Emerson HASAxE-IM-HS manual

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Buen manual de instrucciones

Las leyes obligan al vendedor a entregarle al comprador, junto con el producto, el manual de instrucciones Emerson HASAxE-IM-HS. La falta del manual o facilitar información incorrecta al consumidor constituyen una base de reclamación por no estar de acuerdo el producto con el contrato. Según la ley, está permitido adjuntar un manual de otra forma que no sea en papel, lo cual últimamente es bastante común y los fabricantes nos facilitan un manual gráfico, su versión electrónica Emerson HASAxE-IM-HS o vídeos de instrucciones para usuarios. La condición es que tenga una forma legible y entendible.

¿Qué es un manual de instrucciones?

El nombre proviene de la palabra latina “instructio”, es decir, ordenar. Por lo tanto, en un manual Emerson HASAxE-IM-HS se puede encontrar la descripción de las etapas de actuación. El propósito de un manual es enseñar, facilitar el encendido o el uso de un dispositivo o la realización de acciones concretas. Un manual de instrucciones también es una fuente de información acerca de un objeto o un servicio, es una pista.

Desafortunadamente pocos usuarios destinan su tiempo a leer manuales Emerson HASAxE-IM-HS, sin embargo, un buen manual nos permite, no solo conocer una cantidad de funcionalidades adicionales del dispositivo comprado, sino también evitar la mayoría de fallos.

Entonces, ¿qué debe contener el manual de instrucciones perfecto?

Sobre todo, un manual de instrucciones Emerson HASAxE-IM-HS debe contener:
- información acerca de las especificaciones técnicas del dispositivo Emerson HASAxE-IM-HS
- nombre de fabricante y año de fabricación del dispositivo Emerson HASAxE-IM-HS
- condiciones de uso, configuración y mantenimiento del dispositivo Emerson HASAxE-IM-HS
- marcas de seguridad y certificados que confirmen su concordancia con determinadas normativas

¿Por qué no leemos los manuales de instrucciones?

Normalmente es por la falta de tiempo y seguridad acerca de las funcionalidades determinadas de los dispositivos comprados. Desafortunadamente la conexión y el encendido de Emerson HASAxE-IM-HS no es suficiente. El manual de instrucciones siempre contiene una serie de indicaciones acerca de determinadas funcionalidades, normas de seguridad, consejos de mantenimiento (incluso qué productos usar), fallos eventuales de Emerson HASAxE-IM-HS y maneras de solucionar los problemas que puedan ocurrir durante su uso. Al final, en un manual se pueden encontrar los detalles de servicio técnico Emerson en caso de que las soluciones propuestas no hayan funcionado. Actualmente gozan de éxito manuales de instrucciones en forma de animaciones interesantes o vídeo manuales que llegan al usuario mucho mejor que en forma de un folleto. Este tipo de manual ayuda a que el usuario vea el vídeo entero sin saltarse las especificaciones y las descripciones técnicas complicadas de Emerson HASAxE-IM-HS, como se suele hacer teniendo una versión en papel.

¿Por qué vale la pena leer los manuales de instrucciones?

Sobre todo es en ellos donde encontraremos las respuestas acerca de la construcción, las posibilidades del dispositivo Emerson HASAxE-IM-HS, el uso de determinados accesorios y una serie de informaciones que permiten aprovechar completamente sus funciones y comodidades.

Tras una compra exitosa de un equipo o un dispositivo, vale la pena dedicar un momento para familiarizarse con cada parte del manual Emerson HASAxE-IM-HS. Actualmente se preparan y traducen con dedicación, para que no solo sean comprensibles para los usuarios, sino que también cumplan su función básica de información y ayuda.

Índice de manuales de instrucciones

  • Página 1

    Gas Analyzer Series Instruction Manual www.EmersonProcess.com Instruction Manual HASAxE-IM-HS 0 7 /2006[...]

  • Página 2

    ESSENTIAL INSTRUCTIONS READ THIS P AGE BEFORE PROCEEDING! Emerson Process Management (Rosemount Analytical) designs, manufactures and tests its products to meet many national and international standards. Because these instruments are sophisticated technical products, you MUST properly install, use, and maintain them to ensure they continue to opera[...]

  • Página 3

    Instruction Manual HASAxE-IM-HS 04/2006 X-STREAM Emerson Process Management GmbH & Co. OHG S-1 Safety Instructions This instruction manual provides information about X-STREAM series gas analyzers concerning subassemblies, functions, procedures, installation, operation and maintenance. This instruction manual covers several X-STREAM series analy[...]

  • Página 4

    X-STREAM Instruction Manual HASAxE-IM-HS 04/2006 Emerson Process Management GmbH & Co. OHG S-2 IMPORT ANT Safety Instructions Wiring and Inst allation of this Ap paratus The following safety instructions apply specifically to all EU member states. They should be strictly adhered to in order to assure compliance with the Low V oltage Directive. [...]

  • Página 5

    Instruction Manual HASAxE-IM-HS 04/2006 X-STREAM Emerson Process Management GmbH & Co. OHG S-3 Safety Instructions Safety Instructions Operating and Maint aining this Apparatus This instrument has left the factory in com- pliance with all applicable safety regulations. T o maintain this operating condition, the user must strictly follow the ins[...]

  • Página 6

    X-STREAM Instruction Manual HASAxE-IM-HS 04/2006 Emerson Process Management GmbH & Co. OHG S-4 Safety Instructions ELECTRICAL SHOCK HAZARD ! Do not operate without covers secure. Do not open while energized. Installation requires access to live parts which can cause death or serious injury . For safety and proper performace this instrument must[...]

  • Página 7

    Instruction Manual HASAxE-IM-HS 04/2006 X-STREAM Emerson Process Management GmbH & Co. OHG S-5 Safety Instructions Safety Instructions HIGH TEMPERA TURES ! While working with photometers and/or thermostated components inside the analyzers hot components may be accessible! HEA VY INSTRUMENTS ! The analyzer variation X-STREAM F , intended to be w[...]

  • Página 8

    X-STREAM Instruction Manual HASAxE-IM-HS 04/2006 Emerson Process Management GmbH & Co. OHG S-6 Safety Instructions T ake care of the safety instructions applicable for the gases (sample gases and test gases) and for the gas bottles containing these gases! EXPLOSION HAZARD ! Supplying explosive gases is not permitted ! (Explosive gases are mixtu[...]

  • Página 9

    Instruction Manual HASAxE-IM-HS 04/2006 X-STREAM Emerson Process Management GmbH & Co. OHG S-7 Safety Instructions Safety Instructions POWER SUPPL Y V erify the mains voltage at site of inst allation corresponds to the analyzer´s rated voltage as given on the nameplate label! V erify the safety instruction given by power supply unit manufactur[...]

  • Página 10

    X-STREAM Instruction Manual HASAxE-IM-HS 04/2006 Emerson Process Management GmbH & Co. OHG S-8 These instrument s provide a protective earth terminal. T o prevent electrical shock hazards the instrument must be connected to a protective earth. Therefore the instrument has to be connected to mains by using a three wire mains cable with earth con[...]

  • Página 11

    Instruction Manual HASAxE-IM-HS 04/2006 X-STREAM Emerson Process Management GmbH & Co. OHG S-9 Safety Instructions General Operating Instructions DANGER TO LIFE ! EXPLOSION HAZARD ! V erify all gas lines are connected as described within this manual and tight! Improper gas connections may cause explosion, serious injury or death! Exhaust may co[...]

  • Página 12

    X-STREAM Instruction Manual HASAxE-IM-HS 04/2006 Emerson Process Management GmbH & Co. OHG S-10 Magnetically Operated Front Panel Magnetically Operated Front Panel DANGER TO LIFE ! Persons with cardiac pacemakers should absolutely avoid magnetic fields ! Negative effects on persons beyond those described above caused by magnetic fields are not [...]

  • Página 13

    T-1 X-STREAM Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG T able of Contents SHORT FORM GUIDE FOR THIS MANUAL T o find information about see chapter Safety measures ................................................ S The different instrument s designs .................. 1 The instrument s technical dat a ....[...]

  • Página 14

    T-2 X-STREAM Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG TABLE OF CONTENTS Preamble S-1 Definitions S- 1 Safety Instructions S- 2 General Operating Instructions ............................................................................................ S- 9 Magnetically Operated Front Panel ...............[...]

  • Página 15

    T-3 X-STREAM Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG T able of Contents T able of Contents Chapter 2 T echnical Data 2 - 1 2-1 Common T echnical Data ........................................................................................... 2-2 2-2 Model Specific T ec hnical Data ......................[...]

  • Página 16

    T-4 X-STREAM Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG Chapter 5 User Interface and Sof tware Menus 5 - 1 5-1 Abstract .................................................................................................................... ... 5-1 5-2 The User Interface .......................................[...]

  • Página 17

    T-5 X-STREAM Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG T able of Contents 5-4-3-4-1-1 Analog Output Signal Setup .................................................................. 5-35 5-4-3-4-1-2 Analog Output Range Setup .................................................................. 5-36 5-4-3-4-1-3[...]

  • Página 18

    T-6 X-STREAM Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 7-3 Calibration Procedures ............................................................................................ 7-3 7-3-1 Preparing a Calibration ......................................................................................... 7-4 7-3[...]

  • Página 19

    T-7 X-STREAM Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG T able of Contents Chapter 8 T roubleshooting 8 -1 8-1 Abstract .................................................................................................................... ... 8-1 8-2 Solving Problems Indicated by Status Messages ............[...]

  • Página 20

    T-8 X-STREAM Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG Index of Figures Index of Figures Fig. 1-1: X-STREAM GP , GP S, front si de view .................................................................................... .................. 1 - 4 Fig. 1-2: X-STREAM GP , terminals version, rear side view ..[...]

  • Página 21

    T-9 X-STREAM Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG T able of Contents Index of Figures Fig. 4-9: IEC mains input plug ................................................................................................. ............................ 4-12 Fig. 4-10: Rear panel - terminals version ..........[...]

  • Página 22

    T-10 X-STREAM Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG Index of T ables Index of T ables Table 1-1: Digital Inputs IN4-IN7, array ................................................................................................................ 1-20 Table 3-1: Solvent Resistant Sensor: Approved Solvents ..[...]

  • Página 23

    Instruction Manual HASAxE-IM-HS 05/2006 X-STREAM 1-1 Emerson Process Management GmbH & Co. OHG 1 T echnical Description Chapter 1 T echnical Description 1-1 Overview Emerson Process Management´s new X - STREAM gas analyzer series key features: • compact design with easily accessible internal components • almost identical internal design su[...]

  • Página 24

    X-STREAM Instruction Manual HASAxE-IM-HS 05/2006 1-2 Emerson Process Management GmbH & Co. OHG 1-1 Overview The X-STREAM series analyzers offer a wide range of available configurations and options, to be combined according to the selected model:  Measuring principles Up to two out of all offered principles may be combined within one analyzer[...]

  • Página 25

    Instruction Manual HASAxE-IM-HS 05/2006 X-STREAM 1-3 Emerson Process Management GmbH & Co. OHG 1 T echnical Description 1-1 Overview The different X-STREAM series models and their appearance. The following sections 1-2 to 1-3 give detailed descriptions for all available configurations. T able top and rack mount version (see section 1-2, page 1-[...]

  • Página 26

    X-STREAM Instruction Manual HASAxE-IM-HS 05/2006 1-4 Emerson Process Management GmbH & Co. OHG 1-2 X-STREAM General Purpose T abletop or Rack Mount V ersion 1-2 X-STREAM GP , GPS This basic general purpose version contains all components within a full 19 inch housing and is intended to either be used as rack mountable analyzer or as tabletop in[...]

  • Página 27

    Instruction Manual HASAxE-IM-HS 05/2006 X-STREAM 1-5 Emerson Process Management GmbH & Co. OHG 1 T echnical Description Fig. 1-2: X-STREAM GP, terminals version, rear side view 1 23 4 5 6 Fig. 1-3: X-STREAM GPS, plugs and sockets version, rear side view 1-2 X-STREAM GP , GPS 1 Gas inlet fittings 2 Optional gas inlet fittings 3 Cover for termina[...]

  • Página 28

    X-STREAM Instruction Manual HASAxE-IM-HS 05/2006 1-6 Emerson Process Management GmbH & Co. OHG 1-3 X-STREAM F This IP66 / NEMA 4X protected housing is intended for outside wall mounting: The housing (fig. 1-4) is made of painted stainless steel. Gaskets protect against water and dust. The front panel is located behind a safety glass providing p[...]

  • Página 29

    Instruction Manual HASAxE-IM-HS 05/2006 X-STREAM 1-7 Emerson Process Management GmbH & Co. OHG 1 T echnical Description Fig. 1-4: X-STREAM F, front side view & rear side view at carrying handle 1-3 X-STREAM F HEA VY INSTRUMENT! X-STREAM F gas analyzers, designed for wall mounting and/or outdoor installation may weigh up to 25 kg (57 lbs), d[...]

  • Página 30

    X-STREAM Instruction Manual HASAxE-IM-HS 05/2006 1-8 Emerson Process Management GmbH & Co. OHG 1-3 X-STREAM F Fig. 1-5: X-STREAM F, front panel 1 4x20 characters alphanumeric display 2 LED (red) 3 LED (red) 4 LED (green) 5 "Home" key 6 "Enter" key 7 4 keys for editing and entering menus 1 34 5 6 7 2[...]

  • Página 31

    Instruction Manual HASAxE-IM-HS 05/2006 X-STREAM 1-9 Emerson Process Management GmbH & Co. OHG 1 T echnical Description 1-3 X-STREAM F Fig. 1-6: X-STREAM F, bottom view 1 Cable glands for mains and signal cables 2 Gas inlet and outlet fittings and purge gas outlet fitting 3 Purge gas inlet fitting 4 4 supports for wall mounting 2 1 3 4[...]

  • Página 32

    X-STREAM Instruction Manual HASAxE-IM-HS 05/2006 1-10 Emerson Process Management GmbH & Co. OHG 1-3 X-STREAM F 1 T erminals for signal cables 2 Mains EMI filter 3 Cable glands for mains and signal cables 4 Mains terminals with integrated fuses Fig. 1-7: X-STREAM F, mains and signal terminals (front door removed) 1 4 23[...]

  • Página 33

    Instruction Manual HASAxE-IM-HS 05/2006 X-STREAM 1-11 Emerson Process Management GmbH & Co. OHG 1 T echnical Description 1-4 Reserved For Future Use 1-4 Reserved For Future Use[...]

  • Página 34

    X-STREAM Instruction Manual HASAxE-IM-HS 05/2006 1-12 Emerson Process Management GmbH & Co. OHG 1-5 Gaspath Design 1-5 Gaspath Design V arious materials are available to provide a best possible analyzer adaption to the appli- cation. Materials are selected taking into account e.g. diffusion rate, corrosiveness, temperature and pressure of the a[...]

  • Página 35

    Instruction Manual HASAxE-IM-HS 05/2006 X-STREAM 1-13 Emerson Process Management GmbH & Co. OHG 1 T echnical Description 1-5 Gaspath Design Depending on the application and the selected options several gas paths configurations are 1-5-5 Gas Path V ariations available, as shown in the following figures (examples): Fig. 1-8: Single channel or ser[...]

  • Página 36

    X-STREAM Instruction Manual HASAxE-IM-HS 05/2006 1-14 Emerson Process Management GmbH & Co. OHG Fig. 1-10: Single channel or serial tubing, with options V1 V2 Sample gas (V3) V4 Analyzer Solenoid valves (option) Sample pump (option) Gas outlet (OUT K1) 1-5 Gaspath Design[...]

  • Página 37

    Instruction Manual HASAxE-IM-HS 05/2006 X-STREAM 1-15 Emerson Process Management GmbH & Co. OHG 1 T echnical Description 1-6 Optional Gas Path Components 1-6 Optional Gas Path Components Optionally available for all analyzer variations are: • internal sample gas pump • internal valve block • internal flow monitor • internal barometric p[...]

  • Página 38

    X-STREAM Instruction Manual HASAxE-IM-HS 05/2006 1-16 Emerson Process Management GmbH & Co. OHG 1-6 Optional Gas Path Components 1-6-5 Optional Heated Compartment T wo optional internal heated compartments offer three functionalities: At first the compartments allow to heat a ll physical components at 6 0 ° C t o avoid condensation of gases in[...]

  • Página 39

    Instruction Manual HASAxE-IM-HS 05/2006 X-STREAM 1-17 Emerson Process Management GmbH & Co. OHG 1 T echnical Description 1-7 Standard Interfaces 1-7-2 Modbus Interface The analyzers are equipped with a serial interface supporting Modbus RTU protocol to provide communication with external hosts (e.g. data acquistition systems). The interface sup[...]

  • Página 40

    X-STREAM Instruction Manual HASAxE-IM-HS 05/2006 1-18 Emerson Process Management GmbH & Co. OHG 1-8 Optional Interfaces 1-8 Optional Interfaces Optionally available are the following interfaces (in combination only): • 8 digital outputs • 7 digital inputs The interface signals are provided at submin- d-connectors or screw terminals, dependi[...]

  • Página 41

    Instruction Manual HASAxE-IM-HS 05/2006 X-STREAM 1-19 Emerson Process Management GmbH & Co. OHG 1 T echnical Description 1-8 Optional Interfaces Fig. 1-14: Digital Inputs - Priorities Example 1: Input A activates a zero calibration. Input B starts during the zero calibration. Because it ends minimum 1 sec after zero calibration ends, the relate[...]

  • Página 42

    X-STREAM Instruction Manual HASAxE-IM-HS 05/2006 1-20 Emerson Process Management GmbH & Co. OHG 1-8 Optional Interfaces Inputs IN4 to IN7 are evaluated in decreasing order of priority: highest priority within this group is assigned to IN4, lowest priority to IN7. Applying a HIGH signal to an input while all inputs of higher priority are at LOW [...]

  • Página 43

    X-STREAM 2-1 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 2 T echnical Dat a Chapter 2 T echnical Dat a This chapter lists all the analyzers technical data, separated into common and model specific data, therefore the user has to select the appropriate section depending on his analyzer . X-STREAM GP , X-STRE[...]

  • Página 44

    X-STREAM 2-2 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 2-1 Common T echnical Data 2-1 Common T echnical Dat a Site of installation Hum idity (non conde nsing ) < 90 % r . h. at 68 F (+20 °C) < 70 % r . h. at 104 F (+40 °C) Pollution degree 2 Installation category I I Altitude 0 to 6560 ft (2000 m)[...]

  • Página 45

    X-STREAM 2-3 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 2 T echnical Dat a Interfaces, signal inputs / outputs 2 analog outputs channel 4 (0) - 20 mA (R B < 500 Ω ) (optically isolated; configurable by keypad start and end concentration user configurable) Modbus interface RS 485 (2- or 4-wire) optional[...]

  • Página 46

    X-STREAM 2-4 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 2-1 Common T echnical Dat a Purge Option Purge medium (e.g. for minimizing CO 2 inter- ference, safety in events of internal leakage of flammable or/and aggressive gas etc.) must be dry , clean and free of corrosive and solvent components and on ambie[...]

  • Página 47

    X-STREAM 2-5 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 2 T echnical Dat a 2-2 Model Specific T echnical Data 2-2 Model Specific T echnical Data 2-2-1 X-STREAM GP , GPS T abletop or Rack Mount V ersion Fig. 2-1: X-STREAM GP, GPS - dimensions [approx. mm (inch)][...]

  • Página 48

    X-STREAM 2-6 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG Housing Permissible ambient temperature range 32 F to 122 F ( 0 °C to +50 °C) Weight: approx. 26.5 to 35.3 lbs (12 - 16 kg) (depending on analyzer configuration) Protection class to EN 60529: IP 20 for indoor installation Analyzer must not be expose[...]

  • Página 49

    X-STREAM 2-7 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 2 T echnical Dat a 2-2-1 X-STREAM GP , X-STREAM GP S Signal inputs / outputs All signal lines need to be connected to screw terminals located at the analyzer‘s rear panel. Available signals: standard: Analog signal outputs Relay status signals Modbu[...]

  • Página 50

    X-STREAM 2-8 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 2-2-1-2 Socket s V ersion Power Connection Connection via IEC power appliance, provided at the analyzer's rear panel (fig. 2-3). Power fuses T wo fuses are located in the power appliance. Fuse ratings: AC 230 V , 3.15 A, 5x20 mm Fig. 2-3: X-STREA[...]

  • Página 51

    X-STREAM 2-9 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 2 T echnical Dat a Signal inputs / outputs All signal lines need to be connected to 9 pole and 25 pole submin-D-plugs and sockets, located at the analyzer‘s rear panel (fig. 2-3). Available signals: standard: Analog signal outputs Relay status signa[...]

  • Página 52

    X-STREAM 2-10 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 2-2-2 X-STREAM F 2-2-2 X-STREAM F Field Housing Fig. 2-4: X-STREAM F - dimensions (approx. mm [inch]) Housing Permissible ambient temperature range -4 F to 122 F ( -20 °C to +50 °C) Weight: approx. up to 57.3 lbs (26 kg) (depending on analyzer conf[...]

  • Página 53

    X-STREAM 2-11 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 2 T echnical Dat a Power Connection Connection via internal screw terminals near cable glands, (fig. 2-6). Cross section: max. 10 A WG (4 mm 2 ), using conductor sleeves is not required Cable entry via 1 cable gland, classified IP 68 Permissible oute[...]

  • Página 54

    X-STREAM 2-12 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 2-2-2 X-STREAM F Signal inputs / outputs All signal lines need to be connected to internal screw terminals (fig. 2-7) Cross section: max. 12 A WG (2.5 mm 2 ), using conductor sleeves is not required Cable entry via 3 cable glands, classified IP 68 Pe[...]

  • Página 55

    X-STREAM 2-13 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 2 T echnical Dat a 2-3 Information on the Nameplate Label The analyzer nameplate label gives important information about the instrument‘s confi- guration, installed measuring principle(s), sample gas(es), measuring range(s) and shows the serial num[...]

  • Página 56

    X-STREAM 2-14 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG[...]

  • Página 57

    X-STREAM 3-1 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 3 Principles Chapter 3 Measuring Principles 3-1 Infrared Measurement (IR) Ultraviolet Measurement (UV) X-STREAM series analyzers support several measuring principles or combinations of principles, depending on measured gas components. This provides be[...]

  • Página 58

    X-STREAM 3-2 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 3-1 Infrared (IR) and Ultraviolet (UV) Measurement Fig. 3-1: Absorption Bands of Measured Gases and Transmission of Interference Filters A pyroelectrical detector generates a signal using the effect of charge flow caused by heat flow within a piezo cr[...]

  • Página 59

    X-STREAM 3-3 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 3 Principles 3-1-2 Opto Pneumatic Measuring Principle This high performance principle is used for IR and UV measurements and utilizes a separated analysis cell whose one side is passed by the sample gas. The other side (reference side) is either fille[...]

  • Página 60

    X-STREAM 3-4 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG The detector is filled with the gas to be measured and therefore sensitive to the related characteristic wavelength band only . The absorption chamber is sealed with a window transparent for IR radiation [CaF 2 (Calziumfluorid)] . There is no absorpti[...]

  • Página 61

    X-STREAM 3-5 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 3 Principles Filter Analysis cell (undivided) Pyroelectrical detector (solid state detector) Adaptor cell (High measuring ranges) Gas detector Filter cell IR source or UV source Preamplifier Filter cell Analysis cell, reference side Analysis cell, sam[...]

  • Página 62

    X-STREAM 3-6 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG Fig. 3-4 shows the mechanical design of an pyro detector assembly: Attached to the chopper are IR source (07) as well as analysis cell (09) with signal detector unit (filter cell 14 / 15) and pyroelectrical detector with integrated pre amplifier (16).[...]

  • Página 63

    X-STREAM 3-7 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 3 Principles Fig. 3-4: Photometer Assembly with Pyroelectrical Detector 03 Chopper 04 / 05 Filter aperture 0 6 Zero aperture (not with sealed variation) 0 7 Source 0 8 Analysis cell 1 - 7 mm (distance ring) 0 9 Analysis cell 50 - 200 mm 1 0 Adaptor ce[...]

  • Página 64

    X-STREAM 3-8 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG The design of a gas detector photometer assembly is on principle similiar to the pyro detector design. One main difference is the analysis cell, that now is lengthwise divided and both ends sealed with windows. This separates the in- ner volume into a[...]

  • Página 65

    X-STREAM 3-9 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 3 Principles 3-2 Oxygen Measurement 3-2 Oxygen Measurement T wo different principles are used for measuring oxygen concentrations. The currently used principle is given by the channel code (sample gas designator) on the nameplate label ( fig 2-7, page[...]

  • Página 66

    X-STREAM 3-10 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 3-2 Oxygen Measurement Fig. 3-6: Paramagnetic Oxygen Detector, Assembly Principle 1 Permanentmagnet 2 Platinum wire 3 Mirror 4 Glass ball 5 Loop 6 Photodetector 7 Light source 8 Preamplifier 9 Display 1 0 Gas inlet 1 1 Gas outlet 41 5 3 6 8 11 7 9 2 [...]

  • Página 67

    X-STREAM 3-11 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 3 Principles 3-2 Oxygen Measurement 3-2-2 Electrochemical Measurement This sensor uses the principle of galvanic cells, fig. 3-7 shows the design. Fig. 3-7: Electrochemical Sensor Assembly Principle 1 Anode (lead) 2 Kathode (Gold) 3 Electrolyte solut[...]

  • Página 68

    X-STREAM 3-12 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 3-2 Oxygen Measurement Resistance (6) Thermistor (5) (11) ( re d ) (black) (+) Lead anode (1) (-) Gold cathode (2) Electrochemical reaction: O 2 + 2 Pb  2 PbO Electrolyte (3) 2 Pb + 2 H 2 O  2 PbO + 4 H + + 4 e - O 2 + 4 H + + 4 e -  2 H 2 O[...]

  • Página 69

    X-STREAM 3-13 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 3 Principles 3-2 Oxygen Measurement 3-2-3 Special Hints on Oxygen Sensors Paramagnetic Sensor The table below shows how accompanying gases interfere the paramagnetical oxygen measurement. If the concentration of such gases is already given at time of[...]

  • Página 70

    X-STREAM 3-14 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 3-3 Thermal Conductivity Measurement Thermal Conductivity Measurement primarily is used for measuring concentrations of hydrogen (H 2 ) and helium (He). These gases are characterized by their specific thermal conducitivity , differing clearly from th[...]

  • Página 71

    X-STREAM 3-15 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 3 Principles 3-3-2 T echnical Implementation A block made either of aluminum, stainless steel or hastelloy contains two gas paths. Both, the volume of the block and the mass of the sensors have been minimized in order to obtain short response times. [...]

  • Página 72

    X-STREAM 3-16 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 3-4 Measurement Specification 3-4 Measurement Specification Sample gas components and measuring ranges (standard configurations *) ) Note! The following table shows generic data. The sample gas(es) and measuring ranges for your specific analyzer are [...]

  • Página 73

    X-STREAM 3-17 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 3 Principles 3-4 Measurement Specification Performance Specifications Table 3-7: Measurement Performance Specifications 1 Related to full scale 2 Related to measuring value; 1 psi = 68.95 hPa 3 From gas analyzer inlet at 1.0 l/min gas flow (electr. =[...]

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    X-STREAM 3-18 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG[...]

  • Página 75

    X-STREAM 4-1 Instruction Manual HASAxE-IM-HS 07/2006 Emerson Process Management GmbH & Co. OHG 4 Installation Chapter 4 Inst allation This chapter describes how to install the diffe- rent analyzer models in a safe manner and gives instructions on what to care about. Carefully examine the shipping carton and contents for signs of damage. Immedia[...]

  • Página 76

    X-STREAM 4-2 Instruction Manual HASAxE-IM-HS 07/2006 Emerson Process Management GmbH & Co. OHG 4-1 Inst allation - Abstract T o stay in compliance with regulations regar- ding electromagnetic compatibility it is recom- mended to use only shielded cables, as optionally available from Emerson Process Management or equivalent. Customer has to take[...]

  • Página 77

    X-STREAM 4-3 Instruction Manual HASAxE-IM-HS 07/2006 Emerson Process Management GmbH & Co. OHG 4 Installation 4-2 Installation - Gas Conditioning Do not interchange gas inlet and outlet! All gases must be conditioned before supplying! When supplying corrosive gases ensure that gas path components are not affected! Max. permissible gas pressure:[...]

  • Página 78

    X-STREAM 4-4 Instruction Manual HASAxE-IM-HS 07/2006 Emerson Process Management GmbH & Co. OHG Internal Solenoid V alve Block Supply overpressure for all gases is limited to 0.7 to 7.2 psi (50 to 500 hPa) when the analyzer is equipped with an internal solenoid valve block. Overpressure valve Flowmeter Output Output Analyzer Sample pump Filter F[...]

  • Página 79

    X-STREAM 4-5 Instruction Manual HASAxE-IM-HS 07/2006 Emerson Process Management GmbH & Co. OHG 4 Installation 4-3 Electrical Connections 4-3 Installation - Electrical Connections ELECTRICAL SHOCK HAZARD! Installation and connecting power and signal cables are subject to qualified personnel only taking into account all applicable standards and l[...]

  • Página 80

    X-STREAM 4-6 Instruction Manual HASAxE-IM-HS 07/2006 Emerson Process Management GmbH & Co. OHG The analyzer variations X-STREAM GP and GPS are intended for horizontal orientation during operation. X-STREAM GP / GPS with mounting frames beside the front panel may be mounted into a rack (rack mount version). Use four screws to fix the analyzer in[...]

  • Página 81

    X-STREAM 4-7 Instruction Manual HASAxE-IM-HS 07/2006 Emerson Process Management GmbH & Co. OHG 4 Installation 4-4-1 Inst allation - X-STREAM GP , X-STREAM GPS Fig. 4-3: Rear panel - plugs & sockets version The number and assignment of gas inlet and outlet fittings depends on the application and is given on a label attached to the analyzer&a[...]

  • Página 82

    X-STREAM 4-8 Instruction Manual HASAxE-IM-HS 07/2006 Emerson Process Management GmbH & Co. OHG 4-4-1 Inst allation - X-STREAM GP , X-STREAM GPS Preparation of signal cables All signal cables are to be connected via submin-d connectors. The connectors at the analyzer's rear panel are assigned as follows: Signal inputs / outputs Available si[...]

  • Página 83

    X-STREAM 4-9 Instruction Manual HASAxE-IM-HS 07/2006 Emerson Process Management GmbH & Co. OHG 4 Installation 4-4-1 Inst allation - X-STREAM GP , X-STREAM GPS Fig. 4-5: Socket X2 - pin assignment RS 232 interface RS 485 interface Modbus interface S pecification and driving the interface: Chapter 7 Note1! T ake care of the special installation i[...]

  • Página 84

    X-STREAM 4-10 Instruction Manual HASAxE-IM-HS 07/2006 Emerson Process Management GmbH & Co. OHG 4-4-1 Inst allation - X-STREAM GP , X-STREAM GPS Relay status Signals Design: dry relay contacts Electrical specification: max. 30 V , 1 A, 30 W Note! T ake care of the special installation instructions in section 4-5! Fig. 4-7: Plug X3 - pin assignm[...]

  • Página 85

    X-STREAM 4-11 Instruction Manual HASAxE-IM-HS 07/2006 Emerson Process Management GmbH & Co. OHG 4 Installation 4-4-1 Inst allation - X-STREAM GP , X-STREAM GPS Digital Inputs & Outputs Design: Open collector (outputs) Electrical specification: outputs: max. 30 V , 30 mA in pu ts : max. 30 V , internally limited to 2.3 mA H level: min. 4 V ;[...]

  • Página 86

    X-STREAM 4-12 Instruction Manual HASAxE-IM-HS 07/2006 Emerson Process Management GmbH & Co. OHG Preparation of power cable The power power inlet appliance is of type IEC. Use a standard power cable with IEC connector complying with your local requirements to supply the instrument with power . Fig. 4-9: IEC power input plug PE 4-4-1 Inst allatio[...]

  • Página 87

    X-STREAM 4-13 Instruction Manual HASAxE-IM-HS 07/2006 Emerson Process Management GmbH & Co. OHG 4 Installation 4-4-1 Inst allation - X-STREAM GP , X-STREAM GPS The number and assignment of gas inlet and outlet fittings depends on the application and is given on a label attached to the analyzer's rear panel adjacent to the fittings. For sim[...]

  • Página 88

    X-STREAM 4-14 Instruction Manual HASAxE-IM-HS 07/2006 Emerson Process Management GmbH & Co. OHG All signal cables are to be connected via screw terminals, located at the analyzer's rear panel. The strain reliefs provide a metal strip to connect Preparation of signal cables Supported wire cross sections: 24 to 14 A WG (0.2 to 2.5 mm 2 ), no[...]

  • Página 89

    X-STREAM 4-15 Instruction Manual HASAxE-IM-HS 07/2006 Emerson Process Management GmbH & Co. OHG 4 Installation Modbus interface S pecification and driving the interface: Chapter 9 The lower 5 terminals (# 1 1 - 15) of the terminals row next to the power terminals are reserved for the Modbus interface (left side of figure shows a combined cable [...]

  • Página 90

    X-STREAM 4-16 Instruction Manual HASAxE-IM-HS 07/2006 Emerson Process Management GmbH & Co. OHG 4-4-1 Inst allation - X-STREAM GP , X-STREAM GPS Relay status Signals Design: dry relay contacts Electrical specification: max. 30 V , 1 A, 30 W Fig. 4-13: Relay status signals, block diagram Signal output (NC); configuration on request Signal output[...]

  • Página 91

    X-STREAM 4-17 Instruction Manual HASAxE-IM-HS 07/2006 Emerson Process Management GmbH & Co. OHG 4 Installation 4-4-1 Inst allation - X-STREAM GP , X-STREAM GPS Digital Inputs & Outputs T o connect the terminals remove the cover at the analyzer's rear panel (4 screws). Feed the digital I/O signal cable through the 2 nd edge protection, [...]

  • Página 92

    X-STREAM 4-18 Instruction Manual HASAxE-IM-HS 07/2006 Emerson Process Management GmbH & Co. OHG 4-4-1 Inst allation - X-STREAM GP , X-STREAM GPS Connecting the power cable The power cable is connected by screw termi- nals, located at the analyzer's rear panel. ELECTRICAL SHOCK HAZARD! V erify cables are disconnected from power prior to wor[...]

  • Página 93

    X-STREAM 4-19 Instruction Manual HASAxE-IM-HS 07/2006 Emerson Process Management GmbH & Co. OHG 4 Installation 4-4-1 Inst allation - X-STREAM GP , X-STREAM GPS ELECTRICAL SHOCK HAZARD! Before completing the electrical connection of the instrumen verify screws are tight and cables are inserted correctly! Ensure the earthing conductor is connecte[...]

  • Página 94

    X-STREAM 4-20 Instruction Manual HASAxE-IM-HS 07/2006 Emerson Process Management GmbH & Co. OHG 4-4-2 Installation - X-STREAM F 4-4-2 X-STREAM F The X-STREAM F analyzer variation is intended for outdoor installation and wall mounting, utilizing 4 supports: HEA VY INSTRUMENTS ! The analyzer variation X-STREAM F , intended to be wall mounted and/[...]

  • Página 95

    X-STREAM 4-21 Instruction Manual HASAxE-IM-HS 07/2006 Emerson Process Management GmbH & Co. OHG 4 Installation 4-4-2 Installation - X-STREAM F The instrument provides internal screw termi- nals for connecting power and electrical signal cables. This requires opening the instrument during installation utilizing the sash fasteners. Gas fittings a[...]

  • Página 96

    X-STREAM 4-22 Instruction Manual HASAxE-IM-HS 07/2006 Emerson Process Management GmbH & Co. OHG All signal cables are to be connected via screw terminals, located inside the analyzer . The instruments inner components are accessible Preparation of signal cables Supported wire cross sections: 24 to 14 A WG (0.2 to 2.5 mm 2 ), no need to use wire[...]

  • Página 97

    X-STREAM 4-23 Instruction Manual HASAxE-IM-HS 07/2006 Emerson Process Management GmbH & Co. OHG 4 Installation Signal inputs / outputs Analog signal outputs 4-4-2 Installation - X-STREAM F ELECTRICAL SHOCK HAZARD! V erify power cables are disconnected and/or instrument is de-energized prior to working at the terminals! For access to the termina[...]

  • Página 98

    X-STREAM 4-24 Instruction Manual HASAxE-IM-HS 07/2006 Emerson Process Management GmbH & Co. OHG 4-4-2 Installation - X-STREAM F Modbus interface S pecification and driving the interface: Chapter 7 Note 1! T ake care of the special installation instruc- tions in section 4-5 and of the cable gland assembly instruction on page 4-22! For accessing [...]

  • Página 99

    X-STREAM 4-25 Instruction Manual HASAxE-IM-HS 07/2006 Emerson Process Management GmbH & Co. OHG 4 Installation Relay status Signals Design: dry relay contacts Electrical specification: max. 30 V , 1 A, 30 W Fig. 4-21: Relay status signals, block diagram Note! T ake care of the special installation instruc- tions in section 4-5 and of the cable [...]

  • Página 100

    X-STREAM 4-26 Instruction Manual HASAxE-IM-HS 07/2006 Emerson Process Management GmbH & Co. OHG 4-4-2 Installation - X-STREAM F Digital Inputs & Outputs For accessing the terminals open the instrument's front door . The leftmost terminal strip is reserved for the digital inputs and outputs. Fig. 4-23: Digital Input & Output Termina[...]

  • Página 101

    X-STREAM 4-27 Instruction Manual HASAxE-IM-HS 07/2006 Emerson Process Management GmbH & Co. OHG 4 Installation Connecting the power cable The power cable is connected by screw terminals, located inside analyzer . Supported wire cross sections: 24 to 12 A WG (0.2 to 4 mm 2 ), no need to use wire end sleeves Cable skinning length: 0.315 inch (8 m[...]

  • Página 102

    X-STREAM 4-28 Instruction Manual HASAxE-IM-HS 07/2006 Emerson Process Management GmbH & Co. OHG After all connections are established in correct manner and verified, • close the front door and secure it utilizing the two sash fasteners. 4-4-2 Installation - X-STREAM F ELECTRICAL SHOCK HAZARD! Before completing the electrical connection of the[...]

  • Página 103

    X-STREAM 4-29 Instruction Manual HASAxE-IM-HS 07/2006 Emerson Process Management GmbH & Co. OHG 4 Installation 4-5 Hints on Wiring Signal Inputs and Outputs 4-5 Installation - Hints on Wiring Emerson Process Managament has taken every effort during the X-STREAM series development process to ensure electro- magnetic compatibility (EMC; concernin[...]

  • Página 104

    X-STREAM 4-30 Instruction Manual HASAxE-IM-HS 07/2006 Emerson Process Management GmbH & Co. OHG Local on-site conditions usually differ from test conditions and may require special measures. This is when strong fields are expected, potentially generating high parasitic currents on the cable shield . Such currents result in differences of potent[...]

  • Página 105

    X-STREAM 4-31 Instruction Manual HASAxE-IM-HS 07/2006 Emerson Process Management GmbH & Co. OHG 4 Installation 4-5-2 Wiring Inductive Loads Switching inductive loads is a standard application generating electromagnetic disturbances: The moment an inductive load (e.g. relay , valve, etc.) is switched off, it‘s magnetic field defies the change [...]

  • Página 106

    X-STREAM 4-32 Instruction Manual HASAxE-IM-HS 07/2006 Emerson Process Management GmbH & Co. OHG • It‘s better to apply "parallel" wiring at which each single load is supplied by a separate connection starting from a distribution point: Both "+" and "-" wire of any load are run together , starting at the point o[...]

  • Página 107

    X-STREAM 5-1 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5 User Interface Chapter 5 User Interface and Sof tware Menus This chapter describes the elements of the X-STREAM user i nterface, the structure and the contents of the software menus. Common to all X-STREAM gas analyzers is an easy to use alphanumeri[...]

  • Página 108

    X-STREAM 5-2 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5-2 User Interface 5-2-1 The Display The display is either a alphanumeric 4x20 character liquid cristal or vacuum fluorescence display . The information shown depends on the currently selected menu. 5-2-2 The Status LEDs The 3rd LED gives power inform[...]

  • Página 109

    X-STREAM 5-3 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5 User Interface 5-2 User Interface 5-2-3 The Keys Six keys are provided to operate the menu system. Depending on the three operation modes (measure-browse-edit) they have the following functionality: ENTER key: Mode Function Measure Exit measuring sc[...]

  • Página 110

    X-STREAM 5-4 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5-2 User Interface LEFT key: Mode Function Measure Exit measuring screen Browse One page/level back in menu tree Edit - Shift cursor on the input field - Leave Component Selection menu - Abort editing an enumerated variable RIGHT key: Mode Function Me[...]

  • Página 111

    X-STREAM 5-5 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5 User Interface 5-3 Software 5-3 Software 5-3-1 Power-On Sequence After Power-On a sequence of start-up messa- ges is displayed. During this time all keys are disabled. The sequence takes a few seconds (a counter shows the remaining time) and the mea[...]

  • Página 112

    X-STREAM 5-6 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5-3 Software 4 different line types distinguish between diffe- rent functionalities: T ype Description TEXT Simple text (not selectable by cursor) V ARIABLE This line has 2-3 fields: 1. a description field, terminated by ‘:’ (colon) 2. The value o[...]

  • Página 113

    X-STREAM 5-7 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5 User Interface 5-3 Software Editing An editing session allows changing a variable's value. It is initiated by pressing the  key . The cursor is now placed over the last character of the current value. Change the selected character by using t[...]

  • Página 114

    X-STREAM 5-8 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5-3 Software 5-3-5 Access Levels Access levels allow to prevent unauthorized personnel from changing parameters.The menu system supports four prioritized access levels, separately to be activated/ deactivated and provided with an individual access cod[...]

  • Página 115

    X-STREAM 5-9 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5 User Interface 5-3-6 Special Screens Depending on the latest operator action one of the following message screens (may) appear to support or inform the operator (the two confirmation screens automatically disappear after a few seconds): Command canc[...]

  • Página 116

    X-STREAM 5-10 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5-4 Menu System 5-4 Menu System This section describes all menus of the X- STREAM gas analyzer software and how the menus are linked. Fig. 5-3 on page 5-12 gives a graphical over- view of the menu structure. Note! Menus or lines shown with grey backg[...]

  • Página 117

    X-STREAM 5-11 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5 User Interface 5-4 Menu System - Power-On and Measuring Screen 5-4-1 Power-On and Measuring Screen After connecting the instrument to power a power-on-self-test (POST) is started showing • copyright and software revision followed by • remaining[...]

  • Página 118

    X-STREAM 5-12 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5-4 Menu System - Control Menu Fig. 5-3: X-STREAM Software menu structure[...]

  • Página 119

    X-STREAM 5-13 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5 User Interface 5-4 Menu System - Control Menu 5-4-2 Control Menu Control..  Lock menus! Acknowledgements.. Pump: Off Zero calibration submenu 5-4-2-1, page 5-14 S pan calibration submenu 5-4-2-2, page 5-15 T oggle internal pump status: On / Off [...]

  • Página 120

    X-STREAM 5-14 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5-4-2-1 Zero Calibration Menu 5-4 Menu System - Control Menu Dual channel instrument: Pressing the  key returns to the optional gas component selection menu to perform the same action for the other measuring channel. 2 nd menu page  RESET calib[...]

  • Página 121

    X-STREAM 5-15 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5 User Interface 5-4-2-2 Span Calibration Menu 5-4 Menu System - Control Menu Dual channel instrument: Pressing the  key returns to the optional gas component selection menu to perform the same action for the other measuring channel. Note! For det[...]

  • Página 122

    X-STREAM 5-16 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG Control.. Adv. calibration.. 5-4-2-3 Advanced Calibration Menu 5-4 Menu System - Control Menu When this line is selected, pressing the  key cancels the ongoing calibration procedure without any changes When this line is selected, pressing the  [...]

  • Página 123

    X-STREAM 5-17 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5 User Interface 5-4 Menu System - Control Menu 5-4-2-4 Calibration Status Screen The 1 st line shows the currently applied gas This line gives the measured concentration Gasflow Sample CO.1 13.304 ppm Procedure None Time 0 s Information about which [...]

  • Página 124

    X-STREAM 5-18 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5-4-2-5 Apply Gas Menu T oggle between Sample , ZeroGas , Sp anGas and None using the  and  keys. Entering the selected value using the  key opens the related valve and closes all other valves (except for None : all valves are closed). Note![...]

  • Página 125

    X-STREAM 5-19 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5 User Interface 5-4-2-6 Acknowledgements Menu 5-4 Menu System - Control Menu Control.. Acknowledgements.. This page allows to acknowledge (=reset) all status messages:Just press the  key to per- form an acknowledgement. ( i ) -COMMAND EXECUTED- W[...]

  • Página 126

    X-STREAM 5-20 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5-4 Menu System - Setup Menu 5-4-3 Setup Menu Setup.. Display setup menu 5-4-3-1, page 5-21 Calibration setup menu 5-4-3-2, page 5-26 In/Outputs setup menu 5-4-3-4, page 5-33 Measurement setup menu 5-4-3-3, page 5-29 Installed options setup menu 5-4-[...]

  • Página 127

    X-STREAM 5-21 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5 User Interface 5-4 Menu System - Display Setup Menu 5-4-3-1 Display Setup Menu If system is setup accordingly access level 2 code must be entered to access menu pages 2 to 4 If system is setup accordingly access level 1 code must be entered to acce[...]

  • Página 128

    X-STREAM 5-22 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG Current temperature sensor 1 value Set temperature unit:: °C, F Set temperature value's decimal places: 0 to 4 Current pressure value Set pressure unit:: Pa, hPa, mbar , Bar , p si Set pressure value's decimal places: 0 to 4 5-4 Menu Syste[...]

  • Página 129

    X-STREAM 5-23 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5 User Interface 5-4-3-1-1 Display Language Setup Menu 5-4 Menu System - Display Setup Menu Language Language: English Select your prefferred language for the analyzer software. Number of and languages may change depending on software revision. Curre[...]

  • Página 130

    X-STREAM 5-24 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5-4-3-1-2 Menu Access Setup Menu Use lines 1 to 3 to specify if the related access level is protected by code or not: Off : Menu access is not protected. On : Access code must be entered for related menus (code 3 = level 3, ..). Note! Setting the sta[...]

  • Página 131

    X-STREAM 5-25 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5 User Interface 5-4 Menu System - Display Setup Menu 5-4-3-1-3 Component Setup Menu Dual channel instrument: O ptional gas component selection menu - Select the component to be setup Enter the tag to be associated with the gas component: Each digit [...]

  • Página 132

    X-STREAM 5-26 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5-4 Menu System - Calibration Setup Menu 5-4-3-2 Calibration Setup Menu This parameter defines if the tolerance check during calibration procedures is activated or not. Available options:: 10%: T olerance check is enabled, limits are 10 % (not change[...]

  • Página 133

    X-STREAM 5-27 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5 User Interface 5-4 Menu System - Calibration Setup Menu 5-4-3-2-1 Calibration Gases Setup Menu Setup.. Calibration.. Calibration gases.. Enter the concentration value for the zero gas to be used during zero calibration. Dual channel instrument: Pre[...]

  • Página 134

    X-STREAM 5-28 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5-4 Menu System - Calibration Setup Menu 5-4-3-2-2 Interval Time Setup Menu Enter the time between two zero calibrations when in autocal mode. If system is setup accordingly access level 3 code must be entered to access this menu. Enter the time betw[...]

  • Página 135

    X-STREAM 5-29 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5 User Interface 5-4 Menu System - Measurement Setup Menu 5-4-3-3 Measurement Setup Menu If system is setup accordingly access level 2 code must be entered to access this menu. If no pressure sensor is installed (INST ALLED OPTIONS menu - "Press[...]

  • Página 136

    X-STREAM 5-30 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5-4-3-3-1 Signal Damping Setup Menu Enter the electronic signal damping time. Lower values give faster updated measuring results, higher values may suppress noise from varying gas concentrations. Input range: 2 .. 60 seconds Dual channel instrument: [...]

  • Página 137

    X-STREAM 5-31 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5 User Interface 5-4 Menu System - Measurement Setup Menu 5-4-3-3-2 Cross Interference Setup Menu T oggle the status for cross interference compensation: Available options: Off: Cross compensation inactive On: T wo-way cross compensation is calcu- la[...]

  • Página 138

    X-STREAM 5-32 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5-4-3-3-3 AD Conversion Setup Menu Select the first line to setup the AD converters offset for the first channel: The offset's unit are counts. Setup.. Measurement.. AD conversion.. Select the second line to setup the AD converters offset for th[...]

  • Página 139

    X-STREAM 5-33 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5 User Interface 5-4-3-4 In/Outputs Setup Menu Select how the internal pump status is controlled. Available options: Menu: This allows to manually switch the pump via the related entry in the "Control.." menu ( 5-4-2, page 5-13) External : [...]

  • Página 140

    X-STREAM 5-34 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5-4 Menu System - Analog Output Setup Menu 5-4-3-4-1 Analog Output Setup Menu Signal: C1-C2 SignalRange: 0-20mA Scaling.. Trim output.. Select the signal range. Available options: 0-20 mA, 4-20 mA, LL0-20 mA, LL4-20mA, HL0-20 mA, HL4-20 mA 5-4-3-4-1-[...]

  • Página 141

    X-STREAM 5-35 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5 User Interface Enter this line to select which values to output via the analog outputs. Available options are: 5-4 Menu System - Analog Output Setup Menu 5-4-3-4-1-1 Analog Output Signal Setup Option Output 1 Output 2 C1-C2 Channel 1 gas Channel 2 [...]

  • Página 142

    X-STREAM 5-36 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5-4 Menu System - Analog Output Setup Menu Enter this line to select the analog outputs ranges. In addition this entry allows to setup the analog outputs to follow the NAMUR NE43 recommendations. Normally a gas concentration of "0" generate[...]

  • Página 143

    X-STREAM 5-37 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5 User Interface 5-4 Menu System - Analog Output Setup Menu Table 5-2: Analog Output Signal Setting & Operation Modes Signal R a nge Sett ing Ope ra tion Mode Failur e Signal Le ve l a cc. NE 43 Valid Meas ur ing Signal R a nge Me a s uring S i g[...]

  • Página 144

    X-STREAM 5-38 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5-4-3-4-1-3 Analog Output Signal Scaling Setup Dual channel instrument: O ptional gas component selection menu - Select the component to be setup 5-4 Menu System - Analog Output Setup Menu Setup.. In/Outputs.. Analog output.. Scaling.. Use this menu [...]

  • Página 145

    X-STREAM 5-39 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5 User Interface 5-4 Menu System - Analog Output Setup Menu 5-4-3-4-1-4 Analog Output Signal T rimming Dual channel instrument: Pressing the  key while any line is selected returns to the optional gas component selec- tion menu to open the same me[...]

  • Página 146

    X-STREAM 5-40 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5-4 Menu System - Analog Output Setup Menu 5-4-3-4-2 V alve Assignment Setup.. In/Outputs.. Valve assignment.. Dual channel instrument: O ptional gas component selection menu - Select the component to be setup If system is setup accordingly access le[...]

  • Página 147

    X-STREAM 5-41 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5 User Interface 5-4-3-5 Installed Options Setup Menu If system is setup accordingly access level 3 code must be entered to access this menu. 2 nd menu page  DigitalInp: Yes PressSensor:Internal Flow monitor: Ye s Select whether a flow monitor is [...]

  • Página 148

    X-STREAM 5-42 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5-4-3-6 Communication Setup Menu Protocol: MODB RTU MODB mode: 32Bit ID number: 2  Interface: RS485/2w If system is setup accordingly access level 3 code must be entered to access this menu. 1 st menu page Select the Modbus protocol to be used by [...]

  • Página 149

    X-STREAM 5-43 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5 User Interface 5-4 Menu System - Alarms Setup Menu 5-4-3-7 Alarms Setup Menu If system is setup accordingly access level 3 code must be entered to access this menu. Level1: 100 ppm Function: L o w Level2: 500 ppm Function: High Enter a first concen[...]

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    X-STREAM 5-44 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5-4-3-8 Save-Load Menu If system is setup accordingly access level 3 code must be entered to access this menu. Save-Load CfgData>COMport! COMport>CfgData..  Verify! Pressing the  key while this line is selected starts a configuration back[...]

  • Página 151

    X-STREAM 5-45 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5 User Interface 2 nd menu page  FactData>CfgData.. CfgData>UserData.. UserData>CfgData.. 5-4 Menu System - Safe-LoadMenu Explanation of terms: FactData This is the factory setup analyzer configuration. The data is stored in FLASH. The us[...]

  • Página 152

    X-STREAM 5-46 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5-4 Menu System - Miscellaneous Menu 5-4-3-9 Miscellaneous Screen This entry specifies if the analog outputs and the concentration alarms status are updated during calibrations or not: Selecting Ye s means during calibration • the analog outputs ho[...]

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    X-STREAM 5-47 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5 User Interface 5-4 Menu System - Status Menu 5-4-4 Status Menu Status.. 1 Failures.. 0 Check requests.. 1 Function checks..  0 Off spec.. Measurement status menu 5-4-4-6, page 5-53 Alarms status menu 5-4-4-7, page 5-54 Check requests status scre[...]

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    X-STREAM 5-48 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5-4 Menu System - Status Menu 5-4-4-1 Failure Status Screen Status.. 1 Failures.. The number starting the "Failures.." line in the previous menu shows how much failures currently are active (here: 1). So in the following screens there will [...]

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    X-STREAM 5-49 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5 User Interface 5-4-4-2 Check Requests Status Screen Status.. 0 Check requests.. 5-4 Menu System - Status Menu The number starting the "Check requests.." line in the previous menu shows how much such messages currently are upcoming (here: [...]

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    X-STREAM 5-50 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5-4-4-3 Function Check Status Screen Status.. 1 Function checks.. 5-4 Menu System - Status Menu The number starting the "Function checks.." line in the previous menu shows how much such messages currently are upcoming (here: 1). So in the f[...]

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    X-STREAM 5-51 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5 User Interface Status.. 0 Off specs.. 5-4-4-4 Off Spec Status Screen 5-4 Menu System - Status Menu The number starting the "Off spec.." line in the previous menu shows how much such mes- sages currently are upcoming (here: 0). So in the f[...]

  • Página 158

    X-STREAM 5-52 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5-4 Menu System - Status Menu 5-4-4-5 Calibration Status Screen Status.. Calibration.. If a calibration is ongoing, this screens gives some information about the status. But, differing from the "Control.. - Zero/S pan Calibration.." screen,[...]

  • Página 159

    X-STREAM 5-53 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5 User Interface 5-4-4-6 Measurement Status Screen Shows the detectors raw signal value. This is the signal without being linearized, compensated or converted to the expected unit. Dual channel instrument: Pressing the  key returns to the optional[...]

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    X-STREAM 5-54 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5-4-4-7 Alarms Status Screen Dual channel instrument: Pressing the  key returns to the optional gas component selection menu to open the same menu for the other measuring channel. Dual channel instrument: O ptional gas component selection menu - S[...]

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    X-STREAM 5-55 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5 User Interface 5-4-5 Info Menu Serial 1 Ax123 Serial 2 4567890 Revision 0.16 05  Range.. Installed options info menu 5-4-5-1, page 5-58 1 st menu page 5-4 Menu System - Info Menu  Europe.. North America.. Latin America..  Asia Pacific.. 2 [...]

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    X-STREAM 5-56 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5-4 Menu System - Info Menu 5-4-5-1 Measuring Range Info Screen Dual channel instrument: O ptional gas component selection menu - Select the component of interest. This info screen showsrange information for the selected channel. Dual channel instrum[...]

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    X-STREAM 5-57 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5 User Interface 5-4 Menu System - Info Menu 5-4-5-2 Factory Settings Screen Access level 4 code must be entered to access this menu. Info.. Factory settings.. This is not an information menu, but here are entries to basically setup the instrument. C[...]

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    X-STREAM 5-58 Instruction Manual HASAxE-IM-HS 05/2006 Emerson Process Management GmbH & Co. OHG 5-4 Menu System - Info Menu 5-4-5-3 Installed Options Info Screen Installed options Valves Int+Ext COM-Interf Yes  Pump Yes 1 st menu page  DigitalInp Yes Pressure Internal Flow monitor No 2 nd menu page These pages provide information about in[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG 6-1 Instruction Manual HASAxE-IM-HS 05/2006 6 Initial Startup Chapter 6 Initial St artup After unpacking and installing the instrument it's always a good choice to check the instrument's setup and configure it to the operator's needs before performing any other actions: • What [...]

  • Página 166

    X-STREAM Emerson Process Management GmbH & Co. OHG 6-2 Instruction Manual HASAxE-IM-HS 05/2006 6-2 Checking the Instrument's Setup Language.. If system is setup accordingly access level 3 code must be entered to access this menu. Factory default setting is "no code required". Setup.. Display.. If system is setup accordingly acces[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG 6-3 Instruction Manual HASAxE-IM-HS 05/2006 6 Initial Startup Sequence of keys to be entered for chan- ging the language of an analyzer , if the operator is not competent in the currently setup language (Sequence starting from the measuring screen) 6-2 Checking the Instrument's Setup The D[...]

  • Página 168

    X-STREAM Emerson Process Management GmbH & Co. OHG 6-4 Instruction Manual HASAxE-IM-HS 05/2006 6-2 Checking the Instrument's Setup Next check the display settings for the mea- surement screen, temperature & pressure units and menu access using the DOWN and ENTER keys to access the related menu pages. If system is setup accordingly acce[...]

  • Página 169

    X-STREAM Emerson Process Management GmbH & Co. OHG 6-5 Instruction Manual HASAxE-IM-HS 05/2006 6 Initial Startup 6-2 Checking the Instrument's Setup Press the LEFT key to return to the CALIBRA- TION setup menu and concentrate on the "T ol. Check" entry . By default the option "T ol. Check" (tolerance check) is disabled [...]

  • Página 170

    X-STREAM Emerson Process Management GmbH & Co. OHG 6-6 Instruction Manual HASAxE-IM-HS 05/2006 6-2 Checking the Instrument's Setup S pecifying an interval time is required for unattended autocalibration: This means that the analyzer can initiate calibrations based on a given time interval. This interval (time between two calibrations) is e[...]

  • Página 171

    X-STREAM Emerson Process Management GmbH & Co. OHG 6-7 Instruction Manual HASAxE-IM-HS 05/2006 6 Initial Startup 6-2 Checking the Instrument's Setup Analog output.. PumpControl: Menu Note! If an internal pump is installed, the menu shows two lines, without pump the lower line does not show . The line "PumpControl" allows to speci[...]

  • Página 172

    X-STREAM Emerson Process Management GmbH & Co. OHG 6-8 Instruction Manual HASAxE-IM-HS 05/2006 6-2 Checking the Instrument's Setup Signal: C1-C2 SignalRange: 4-20mA Scaling.. Trim output.. Select the "Analog output" line to open a submenu to specify the analog outputs: The two analog outputs may be configured to output several si[...]

  • Página 173

    X-STREAM Emerson Process Management GmbH & Co. OHG 6-9 Instruction Manual HASAxE-IM-HS 05/2006 6 Initial Startup 6-2 Checking the Instrument's Setup Normally it is expected that a gas concentration of "0" generates an similiar analog output of 0 mA. Such an analog output operation mode is selected by setting the "Signal rang[...]

  • Página 174

    X-STREAM Emerson Process Management GmbH & Co. OHG 6-10 Instruction Manual HASAxE-IM-HS 05/2006 6-2 Checking the Instrument's Setup Si gna l Range Sett in g Ope ra tion Mode Fa i l ure Si gna l Le ve l a cc. NE 43 V a l i d Me a s ur i ng Si gna l Ra nge Me a s uring Si gna l E xc eeds Lo w er R a nge Li m i t Me a s uri ng S igna l E xc e[...]

  • Página 175

    X-STREAM Emerson Process Management GmbH & Co. OHG 6-11 Instruction Manual HASAxE-IM-HS 05/2006 6 Initial Startup 6-2 Checking the Instrument's Setup Press the LEFT key several times to return to the SETUP MENU. The cursor is now placed in the IN/OUTPUTS.. line, overwriting a small triangle. Press the DOWN key to enter the next SETUP MENU [...]

  • Página 176

    X-STREAM Emerson Process Management GmbH & Co. OHG 6-12 Instruction Manual HASAxE-IM-HS 05/2006 6-2 Checking the Instrument's Setup Protocol: MODB RTU MODB mode: 32Bit ID number: 2  Interface: RS485/2w  Baud rate: 19200 Parity: None Level1: 100 ppm Function: L o w Level2: 500 ppm Function: High Press the LEFT key several times to ret[...]

  • Página 177

    X-STREAM Emerson Process Management GmbH & Co. OHG 6-13 Instruction Manual HASAxE-IM-HS 05/2006 6 Initial Startup 6-2 Checking the Instrument's Setup The "S panRange" p arameter is shown in the MEASURING RANGE INFO Screen ( 5-4-5-1, page 5-56) and always gives a value in relation to the upper measuring range limit of the selected[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG 6-14 Instruction Manual HASAxE-IM-HS 05/2006 6-2 Checking the Instrument's Setup Note! "Function" parameter factory setting is Off FS (fail-safe) unless otherwise specified at time of order . Combining the different modes with setting the threshold levels in a proper way gives th[...]

  • Página 179

    X-STREAM Emerson Process Management GmbH & Co. OHG 6-15 Instruction Manual HASAxE-IM-HS 05/2006 6 Initial Startup S tandard mode: If an alarm is activated, the corresponding alarm outputs a "High" level signal. Settings: • Level 1 > level 2 • Level 1 function: High • Level 2 function: Low As long as any alarm is activated a s[...]

  • Página 180

    X-STREAM Emerson Process Management GmbH & Co. OHG 6-16 Instruction Manual HASAxE-IM-HS 05/2006 • Setting "HIGH" and "HIGH-HIGH" alarms S tandard mode: If an alarm is activated, the corresponding alarm outputs a "High" level signal. Settings: • Level 1 > level 2 • Level 1 function: High • Level 2 functio[...]

  • Página 181

    X-STREAM Emerson Process Management GmbH & Co. OHG 6-17 Instruction Manual HASAxE-IM-HS 05/2006 6 Initial Startup • Setting "LOW" and "LOW-LOW" alarms S tandard mode: If an alarm is activated, the corresponding alarm outputs a "High" level signal. Settings: • Level 1 > level 2 • Level 1 function: Low • L[...]

  • Página 182

    X-STREAM Emerson Process Management GmbH & Co. OHG 6-18 Instruction Manual HASAxE-IM-HS 05/2006 6-2 Checking the Instrument's Setup The line "Save-Load-Update.." is used for saving/reloading a configuration and for resetting the instrument to the factory settings.  Miscellaneous.. For now skip this line pressing the DOWN key a[...]

  • Página 183

    X-STREAM Emerson Process Management GmbH & Co. OHG 6-19 Instruction Manual HASAxE-IM-HS 05/2006 6 Initial Startup Now the most important parameter settings are checked and the instrument is setup to operate to your needs. This is the moment where you could save for backup reasons the changed data into a special memory . 6-2 Checking the Instrum[...]

  • Página 184

    X-STREAM Emerson Process Management GmbH & Co. OHG 6-20 Instruction Manual HASAxE-IM-HS 05/2006 Press the HOME key to return to the MEASURING SCREEN, because the setup checking procedure is finished. 6-2 Checking the Instrument's Setup CfgData>UserData Are you sure? No! Yes! A screen appears to confirm the operation: Select Ye s ! and a[...]

  • Página 185

    X-STREAM Emerson Process Management GmbH & Co. OHG 7-1 Instruction Manual HASAxE-IM-HS 05/2006 7 Maintenance Chapter 7 Maintenance Maintenance carried out on a regular basis ensures long-term efficiency of your EMERSON Process Management gas analyzer! 7-1 Abstract For a description of how to perform a leak test 7-2, page 7-2 perform a calibrati[...]

  • Página 186

    X-STREAM Emerson Process Management GmbH & Co. OHG 7-2 Instruction Manual HASAxE-IM-HS 05/2006 7-2 Performing a Leak T est T o achieve best and proper measuring results you must ensure the gas path system does not have leaks. The following procedure describes how to per- form a leak test with focus on the instrument. The gas path system should [...]

  • Página 187

    X-STREAM Emerson Process Management GmbH & Co. OHG 7-3 Instruction Manual HASAxE-IM-HS 05/2006 7 Maintenance 7-3 Calibration Procedures 7-3 Calibration Procedures Note! T o achieve best and proper measuring result s it is recommended to perform zero and span calibrations on a regular weekly basis. Also a zero calibration must always precede a s[...]

  • Página 188

    X-STREAM Emerson Process Management GmbH & Co. OHG 7-4 Instruction Manual HASAxE-IM-HS 05/2006 7-3 Calibration Procedures 7-3-1 Preparing a Calibration Before starting calibrations it is required to tell the instrument the calibration gas concen- trations. S tarting from the measurement screen press the DOWN key to open the MAIN MENU, enter the[...]

  • Página 189

    X-STREAM Emerson Process Management GmbH & Co. OHG 7-5 Instruction Manual HASAxE-IM-HS 05/2006 7 Maintenance 7-3 Calibration Procedures Calibration gases... Tol.Check: Off Purge time: 15 s Interval time... By default the option TOL. CHECK (tolerance check) is disabled ( OFF ). With tolerance check enabled ("10%") during calibration th[...]

  • Página 190

    X-STREAM Emerson Process Management GmbH & Co. OHG 7-6 Instruction Manual HASAxE-IM-HS 05/2006 7-3 Calibration Procedures Calibration gases... Tol.Check: Off Purge time: 15 s Interval time... Note! The next two lines (purge time & interval time) show up only if the valve option is other than "none" (see installed options menu) and[...]

  • Página 191

    X-STREAM Emerson Process Management GmbH & Co. OHG 7-7 Instruction Manual HASAxE-IM-HS 05/2006 7 Maintenance 7-3 Calibration Procedures 7-3-2 Manual Calibration S tarting from the measurement screen press the DOWN key to open the MAIN MENU, enter the CONTROL.. menu. Zero calibration.. Span calibration..  T o st art a calibration select one o[...]

  • Página 192

    X-STREAM Emerson Process Management GmbH & Co. OHG 7-8 Instruction Manual HASAxE-IM-HS 05/2006 7-3 Calibration Procedures After having started a calibration watch the screen for information about the status: The first lines shows the gas (channel) to be calibrated and the currently measured con- centration (at the end of zero calibration this v[...]

  • Página 193

    X-STREAM Emerson Process Management GmbH & Co. OHG 7-9 Instruction Manual HASAxE-IM-HS 05/2006 7 Maintenance When finished either press the LEFT key two times to return to the component selection menu (dual channel analyzer only), if required select the second channel and perform the steps above to span calibrate this channel, too, or press the[...]

  • Página 194

    X-STREAM Emerson Process Management GmbH & Co. OHG 7-10 Instruction Manual HASAxE-IM-HS 05/2006 7-3-3 Advanced Calibration 7-3-3 Advanced Calibration S tandard manual calibration procedures offer limited funtionality: T o zero and span calibrate a dual channel instrument the operator has to manually start 4 procedures in proper sequence. In add[...]

  • Página 195

    X-STREAM Emerson Process Management GmbH & Co. OHG 7-11 Instruction Manual HASAxE-IM-HS 05/2006 7 Maintenance As described earlier , advanced calibration is possible only with installed internal and/or external valves. In addition this requires all requested cali- bration gases to be connected to the valves and the valves to be software assigne[...]

  • Página 196

    X-STREAM Emerson Process Management GmbH & Co. OHG 7-12 Instruction Manual HASAxE-IM-HS 05/2006 7-3-3 Advanced Calibration Setup.. In/Outputs.. Valve assignment.. Dual channel instrument: O ptional gas component selection menu - Select the component to be setup If system is setup accordingly access level 3 code must be entered to access this me[...]

  • Página 197

    X-STREAM Emerson Process Management GmbH & Co. OHG 7-13 Instruction Manual HASAxE-IM-HS 05/2006 7 Maintenance Note for dual channel instruments: The combinations may be assigned for channel 1 and 2 independently . This includes: • selecting different combinations for both channels • selecting the same combination for both channels • selec[...]

  • Página 198

    X-STREAM Emerson Process Management GmbH & Co. OHG 7-14 Instruction Manual HASAxE-IM-HS 05/2006 7-3-3 Advanced Calibration T o start a ZERO calibration for AL L channels select the second line. S tarting from the measurement screen press the DOWN key to open the MAIN MENU and enter the CONTROL - ADV .CALIBRA TION menu. The analyzer immediately [...]

  • Página 199

    X-STREAM Emerson Process Management GmbH & Co. OHG 7-15 Instruction Manual HASAxE-IM-HS 05/2006 7 Maintenance 7-3-3 Advanced Calibration When the prepurge time has elapsed, the instrument starts to calculate the zero point (here indicated by the procedure term Zero 1 ): Zero gas is still applied, the time count down starts at a value correspond[...]

  • Página 200

    X-STREAM Emerson Process Management GmbH & Co. OHG 7-16 Instruction Manual HASAxE-IM-HS 05/2006 7-3-3 Advanced Calibration T o start a SP AN calibration for ALL channels select the third line. S tarting from the measurement screen press the DOWN key to open the MAIN MENU and enter the CONTROL - ADV .CALIBRA TION menu. The analyzer immediately b[...]

  • Página 201

    X-STREAM Emerson Process Management GmbH & Co. OHG 7-17 Instruction Manual HASAxE-IM-HS 05/2006 7 Maintenance 7-3-3 Advanced Calibration After span calibration has finished, the instru- ment closes the last open valve and opens the sample gas valve. Now a postpurge procedure starts to indicate that proper sample gas mea- surement values require[...]

  • Página 202

    X-STREAM Emerson Process Management GmbH & Co. OHG 7-18 Instruction Manual HASAxE-IM-HS 05/2006 7-3-3 Advanced Calibration T o start a ZERO & SP AN calibration for AL L channels select the last line. S tarting from the measurement screen press the DOWN key to open the MAIN MENU and enter the CONTROL - ADV .CALIBRA TION menu. The analyzer im[...]

  • Página 203

    X-STREAM Emerson Process Management GmbH & Co. OHG 7-19 Instruction Manual HASAxE-IM-HS 05/2006 7 Maintenance Gasflow V4 Procedure Zero 1 Time 29 s When the prepurge time has elapsed, the instrument starts to calculate the zero point (here indicated by the procedure term Zero 1 ): Zero gas is still applied, the time count down starts at a value[...]

  • Página 204

    X-STREAM Emerson Process Management GmbH & Co. OHG 7-20 Instruction Manual HASAxE-IM-HS 05/2006 After span calibration has finished, the instru- ment closes the last open valve and opens the sample gas valve. Now a postpurge procedure starts to indicate that proper sample gas mea- surement values require the system to be filled with the related[...]

  • Página 205

    X-STREAM Emerson Process Management GmbH & Co. OHG 7-21 Instruction Manual HASAxE-IM-HS 05/2006 7 Maintenance 7-3-4 Auto Calibration 7-3-4 Auto Calibration 7-3-4-1 Additional Preparations for Auto Calibration As described in an earlier section autocal- ibration is possible only with installed internal and/or external valves. In addition this re[...]

  • Página 206

    X-STREAM Emerson Process Management GmbH & Co. OHG 7-22 Instruction Manual HASAxE-IM-HS 05/2006 Setup.. In/Outputs.. Valve assignment.. Dual channel instrument: O ptional gas component selection menu - Select the component to be setup If system is setup accordingly access level 3 code must be entered to access this menu. Internal valves by defa[...]

  • Página 207

    X-STREAM Emerson Process Management GmbH & Co. OHG 7-23 Instruction Manual HASAxE-IM-HS 05/2006 7 Maintenance 7-3-4 Auto Calibration Note for dual channel instruments: The combinations may be assigned for channel 1 and 2 independently . This includes: • selecting different combinations for both channels • selecting the same combination for [...]

  • Página 208

    X-STREAM Emerson Process Management GmbH & Co. OHG 7-24 Instruction Manual HASAxE-IM-HS 05/2006 T o start any calibration select one of the two upper lines to perform the related calibration. Select the ZERO CALIBRA TION.. line. Dual channel instrument: O ptional gas component selection menu - Select the component to be calibrated. S tarting fr[...]

  • Página 209

    X-STREAM Emerson Process Management GmbH & Co. OHG 7-25 Instruction Manual HASAxE-IM-HS 05/2006 7 Maintenance 7-3-4 Auto Calibration Gasflow ZeroGas CO2.1 0.000 ppm Procedure Zero 1 Time 29 s When the prepurge time has elapsed, the instrument starts to calculate the zero point (here indicated by the procedure term Zero 1 ): Zero gas is still ap[...]

  • Página 210

    X-STREAM Emerson Process Management GmbH & Co. OHG 7-26 Instruction Manual HASAxE-IM-HS 05/2006 7-3-4 Auto Calibration 7-3-4-3 Sp an Auto Calibration Dual channel instrument: O ptional gas component selection menu - Select the component to be calibrated. CANCEL calibration! START calibration! SpanGas 20.000 ppm  CO2.1 0.200 ppm The first lin[...]

  • Página 211

    X-STREAM Emerson Process Management GmbH & Co. OHG 7-27 Instruction Manual HASAxE-IM-HS 05/2006 7 Maintenance 7-3-4 Auto Calibration The span calibration procedure has finished when the last time interval shows remaining 0 seconds and the gas flow is sample . Now press either the LEFT key two times to return to the component selection menu (dua[...]

  • Página 212

    X-STREAM Emerson Process Management GmbH & Co. OHG 7-28 Instruction Manual HASAxE-IM-HS 05/2006 7-3-4 Auto Calibration 7-3-4-4 Unattended Auto Calibration Before selecting any further line make sure the required calibra- tion gases are applied! Supply all calibration gases with the same flow as the sample gas (recommeded approx. 1 l/min), press[...]

  • Página 213

    X-STREAM Emerson Process Management GmbH & Co. OHG 7-29 Instruction Manual HASAxE-IM-HS 05/2006 7 Maintenance Within the SETUP CALIBRA TION menu the "INTERV AL TIME.." line opens the following screen: T wo time intervals may be entered: ZeroCal : This entry specifies intervals for zero calibrations only! If there is an entry for the S[...]

  • Página 214

    X-STREAM Emerson Process Management GmbH & Co. OHG 7-30 Instruction Manual HASAxE-IM-HS 05/2006 7-3 Calibration Procedures 7-3-5 Resetting a Calibration In case a wrong configuration was detected after calibration was performed (e.g. wrong gas connected) there is an option to restore the last user saved calibration data: Within the screen where[...]

  • Página 215

    X-STREAM Emerson Process Management GmbH & Co. OHG 7-31 Instruction Manual HASAxE-IM-HS 05/2006 7 Maintenance Changing the APPL Y GAS parameter opens the related valve. Available options are SpanGas, ZeroGas, Sample, None . The TIME line starts counting down the pre- purge time. When set properly and arrived at "0" the measuring cell [...]

  • Página 216

    X-STREAM Emerson Process Management GmbH & Co. OHG 7-32 Instruction Manual HASAxE-IM-HS 05/2006 7-3 Calibration Procedures CO2.1 0.000 ppm Procedure Zero 1 Time 0 s Gasflow Sample CO2.1 0.000 ppm Procedure Purging Time 10 s A confirmation popup appears, replaced by the calibration procedure screen, whose content depends on which calibration was[...]

  • Página 217

    X-STREAM Emerson Process Management GmbH & Co. OHG 7-33 Instruction Manual HASAxE-IM-HS 05/2006 7 Maintenance 7-3 Calibration Procedures 7-3-8 Cross Interference Compensation Note! The following is valid for dual channel instruments only! Several gases interfere the measuring results when appearing in the gas stream at the same time. The effect[...]

  • Página 218

    X-STREAM Emerson Process Management GmbH & Co. OHG 7-34 Instruction Manual HASAxE-IM-HS 05/2006 7-3 Calibration Procedures Now perform a calibration considering the following procedure (only possible by manual calibration!): 1. Zero cal both channels 2. S pan cal channel 1 with pure span gas 3. S pan cal channel 2 with pure span gas 4. S pan ca[...]

  • Página 219

    X-STREAM Emerson Process Management GmbH & Co. OHG 7-35 Instruction Manual HASAxE-IM-HS 05/2006 7 Maintenance 7-4 Replacing the Electrochemical Sensor 7-4 Replacing the ElectrochemicalSensor In consequence of it‘s design the sensor‘s lifetime is limited and depends on theoretical designed life and Oxygen concentration. The sensor output can[...]

  • Página 220

    X-STREAM Emerson Process Management GmbH & Co. OHG 7-36 Instruction Manual HASAxE-IM-HS 05/2006 7-4 Replacing the Electrochemical Sensor EXPLOSIVE, FLAMMABLE AND HARMFUL GASES HAZARD ! Before opening gas paths they must be purged with ambient air or neutral gas (N 2 ) to avoid hazards caused by toxic, flammable, explosive or harmful to health s[...]

  • Página 221

    X-STREAM Emerson Process Management GmbH & Co. OHG 7-37 Instruction Manual HASAxE-IM-HS 05/2006 7 Maintenance Do not expose the sensor to a temperature other than the temperature range of -20 to +60'C (-4 to +140 F). Exposing to a temperature outside the temperature range may cause abnormal output or leak of the electrolyte due to parts de[...]

  • Página 222

    X-STREAM Emerson Process Management GmbH & Co. OHG 7-38 Instruction Manual HASAxE-IM-HS 05/2006 7-4 Replacing the Electrochemical Sensor If the electrolyte leaks due to sensor damage, put the sensor in a plastic bag so that the solution will not be smeared on other places and return the sensor to Emerson Process Management or an industrial wast[...]

  • Página 223

    X-STREAM Emerson Process Management GmbH & Co. OHG 7-39 Instruction Manual HASAxE-IM-HS 05/2006 7 Maintenance 7-4 Replacing the Electrochemical Sensor 7-4-2 Opening the Analyzer ELECTRICAL SHOCK HAZARD! Live parts are accessible when working at open instruments! T ake care to observe all applicable safety instructions! 7-4-2-1 Opening X-STREAM [...]

  • Página 224

    X-STREAM Emerson Process Management GmbH & Co. OHG 7-40 Instruction Manual HASAxE-IM-HS 05/2006 7-4 Replacing the Electrochemical Sensor 7-4-3 Locating the Sensor There are two options for the sensor to be placed (fig. 7-5): • for instruments with internal thermostatic control the sensor unit is placed within the electronics card cage beneath[...]

  • Página 225

    X-STREAM Emerson Process Management GmbH & Co. OHG 7-41 Instruction Manual HASAxE-IM-HS 05/2006 7 Maintenance 7-4 Replacing the Electrochemical Sensor 7-4-4 Sensor Unit Disassembly The sensor unit consists of a mounting support, an electronics board and the sensor itself (fig. 7-9). The right side picture shows two screws fixing the sensor bloc[...]

  • Página 226

    X-STREAM Emerson Process Management GmbH & Co. OHG 7-42 Instruction Manual HASAxE-IM-HS 05/2006 7-4 Replacing the Electrochemical Sensor 7-4-5 Sensor Amplifier Adjustment Strip P2 for Oxygen sensor signal Tp 1 Tp 2 Potentiometer R4 Fig. 7-11: OXS Board, top view T o do so, • power on the opened instrument. • Supply gas path with ambient air[...]

  • Página 227

    X-STREAM Emerson Process Management GmbH & Co. OHG 7-43 Instruction Manual HASAxE-IM-HS 05/2006 7 Maintenance • Power off the analyzer and close the housing. In a next step now perform a zero and span calibration at least for the channel the replaced sensor is related to. Close the worn-out sensor´s opening with the sealing plug taken from t[...]

  • Página 228

    X-STREAM Emerson Process Management GmbH & Co. OHG 7-44 Instruction Manual HASAxE-IM-HS 05/2006 7-5 Cleaning the Instrument's Outside 7-5 Cleaning the Instrument's Outside Do NOT drench the cloth, just moisten it to prevent liquid ente- ring the housing! • Clean the analyzer housing outside with the moistened cloth. • If required [...]

  • Página 229

    X-STREAM Emerson Process Management GmbH & Co. OHG 7-45 Instruction Manual HASAxE-IM-HS 05/2006 7 Maintenance 7-6 Save / Restore Configuration Data Sets 7-6 Save / Restore Configuration Data Sets After a couple of days operating the instrument one can assume the operator has setup the instrument to his needs. This is the moment to backup this c[...]

  • Página 230

    X-STREAM Emerson Process Management GmbH & Co. OHG 7-46 Instruction Manual HASAxE-IM-HS 05/2006 If system is setup accordingly access level 3 code must be entered to access this menu. 7-6 Save / Restore Configuration Data Sets S tarting from the measurement screen press the DOWN key to open the MAIN MENU, enter the SETUP and next the SA VE-LOAD[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG 7-47 Instruction Manual HASAxE-IM-HS 05/2006 7 Maintenance 7-6-2 Restore UserData to CfgData If system is setup accordingly access level 3 code must be entered to access this menu. S tarting from the measurement screen press the DOWN key to open the MAIN MENU, enter the SETUP and next the SA VE[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG 7-48 Instruction Manual HASAxE-IM-HS 05/2006 7-6 Save / Restore Configuration Data Sets 7-6-3 Restore FactData to Cfg Data If system is setup accordingly access level 3 code must be entered to access this menu. S tarting from the measurement screen press the DOWN key to open the MAIN MENU, ente[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG 7-49 Instruction Manual HASAxE-IM-HS 05/2006 7 Maintenance Before starting any of these procedures an external device (e.g. computer) has to be connected to the analyzer via the serial interface. 7-6-4 Save / Restore to an External Device Protocol: MODB RTU MODB mode: 32Bit ID number: 2  Int[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG 7-50 Instruction Manual HASAxE-IM-HS 05/2006 7-6 Save / Restore Configuration Data Sets 7-6-4-1 Save CfgData to COMPort If system is setup accordingly access level 3 code must be entered to access this menu. S tarting from the measurement screen press the DOWN key to open the MAIN MENU, enter t[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG 7-51 Instruction Manual HASAxE-IM-HS 05/2006 7 Maintenance 7-6 Save / Restore Configuration Data Sets T o verify , the saved data on the external device is not corrupted during transmission, you can now select V erify! from the SA VE-LOAD.. menu. Save-Load CfgData>COMport! COMport>CfgData[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG 7-52 Instruction Manual HASAxE-IM-HS 05/2006 7-6-4-2 Restore COMPort to Cfg Data 7-6 Save / Restore Configuration Data Sets If system is setup accordingly access level 3 code must be entered to access this menu. S tarting from the measurement screen press the DOWN key to open the MAIN MENU, ent[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG 8-1 Instruction Manual HASAxE-IM-HS 05/2006 Message / Level Potential Cause How to Solve 8 T roubleshooting Chapter 8 T roubleshooting 8-1 Abstract This chapter covers troubleshooting the analyzer: Section 8-2 describes messages possibly ap- pearing in the measuring screen‘s status line (4 th[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG 8-2 Instruction Manual HASAxE-IM-HS 05/2006 Message / Level Potential Cause How to Solve 8-2 Solving Problems Indicated by Status Messages 8-2 Solving Problems Indicated by Status Messages In the following all possible status messages are listed in an alphabetical order together with hints on t[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG 8-3 Instruction Manual HASAxE-IM-HS 05/2006 Message / Level Potential Cause How to Solve 8 T roubleshooting 8-2 Solving Problems Indicated by Status Messages Analyzer related messages CheckBattery Check request Explanation: There is a problem with the internal battery on electro- nics board BKS[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG 8-4 Instruction Manual HASAxE-IM-HS 05/2006 Message / Level Potential Cause How to Solve Analyzer related messages 8-2 Solving Problems Indicated by Status Messages RAMmemory Failure Explanation: SRAM test failed Installed SRAM and/or electronics board BKS defective Replace BKS PressSensor Out [...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG 8-5 Instruction Manual HASAxE-IM-HS 05/2006 Message / Level Potential Cause How to Solve 8 T roubleshooting Channel related messages (preceded by a channel tag, e.g. CO2.1) Alarm Level1 - - Explanation: Concentration alarm level 1 is activated (exceeded) Alarm level 1 was exceeded Adjust the ga[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG 8-6 Instruction Manual HASAxE-IM-HS 05/2006 Message / Level Potential Cause How to Solve Channel related messages (preceded by a channel tag, e.g. CO2.1) Lineariser Out of spec Explanation: Gas concentration is out of range Gas concentration is out of measurement range and therefore linearizati[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG 8-7 Instruction Manual HASAxE-IM-HS 05/2006 Message / Level Potential Cause How to Solve 8 T roubleshooting Channel related messages (preceded by a channel tag, e.g. CO2.1) 8-2 Solving Problems Indicated by Status Messages T emperature Out of spec Explanation: T emperature out of specified rang[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG 8-8 Instruction Manual HASAxE-IM-HS 05/2006 Effect Potential Cause How to Solve 8-3 Solving Problems Not Indicated by Status Messages The following table lists possible faults not detectable by the instrument‘s software, gives hints on the potential causes and tips on how to solve the problem[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG 8-9 Instruction Manual HASAxE-IM-HS 05/2006 Effect Potential Cause How to Solve 8 T roubleshooting 8-3 Solving Problems Not Indicated by Status Messages Fluctuation or invalid readout 1. Leak in gas path 2. Ambient air contains high concentration of measured gas component 3. Fluctuating gas pre[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG 8-10 Instruction Manual HASAxE-IM-HS 05/2006 Effect Potential Cause How to Solve Fluctuation or invalid readout (continued) 6. IR channel: Source not connected or defective 7. Analog preamplifier of affected channel defective 8. Gas path(s) polluted 6. Check connections: X3 (1/2) / source chann[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG 8-11 Instruction Manual HASAxE-IM-HS 05/2006 Effect Potential Cause How to Solve 8 T roubleshooting 8-3 Solving Problems Not Indicated by Status Messages Readout damping time too long 1. Wrong signal damping settings 2. Pump rate too low 3. Gas path(s) polluted 1. Check s i gn a l d a mp i ng ([...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG 8-12 Instruction Manual HASAxE-IM-HS 05/2006 8-4 T roubleshooting on Component s This section shows how to check and replace internal components, assumed to be the source of trouble. 8-4 T roubleshooting on Component s ELECTRICAL SHOCK HAZARD! Live parts are accessible when working at open inst[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG 8-13 Instruction Manual HASAxE-IM-HS 05/2006 8 T roubleshooting 8-4 T roubleshooting on Component s 8-4-3 Measuring Points 8-4-3-1 Measuring Points at BKS Board (Pin 1 of all connectors are marked within the silk screen or by use of square pads) Fig. 8-2: BKS Board (section), measuring points 8[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG 8-14 Instruction Manual HASAxE-IM-HS 05/2006 8-4 T roubleshooting on Component s Measuring Point: X 8 Measuring instrument: D V M Signal: approx. 0 ± 500 mV DC (at ambient temperature) Failure: Signal not within stated range Potential cause: - IR measurement or paramagnetic Oxygen measurement [...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG 8-15 Instruction Manual HASAxE-IM-HS 05/2006 8 T roubleshooting 8-4 T roubleshooting on Component s Potential cause: - IR measurement: Signal level set point: U = 6 V SS (± 0.3 V) a) Chopper not connected b) Chopper not turning c) Light barrier not connected d) Light barrier defective e) Cable[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG 8-16 Instruction Manual HASAxE-IM-HS 05/2006 8-4 T roubleshooting on Component s 8-4-3-1-6 Analog Preamplifier a) Paramagnetic Oxygen Measurement Measuring Point: X 25 (channel 1) Measuring instrument: D V M Signal when connected to zero gas: 0 V dc (± 50 mV) ambient air (approx. 21 V ol. - % [...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG 8-17 Instruction Manual HASAxE-IM-HS 05/2006 8 T roubleshooting 8-4 T roubleshooting on Component s Fig. 8-4: OXS board, assembled, top view 8-4-3-2-1 Sensor Signal Measuring Points: Tp 1 (Signal) Tp 2 Measuring instrument: D V M Signal when connected to ambient air (approx. 21 V ol. - % O 2 ):[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG 8-18 Instruction Manual HASAxE-IM-HS 05/2006 8-4 T roubleshooting on Component s 8-4-4 BKS 20 Board Jumper Configuration There is only one single jumper on the BKS board: J7 is for enabling SRAM battery buffe- ring. With buffering enabled (jumper set) all operator configured data is stored with[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG 8-19 Instruction Manual HASAxE-IM-HS 05/2006 8 T roubleshooting 8-4-5 Fuse on BKS 20 Board Fig. 8-6: Allocation of fuse on BKS board  Before replacing the fuse ensure the instrument is de-energized! The fuse is placed in a socket. Just pull it out and insert a new one. Use only the same type[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG 8-20 Instruction Manual HASAxE-IM-HS 05/2006[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG 9-1 Instruction Manual HASAxE-IM-HS 05/2006 9 Modbus Chapter 9 Modbus Functions This chapter lists all Modbus functions and registers supported by X-STREAM gas analyzers. Refer to the www .Modbus-IDA.org website for detailled documentation about programming the interface. At date of creation of[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG 9-2 Instruction Manual HASAxE-IM-HS 05/2006 9-2 Supported Functions Modbus Description Function Code Remark 1 decimal (hex) ReadCoils 01 (0x01) fo r registers of 2000 ReadDiscreteInputs 0 2 (0x02) f or registers of 1000 ReadHoldingRegisters 0 3 (0x03) for registers of 3000, 8000, 9000 ReadInput[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG 9-3 Instruction Manual HASAxE-IM-HS 05/2006 9 Modbus This list is ordered alphabetically by the parameter name („Mnemonic“) column. Any "#" is a wildcard, to be replaced by "1" or "2" for the desired measuring channel. In this case the upper register line is as[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG 9-4 Instruction Manual HASAxE-IM-HS 05/2006 9-3 Modbus - List of Parameters and Registers This list is ordered alphabetically by the parameter name („Mnemonic“) column. Any "#" is a wildcard, to be replaced by "1" or "2" for the desired measuring channel. In th[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG 9-5 Instruction Manual HASAxE-IM-HS 05/2006 9 Modbus 9-3 Modbus - List of Parameters and Registers This list is ordered alphabetically by the parameter name („Mnemonic“) column. Any "#" is a wildcard, to be replaced by "1" or "2" for the desired measuring chann[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG 9-6 Instruction Manual HASAxE-IM-HS 05/2006 9-3 Modbus - List of Parameters and Registers Attribute 1 Daniel / Enron Modicon Type Range / Enum values / Coefficients Modbus-Register Mnemonic Description 2029 2029 dbAcknowledgeStates() acknowledge all status messages Fct 2007 = 1 2007 = 1 dbCalib[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG 9-7 Instruction Manual HASAxE-IM-HS 05/2006 9 Modbus 9-3 Modbus - List of Parameters and Registers Attribute 1 Daniel / Enron Modicon Type Range / Enum values / Coefficients Modbus-Register Mnemonic Description 3078 3088 3078 3088 DecimalPoint#DB decimal point for concentration display 0 = no d[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG 9-8 Instruction Manual HASAxE-IM-HS 05/2006 9-3 Modbus - List of Parameters and Registers This list is ordered alphabetically by the parameter name („Mnemonic“) column. Any "#" is a wildcard, to be replaced by "1" or "2" for the desired measuring channel. In th[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG 9-9 Instruction Manual HASAxE-IM-HS 05/2006 9 Modbus 9-3 Modbus - List of Parameters and Registers This list is ordered alphabetically by the parameter name („Mnemonic“) column. Any "#" is a wildcard, to be replaced by "1" or "2" for the desired measuring chann[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG 9-10 Instruction Manual HASAxE-IM-HS 05/2006 9-3 Modbus - List of Parameters and Registers This list is ordered alphabetically by the parameter name („Mnemonic“) column. Any "#" is a wildcard, to be replaced by "1" or "2" for the desired measuring channel. In t[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG 9-11 Instruction Manual HASAxE-IM-HS 05/2006 9 Modbus 9-3 Modbus - List of Parameters and Registers This list is ordered alphabetically by the parameter name („Mnemonic“) column. Any "#" is a wildcard, to be replaced by "1" or "2" for the desired measuring chan[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG 9-12 Instruction Manual HASAxE-IM-HS 05/2006 9-3 Modbus - List of Parameters and Registers Attribute 1 Daniel / Enron Modicon Type Range / Enum values / Coefficients Modbus-Register Mnemonic Description 2017 2017 PumpStateDB runs/stops a pump; to write this para-meter is determined by PumpContr[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG 9-13 Instruction Manual HASAxE-IM-HS 05/2006 9 Modbus 9-3 Modbus - List of Parameters and Registers This list is ordered alphabetically by the parameter name („Mnemonic“) column. Any "#" is a wildcard, to be replaced by "1" or "2" for the desired measuring chan[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG 9-14 Instruction Manual HASAxE-IM-HS 05/2006 9-3 Modbus - List of Parameters and Registers Attribute 1 Daniel / Enron Modicon Type Range / Enum values / Coefficients Modbus-Register Mnemonic Description 3139 3140 3139 3140 TempCheckEnable#DB defines if a channel is checked for correct temperatu[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG 9-15 Instruction Manual HASAxE-IM-HS 05/2006 9 Modbus This list is ordered alphabetically by the parameter name („Mnemonic“) column. Any "#" is a wildcard, to be replaced by "1" or "2" for the desired measuring channel. In this case the upper register line is a[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG 9-16 Instruction Manual HASAxE-IM-HS 05/2006 9-4 Comparison of Registers and Parameters 9-4 M odbus - Comparison of Parameters and Registers Daniel / Enron Modicon 1001 1002 1001 1002 AdConversionError#DB 1003 1003 AdConversionTemperatureDB 1004 1004 PressureMeasurementErrorDB 1005 1006 1005 10[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG 9-17 Instruction Manual HASAxE-IM-HS 05/2006 9 Modbus 9-4 M o d b u s - C o m p a r i s o n o f P a r a m e t e r s a n d Registers Daniel / Enron Modicon Mnemonic Modbus-Register 2015 = 1/0 2016 = 1/0 2015 = 1/0 2016 = 1/0 dbSwitchValves (VALVE_SPANGAS#) 2017 2017 PumpStateDB 2021 2021 HoldSta[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG 9-18 Instruction Manual HASAxE-IM-HS 05/2006 9-4 M odbus - Comparison of Parameters and Registers Daniel / Enron Modicon Mnemonic Modbus-Register 3046 3046 AOutSignalAssignDB 3047 3049 3047 3049 Limit1AlarmTyp#DB 3048 3050 3048 3050 Limit2AlarmTyp#DB 3051 3051 PressureSensorInstalledDB 3052 305[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG 9-19 Instruction Manual HASAxE-IM-HS 05/2006 9 Modbus 9-4 M o d b u s - C o m p a r i s o n o f P a r a m e t e r s and Registers Daniel / Enron Modicon Mnemonic Modbus-Register 3094 3094 MeasLine3DB 3099 3099 LOIAutoHomeDB 3100 3100 AutoCodeModeDB 3101 3101 BoardSerialNrDB 3102 3102 ADconvOffs[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG 9-20 Instruction Manual HASAxE-IM-HS 05/2006 9-4 M o d b u s - C o m p a r i s o n o f P a r ameters and Registers Daniel / Enron Modicon Mnemonic Modbus-Register 4002 4002 CalibrationCountDB 4003 4003 CalValveStateDB 4004 4005 4004 4005 LinearizerError#DB 4006 4006 ParamAccessModeDB 4011..4026[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG 9-21 Instruction Manual HASAxE-IM-HS 05/2006 9 Modbus 9-4 M o d b u s - C o m p a r i s o n o f P a r a m e t e r s and Registers Daniel / Enron Modicon Mnemonic Modbus-Register 9044..9046 6087..6092 ADC_Temp2CoeffsDB (A0, A1, A2) 9047..9050 9051..9054 6093..6100 6101..6108 ToffCorrCoeffs#DB (A[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG 9-22 Instruction Manual HASAxE-IM-HS 05/2006 9-4 M o d b u s - C o m p a r i s o n o f P a r ameters and Registers[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG 10-1 Instruction Manual HASAxE-IM-HS 05/2006 10 Service Information Chapter 10 Service Information If factory repair of defective equipment is re- quired, proceed as follows: 1 . Secure a return authorization from a Rosemount Analytical Sales Office or Rep- resentative before returning the equi[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG 10-2 Instruction Manual HASAxE-IM-HS 05/2006 10-2 Customer Service For order administration, replacement parts, applicaton assistance, on-site or factory repair , service or maintenance contract information, contact: In Europe: Emerson Process Management GmbH & Co. OHG Service Department Ge[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG A-1 Instruction Manual HASAxE-IM-HS 05/2006 Appendix Appendix This chapter contains an extract from the Modbus publication "Modbus_over_serial_line“ A-1, page A-2 EC declaration of conformity A-1, page A-12 block diagrams A-2, page A-13[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG A-2 Instruction Manual HASAxE-IM-HS 05/2006 A- 1 Modbus Implementation A-1 Modbus Implementation[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG A-3 Instruction Manual HASAxE-IM-HS 05/2006 Appendix A-1 Modbus Implementation[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG A-4 Instruction Manual HASAxE-IM-HS 05/2006 A-1 Modbus Implementation[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG A-5 Instruction Manual HASAxE-IM-HS 05/2006 Appendix A-1 Modbus Implementation[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG A-6 Instruction Manual HASAxE-IM-HS 05/2006 A-1 Modbus Implementation[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG A-7 Instruction Manual HASAxE-IM-HS 05/2006 Appendix A-1 Modbus Implementation[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG A-8 Instruction Manual HASAxE-IM-HS 05/2006 A-1 Modbus Implementation[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG A-9 Instruction Manual HASAxE-IM-HS 05/2006 Appendix A-1 Modbus Implementation[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG A-10 Instruction Manual HASAxE-IM-HS 05/2006 A-1 Modbus Implementation[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG A-11 Instruction Manual HASAxE-IM-HS 05/2006 Appendix A-1 Modbus Implementation[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG A-12 Instruction Manual HASAxE-IM-HS 05/2006 A- 2 EC Declaration of Conformity A-2 EC Declaration of Conformity[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG A-13 Instruction Manual HASAxE-IM-HS 0 5 /2006 A-3 Block Diagrams A- 3 Block Diagrams X-STREAM GP T erminals version[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG A-14 Instruction Manual HASAxE-IM-HS 0 5 /2006 A-3 Block Diagrams X-STREAM GPS Sockets version[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG A-15 Instruction Manual HASAxE-IM-HS 0 5 /2006 X-STREAM F A-3 Block Diagrams[...]

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    X-STREAM Emerson Process Management GmbH & Co. OHG A-16 Instruction Manual HASAxE-IM-HS 0 5 /2006[...]

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    X-STREAM Instruction Manual HASAxE-IM-HS 05/2006[...]

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    X-STREAM Instruction Manual HASAxE-IM-HS 05/2006 ASIA - P ACIFIC Emerson Process Management Asia Pacific Pte Ltd 1 Pandan Crescent Singapore 128461 T +65 6777 821 1 F +65 6777 0947 Internet: www .ap.emersonprocess.com EUROPE, MIDDLE EAST , AFRICA Emerson Process Management Shared Services Limited Heath Place Bognor Regis West Sussex PO22 9SH Englan[...]