Datalogic DS4800 manual

DS4800 Reference Manual[...]

Datalogic Automation Srl Via S. Vitalino, 13 40012 - Lippo di Calderara di Reno Bologna - Italy DS4800 Reference Manual Ed.: 09/2008 ALL RIGHTS RESERVED Datalogic reserves the right to make modificati ons and improvements without prior notification. Datalogic shall not be lia ble for technical or e dit orial errors or omissions contained herein, no[...]

CONTENTS REFERENCES ............................................................................................................. v Conventions .................................................................................................................. v Reference Documentation .................................................................[...]

4.4 Auxiliary RS232 Interface ........................................................................................... 48 4.5 Inputs .......................................................................................................................... 49 4.5.1 Code Verifier ....................................................................[...]

REFERENCES CONVENTIONS This manual uses the following conventions: “User” or “Operator” refers to anyone using a DS4800. “Device” refers to the DS4800. “You” refers to the System Administrator or Technical Support person using this manual to install, mount, operate, maintain or troubleshoot a DS4800. REFERENCE DOCUMENTATION The docu[...]

SAFETY AND COMPLIANCE NOTICES LASER SAFETY The following information is provided to comply with the rules imposed by international authorities and refers to the correct use of the DS4800 scanner. Standard Regulations This scanner utilizes a low-power laser diode. Although staring directly at the la ser beam momentarily causes no known biological da[...]

FCC COMPLIANCE Modifications or changes to this equipment without the expressed written approval of Datalogic could void the authority to use the equipment. This device complies with PART 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause har mful interference, and (2) this device must accept an[...]

HANDLING The DS4800 is designed to be used in an industrial environment and is built to withstand vibration and shock when correctly installed, however it is also a precision product and therefore before and during installation it must be handled correctly to avoid damage. • avoid that the scanners hit one another causing damage. They should be h[...]

• do not weld the scanner into position which can cause electrostatic, heat or output window damage. • do not spray paint near the scanner which can cause output window damage. ix[...]

GENERAL VIEW DS4800 4 2 1 3 5 6 Figure A 1 2 3 6 5 "POWER ON" LED Indicator LE Ds Laser Beam Out put Window Push Button 4 Displ ay Focus Adjust ment x[...]

RAPID CONFIGURATION 1 1 RAPID CONFIGURATION NOTE This chapter illustrates a Stand Alone application. For other types of installations, such as ID -NET™, Fieldbus, Pass-Through, Multiplexer Layout, etc., refer to chapters 4, 5 and 6. For com plete scanner configuration using the Genius™ configuration program, refer to the Context-Sensitive Help [...]

DS4800 REFERENCE MANUAL 1 CBX100/500 Pinout for DS4800 The table below gives the pinout of the CBX100/500 terminal block connectors. Use this pinout when the DS4800 reader is connected by means of the CBX100/500: CBX100/500 Terminal Block Connectors Input Power Outputs Vdc Power Supply Input Voltage + +V Power Source - Outputs GND Power Supply Inpu[...]

RAPID CONFIGURATION 1 25-pin Connect or Pinout for DS4800 The table below gives the pinout of the 25-pin male D-sub connector for connection to the power supply and input/output signals. Use this pinout when the DS4800 reader is connected by means of the 25-pin connector: 13 25 14 1 Figure 2 - 25-pin Male D-s ub Connector 25-pin D-sub male connecto[...]

DS4800 REFERENCE MANUAL 1 STEP 2 – MOUNT AND PO SITION THE SCANNER 1. To mount the DS4800, use the mounting bracket to obtain the most suitable position for the reader as shown in the figures below. Ske w -45° -15° 0° 15° 45° Pitch Figure 3 - Positioning with Mounting Bracket 2. When mounting th e DS4800 take int o consideration t hese three[...]

RAPID CONFIGURATION 1 STEP 3 – FOCUS THE SCANNER The reading distance depends on the focus distance of the scanner and should be se t according to the application requirements. The Focus Position is set directly through the focus adjustment screw on the front panel of the scanner. This screw moves the internal lens of the scanner to change the fo[...]

DS4800 REFERENCE MANUAL 1 STEP 4 – X-PRESS™ CONFIGURATION X-PRESS™ is the intuitive Human Machine Interface designed to improve ease of installation and maintenance. Status and diagnostic information are clearly presented by means of the five colo red LEDs, whereas the single push button gives immediate access to the following relevant functi[...]

RAPID CONFIGURATION 1 Auto Learn If you are configuring your scanner using X-PRESS™, you must start with the Auto Learn procedure. 1. Enter the Auto Learn function by holding the X-PRESS™ push button pressed until the LEARN LED is on. 2. Release the button to enter the Auto Learn function. Once entered, the reader starts a procedure to automati[...]

DS4800 REFERENCE MANUAL 1 Auto Setup (Optional) At the end of the Auto Learn procedure, you have the possibility to follow the Auto Setup procedure to set up the reading parameters. 1. Enter the Auto Setup function by holding the X-PRESS™ push button pressed until the SETUP LED is on. 2. Release the button to enter the Auto Setup function. 3. Onc[...]

RAPID CONFIGURATION 1 Focus Lock/Unlock You must perform the Focus Lock procedure to save the mechanical focus position to memory. If the mechanical focus position is changed by more than the allowed tolerance of the value in memory, a diagnostic alarm will be sent to the display. 1. Enter the Focus Lo ck function by ho lding the X-PRESS™ push bu[...]

DS4800 REFERENCE MANUAL 1 STEP 5 – INSTALL GENIUS™ CONFIGURATION PROGRAM Genius ™ is a Datalogic scanner configuration tool providing several important advantages: • Wizard approach for ne w users; • Multi-language version; • Defined configuration dir ectly stored in the reader; • Communication protocol independent from the physical i[...]

RAPID CONFIGURATION 1 1. Select the Create a new configuration button. You will be guided through the configuration being asked to defin e the following parameters: a. Barcode selection and definition 11[...]

DS4800 REFERENCE MANUAL 1 b. Operating mode selection and definition c. Digital Outputs configuration 12[...]

RAPID CONFIGURATION 1 d. Hardware interface selection e. Output data format configuration The On Line operating Mode requires the reader to be connected to an External Trigger/Presence Sensor using I1A and I1B inputs. The Automatic operating mode does not require connection to an external Presence Sensor. When working in this mode the reader is con[...]

DS4800 REFERENCE MANUAL 1 2. After defining the parameter values the following window appears allowing to complete the reader configuration as follows: • Saving the configuration to disk; • Switching to Advanced mode; • Sending the configuration to the scanner. 3. After sending the configuration to the scanner you have completed the configura[...]

RAPID CONFIGURATION 1 STEP 6 – TEST MODE Use a code suitable to your application to test the system. Alternatively, you can use the Datalogic Test Chart (Code 128). 1. Enter the T est mode function by holding the X-PRESS™ push button pressed until the TEST LED is on. 2. Release the button to enter the Test mode function. Once entered, the Bar-G[...]

DS4800 REFERENCE MANUAL 1 ADVANCED SCANNER CONFIGURATION For further details on advanced product configuration, refer to the complete Reference Manual on the installation CD-ROM or downloadable from the web site through this link: www.automation.datalogic.com/ds4800 . The following are alternative or advanced scanner configuration methods: Host Mod[...]

RAPID CONFIGURATION 1 Alternative Layouts • The ID-NET™ network is a built-in high-speed interface dedicated for high-speed scanner interconnection. ID-NET™ is in addition to the Main and Auxiliary serial interfaces. If you need to install an ID-NET™ network refer to the DS4800 Reference Manual. The scanner can also be configured by reading[...]

DS4800 REFERENCE MANUAL 2 2 INTRODUCTION 2.1 PRODUCT DESCRIPTION The DS4800 laser scanner satisfies the most advanced needs of a wide range of users. It has been developed focusing on the realistic requirements of its target market. The outstanding result is an extremely compact, cost-effective and easy to use industrial scanner. Standard Applicati[...]

INTRODUCTION 2 2.1.1 Indicators The five LEDs on the side of the scanner ( Figure A , 3) indicate the following: READY (green) This LED indicates the device is ready to operate. GOOD (green) This LED confirms successful reading. TRIGGER (yellow) This LED indicates the status of the reading phase. * COM (yellow) This LED indicates active communicati[...]

DS4800 REFERENCE MANUAL 2  ID-NET™ M/S Multidata: Multiple stations – single scanner CBX100 CBX100 CBX100 ID-NET™ interface allows connection of scanners reading objects placed on inde pendent conveyors. All scanners are typically locate d far away from each other and they use a dedicated presence sensor. At the end of each reading phase, [...]

INTRODUCTION 2 2.2.1 How To Setup/Confi gure the Scanner Net work A complete ID-NET™ scanner network can be rapidly setup, as follows: Mounting & Connection 1. Mechanically mount/install all the readers (refer to par. 3.2 and 3.3). 2. Wire ID-NET™ (refer to par. 4.3 or 5.3). 3. Connect a PC equipped with Genius™ to the planned Master scan[...]

DS4800 REFERENCE MANUAL 2 2.3 X-PRESS™ HUMAN MACHINE INTERFACE X-PRESS™ is the intuitive Human Machine Interface designed with the precise goal of improving ease of installation and maintenance. Status and diagnostic information are clearly presented by means of five-colored LEDs, whereas the single multi-function key gives immediate access to [...]

INTRODUCTION 2 2.3.2 X-PRESS™ Functions Quick access to the following functions is provided by an easy procedure using the push button: 1 – Press the button (the STATUS LED will give a visual feedback). 2 – Hold the button until the specific function L ED is on (TEST, LEARN or SETUP). 3 – Release the button to enter the specific function. R[...]

DS4800 REFERENCE MANUAL 2 AutoLearn Function Once entered, the reader starts a procedure to automatically detect and recognize barcodes (by type and length), which are presented to it 1 . The laser turns on and the LEARN LED blinks to indicate the ongoing process. The procedure is as follows: - place the desired barcode on the scanline. - wait unti[...]

INTRODUCTION 2 Focus Lock/Unlock Once entered, the scanner automatically performs the Focus Lock procedure to save the mechanical focus position to memory. If the mechanical focus position is changed by more than the allowed tolerance of the value in memory, a diagnostic alarm will be sent to the display. The procedure is as follows: - enter the Fo[...]

DS4800 REFERENCE MANUAL 2 The display language for messages can be selected in Genius™. The currently supported languages are: • English (default) • French • German • Italian • Japanese 2.4.1 Display Messages The following examples of DS4800 Local Display messages are given to help interpret the information reported. Test Mode Results: [...]

INTRODUCTION 2 Slave Node Alarms: A l e r t : I D - N E T N o d e # X X F a i l # YY Y X = slave node number (1-31) Y = numeric error value Reading Results: A A A A XXXXXXXXXX X Y Y C o d e s A = reading result – Good (Good Read), Part (Partial Read), Mult (Multiple Read) X = code content Y = number of codes read G o o d XXXXXXXXXX X Y Y D G T D [...]

DS4800 REFERENCE MANUAL 2 Welcome Message: The display alternates between message 1 and 2. X X X X X X X X X X X X R R R K K K Y Y Y Y Y Y Y Y Y N N N X = scanner model K = software – STD=Standard, SS=Special Y = software version R = Device Network Type – MUL=Multidata, SYN=Synchronized, ALN=Al one, MUX=Slave Mux32, MST=Master RS232, SLV=Slave [...]

INTRODUCTION 2 2.5 ACCESSORIES The following accessories are available on request for the DS4800: Name Description Part Number BK-4000 L-Shape Bracket 93ACC1837 BK-4001 U-Shape Bracket 93ACC1838 CBX100 Compact Connection Box 93A301067 CBX100LT Compact Connection Box Low Temp 93A301069 CBX500 Modular Connection Box 93A301068 BM100 Backup Module 93AC[...]

DS4800 REFERENCE MANUAL 3 3 INSTALLATION 3.1 PACKAGE CONTENTS Verify that the DS4800 reader and all the parts supplied with the equip ment are present and intact when opening the packaging; the list of par ts includes: • DS4800 reader with cable • DS4800 Quick Guide • Barcode Test Chart (Grade A) • Genius™ CD-ROM • Mounting Kit: - brack[...]

INSTALLATION 3 3.2 MECHANICAL INSTALLATION DS4800 can be installed to operate in different positions. The four screw holes (M4 x 5) on the body of the reader are for mechanical fixture to the L-shaped mounting bracket. There are also three screw holes (M5 x 3) for fixture to the U-shaped mounting bracket (Accessory). The following diagrams give the[...]

DS4800 REFERENCE MANUAL 3 55 [2.17] 10 [0.39] = 70 [2.76] = 4.2 [0.17] 4.2 [0.17] 30° Ø8.1 [Ø0.32] N°2 8.1 [0.32] N°8 70 [2.76] 120 [4.72] 3 [0.12] 80 [3.15] Ø4.2 [Ø0.17] N°4 Ø4.2 [Ø0.17] N °4 mm [in] Figure 14 – L Shape Mounting Bracket Overall Dimensions 71.6 [2.82] 100.6 [3.96] 103 [4.06] 74 [2.91] = 76.9 [3.03] = 3 [0.12] 108 [4.25[...]

INSTALLATION 3 3.2.1 Mounting DS4800 Using the DS4800 mounting bracket you can quickly and easily obtain standard mounting positions (i.e. 15° Skew angles) for the reader as shown in the following figures: Figure 16 – Posi tioning w ith L Shape Mountin g Bracket Skew Pitch -45° -15° 0° 15° 45° 33[...]

DS4800 REFERENCE MANUAL 34 3 Figure 17 – Posi tioning with U Shap e Mounting Bracket ( Accessory) Pitch Skew 0° 15° 45° -45° -15° alignment marks[...]

INSTALLATION 3 3.3 POSITIONING The DS4800 scanner is able to decode moving barcode labels at a variety of angles, however significant angular distortion may degrade reading performance. When mounting the DS 4800 take into co nsideration these thre e ideal label posit ion angles: Skew 15° to 30° , Tilt 0° and Pitch 0° . Follow the suggestions fo[...]

DS4800 REFERENCE MANUAL 3 The Pitch angle is represented by the value P in Figur inimize the Pitch angle. e 20. Position the reader in order to m Figure 20 - Pitch A ngle P 36[...]

CBX ELECTRICAL CONNECTIONS 4 4 CBX ELECTRICAL CONNECTIONS ll D 00 models are equipped with a cable terminated by a 25-pin male D-sub connector r connection to the power supply and input/output signals. m connections through one of the CBX connection bo xes since ey offer the advantages of easy connection, easy device replacement and filtered A fo S[...]

DS4800 REFERENCE MANUAL 4 NOTE CBX connection box, verify the jumper positions in the CBX as indicated in its Installation Manual. To avoid electromagnetic interference when th e scanner is connected to a 4.1 POWER SUPPLY Power can the scann the CBX100/500 spring clamp terminal pins as shown in Figure 21: be supplied to er through V+ in Earth Groun[...]

CBX ELECTRICAL CONNECTIONS 4 4.2.1 RS232 Interface he serial interface is used in this case for point-to-point connections; it handles communication with the host computer and allows both transmission of code data and the programming of the scanner. This is the default setting. The following pins are used for RS232 interface connection: CBX100/500 [...]

DS4800 REFERENCE MANUAL 4 4.2.2 RS485 Full-Duplex Interface The RS485 full-duplex (5 wires + protocols in p those accepta X100/500 Function shield) interface is used for non-polled communication oint-to-point connections over longer distances (max 1200 m / 3940 ft) than ble for RS232 communications or in electrically noisy environments. The CBX pin[...]

CBX ELECTRICAL CONNECTIONS 4 4.2.3 RS485 Half-Duplex Interface NOTE This interface is provided for backw ard compatibility. We recommend using the more efficient ID-NET™ network for Master/Slave or Multiplexer layouts. The RS485 half-duplex (3 wires + shield) interface is used for p olled communication protocols. It can be used for Multidrop conn[...]

DS4800 REFERENCE MANUAL 4 Figure 27 - DS4800 Mu ltidrop Conn ection to a Multiplexer 42[...]

CBX ELECTRICAL CONNECTIONS 4 4.3 ID-NET™ INTERFACE CBX100/500 Function Shield Network Cable Shield ID+ ID-NET™ network + ID- ID-NET™ network - REF Network Reference 4.3.1 ID-NET™ Cables The following instructions are referred to Figure 29, Figure 3 0 and Figure 31. • The general cable type specifications are: CAT5 twisted pa ir + addition[...]

DS4800 REFERENCE MANUAL 4 4.3.2 ID-NET™ Response Time The following fi time is defined as the period between the Trigger activation nd the beginning of data transmission to the Host. Max ID-NET™ Response Time gure shows the response time of the ID-NET™ network. This a 240 220 200 180 160 140 120 100 80 60 40 20 0 Response Time (ms) Number of [...]

CBX ELECTRICAL CONNECTIONS 4 Figure 29 – ID-NET™ Netw ork Connecti ons with isolated power blocks 45[...]

DS4800 REFERENCE MANUAL 4 Figure 30 - ID-NET™ Netw ork Connectio ns with Common Pow er Branch Network 46[...]

CBX ELECTRICAL CONNECTIONS 4 Figure 31 – ID-NET™ Netw ork Connectio ns with Common Pow er Star Network 47[...]

DS4800 REFERENCE MANUAL 4 4.3.3 ID-NET™ Network Termination tance Switch in the CBX100/500 to ON. 4.4 AUX he auxiliar sed exclusively for RS232 point-to-point connections. he 9-pin female Auxiliary Interface connector inside the CBX is the preferred connector for The network must be properly terminated in the first and last scanner of the network[...]

CBX ELECTRICAL CONNECTIONS 4 4.5 INPUTS There are two optocoupled polarity insensitive inputs available on the scanner: Input 1 (External Trigger) and Input 2, a generic input: The electrical features of both inputs are: Maximum voltage: 30 Vdc Maximum current: 12 mA (scanner) + 12 mA (CBX urbance filt so that the minimum ulse duration is ≅ 5 mil[...]

DS4800 REFERENCE MANUAL 4 Power to Input Photocell Sig nal NPN Photocell Photocell Reference Figure 35 - NPN External Trigger Using D S4800 Power EXTERNAL TRIGGER INPUT CON NECTIONS USING EXTERNAL POWER Pulled down to External Input Device Re ference Input Signal PNP Photocell Figure 36 - PNP External Trigger Using Exte rnal Power Pulled up to Ex t[...]

CBX ELECTRICAL CONNECTIONS 4 CBX100/500 Function +V Power Source - Inputs I2 A Inp ut 2 A (polar ity insensitive) I2 B Inp ut 2 B (polar ity insensitive) -V Power Reference - Inputs INPUT 2 CONNECTIONS USING DS4800 POWER Power to Input Device Input Input Device Signal Referenc e Input Device PNP Input 2 Using DS4800 Power Input Device Power to Inpu[...]

DS4800 REFERENCE MANUAL 4 Input Device Pulled up to Ex ternal Input Device Power Input Signal Figure 39 - NPN Input 2 Using Ex ternal Power .5.1 Code Verifier If the DS4800 is used as a Code Verifier, the verifier code can be configured in software through the Genius™ configuration program. However it is also possible to u se one of the inputs to[...]

CBX ELECTRICAL CONNECTIONS 4 OUTPUT CONNECTIONS USING DS4800 POWER Power to Output Output device Signal Output Device Output device Reference Figure 40 - Open Emitter O Usin utput g DS480 0 Power Power to Output device Output device Output Device Reference Output Signal Figure 41 - Open Co llector Output Usin g DS4800 Power OUTPUT CONNECTIONS USING[...]

DS4800 REFERENCE MANUAL 4 4.7 USER INTERFACE - HOST he following table contains the pinout for standard RS232 PC Host interface. For other user T interface types please refer to their own manual. RS232 PC-side connections 1 5 9 6 9-pin male connector 13 25 14 1 25-pin male connect or Pin Name Pin Name 2 RX 3 RX 3 TX 2 TX 5 GND 7 GND 7 S RTS 4 RT 8 [...]

25-PIN CABLE ELECTRICAL CONNECTIONS 5 5 25-PIN CABLE ELECTRICAL CONNECTIONS ll DS4800 models are equipped with a cable term A fo inated by a 25-pin male D-sub connector r connection to the power supply and input/output signals. The details of the connector pins are indicated in the following table. 13 25 14 1 Figure 44 - 25-pi n Male D-sub Connecto[...]

DS4800 REFERENCE MANUAL 5 5.1 POWER SUPPLY Power can be supplied to the scanner through the pins provided on the 25-pin connector used for communication with the host (Figure 45): Earth Ground POWER SUPPLY CHASSIS VGND V+ (10 - 30 Vdc) Vdc 13 25 1 GND CHASSIS DS4800 Figure Supply Connections is recommended to connect pin 1 (CHASSIS) to a common ear[...]

25-PIN CABLE ELECTRICAL CONNECTIONS 5 5.2.1 RS232 Interface The serial interface is used in this case for point-to-point connections; it handles communication with the host computer and allows both transmission of code data and the programming of the scanner. This is the default setting. The following pins are used for RS232 interface connection: 2[...]

DS4800 REFERENCE MANUAL 5 5.2.2 RS485 Full-Duplex Interface The RS485 full-duplex (5 wires + shield) interface is used for non-polled communication protocols in p those accepta he connector pinout follows: Name Function oint-to-point connections over longer distances (max 1200 m / 3940 ft) than ble for RS232 communications or in electrically noisy [...]

25-PIN CABLE ELECTRICAL CONNECTIONS 5 5.2.3 RS485 Half-Duplex Interface NOTE This interface is provided for backw ard compatibility. We recommend using the more efficient ID-NET™ network for Master/Slave or Multiplexer layouts. The RS485 half-duplex (3 wires + shield) interface is used for p olled communication protocols. It can be used for Multi[...]

DS4800 REFERENCE MANUAL 5 Figure 51 - DS4800 Mu ltidrop Conn ection to a Multiplexer 60[...]

25-PIN CABLE ELECTRICAL CONNECTIONS 5 5.3 ID-NET™ INTERFACE 25-pin Name Function 23 ID+ ID-NET™ network + 24 ID- ID-NET™ network - 7 GND Ground 5.3.1 ID-NET™ Cables The following instructions are referred to Figure 53, Figure 5 4 and Figure 55. • The general cable type specifications are: CAT5 twisted pa ir + additional CAT5 twisted pair,[...]

DS4800 REFERENCE MANUAL 5 5.3.2 ID-NET™ Response Time The following figure shows the response time of the ID-NET™ network. This time is defined as the period between the Trigger activation and the beginning of data transmission to the Host. Max ID-NET™ Response Time 240 220 200 180 160 140 120 100 80 60 40 20 0 Response Time (ms) Number of No[...]

25-PIN CABLE ELECTRICAL CONNECTIONS 5 Figure 53 – ID-NET™ Netw ork Connecti ons with isolated power blocks 63[...]

DS4800 REFERENCE MANUAL 5 Figure 54 - ID-NET™ Netw ork Connectio ns with Common Pow er Branch Network 64[...]

25-PIN CABLE ELECTRICAL CONNECTIONS 5 Figure 55 – ID-NET™ Netw ork Connectio ns with Common Pow er Star Network 65[...]

DS4800 REFERENCE MANUAL 5 5.3.3 ID-NET™ Network Termination .4 AUXIL ation modes such as LOCAL ECHO can be defined using the Genius™ utility rogram or Genius™ based Host Mode Programming installed from the CD-ROM. The following pins of the 25-pin conn 232 auxiliary interface: in Name The network must be properly terminated by a 120 Ohm resist[...]

25-PIN CABLE ELECTRICAL CONNECTIONS 5 5.5 INP There are two optocoupled polarity insensitive inputs available on the scanner: Input 1 (External Trigger) and Input 2, a generic input: The electrical features of both inputs are: Maximum voltage: 30 Vdc Maximum current: 12 mA An anti-disturbance filter is implemented in software on both inputs minimum[...]

DS4800 REFERENCE MANUAL 5 EXTER RIGGER IN ONS USING DS4800 POWER NAL T PUT CONNECTI EXTERNA L TRIGGER DS4800 18 19 9 Vdc Ground V 7 Signal V CC ~ ~ + - I1B Figure 58 - PNP External Trigger Using D S4800 Power I1A GND EXTERNA L TRIGGER DS4800 Signal 18 19 9 7 Ground V V CC ~ ~ + - I1B Vdc GND I1A Figure 59 - NPN External Trigger using DS4800 power E[...]

25-PIN CABLE ELECTRICAL CONNECTIONS 5 25-pin Name Function 9 Vdc Power Source Inputs 6 I 2 A Input 2 A (polarity in sensitive) 10 I2B Input 2 B (po larity insensit ive) 7 GND Power Reference - Inputs INPUT 2 CONNECTIONS USING DS4800 POWER INPUT DEVICE DS4800 6 10 9 7 Ground V Vdc Signal V CC I2A ~ ~ + - GND I2B Figure 62 - PNP Inpu t 2 Using DS4800[...]

DS4800 REFERENCE MANUAL 5 5.5.1 Code Verifier If the DS4800 is used as a Code Verifier, the verifier code can be configured in software through the Genius™ configuration program. However it is also possible to u se one of the inputs to trigger when the scanner should store a code read as the verifier code. The Code Verifier parameter n parameters[...]

25-PIN CABLE ELECTRICAL CONNECTIONS 5 USER INTERFA CE O+ 8/11 DS4800 22/12 O- V ext 30 Vdc max. C max = 40 mA continuous; 130 mA pulsed se refer to their own manual. E Figure 67 - Open Col lector Output Connecti ons V CE max = 30 Vdc I 5.7 USER INTERFACE - HOST The following table contains the pinout for standard RS232 PC Host interface. For other [...]

DS4800 REFERENCE MANUAL 6 6 TYPICAL LAYOUTS The following typical layouts refer to system hardware configurations . Dotted lines in the figures refer to optional hardware configurations within the p articular layout. These layouts also require the correct setup of the software configuration parameters. Complete software configuration procedures can[...]

TYPICAL LAYOUTS 6 In this layout a single scanner ansmitted to the Host through functions as a Slave node on a Fieldbus network. The data is an accessory Fieldbus interface board installed inside the canner configuration can be accomplished through the Auxiliary interface using the Local Echo communication mode, data is transmitted on the RS232 aux[...]

DS4800 REFERENCE MANUAL 6 6.2 PASS-THROUGH Pass-through mode allows two or more devices to be connected to a single external serial interface. Each DS4800 transmits the messages received by the Auxiliary interface onto the Main interface. All messages will be passed through this chain to the host. When On-Line Operating mode is used, the scanner is[...]

TYPICAL LAYOUTS 6 An alternative Pass his layout is real -Through layout allows the more efficient ID-NET™ network to be used. ly an ID-NET Master/Slave Multidata layout which also allows each ach DS4800 transmits its own messages plus any messages received by its Auxiliary hen On-Line Operating mode is used, the scanner is activated by an Extern[...]

DS4800 REFERENCE MANUAL 6 6.3 ID-NET™ The ID-NET™ connection is used to collect data from several scanners to build a multi-point r a multi-sided reading system; there can be one master and up to 31 slaves connected together. The slave scanners are connected together using the ID-NET™ interface. Every slave scanner must have an ID-NET™ addr[...]

TYPICAL LAYOUTS 6 For a Master/Slave Multidata layout each scanner has its own reading phase independent from the others; each single message is sent from the master scanner to the Host computer. 1 4 Terminal  Main Serial Interface (RS232 or R S485)  Auxiliary Serial Inter face (Local Echo) (RS232)  External Trigger (for On-Li ne Mode) [...]

DS4800 REFERENCE MANUAL 6 Alternatively, the Master scanner ca ieldbus network. This requires using an acce n communicate to the Host as a Slave node on a ssory Fieldbus interface board installed inside the CBX500 connection box. System confi er scanner (internal CBX500 9-pin connector) using the Genius™ configuration program or enius™ based Ho[...]

TYPICAL LAYOUTS 6 6.4 RS232 MASTER/SLAVE NOTE This interface is provided for backw ard compatibility. We recommend using the more efficient ID-NET™ network for Master/Slave or Multiplexer layouts. The RS232 master/slave conn ection is used to collect d ata from seve ral scanners to build either a multi-point o r a multi-sided reading s ystem; the[...]

DS4800 REFERENCE MANUAL 6 6.5 MULTIPLEXER LAYOUT This interface is provided for backw ard compatibility. W the more efficient ID-NET™ network for Master/Slave or NOTE e recommend using Multiplexer layouts. Each scanner is connected to a Multiplexer (for example MX4000) with the RS485 half- uplex main inte d rface through a CBX connection box. MX4[...]

READING FEATURES 7 7 READING FEATURES 7.1 ADVANCED CODE RECONSTRUCTION (ACR™ 4) T la he traditional way of barcode reading could be called “Linear Reading”. In this case, the ser beam crosses the barcode symbol from its beginning to its end as shown in th e following figure: Laser Beam Fig g Advanced Code Reconstruction mode it is no longer n[...]

DS4800 REFERENCE MANUAL 7 7.1.1 Tilt Angle for Advanc ed Code Reconstruction Th most important param e eter in Advanced Code Reconstruction is the value of the e ( α maximum) under which the code reconstruction process is still maximum tilt angl possible. Laser Beam = ti l e lt ang α α 0° to α max Figur T b bl to read the label i a il n w + α[...]

READING FEATURES 7 7.1.2 Advanced Code Reco • m • 800 scans/sec • three codes enabled ta u • uniform background The foll ables de t o e ns truction Reading Conditions ANSI Grade B minimu simul neo sly owing t scribe he minimum c de h ight requirements ( i m r ACR4™ applications de g t Minimum Code Height for ACR4 Reading (mm) n m ) fo sta[...]

DS4800 REFERENCE MANUAL 7 Minimum Code Height for ACR4 Reading (mm) 45° max 30° max Conveyor Speed (m/s) 0.5 1 1.5 2 2.5 3 0.5 1 1.5 2 2.5 3 0.25 10 12 15 18 21 24 7 9 11 14 16 18 0.30 11 13 16 19 22 25 7 10 12 14 16 19 0.33 11 14 17 20 22 26 8 10 12 14 17 19 0.38 12 15 18 21 23 26 8 11 13 15 17 20 Codabar 0.50 15 17 20 23 26 29 10 12 14 16 19 21[...]

READING FEATURES 7 7.2 LINEAR CODE READING The number of scans performed on the code by the DS4800 and therefore the decoding capability is influenced by the following parameters: • number of scans per second • code motion speed • label dimensions • scan direction with respect to code motion At least 5 scans during the code passage should b[...]

DS4800 REFERENCE MANUAL 7 7.2.2 Picket-Fence Mode llowing formula: SN = [((FW-LW)/LS) * SS Wh r of e scans ading fi (in mm) bel movement speed (in mm/s) SS ans per second If scanning is parallel to the code motion, (Figure 84), the number of effective scans is given by the fo ] -2 ere: SN = numbe effectiv FW = re eld width LW = label width (in mm) [...]

READING FEATURES 7 7.3 PERFORMANCE The reading performance of the DS4800 scanner depends in part on the focus position setting. Focus Max Code Resolution Speed mm (mils) scans/s F = 30 Near 0.20 (8) 800 F = 40 Medium 0.30 (12) 800 F = 60 Far 0.38 (15) 800 Focus Reading Distance F = 30 Near 21 cm (8.3 in) - 47 cm (18. 5 in) on 0.50 mm (20 mils) code[...]

DS4800 REFERENCE MANUAL 7 7.4 READING DIAGRAMS DS4800-1000 Focus Distance 30 cm (Near) 50 40 30 20 10 0 10 20 30 40 50 05 1 5 10 30 (in) 20 25 35 40 0 10 20 3 0 40 50 60 70 80 90 100 (cm) 10 5 0 5 20 15 10 15 20 (in) (cm) 0.38 mm (15 mils) ≥ 0.50 mm (20 mils) 0.30 mm (12 mils) 0.20 mm (8 mils) OTE: (0,0) is the center of the laser beam output win[...]

READING FEATURES 7 DS4800-1000 Fo ) cus Distance 40 cm (Medium 05 1 5 10 30 (in) 20 25 35 40 0 10 20 3 0 40 50 60 70 80 90 100 (cm) 10 5 0 5 20 15 10 15 20 (in) 50 40 30 20 10 0 10 20 30 40 50 (cm) 0.38 mm (15 mils) ≥ 0.50 mm (20 mils) 0.30 mm (12 mils) NOTE: (0,0) is the center of the laser beam output window. ONDITIONS C Code = Code 128 PCS = 0[...]

DS4800 REFERENCE MANUAL 7 DS4800-1000 Focus Distance 60 cm (Far) 5 5 10 15 20 (in) 60 40 30 10 10 20 30 40 50 60 (cm) 05 1 5 10 30 (in) 20 25 35 40 45 0 10 20 30 4 0 50 60 70 80 90 100 110 1 20 (cm) 0.38 mm 20 50 15 ≥ 0 (2 10 20 (15 mils) 0 0 .50 mm 0 mils) NOTE: (0,0) is the center of the laser beam output window. CONDITIONS Code = Code 128 PCS [...]

MAINTENANCE 8 8 MAINTENANCE 8.1 CLEANING Clean the laser beam output window periodically for continued correct operation of the reader. Dust, dirt, etc. on the window may alter the reading performance. n frequently in particularly dirty environments. Repeat the operatio Use soft material and alcohol to clean the window and avoid any abrasive substa[...]

DS4800 REFERENCE MANUAL 9 9 TROUBLESHOOTING 9.1 GENERAL GUID W e ame (acronym) on the CBX100/500 spring clamp ner 25-pin connector pay atte If you need information about a ce program help files. E ested in by pressing the F1 k ra ters Guide from the command menu. I to fix the D r ARC ( e b ELINES hen wiring the devic , pay careful attent ion to the[...]

TROUBLESHOOTING 9 TROUBLESHOOTING GUIDE Problem Suggestions Power On : 0), is it connected to a wall power (check switch and LED)? Me conne ring clamp Vdc and GND (for CBX). the “Power On”/”Ready” LED is not lit Is power connected? If using a power adapter (like PG 600 outlet? If using rail power, does rail have power? If using CBX100, does[...]

DS4800 REFERENCE MANUAL 9 TROUBLESHOOTING GUIDE Problem Suggestions Reading : Not possible to read the the e Check synchronization of reading pu Is the scan line correctly positioned? Place barcode in the center of scan line and run Test mode (selectable by Genius™ as an ode). If you still have trouble, check the following: • Is the reading dis[...]

TECHNICAL FEATURES 10 10 TECHNICAL FEATURES TURES ELECTRICAL FEA Input Power Supply Voltage 0 - 30 Vdc 1 Maximum Consumption .2 A; 6 W 0.6 - 0 Serial Interfaces Main Serial Interface e: RS232; RS485 FD and HD SW programmabl Baudrate 1200 - 115200 Auxiliary RS232 Baudrate 1200 - 115200 ID-NET™ RS485 Half-Duplex Baudrate Up to 1 MBaud Inputs Input [...]

DS4800 REFERENCE MANUAL 10 SOFTWARE FEATURES READABLE CODES *EAN/UPC (including Ad d-on 2 and Add-on 5) *Code 93 *2/5 Interleaved *Code 128 *Code 39 (Standard an d Full ASCII) *EAN 128 *Codabar ISBT 128 ABC Codabar Pharmacode Plessey * ACR4™ Readable. Code Selection up to ten different symbol ogies during one re ading phase Decoding Safe ty can e[...]

GLOSSARY ACR4™ (Advanced Code Reconstruction) his is a powerful code reconstruction techno logy (AC T R™ 4). The new fourth generation considerably increases the code reconstruction reading capability in th e case of erm used on the required CDRH warning labels to describe the laser exit window. resents numeric or alphanumeric data machine-read[...]

Full Duplex alf Duplex ssion in either direction, but not simultaneously. computer that serves other terminals in a network, providing services such as networ k atabase access, special programs, supervisory programs, or programming terface oundary defined by common physical interconnection characteristics, signal ED (Light Emitting Diode) ower elec[...]

RS232 Interface between data terminal equipment and data communication equipment employing erial binary data interchange. RS485 Interface that specifies the electrical character istics of generators and receivers for use in as on a Multidrop line. Scanner mines a printed pattern (barcode) and either passes the uninterpreted data ecodes the data and[...]

INDEX 2 25-Pin Cable Electrical Connec ; 29 S232 Interface; 48; 66 CBX Electrical Connections; 3 E Compliance; vii Code Verifier; 52; 70 D Display; 25 Display Messages; 26 DS4800 Description; 18 F FCC Compliance; vii G General View; x Glossary; 97 H Handling; viii I ID-NET™; 76 ID-NET™ Cables; 43; 61 ID-NET™ Interface; 43; 61 ID-NET™ Networ[...]

DECLARATION OF CONFORMITY 08 Datalogic Automation S.r.l. Via S. Vitalino 13 40012 - Lippo di Calderara Bologna - Italy dichiara che declares that the déclare que le bescheinigt, daß das Gerät declare que el DS4800-XXXX Laser Scanner; e tutti i suoi modelli and all its models et tous ses modèles und seine Modelle y todos sus modelos sono conform[...]

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