DS2400N Master w ith CBX500 + DS2400N Slaves with QL100 Figure 90 – ID-NET™ M/S Synchronized Lay out DS2400N Master w ith QL500 + DS2400N Slaves with QL100 Host QL100 PS Power Ethernet Interface CBL-1490 ID-NET Terminator The ID-NET network must be terminated inserti[...]

TYPICAL LAYOUTS 79 6 The Master scanner can communicate to the Host as a Slave node on an Ethernet TCP/IP network. This example requires using the accessory BM2x0 Ethernet interface board installed inside the CBX500 connection box. System configuration can be accomplished through the Auxiliary interface of the Master scanner (internal CBX500 9-pin [...]

DS2400N REFERENCE MANUAL 80 6 Alternatively, the Master scanner can communicate to the Host as a Slave node on a Fieldbus network. This requires using an accessory Fieldbus interface b oard installed inside the CBX500 connection box. System configuration can be accomplished through the Auxiliary interface of the Master scanner (internal CBX500 9-pi[...]

TYPICAL LAYOUTS 81 6 The QLM600 Profibus Gateway active connec tion module can also be used. System configuration can be accomplished through the Auxiliary interface of the Master scanner (QLM600 Aux connector) using the Genius™ configuration program or Genius™ based Host Mode programming. INTERF A CE PRESS X TEST LE A RN SETU P ST A TUS TRIGGE[...]

DS2400N REFERENCE MANUAL 82 6 6.4 RS232 MASTER/SLAVE NOTE This interface is provided for backward compatibility. We recommend using the more efficient ID-NET™ network for Master/Slave or Multiplexer layouts. The RS232 master/slave conn ection is used to collect data from seve ral scanners to build either a multi-point o r a multi-sided reading sy[...]

TYPICAL LAYOUTS 83 6 6.5 MULTIPLEXER LAYOUT NOTE This interface is provided for backward compatibility. We recommend using the more efficient ID-NET™ network for Master/Slave or Multiplexer layouts. Each scanner is connected to a Multiplexer (for example MX4000) with the RS485 half- duplex main interface through a CBX connection box. Figure 97 - [...]

DS2400N REFERENCE MANUAL 84 7 7 READING FEATURES 7.1 ADVANCED CODE RECONSTRUCTION (ACR-L ITE) The traditional way of barcode reading could be called “Linear Reading”. In this case, the laser beam crosses the barcode symbol from its begin ning to its end as sho wn in the following figure: Laser Beam Figure 98 – Linear Reading In Advanced Code [...]

READING FEATURES 85 7 ACR-Lite is disabled by default but can be enabled for the following code types:  Code 25 Interleaved  Code 128/GS1-128  Code 39 Family  EAN/UPC (without ADD-Ons)  Codabar  Code 93  GS1 DataBar  GS1 DataBar Expanded 7.1.1 Important ACR-Lite Reading Conditions  Do not use ACR-Lite for omni-directional[...]

DS2400N REFERENCE MANUAL 86 7 The decoder will be able to read the label with a tilt angl e between +  max and -  max as shown in the following figure: Conveyor Laser Beam No Read No Read -  +  0 ° O K O K O K O K O K No Read Figure 102 – Reading Zones with  Max NOTE While tilt angles of 45° can be obtained, DS2400N scanners are [...]

READING FEATURES 87 7 7.1.3 Advanced Co de Recons truction Reading Conditions The following tables describe the minimum code height requirements ( in mm ) for standard ACR-Lite applications depending on the code symbology and the given reading conditions.  ANSI Grade B minimum  800 scans/sec  three code symbologies enabled simultaneously ?[...]

DS2400N REFERENCE MANUAL 88 7 7.2 LINEAR CODE READING The number of scans performed on the code by the DS2400N and th erefore the decoding capability is influenced by the following parameters:  number of scans per second  code motion speed  label dimensions  scan direction with respect to code motion At least 5 scans during the code pas[...]

READING FEATURES 89 7 7.2.2 Picket-Fence Mode If scanning is parallel to the code motion, ( Figure 104), the number of effective scans is given by the following formula: SN = [((FW- LW)/LS) * SS] -2 Where: SN = number of effective scans FW = reading field width (in mm) LW = label width (in mm) LS = label movement speed (in mm/s) SS = scans per seco[...]

DS2400N REFERENCE MANUAL 90 7 7.3 PERFORMANCE The DS2400N scanner is available in different versions according to the reading performance. Version Max Code Resolution Speed mm (mils) scans/s 02XX 0.20 (8) 600 to 1000 12XX 0.25 (10) 600 to 1000 22XX 0.35 (14) 600 to 1000 Version Reading Distance 02XX 75 mm (3 in) - 340 mm (13.4 in) on 0.35 mm (14 mi[...]

READING FEATURES 91 7 7.4 READING DIAGRAMS Reading diagrams for Subzero models and Standard models are the same. DS2400N-020X (Short Reading Range) 0 10 cm 7,5 5 2,5 7,5 2,5 5 10 51 0 1 5 20 25 30 35 cm 3 4 in 1 2 0 1 2 3 4 2 6 4 12 8 10 14 in   0.35 mm (14 mils)  0.20 mm (8 mils )  0.25 mm (10 mils) Note: (0,0) is the center of the las[...]

DS2400N REFERENCE MANUAL 92 7 DS2400N-120X (Medium Reading Range) 0 20 cm 15 10 5 15 5 10 20 10 20 30 40 50 cm 6 8 in 2 4 0 2 4 6 8 41 2 8 16 20   0.50 mm (20 mi ls)  0.25 mm (10 mils)  0.35 mm (14 mi ls) Note: (0,0) is the center of the laser beam output window. CONDITIONS Optic Version = Linear Code = Interleaved 2/5 or Code 39 PCS = [...]

READING FEATURES 93 7 DS2400N-220X (Long Reading Range) 0 5 10 15 20 5 10 15 20 cm 10 20 30 40 50 60 70 cm 0 8 in 6 4 2 6 2 4 8 4 8 12 16 20 24 28 in  0.50 m m 0.35 mm (20 m ils) (14 mi ls) Note: (0,0) is the center of the laser beam output window. CONDITIONS Optic Version = Linear Code = Interleaved 2/5 or Code 39 PCS = 0.90 "Pitch"[...]

DS2400N REFERENCE MANUAL 94 8 8 MAINTENANCE 8.1 CLEANING Clean the laser beam output window periodically for continued correct operation of the reader. Dust, dirt, etc. on the window may alter the reading performance. Repeat the operation frequently in particularly dirty environments. Use soft material and alcohol to clean the window and avoid any [...]

TROUBLESHOOTING 95 9 9 TROUBLESHOOTING 9.1 GENERAL GUIDELINES When wiring the device, pay careful attent ion to the signal name (acronym) on the CBX100/500 spring clamp connectors (chp. 4). If you are connecting directly to the scanner 25-pin conn ector pay attention to the pin number of the signals (chp 5). If you need information about a ce rtain[...]

DS2400N REFERENCE MANUAL 96 9 TROUBLESHOOTING GUIDE Problem Suggestions Power On : the "Power On"/ "Ready" LED are not lit Is power connected? If using a power adapter (like PG 6000), is it co nnected to a wall outlet? If using rail power, does rail have power? If using CBX100, does it have power (check switch and LED)? Measure [...]

TROUBLESHOOTING 97 9 TROUBLESHOOTING GUIDE Problem Suggestions Reading : Not possible to read the target barcode (always returns No Read) or the Auto Setup procedure Fails. Check synchronization of reading pulse with object to read: Is the scan line correctly positioned? Place barcode in the center of scan line and run Test mode (selectable by Geni[...]

DS2400N REFERENCE MANUAL 98 10 10 TECHNICAL FEATURES ELECTRICAL FEATURES DS24 00N-xxx0 (Standard) DS2400N-xxx5 (Subzero) Input Power Supply Voltage 10 to 30 Vdc 24 Vdc  10% Power consumption max. 0.5 to 0.17 A; 5 W 0.4 A; 9.6 W max Serial Interfac es Main Serial Interface Sw programmable: RS232; RS485 F D and HD Baudrate 1200 - 115200 Auxiliary [...]

TECHNICAL FEATURES 99 10 ENVIRONMENTAL FEATURES DS2400N-xxx0 (Standard) DS2400N-xxx5 (Subzero) Operating Temperature 0° to +45  C (+32° to +113 °F)  -35° to +45 °C (-31° to +113 °F)  Storage Temperature -20° to +70  C (-4° to +158 °F) -35° to +70 °C (-31° to +158 °F) Humidity max. 90% non condensing Vibration Resistance 14[...]

100 GLOSSARY ACR-Lite (Advanced Code Reconstruction) This is a light version of the powerful Advanced Code Reconstruction technology applied to high performance high precision scanners. ACR-Lite is effective in rea ding codes positioned close-to-linear, small height codes, damaged codes, or poor print quality codes. See par. 7.1. Aperture Term used[...]

101 Full Duplex Simultaneous, two-way, independent transmission in both directions. Half Duplex Transmission in either direction, but not simultaneously. Host A computer that serves other terminals in a network, providing services such as networ k control, database access, special programs, supervisory programs, or programming languages. Interface [...]

102 RS232 Interface between data terminal equipment and data communication equipment employing serial binary data interchange. RS485 Interface that specifies the electrical character istics of generators and receivers for use in balanced digital multipoint systems such as on a Multidrop line. Scanner A device that examines a printed pattern (barcod[...]

103 INDEX 2 25-Pin Cable Electrical Connections, 55 A Accessories, 24 Advanced Code Reconstruction (ACR- Lite), 84 Auxiliary RS232 Interface, 48, 66 C CBX Electrical Connections, 37 CE Compliance, viii Cleaning, 94 Code Verifier, 52, 70 D DS2400N Description, 15 F FCC Compliance, vii G General View, x GFC-200, 30 GFC-2010, 28 GFC-2020, 29 Glossary,[...]

DECLA RA TION OF CONFORMIT Y EC-031 Rev.: 4 Pag.: 1 di 1 Datalogic Aut omation S.r.l. Via Lavi no 265 40050 Monte San Pi etro Bologna - Italy ww w.automation.datalogic.com declares that the DS2400N; Laser Scanner and all it s models are in conformity with the requi rements of the European Council Directives listed below: 2004 / 108 / EC EMC Directi[...]

DECLA RA TION OF CONFORMIT Y EC-127 Rev.: 1 Pag.: 1 di 1 Datalogic Aut omation S.r.l. Via Lavi no 265 40050 Monte San Pi etro Bologna - Italy ww w.automation.datalogic.com declares that the CBX100; Connec tion Bo x Compact CBX500; Connec tion Bo x Modular BM100; Bac kup module BM150; Dis play module and all it s models are in conformity with the re[...]

DECLA RA TION OF CONFORMIT Y EC-128 Rev.: 2 Pag.: 1 di 1 Datalogic Aut omation S.r.l. Via Lavi no 265 40050 Monte San Pi etro Bologna - Italy ww w.automation.datalogic.com declares that the QLxxx and Q LM xxx; Connec tion module and all it s models are in conformity with the requi rements of the European Council Directives listed below: 2004 / 108 [...]

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