Diamond CC1800 manual

Operator ’s Manual CC1800XL Concrete Sa w Part N um b er : 1 801 038 (800) 3 21 - 5 336 www.di amondproducts .c om ‘ Whatever I t Takes’[...]

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i Table of Content s Saf ety P recaut ions ....................................................... 1 Safety Alerts ............................................................ 1 Proposit i on 65 .......................................................... 1 Spark Arres ter Re q uirem ent ..................................... 1 Respirat or y Haz ar ds[...]

ii Tensioni ng t he Blade Driv e B el t s ........................ 26 Replac i ng the Blade Dr iv e Belts .......................... 26 Replac i ng the T r ansmi ss i on V - B el t ..................... 26 Engi ne/M otor .......................................................... 27 Cleani ng t he Engi ne/M o tor .................................. 2[...]

CC1800XL C oncre te Saw Manu al 1 Safety Precaut ions Operat e t he CC1800XL and al l of its component s accordi ng t o this m anual . Fail ur e to com ply with and understand the f oll owing safety, operati ons, and m aintenanc e instr ucti ons can resul t in serious i njuri es and/or deat h. Al l oper ators must be pr oper l y trained or supervi [...]

2 General S afety • Read and understand al l of the safety, operati ons, and m aintenance i nstr ucti ons pr o v i ded in thi s m anual pr i or to operati ng or ser v i cing t he saw . • Keep saw component s cl ean and f r ee of slur r y, concret e dust, and debr i s. • Inspect water ho ses pri or t o operati ng the saw . Clean, repai r, or r[...]

CC1800XL C oncre te Saw Manu al 3 • Always use the cor r ec t siz e f uses (amps) t o pr ev ent f i r es. Blad e Safe ty • Always use rei nfor c ed abr asiv e blades or steel - center ed di am ond bl ades. • Ne v er use a w et cut ti ng blade wit hout an adequat e wa t er su ppl y t o properly lubr ic at e the blade. • I nspect al l bl ades[...]

4 • DO NOT l eave t he engi ne/m otor runni ng unatt ended. • Alwa ys o perate t he saw in well - v entil at ed ar eas. Conc ent rat ed engi ne ex haust c an c ause l oss of consciousn ess and/or deat h. • DO NOT touch t he engine/m uff l er ass em bl y wit h the engine r unni ng, and always l et them cool down pri or to t ouc hing or servi c[...]

CC1800XL C oncre te Saw Manu al 5 Lifti ng Sa fety • Mov e yourself and all other s away from the lif ting ar e a when hoisting t he saw to prev ent be ing c r ushed. • Secure t he appr opr i at e hoisti ng cabl es, st r a ps, and/or c hai ns to t he saw ’s designat ed l if t point s pri or to hoi sti ng. • DO NOT attem pt t o lift the saw [...]

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CC1800XL C oncre te Saw Manu al 7 Introducin g the CC 1 800 XL Com pone nt s Figur e 1 : CC18 00XL Compone nts 1. Handl ebars 2. W a ter Valv e 3. F r am e 4. Hand wheel 5. Lif t Bar 6. Ai r Cl eaner 7. Ai r Int ake 8. F r ont Point er 9. Engi ne 10. Bl ade G uard 11. Rear W heel s 12. I nstr um ent Panel 13. F l ange Guard 14. F ront W heel s 15. [...]

8 Contr ol s Figur e 2 : Con trol Panel (Gas Model) Contr o ls S how n A bove : 1. F uel T ank Cap – Ope ni ng t o add f uel; i ndicat es f u el l ev el (tank locat ed abov e engine on certai n m odels) . 2. T ac ho meter/ Hour Meter – Indi cat es engi ne speed and tot al num ber o f saw hour s operated . 3. T ra nsmi ssion L ever – Engages/d[...]

CC1800XL C oncre te Saw Manu al 9 Dimensions Figur e 3 : CC18 00XL Di mensions Table 1 : CC 180 0XL D i m ensi on s A Saw Height ( Minim um / M ax i m um ) 36 ”/ 42 ” B Saw Length (Mi nim um, Point er Up, Handle Down) 50 ” C Saw Length (Maxim um, Pointer Down, Handl e Up) 70 ” D Saw Height t o Hand W heel 36 ” E Saw Height t o Lif t Bar 4[...]

10 Specifications Table 2 : CC 180 0XL Sp ecif i cati ons Maxim um Cutti ng Depth 4- 5/8” wit h 14” blade Maxim um Cutti ng Depth 7- 5/8” wit h 20” blade Bl ade S haft Diam et er 1- 1/4” Bl ade S haft RP M 2,600 Arbor Di am eter 1” with si ngl e alignment pin Bl ade S haft B eari ngs Self - align i ng pill ow block beari ng s Bl ade S h[...]

CC1800XL C oncre te Saw Manu al 11 Oper ating th e CC180 0 XL Handl e bars The handl ebars hel p t he operat or guide and m aneu v er the saw . Adjust ing t he Handlebars 1. R emov e the screws s ecuri ng t he handl ebar t o t he fram e upr i ght . 2. Hol d i ng the handlebar gr i p, m ov e t h e handl ebar up or down ( mat ching t he holes on the [...]

12 Battery (Ga s Model ) WARNING • Igni t able expl osiv e gases are emi tt ed f rom the batt er y . DO NOT ex pose the bat t er y to sparks or open f l am e s , and k eep the area ar ound t he batt ery wel l - v entil ated. C AUT IO N • Use a proper batter y t ester when t est i ng t he batt er y str engt h. • Use protectiv e eyewear or a fa[...]

CC1800XL C oncre te Saw Manu al 13 Figur e 8 : Wr en c h Installing t he B lade WARNING • DO NOT install a blade wit h the engine/m ot or running. • Fail ur e to proper l y secure the out er fl ange and bl ade may cause parts to loosen or f al l of f the saw . CAUTION • W ear gl ov es and be al ert to t he surroundi ng envi r onm ent when han[...]

14 Thi s m easurem ent can be v erifi ed wit h a torque wrench. Figur e 12 : Tightening Nu t 13. Repl ace t he blade guard or piv ot the f ront o f t he guard do wn and o v er t he blade t o secure . Removing t he B lade CAUTION • DO NOT remove a blade wit h t he engine/m ot or running. 1. Rem o v e the bl ade guard o r piv ot t he fr ont o f t h[...]

CC1800XL C oncre te Saw Manu al 15 Figur e 14 : Connect ing Wate r Hose Removing t he B lade G uard 1. Di sconnect t he water supply hose f rom the blade guard . 2. Use the handl e on t he bl ade guard to roc k the guar d back and f or t h while lif ti ng the guard o ff o f the tapered m ount. Flange G uard Instal ling t he F lange G uar d 1. Fit t[...]

16 2. Rem ov e the water v al v e f r om t he 1– 1/4” plug hole . 3. F it t he w ater v alve t hrough t he 1 – 1/ 4” plug hol e on the opposit e side of the saw . 4. S ecure t he v alve t o t he f rame upright . Wat er Pum p The water pum p (opti onal it em ) pumps w ater f rom the water source t o t he saw as necessary . DO NOT l eave the [...]

CC1800XL C oncre te Saw Manu al 17 Figur e 20 : Transmission Lever Engaging the T rans mission 1. Pl ac e the speed contr ol lever at Neutral 2. St art the engi ne. . 3. Pull t he transmission engagem ent lev er down to E ngage Disengagin g t he T r ans m is s ion . 1. Pl ac e the speed contr ol lever at N eutr al 2. Push the t ransm i ssion engage[...]

18 Tasks Prior to S tart ing the E ngine /Mot or Make sure to c om pl ete t he f oll owing tasks pri or t o starti ng t he engine/m ot or : • Fill all li quids to appr opr i at e lev els for pr oper saw operati on . • T urn off water v alve . • T urn off water pum p . • Set speed contr ol lev er at N eutral ( self - propel l ed m odel ). ?[...]

CC1800XL C oncre te Saw Manu al 19 CAUTION • DO NOT leave the saw unattended unti l t he engine/m ot or is off and t he blade has stopped spinni ng . Gas oline Eng in e 1. Decr ea se the thr ot tl e to the slowes t po sit i on f or sev eral m inut es . 2. H old down the stop butt on ( on t he c ont rol panel ) to stop the engi ne (appli cabl e mo[...]

20 4. T urn off t he water pump . Brake The brak e ( opti onal ite m ) stops the saw f rom m ov ing f orward or back ward uni nt entional ly. DO NOT ass um e at any tim e t he t ransmis sion wil l act as a brake when at N eutral . Note: On extreme s lopes c hock t he tires t o prevent unnecess ary saw movemen t . 1. Push the br ak e pedal down and [...]

CC1800XL C oncre te Saw Manu al 21 Maint aining the CC1 800 XL Fail ure to read and c om ply wit h the m aintenanc e instr uct ions provi ded i n thi s m anual pr i or to performi ng m aintenanc e may result in seri ous injuri es and/or deat h, and m ay harm the saw. DO NOT attem pt to perf orm m aint enance on t he saw if you are not properl y tra[...]

22 Hydraulic M ot or Lubri c at e t he pillow bloc k gr ease fit ting ev er y 40 hour s of operati on. I nner Blade Fl an ge Figur e 25 : Inner B l ade Flange Installing t he Inn er B lade F lange 1. I nspect the i nner blade f l ange f or da m ages and cl ean or r eplac e as necessary. 2. Pl ac e the f lange ont o the t apered porti on of the blad[...]

CC1800XL C oncre te Saw Manu al 23 7. P lac e a se t collar , washer, new wheel, and a nother washer (in t hi s order) ont o the end of the axle. Sli de the axl e back int o t he ax l e h o l e on t he ri ght , and th en pus h the assem bl y parts to the r ight. Note: The axle should not pr ot rude f rom either s ide of the fram e bas e 8. Rai se t[...]

24 Figur e 29 : In - Li ne Fus e Hydraulic B all Valve (Hydr aulic M odel ) WARNING • DO NOT disconnect hy dr auli c hoses f r om the hydraul i c m ot or saw when t he saw or the hydraul i c pow er uni t is running. • Always place a pi ec e of car dboar d or paper up agai nst hydr auli c com ponent s, or use a leak detect i on fl uid t o check [...]

CC1800XL C oncre te Saw Manu al 25 Transmissio n Regula r l y wipe down the t r ansmi ss i on ( se l f - propel l ed m odel ) to hel p pr ev ent hi gh oil te m perat ur es. Adding T ransmis sion O il Check t he t ransmi ss i on oil l ev el dail y/ regul arl y . 1. Rem ove the transmi ssion oi l reserv oir cap. Figur e 31 : O il Rese rvoir C ap 2. A[...]

26 Tensioning t he Blade Dr iv e B elt s Figur e 34 : B lade Dr ive Bel ts 1. I nspect t he bel t s f or f raying, stress cracks, and/ or breakage and repl ac e im m edi at ely when damaged . 2. T es t the belt tension. P r oc eed t o step 3 if t he belts need tensioni ng (r ef er t o Appendix C f o r t he proper tension sett i ng ) . Operat e the [...]

CC1800XL C oncre te Saw Manu al 27 1. Rem ov e th e bl ade drive belt s f rom the crankshaf t sheav e. 2. Rem ov e the nut and spri ng fr om the f ront of the idl er pull ey. 3. L if t the idler pull ey up and remove the V - belt fr o m the i dler pull ey . 4. Rel ea se the i dl er pull ey and r em ov e t he V - bel t f rom the t r ansmi ssion pul [...]

28 • Store t he saw in a c ool , dry area out of reac h from chi l dren. • Ref er t o the engi ne /m ot o r m anual f or engi ne/mot or tasks prior t o stori ng t he saw . Disposal Properl y dispose of t he saw when it ’s no longer repai r abl e, and/ or c ont ains saf e ty hazards not worth repai r i ng or maint ai n i ng . Complet e the tas[...]

CC1800XL C oncre te Saw Manu al 29 Refer ences Appen dix A Serial T ag s Record t he saw’ s serial num ber bel ow for fut ure ref er enc e and custom er service pur poses. Seri al Number Record t he engi ne’s/m ot or’s model and seri al number s below f or fut ur e r ef erence and custom er s ervi ce purposes . Model Number Seri al Number[...]

30 Appen dix B Daily Maint enanc e T ask Char t Table 6 : D ai l y M aint enance T ask Ch art Date        1. Lubri cat e blade shaf t beari ng grease f it ti ngs dai l y or two t o three tim es dail y when dry cutti ng. 2. I nspect bel t s a f ter fir st f our hours of use, and t hen dail y f o r tension and wear. Repl ac e or [...]

CC1800XL C oncre te Saw Manu al 31 Appen dix C Belt T ension S ett ings Defl ecti on (in. ) should be equal to number of i nc hes li sted in c har t bel ow when f orce (lb ) l i sted i n c hart below is applied to belt using t ension gauge. Table 7 : Push Saw Belt T e nsion Settings Mode l Num ber Eng ine /Motor Type Bel t T en s io n S et t ing CC[...]

32 Appen dix D Troubles hooting Table 9 : CC1800XL Troubleshooting Sympt om Probl em Sol uti on 1. Saw will not r aise. Index pl unger i n? Pull index pl unger out t o move handwheel. 2. Saw will not l ower. I ndex pl unger i n? Pull index pl unger out to move handwheel. 3. Bl ade does not c ut straight . Excessiv e f orce applied whil e sawing? Re[...]

CC1800XL C oncre te Saw Manu al 33 Appen dix E Additional Res our c es 1. Di amond P r oduc t s ( www.diamondproducts.co m ) • C C1800XL Concrete S aw Part s List ; O hio, 2007 • C C1800XL Concrete S aw Part s List –Electric & Hydraulic Units; Ohio, 2007 • A Guide f or Pr of essional Conc r et e Cutters • Training Manual – I ntroduc[...]

Diam ond P r oduc t s Limited, 200 9[...]