Dixon ZTR 4000 Series manual

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IMPORTANT - READ CAREFULLY The Dixon ® ZTR ® Mower is both easy and fun to operate. However, any power mower must be operated properly to be safe. It is not a toy or a recreational vehicle. Before you start to use the mower, read the operator's man ual carefully, and become completely familiar with the controls. The information in this opera[...]

INDEX 1. SAFETY................................. ...................... ......... Pages 1 - 5 2. WARRANTY POLICY............................................ Page 6 3. SPECIFICATIONS................................................. Page 7 4. SEAT ADJUSTMENT ............ ............................... . Page 8 5. CONTROLS......... ..................[...]

RIDING LAWNMOWERS, IF IMPROPERLY OPERATED, CAN CA USE SERIOUS INJURY OR DEATH The most common causes o f injury to the operator or bystander... BLADE CONTACT TIP - OVER RUN - OVER To avoid these and other accidents, read and understand the operator's manual. SAFETY SYMBOLS: SAFETY ALERT SYMBOL - When you see this symbol, BE ALERT to the potent[...]

SAFETY This cutting mower is capable of amputatin g hands and feet, and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. GENERAL OPERATION: * Read, understand, and follow all instructions in the manual and on the mower before starting. * Only allow responsible adults, who are familiar w[...]

SAFETY SLOPE OPERATION: Slopes are a major factor related to loss - of - control and tip - over accidents, which can result i n severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. DO Mow across the slope with your Dixon ZTR - never up or down. Remove obstacles such as[...]

SAFETY CHILDREN: Tragic accidents can occur if the operator is not alert to the presence of children. Children are attracted to lawn mowers and the mowing activity. NEVER assume children will stay where they were last seen. Be alert to avoid accidents. * Keep children out of the mowing area and under the watchful care of another responsible adult. [...]

SAFETY SERVICE: * Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. Never refuel the mower indoors. Never store the mower or fuel container inside a building w[...]

DIXON PROTECTION PLUS TWO YEAR LIMITED WARRANTY POLICY This warranty policy applies to all (30"), (36"), (4 2") mower s purchased on or after March 1, 1990 . WARRANTY: The Dixon Protection Plus Warranty term is for a period of two (2) years from date of purchase. DIXON ZTR MOWERS ARE WARRANTED AGAINST DEFECTS IN MATERIALS AND WORKMAN[...]

SPECIFICATIONS Models ZTR 4421 & 4422 Hand welded 11 gauge structural tubing. All body parts are made of rotational molded, high density polyethylene. Fron t body contains access panel for battery service. Seat lifts forward or backward for a variety of service points in the transmission area. 13 GA stamped steel construction. (3) blades combin[...]

SEAT ADJUSTMENT INSTRUCTIONS Models ZTR 4421 & ZTR 4422 1. Place parking brake in ON position. (Pull brake lever up) 2. Raise and push seat assembly and upper body forward. 3. Loosen two front seat adjustment knobs, P/N 3978, and slide seat forward or backwar d to desired position. 4. Re - tighten front seat adjustment knobs, P/N 3978. DO NOT o[...]

CONTROLS Pag e 9[...]

CONTROLS The Dixon ZTR has a unique transaxle that requires only two drive levers to control braking, turning, speed, and direction. On initial operation, set throttle speed on slow and operate with mower blade "OFF". - To avoid "over - c ontrolling" the mower, use a light touch on the drive levers. Slight movements using finger[...]

CONTROLS TOGO FORWARD: From neutral position, gently push both drive levers forward. To increase speed, move levers farther forward. TO GO BACKWARD; From neutral position, gently pull both drive levers toward you. Turning is controlled by moving one drive lever slightly forward or rearward of the other. To turn left, move left lever rearward of the[...]

CONTROLS: BLADE DRIVE: Located on control panel, on operator's right. T o engage the mower blades, lift switch up lightly and push forward. To disengage blades, pull switch backward. Switch is clearly marked "on and off". MOWER DECK CUT HEIGHT LIFT LEVER: Located to the right and front of operator. Controls the cutting heig ht. Eight[...]

OPERATION INSTRUCTIONS The safe and successful operation of the 4000 Series Models will depend upon the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed. NEVER allow anyone to operate the mower without complete, knowledge of all controls and their functions. Sound judge[...]

OPERATION INSTRUCTIONS MOWING WITH A MUL CHING ATTACHMENT: Mulching or recycling the grass clippings requires a totally different mowing approach than would be : normal when side discharging or bagging the grass. There may be instances or conditions where it is not possible to hide all of the recy cled or mulched clippings. In order to achieve the [...]

OPERATION INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT: In order to achieve optimum performance when mowing with a grass catching attachment, p lease read and follow the tips listed below. 1. Set engine speed control to the wide open or full setting. 2. Do Not Attempt To Cut Grass When It Is Wet. Wet grass will clog both the underside of the[...]

OPERATION INSTRUCTIONS SIDE DISCHARGE OF THE CLIPPINGS: In order to achieve optimum performance when side discharging the grass clippings, please read and follow the tips listed below. Additional information can be found in the troubleshooting guid e on Page 28. Be sure that deflector is properly installed on the discharge chute. 1. Set engine spee[...]

CARE AND MAINTENANCE - 4000 SERIES MODELS This portion of the 4000 Series Models owners manual deals with normal service items which can be performed by the owner. Please remember that if you are in doubt as to the correct service procedures to be followed, these and other service situations can be handled by a Dixon ZTR dealer who is familiar with[...]

CARE AND MAINTENANCE - 4000 SERIES MODELS CUTTER BLADE MAINTENANCE: NOTE: Observe proper blade position prior to removal. 1. Safely raise front of mower. 2 . Hold or block blade from turning. Wear heavy, thick gloves when holding onto cutter blade, avoid the sharp edge of the blade. NOTE: Be sure blade is centered on pilot before tightening bolt to[...]

CARE AND MAINTENANCE - 4000 SERIES MODELS ENGINE TO MOWER DECK BELT: No adjustment required. Correct belt tension is maintained through a fixed engine location and a spring loaded idler system. A pulsing movement of the belt idler will b e observed both during engagement of the electric blade clutch and actual operation of the mower deck. NOTE: Eng[...]

CARE AND MAINTENANCE - 4000 SERIES MODELS DECK REMOVAL: 1. Place cut height lever in lowest cut pos ition. 2. Pull belt idler back to allow belt to be removed from idler pulley and electric clutch pulley. 3. Remove hair pin cotter and washer from one end of deck support cross shaft. Note location of remaining shim washers used between chassis and m[...]

CARE AND MAINTENANCE - 4000 SERIES MODELS FUEL SHUT OFF VALVE: The fuel shut off val ve is located at the bottom rear of the fuel tank. Always turn the valve to the "OFF" position when the mow er is stored or not in use. ON OFF LUBRICATION: CHASSIS: LOCATIONS: SERVICE INTERVALS: RECOMMENDED GREASE: Number of grease zerks used: (4) (1) eac[...]

CARE AND MAINTENANCE - 4000 SERIES MODELS HOT oil may cause burns. Allow engine to cool before draining oil. CHANGING THE ENGINE OIL: MODELS ZTR 4421 & ZTR 4422 1. The "snap lock" oil drain valve is located on the left side of the engine crankcase. 2. Place a suitable container under - the drain valve. The fitting of a short piece of [...]

CARE AND MAINTENANCE - 4000 SERIES MODELS DRIVE SYSTEM ADJUSTMENTS: Due to bot h the complex nature of the transmission and the number of special tools required for service, adjustments should be entrusted to your dealer. There are a number of simple owner service items which greatly influence the performance of the drive system. 1. Front and rear [...]

CARE AND MAI NTENANCE - 4000 SERIES MODELS Correct tire pressure is important for correct operation of mower. Front Tires 410X350X4 Rear Tires 18X9.50X8 NOTE: Check lug nuts peri odically for tightness. ELECTRICAL SYSTEMS: Keep all connections clean and tight. The serial number is located on frame at rear of engine, it will begin with DM. Refer to [...]

STANDARD SERVICE PARTS LIST MODELS ZTR 4421 & ZTR 4422: BLADES: Standard: P/N 6236 Hi - Lift: P/N 8688 BELTS: Engine To Mower Deck: P/N 6111 Serpentine Belt: P/N 6109 Engine To Transmission: P/N 1684 BRIGGS & STRATTON AIR FILTER PART NUMBERS: Please refer to Briggs & Stratton Engine Operators Manual for correct service intervals for eng[...]

TROUBLES HOOTING MOWER CUT QUALITY: There are many variables that can effect the cut quality of any riding mower. Type and conditions of grass, cut height setting, engine RPM and ground speed are some of the variables that interact creating differences in cut quali ty. Examination of one or more of the above will generally produce a quality cut. Th[...]

TROUBLESHOOTING Mower pulls to one side or the other Drive adjustment Consult your dealer for repair DRIVE SYSTEM: REMEDY SITUATION CAUSES Review operators section of owners manual Poor driving performance Operation of mower Page27[...]

TROUBLESHOOTING ELECTRICAL SYSTEM: Circuit breaker engaged Push button to reset Consult your dealer for repair Charge battery Battery discharge Poor connections on battery Bat tery water low Wrong battery installed in mower Tighten or replace as required Engine electrical system Have electrical system checked by not functioning correctly your deale[...]

TROUBLESHOOTING ELECTRICAL SYSTEM: SITUATION CAUSES REMEDY Starter wi ll not Circuit breaker engaged Push button to reset turn engine over Consult your dealer for repair Starter will not Dead battery Charge battery turn engine over Battery discharge Poor connections on Tighten or replace as required battery Battery water low . . Wrong battery insta[...]

DIXON INDUSTRIES, INC A BLOUNT COMPANY AIRPORT INDUSTRIAL PARK PO BOX 1569 COFFEYVILLE KS 67337 O945 316 251 2OOO FAX 316 251 4117 OWNER INFORMA TION MOWER MODEL NUMBER____________ MOWER SERIAL NUMBER _____ DM - ___________________________________ DATE PURCHASED.______________ -- Name Address PURCHASED FROM__________________________________________[...]

NOTES[...]

DIXON INDUSTRIES, INC A BLOUNT COMPANY AIRPORT INDUSTRIAL PARK PO BOX 1569 COFFEYVILLE KS 67337 O945 316 251 2OOO FAX 316 251 4117 " ? July 1994 P/N 8920[...]