Eaton 9PX 6000i RT3U manual

9SX 5000 9SX 6000 9PX 5000 9PX 6000 9SX EBM 180V 9PX EBM 180V Installation and user manual Copyright © 2012 EA T ON All rights reserved. Service and suppor t: Call your local service represe ntati ve 5-6kVA EU_EN[...]

5-6kV A EU_EN Pa ge 2[...]

SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS . This manual contains im portant instructio ns that should be followed during installation and maintenance of the UP S and batteries. The 9SX and 9PX models that are covered in this manual are inten ded for installation in an environment within 0 to 40°C, free of conductive contaminant. This equipment h[...]

SAFETY INSTRUCTIONS Saf ety of persons p The system ha s its own power source (the battery) . Consequently, the power outlets may b e energized even if the systems is discon nected fro m the AC power source . Dangerous volt age levels a re present within the system . It should be opened exclusively by qualified service personnel. p The system must [...]

Cont ents 1 . Introduction ........... ................ .................... .............. .......................... 6 1 .1 Environmental protection .................... .......... ... ........... ................ ............ ............ ........... 6 2 . Presentation ................... .................................... ....................[...]

1 . Introduction Thank you for selecting an EATON prod uct to protect your electrical equipment . The 9SX and 9PX range has b een designe d with the utmost care. We recommend that you take th e time to read this man ual to tak e full advantag e of the many features of your UPS (Uninter ruptible Power System) . Before installing your 9SX a nd 9PX, p[...]

1 . Introduction The Eaton® 9SX and 9PX uninterrup tible power system (U PS) protects yo ur sensitive electronic equipme nt from the most common power problems , including power failures, power sags , power surges, brownouts, line noise, high voltage spikes, frequency variations, switching transients, and harmonic distortion. Power outag es can oc[...]

2 . Pr esentation 2.1 Standard installations T ow er installation D W H D H W Weights Dimensions (inch/ mm ) (lb/ kg ) D x W x H 1 06 / 48 27 .0 x 17 .3 x 5.1 / 685 x 440 x 130 1 06 / 48 27 .0 x 17 .3 x 5.1 / 685 x 440 x 1 30 1 06 / 48 27 .0 x 17 .3 x 5.1 / 685 x 440 x 1 30 1 06 / 48 27 .0 x 17 .3 x 5.1 / 685 x 440 x 1 30 150 / 68 25.4 x 17.3 x 5.1[...]

2 . Pr esentation RS232 comm unication port USB communication port Dry (relay) contacts communication port Connector for ROO (Remote On/Off) control Connectors for automatic recognition of an additional batte ry module Connector for Parallel operation (for 9PX only) Connector for RPO (Rem ote P ower Of f) control Slot for optional communic ation ca[...]

Description Extended battery module Rack kit 9PX/9SX Network card Modbus and network card Relay card HotSwap MBP 6000i T ransformer 1 1000i Battery Integration System 1.8m cable 180V EBM 3 TFMR1 1Ki 1 2 Pag e 10 Input/Output te rminal blocks Normal AC source switch Input/Output connector to the UPS Manual Bypass switch (2) 16A outle ts (3) 10A outl[...]

2 . Pr esentation 2.4 Contr ol panel The UPS has a five-bu tton graphic al LCD . It provides useful information about the UPS itself, load status, events, measurements and settings. Online mode Fault indicator (green) indicator (red) Battery mode Bypass mode indicator (orange) indicator (orange) Online mode 50% 100% 2.7kW 30min 3.0kVA 1EBM Efficien[...]

2 . Pr esentation 2.5 LCD description After 5 minutes of ina ctivity, the LCD displays the screen saver. The LCD backlight automatically dims after 10 minutes of inactivity . Press any but ton to resto re the screen . Operation s tatus Online mode 50% 100% 2.7kW 30min 3.0kVA 1EBM Efficiency: 95% Efficiency and load group info rmation The following [...]

2 . Pr esentation 2.6 Display functions Press the Enter ( ) button to activate the menu options . Use the two middle buttons ( and ) to scroll through the menu structure . Press the Enter ( ) button to select an option . Press the button to cancel or return to the previous menu . Display information or Me nu function [Load] W V A A pf / [Input/Bypa[...]

A v a ilable settings If Bypass transfer is ena bled, Interrupt ti me: [10ms] [20ms] Define break duration when transfer on Bypass [10%] … [102%] Load % when overload al arm occur s [Unitary UPS] [Hot Standby] Force slew rate value to 0 .5Hz/s [Enabled] [Disabled] Authorize the product to start on battery powe r. [Enabled] [Disabled] If mains rec[...]

3 . Installation 3.1 Inspecting the equipment If any equipment has been damaged duri ng shipment, keep the shipping cartons and packing m aterials for the carrier or place of purchase and file a claim for shipping damage . If you discover damage after acceptance, file a claim for conceal ed damag e. To file a claim for shipping d amage or concealed[...]

3 . Installation Checking the accessory kit Verify that the following additional items are included with the UPS: 1 (2) T ower stands 2 Rack kit for 19- inch enclos ures (optio nal) 3 (2) cable glan ds for Input /Output c onnection 4 (2) cable locker s for 16A outlets 5 (2) cable locker s for 10A outlets 6 Network-MS communication card (optional) 7[...]

3 . Installation 3.4 Connecting th e EBM(s) A small amount of arcing may o ccur when conne cting an EBM to the UPS . This is normal and will not ha rm personnel . Insert the EBM cable into the U PS battery connector quickly and firmly. 1. Plug the EBM power cable(s) into the battery connector(s) . Up to 1 2 EBMs may be connecte d to the UPS. 2 . Ve[...]

3 . Installation 3.6 T ower installation If you ordered other UPS ac cessories, refer to specific user manuals to ch eck the tower installation with the UPS. To install the cabinet: 1. Place the UPS on a flat, stable s urface in its fina l locat ion. 2 . Always keep 150 mm of fre e space behind the UPS rear pane l. 3 . If installing additional cabi[...]

3 . Installation 3.7 Rack installation If you ordered o ther UPS access ories, refer t o sp ecific user manuals to check t he rack installation with the UPS. p Prepare UPS for rack mounti ng . This step r equires two people. The UPS is heavy. To ease its rack mountin g, you can remo ve the batte ry pack from the UPS as explained below. 1. Remove th[...]

3 . Installation p Rack mounting of UPS, EBM, a nd accessory modules . Follow steps 1 to 4 for module mounting on the rails. 1 1 2 3 4 4 The rails an d necessary ha rdware ar e supplied by EA TON. Pa ge 2 0 3 5-6kV A EU_EN[...]

3 . Installation 3.8 Installation requirements Recommended pr otectiv e devices and cable cr oss-sections 1. Recommended upstream protection UPS power rating Upstream circuit breaker 5000VA D curve – 32A 6000VA D curve – 32A 2 poles ci rcuit break er L1 to UPS Normal AC source Recommended cable cross-secti ons T erminal w ire Minimum input Tigh[...]

3 . Installation 3.9 Installation dependi ng on the system earthi ng arrangement (SEA) Change in SEA between upstream and do wnstream or galvanic is olation required Main low voltage switc hboard (MLVS) Main low voltage switc hboard (MLVS) Pa ge 2 2 Isolation transformer 10 Normal AC o r 10 Normal AC 8 8 Load Isolation transformer Load 5-6kV A EU_E[...]

4 . P o w er cables connection 4.1 Access to ter minal blocks 1. Remove the ter minal bl ocks cover (one screw) 2 . Punch the kno ckouts and insert the cables/conduits inside  High leakag e cu r rent:  Earth connection essential before co nnecting supply. 4.2 Input/Output connection This type of connection must be carrie d out by qualifie d e[...]

5 . Operation 5.1 UPS startup and shutdown If you or dered a HotSwap MBP, refer to the specifi c user manual t o check the st artup sequenc e of the UPS with the MBP. Starting the UPS Verify that the total equipment ratings do not exceed the UPS capa city to prevent an overload alarm. To start the UPS: 1. If optional EBMs are installed, verify that[...]

5 . Operation 5.2 Operating modes The Eaton 9S X a n d 9 PX front panel indicates the UPS status thro ugh the UPS in dic ators , see pa ge 1 3. Online mode During Online mode, the indicator illuminate s solid and the UPS is powered from the utility . The UPS monitor s and charges the batteries as needed and provides filtered power prote ction to yo[...]

5 . Operation Set ting High Efficiency mode On High Efficiency mode, the UPS operates nor mally on Bypass, transfer s to Online (or Battery) mode in less than 10 ms when utility fails, and transfers back to Bypass in 5 minutes after utility re turns . Eaton recom mends to use the H E mode only to prote ct I/T equipment. To set the High Effici ency [...]

5 . Operation 5.7 Retrieving the Event l og To retrieve the Event log through the display: 1. Press any button to activate the me n u options, then select Eve nt log. 2 . Scroll through the listed events. 5.8 Retrieving the F ault log To retrieve the Fault log through the display: 1. Press any button to activate the me n u options, then select Faul[...]

1. Connect the RS232 16 or USB 17 communication cable to the serial or USB port on the computer. 2 . Connect the other e nd of the communication cable 16 or 17 to the RS232 1 or USB 2 communication port on the UPS. The UPS can now communicate with EATON power management software.  Relay output contacts The UPS incorporates four programmable rela[...]

6 . Communication  Remote On/Off  Remote On/Off allows remo te action of button to switch On/Off the UPS. Normally open When contact change s from open to closed, the UPS i s switched-on (o r stays On). When contact change s from closed t o open, the UPS is s witched-off (or stays Off). On/Off control via button has priority ove r the remote [...]

6 . Communication Remote control connec tion and te st 1 - Check the UPS is shut down and t he elect rical supp ly network disconnected. 2 - Remove RPO connector from th e UPS by unf itting the screws. 3 - Connect a normally closed volt-free cont act betwe en the two pins of conne ctor. Contact open: s hut down of UPS To return to normal operation,[...]

6 . Communication Installation of the communica tion cards It is not necessar y to shutdown the UPS before installing a communication card. 4 2 . Insert the communication card in the slot. 3 . Secure the card cover with the 2 screws .  Parallel communication port. This slot is used for Parallel operation (only on 9PX models). 6.2 Eaton Intell[...]

7 . UPS maintenance 7 .1 Equipment car e For the best preventiv e maintenance, keep the area around the eq uipment clea n and dust free. If the atmosphere is very dusty, clean the outside of the system with a vacu um cleaner. For full batte ry life, keep the equipment at an amb ient temperatu re of 25°C (77°F). If the UPS requires any type of tra[...]

7 . UPS maintenance 7 .4 Replacing bat t er ies DO NOT DI SCONNECT the ba tter ies wh ile the UPS is in Batter y mode. Batteries can be replaced easily without tu rning off the UPS or disconne cting the load. If you prefer to remove input po wer to change the ba tteries, see "UPS Shutdown" o n page 24. Consider all warnings, cautions, and[...]

7 . UPS maintenance  Replacing the internal battery The internal battery is heavy . Use caution when handling the hea vy batteries. To replace the battery pack: 1. Remove the ce nter cover of the fron t panel 2 . Remove the two screw s to open the left side of the front panel 3 . Remove the two screws to pull out the metal protection cover of[...]

7 . UPS maintenance  Replacing the EBM(s) The EBM is heavy . Lifting the cabinet into a rack requires a minimu m of two people. To replace the EBM (s): 1. Unplug the EBM power cable and batte ry detection cable from the U PS. If additional EBM(s) are installed, unplug the EBM po wer cable and battery detection cable from each EBM. 2 . Replace[...]

7 . UPS maintenance 7 .5 Replacing the UPS equi pped with a HotSwap MBP The HotSwap MBP allows to service or replace the UP S without interrupting th e connected loads. Refer to the specific user manual fo r more information about HotSwap MBP. To remove the UPS: 1. Press any button to activate the menu options . Select Co ntrol then Go t o Bypass. [...]

8 . T r oubleshooting The Eaton 9PX and 9S X are designed for durable, automatic op eration and also alert you whenever potential operating problems may occur . Usually the alarms shown by the cont rol panel do not mean that the output power is affected . Instead, they are preve ntive alarms intended to alert the u ser.  Ev ents are si lent s t [...]

Remove some of the equipment from the UPS . The UPS continues to operat e, but may switch to Bypass mode or shut down if the load incr eases. The alarm resets when the condition becomes i nactiv e. If the UPS transferr ed to Bypass mode, the UPS will return to normal operation when the temperature drops 5°C be low th e warn ing lev el. If the cond[...]

8 . T r oubleshooting 8.2 Silencing t he alarm Press the ESC (E scape) but ton on the fr ont panel display to silence the alarm . Check the alarm condition and perform t he applic able action to r esolve the co ndition . If the alarm status cha nges, the alarm beeps again, overriding the previous alarm silencing. 8.3 Service and support If yo u hav[...]

9 . Specifications Model specifications T able 1 . Power Module model list Model Po wer ratings 9SX5KiRT 5000VA / 4500W 9PX5Ki 5000VA / 4500W 9SX6KiRT 6000VA / 5400W 9PX6Ki 6000VA / 5400W T able 2. Extended Batte ry Module model list Model Configur ation Battery voltage 9SXEBM180RT Rack / T ower 180Vdc 9PXEBM180 Rack / T ower 180V dc T able 3. Weig[...]

9 . Specifications Normal mode Battery mode ±1% ±1% > 98% (High Efficiency mode) > 91% > 93% Sync with line ±5% of nominal line ±0.5% of auto-select ed nominal frequency ( outside this range: ± 0.5% frequency of auto-selected nominal frequency) 200/208/220/230 /240V (voltage configurab le) 5000/6000VA 4500/5400W 50 or 60H z, autosens [...]

9 . Specifications A gency mar ki ngs CE / C-Tick / cULus Operating temperature 0 to 40°C (32 to 104° F) in Online mode, with linear derating for altitude Note: thermal protection switches load to Bypass in case of overheating. Storage temperature 0 to 40°C (32 to 104°F) with batter ies -15 to 60°C (5 to 14 0°F) without batte ries T ransit te[...]

10 . Glossary Bypass AC source Source supplying the bypass line . The equipment can b e transferred to the by- pass line if an overload occurs on the UPS output, for maintenance or in the event of a malfunction. Fr equency conv er t er Operating mode used to convert the AC-power frequen cy between the UP S input and output (50Hz -> 60Hz or 60Hz [...]

5-6kV A EU_EN Pa g e 4 4[...]