Emerson Series 600 manual

AC P ow er For Business-Criti cal C on tinuity™ Li eber t F S ™ DC E n erg y Stor ag e Sy s tem Us er Man ual - 190kW / 10 Sec onds, 540VDC[...]

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i T ABLE OF CONTENTS I MPORT ANT S AFETY I NSTRUCTION S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.0 G ENERAL S YSTEM I NFORMATI ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.1 General Information . . . . . . . . . . . . . . . . . . . . . . . .[...]

ii 5.0 S YSTEM O VERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 5.1 Detailed System Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 5.1.1 System Module Description . . . . . . . . . . . . . . . . . . . . . . . . .[...]

iii 6.4 Menu Tree and Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 6.4.1 Screen Tree Menu Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 6.4.2 Navigation and Ope ration of Control Panel . . . . . . . . . . . . .[...]

iv A PPENDIX A.0 UPS I NTERCONNEC TION K ITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 Appendix A.1 Wiring Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 Appendix A .1.1 General Wiri ng Considerati o ns . . . . . . . . . . . . . . . . . . . . . . . [...]

v Appendix B.3 DCM Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 Appendix B.3.1 Log ging into the DCM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 Appendix B .3.2 Status and Detailed Status Screens . . . . . . . . . . . .[...]

vi FIGURES Figure 1 Liebert FS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Figure 2 Single Liebert FS unit or multiple Lie bert FS uni ts integrated into a UPS s ystem. . . . . . . . . . . . 5 Figure 3 Liebert FS un it(s) integrated into U PS system fo[...]

vii Figure 54 Control panel view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Figure 55 Main screen functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 Figure 56 Fault screen functions . [...]

viii Figure 109 Networks view, turn off D HCP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 Figure 110 Networks view, edit settings (service level) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 Figure 111 DCM screen . . . . . . . . . . . . . . . . [...]

ix Figure 157 Multiple Liebert FS+D C units operating with a UPS in conjunction with batteries . . . . . . . . . 151 Figure 158 A s ingle Liebert FS unit operat ing with a UPS and with out batteries attached to the DC bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

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1 I MPORT A NT S AFETY I NSTRUCTIONS SAVE THESE INSTRUCTIONS This manual co ntains important instructio ns that should be followed du ring installation and ma inte- nance of your Liebert FS. ! WARNING The installation of the Liebert FS must comply with appl icable national, federal, state and local codes. ONLY qualified service personnel should per[...]

2 Safety Precautions Read this manual thoroughly, paying spec ial attention to the sections that apply to you, before work- ing with the Liebert FS. Under typical op eration and with all cabinet doors closed, only normal safety precautions are neces- sary. The area around the Liebert FS should be kept free from puddles of water, excess moisture or [...]

General System Information 3 1.0 G ENERAL S YSTEM I NFORMATION 1.1 General Information 1.1.1 Safety Considerations Read and follow the instructions in this manual be fore interacting with the system. This document contains important information and instructions fo r your Liebert FS. All pro cedures define d in the manual related to unpacking, in st[...]

General System Information 4 1.2 General System Description The Liebert FS is a flywheel energy storage system, a mechanical battery that stores energy in the form of a rotating mass. This energy is imme diately convertible to usef ul electric power. The Liebert FS is available with a wide performance range up to 1 90 kW as a single unit configura-[...]

General System Information 5 Figure 2 Single Liebert FS unit or multiple Li ebert FS unit s integrated into a UPS system Figure 3 Liebert FS unit(s ) integrated into UPS system for ride-through to backup gen erator EM ER SO N Netwo r k Powe r Liebert EM ER SO N Ne twork Po we r Liebert Loads UPS Bl ock Di ag ram UPS DC Bus AC DC DC AC Lieber t FS U[...]

General System Information 6 Figure 4 One or more Liebert FS unit s in parallel with one or more battery strings, battery cabinet s or batteries in racks 1.2.1 General Spe cifications Table 2 summarizes the technical spec ifications of the Liebert FS. For more-detailed technical specifications, refer to Technic al specifications on page 148 . T abl[...]

General System Information 7 1.2.2 Features and Benefit s The Liebert FS provides clean constant DC output to the DC bus, at the user-selected, regulated volt- age, until t he stored energ y is depleted. See Figure 5 for a graphic representation of the performance power and duration curves of single and paralleled unit combinations. Key T echnologi[...]

General System Information 8 For distribution in Europe, the Liebert FS is CE-marked and meets the applicable requirements of the following Eu ropean directives: “Low Voltage Directive” 73/23/EEC and it s amendments by the directive 93/6 8/EEC; “Machinery Directive” 98/037/EEC and its amendments by the directive 98/79/EEC; • IEC/EN 60439-[...]

General System Information 9 Figure 6 Integrating a sin gle Liebert FS unit into a UPS system Several Liebert FS units can be pu t in parall el to achieve higher power output and high er ride- through duration (see Figure 7 ). One or more Liebert FS units may also be connected in p arallel with a UPS battery pl ant (valve- regulated or wet cells) t[...]

Site Preparation 10 2.0 S ITE P REP ARATION Site preparation for the Liebert FS is minimal. If a UPS system is al ready installed, the only require- ments are to properly: • Place the unit in relation to walls, ceiling and other eq uipment and • Fasten the unit to the floor. 2.1 System Location Choose a location for the Liebert FS that offers: [...]

Site Preparation 11 2.3 Flooring Requirement s 2.3.1 Floor Loading The Liebert FS should be mounted on a finished surf ace, such as concrete, block, brick or wood. The floor must be strong enough to support the equipment load a nd suitabl e for installation of an anchor- ing kit with ver tical floor loading properly calculated (assume 2,000 PSI or [...]

Site Preparation 12 2.4.2 St atus/Control Connections Site preparation for Status/Control connections vary according to th e type of UPS interconnection kit provided with your Liebert FS. Liebert recommends ma king Status/Control connections on the UPS system side. For details, refer to 4.2.3 - Status/Control Connections . 2.4.3 Grounding Connectio[...]

Unloading and Unpacking 13 3.0 U NLOADING AND U NP ACKING 3.1 Inspection Before Removal From the T ruck While the Liebert FS shipping pa ckage is still on the truck: • Inspect the equi pment and shipping con tainer(s) for any signs of dama ge or mishandling. Check also if the shock and tilt ga uges (installed for shipping purposes) indicate exces[...]

Unloading and Unpacking 14 3.2.1 Handling The Liebert FS shipping package is design ed to be handled using a forklift. Forkli ft operators must avoid rough handling when picking up, movi ng and lowering it. 3.2.2 Unp acking To reduce the possibility of shipping dama ge, fl ywheel cabinets are secured to the pallet by two mounting brackets and two b[...]

Unloading and Unpacking 15 5. Use a forklift to remove the ca binet from the shipping pallet. To lift the Liebert FS, the forks should be inse rted between the caster wheel assemblies (see Figure 10 ). Forks must be extended to the full dept h of the cabinet—at least 6 ft. (2m) fork length—to properly support the equipment (see Figure 10 ). Thi[...]

Unloading and Unpacking 16 Figure 12 Lo cation of serial and model number pl ate (c abinet side p anel removed and open door) 3.3 Positioning the Liebert FS 3.3.1 Moving the Liebert FS When moving the unit a sh ort distance, the Liebert FS may be ro lled on its built-in casters (see Figure 13 ) to its location. Figure 13 Lieb ert FS cabinet caster [...]

Installation 17 4.0 I NST ALLATION The Liebert FS system design and safety characteristics allow for a relatively simpl e and quick instal- lation. The system is designed to be rol led or lift ed into place and bolted to the floor using Liebert's mounting kit, included wit h the system. The mountin g kit in most cases does not require any spec[...]

Installation 18 Figure 15 Int ernal layout NOTE The Liebert FS is designed for front-access-only for in stallation and main tenance. While the likelihood of repair is minimal, some rep air procedures require side and/or rear access. Normally, the easiest way to handle this is to disconnect the power and control wiring and roll the unit out into an [...]

Installation 19 4.1 Cabinet Floor Mounting • For placement on concrete, masonry or stone floors, see 4.1.1 - Concrete, Masonry or Stone Floor Mounting . • For placement on wood floo rs, see 4.1.2 - Wood Floor Mounting . • For placement on raised floors, see 4.1. 3 - Raised Floor Mounting . Figure 16 Floo r mounting NOTE Before beginning, ensu[...]

Installation 20 4.1.1 Concrete, Masonry or S tone Floor Mounting Mounting Kit for Concrete, Masonry or S tone Floors Liebert has i ncluded a complete an choring kit with each Liebert FS for surface mounting. The kit is intended to secure ly fasten the Li ebert FS to its intended location for operational safety and seismic requirements. This kit inc[...]

Installation 21 5. Drill 2" (51mm) deep holes in prepared surface using the dri ll bit included in the kit per bolt pattern described in Figure 149 - Floor mounting template . The setter rod should be used as a depth gauge to ensure proper depth. The setter rod is marked with two circles indicating the maximum and minimum hole depth allowed (s[...]

Installation 22 8. Match mounting brackets with the hole s on the bottom of the cabinet (see Figure 21 ). Make sure that the bracket holes alig n with the mounting spots on the unde rside of the cabinet and secure the brac ket s wi th th e fou r (4 ) 1/2" diameter x 3 /4" long (12.7mm d iam eter x 20 mm l ong) hex bolts retained from the [...]

Installation 23 11. Insert and begin tightening two (2) hex head bolts with one washer each through bracket mounted at front of cabinet into an chor inserts in mounting surface (see Figure 23 ). Figure 23 Mounting front bolt s—front side of cabinet 12. Ch eck the bubble le vel on the fl oo r of the cabinet on the right hand side of the Power Conv[...]

Installation 24 4.1.2 Wood Floo r Mounting Determine which of these cases applies to your installation: • For wood flooring over co ncrete, follow the instructions in 4. 1.1 - Concrete, M asonry or Stone Floor Mounting . • For wood flooring on joists, follow the instructions in this section. Wood Floo r Mounting Part s • Two (2) cabinet mount[...]

Installation 25 4.1.3 Raised Floor Mounting Raised Floor Mounting Kit Liebert has included a com plete anchoring kit with each Liebert FS for surface mounting. The kit is intended to securely fasten the Liebert FS to its loca tion for opera tional safety and seismic requirements. The anchoring kit includes: • One floor mounting template, Figure 1[...]

Installation 26 6. Attach a large diamete r washer, a lock washer and a nu t to each hex flan ge bolts as des cribed in Figure 25 and Figure 155 . 7. Check the bubble leve l on the fl oo r of the cabinet on the right hand side of the Power Conversion Module (see Figure 24 ). The Liebert FS is sufficiently l evel when the bubble is within the outer [...]

Installation 27 Figure 27 Liebert FS with circuit breaker mounting plate and access p anels for DC and control wiring connections Figure 28 T ypical circ uit breaker wiring for DC connections ( view from rear of circuit breaker) ! CAUTION Do not cut entry holes for conduit while the access plates are still set on the top of the Liebert FS cabinet. [...]

Installation 28 4.2.2 DC Power Connections The instructions for instal lation of DC power connections vary according to the ty pe of UPS intercon- nection kit integ rated into your Liebert FS unit. F ollow the installa tion instructions in Appendix A.0 - UPS Interconnection Kits for the relevant UPS interconnection ki t installed in your unit. 4.2.[...]

Installation 29 4.2.5 AC Auxiliary Control Power Supply Connectio ns The AC auxiliary power supply co nnections to the Liebert FS are ma de through the auxiliary power fused disconnect on the mounting plate abov e the inductor-capaci tor module and to the right of the optional VIB and DCM modules ( see Figure 30 ). See Appendix F.0 - Auxiliary Back[...]

Installation 30 The AC wire is field-supplied. Wire size an d installation must comply with all applicable local, regional and national regu lations (e.g., National Electric Code for USA). An 18 AWG cable (approxi- mate metric equivalent: 0.82mm 2 wire section) is recomm ended for this connection. Figure 32 shows the auxi liary power fused disconne[...]

Installation 31 4.2.6 Remote Monitoring Connections—Op tional The Liebert FS standard unit does not include remote monitoring co nnections. Remote monitoring capabilities are p rovided as an option see Figure 34 ). If your unit is equi ppe d with the optional Data Collection Module (DCM), refer to the inst allation and configu ration instructions[...]

System Overview 32 5.0 S YSTEM O VERVIEW 5.1 Det ailed System Description Figure 35 Liebert FS front view UPS Interconnection Kit Power Conversion Module Built-In Casters, 4 Magnetic Levitation Module ( above flywheel module) V ersatile Interface Board (option) LCD Control Panel Motor Generator Filter Assembly Data Collection Module (option) Flywhe[...]

System Overview 33 5.1.1 System Module Descript ion The Liebert FS is a modular system composed as follow s: • Control Panel • UPS In terconne ction Kit • Power Conversion Module • Main Control Modu le • Flywhee l Module • E-Stop (opt ional-special order) Components are illustrated in Figure 35 . Control Panel The Liebert FS uses a cont[...]

System Overview 34 5.1.2 Power System The electrical system of th e Liebert FS is shown in Figure 36 . The schematic shows the Mag netic Levitation Module [see 5.1. 7 - Magnetic Levitation Module (MLM) ]. The pre-charge resistor and contactor which limit the inrush current into the DC bus capacitors. The si x-pulse IGBT power con- verter ( IGBT Pow[...]

System Overview 35 5.1.4 User interfaces Control Panel The Liebert FS uses a Control Panel as the primary means fo r an operator to interface with the sys- tem. Operating parameter values are displa yed and updated in real time. Al arm states and system notices are also displayed wh en they occur. User configurable system parameters are adjusted vi[...]

System Overview 36 5.1.6 Power Conversion Module Power Conversion Module Controller (PCMC) The Power Conversion Module Controller is locate d within the Power Conversion Module. The PCM C uses microprocessor-controll ed logic to control the six pulse IGBT solid state switch es and monitor the active magnetic levitation system. These operations are [...]

System Overview 37 5.1.7 Magnetic Levit ation Module (MLM) The Magnetic Le vitation Module provides control of the active magn etic levitation hardwa re. The Liebert FS has a unique active magnetic levitati on system that fully le vi tates the flywheel-rotat- ing group, al lowing the flywhee l to rotate without any physical co ntact. This has a num[...]

System Overview 38 5.1.8 Flywheel Module The Flywheel Module houses several major components: • The Rotating Group (high-speed carbon composite flywheel, high -spe ed shaft and rotor of the Motor-Generator) • The Motor-Generator (synchronous reluctance technology) • The Molecular Vacuum Pump • Flywheel Sen sors • Active Magnet ic Levitati[...]

System Overview 39 5.1.9 Rotor/Flywheel—Rot ating Group The flywheel is made of carbon/glass composite. This is mounted on a me tal shaft with integral motor-rotor and together these comp on ents form the rotating group. The rotating group is magneti- cally levitated and centered so that it does no t touch any ot her part while in normal operatio[...]

System Overview 40 5.1.1 1 V acuum System During manufacture, the vacuum chambers are evacuated and baked to remove water vapor. The vac- uum system is then permanently sealed off to pre v ent any air entering the system and to remove the possibility of accidental loss of va cuum. The Liebert FS does not requ ire an external vacuum pump to maintain[...]

System Overview 41 5.1.12 Flywheel Sensors Spee d The speed detection system use s an infrared emitter an d a sensor to detect the rotation of the shaft. A hole drilled through the shaf t allows ligh t to pass an d is detected on the opposite side by an infrared detector. This signal is used to detect the rotor ang le, the speed and any ov er speed[...]

System Overview 42 5.1.13 System Safety Every composite fl ywheel is inspected , spin balanc ed and tested to 110% over-speed in accordance with NEMA guidelines. A patented dual-wall safety system ensures that in the unlikely event a fly- wheel were to separate during oper ation, the inner housing would reta in the carbon fiber. As the car- bon fib[...]

System Overview 43 5.1.15 V entilation and Cooling The Liebert FS stator and power el ectronics are liquid cooled with a liquid-to -air radiator. The radia- tor within the Liebert FS package is designed for natural and forced air-cooling. Air inlets are pro- vided from the bottom front of the Liebert FS enclosure. Air exhaust is from the top of the[...]

System Overview 44 Figure 44 V olt age and Induct ance curve The V-I (Voltage and Inductance) curve (see Figure 44 ) shows the performance characteristic s and modes of operation of the Liebert FS system based on the seven user-configu rable system parameters. Regulation V oltage Del t a During Discharge (V reg Delt a 1) Vreg Delta is the programme[...]

System Overview 45 Regulation V oltage Del t a During Discharge (V reg Delt a 2) Vreg Delta 2 is the programmed amount of voltag e dr op from the Transition State of Charge to the end of discharge (T SOC to the end of discharge (SOC = 0%) • Range—From 0 to (Vreg - Vreg Delta1) VDC (Ex: if Vreg = 500, and Vreg Delta1 = 50, Vreg Delta2 can be set[...]

System Overview 46 5.3.1 OFF Mode When the Liebert FS is initially pow ered on, it en ters the OFF mode and ma gnetically levitates its rotating group. A manual user command will make the system tran sition from OFF mode to STAR- TUP mode if all startup conditions are met. The Liebert FS also will enter O FF mode at the end of a shutdown and will t[...]

System Overview 47 5.3.4 CHARGE Mode To charge the Liebert FS, the Lieb ert FS will draw power from the UPS DC bus to accelerate the fly- wheel (as long as the UPS DC bus voltage is higher than Vcharge). In this mode, the Liebert FS State of Charge (SOC) will progre ssive ly increase from 0% to 100%. Figure 48 CHARGE mode diagram The Liebert FS wil[...]

System Overview 48 5.3.6 DISCHARGE Mode Starting from either CHARGE or R EADY mode, th e Liebert FS will enter the DISCHARGE mode if the UPS DC Bus Voltage goes below Vcharge. In DI SCHARGE mode, the Liebert FS will regulate the DC bus at Vreg. Figure 50 DISCHARGE mode diagram The Liebert FS will be in DISCHARGE mode as long as: • UPS DC Bus Volt[...]

System Overview 49 Following a User Command In any mode, except OFF mode, the user may comma nd the Liebert FS to tr ansition in SHUTDOWN. While in SHUTDOWN mode, the user will still be ab le to command the Liebert FS to transition into CHARGE mode (if SOC > 0%) or STARTUP mode (if SOC < 0%), provided that the UPS Sy stem DC bus voltage i s g[...]

System Overview 50 Figure 53 T ypical opera tion modes KEY # M O D E D ESC R IPT IO N 1 R E AD Y Idl e c ondi ti on w ai t i ng f or ev ent 2 DI S CHA RG E 3 CHA RG E F S s uppor t i ng t he cr i ti c al l oad C har gi ng t o t op s peed A B C D E Gr i d Suppl y l os t , F S s uppor ti ng t he l oad Gener at or Star t s , A .T .S. tr ans fer s the [...]

System Overview 51 5.4 Maintenance and Reliability The Liebert FS is designed to re quire minimal preventive servicin g and maintenance. There are no user serviceable parts in the Liebert FS. Please contact a Liebert-Certified Te chnician before attempt- ing to remove or service any components of the sy stem. No bearings maintenance or replacement [...]

Operation 52 6.0 O PERATION 6.1 Operator Controls The Liebert FS uses a Control Panel as the primary means for an ope rator to interface with the sys- tem. The Control Panel enables the ope r ator to perform the following tasks: Initial setup and adjustments to programmabl e parameters (access limited by Security Access function): • Set the Liebe[...]

Operation 53 6.2 Control Panel The Control Panel (see Figure 54 ) below represents the Control Pa nel on the Liebert FS. The dia- gram is labeled as a reference for the various ke ys, functions and data found on the Control Panel. Figure 54 Control p anel view Navigating the control p anel is a simple process that involv es responses to us er promp[...]

Operation 54 6.2.1 Main screen function descripti ons Figures 55 and 56 . provide descriptions and locations of the information and functions availa ble from the Main screen and the Fault Screen. Figure 55 Main screen functions Figure 56 Fault screen functions Liebert FS 48020 RPM: SOC: SOC: BUS: PWR: 73.4% 545V 12.3kW SHUT DN MENU F1 F2 F3 F4 F5 F[...]

Operation 55 6.2.2 System MODE Indicators The Liebert FS has nine modes of operation: OFF, STARTUP, CHARGE, R EADY, DISCHARGE, SHUTDOWN, COAST, FAULT and STANDBY. These are displayed on the main screen of the control panel as identified in Figure 55 . Table 5 lists the system Modes alon g with the corr espondin g Con- tactor Status, and the Condi t[...]

Operation 56 6.2.4 Other St atus Indicators The Liebert FS system disp lays add itional indicators during operati on. • Option Sta tus; DCM or VIB (example: V abbre viation for VIB en abled • Security Levels • PWM: Pulse Width Modulation Status (ON or OFF) • SOC: State of Charge (0-100%) SOC shows a relative energy stored in the syst em. SO[...]

Operation 57 6.3 Security Access 6.3.1 Security Levels The Liebert FS software has two security levels : READ-ONLY and USER. Secu rity levels restrict access to system resources, such as EEPROM par ameters, terminal commands and display panel functions. From the Main Screen, Figure 55 , the display can be locked at any time to prevent use of Contro[...]

Operation 58 Figure 57 Menu tree Use r / A d v Ti me / Da te T em perat ures Volt ages Hi s to ry Opt ions C harge Elec t ric al Ne t wo rk Vit als Pas s w ord I nput S/ N R eboot Sec ur it y About To o ls View Me n u Di sc h a r g e W arning Fa ul t Vit al s C ount ers View / Set Param et ers Rot or Stator IG BT PC M / PPM MLM / MCM Cab in et 24V [...]

Operation 59 6.4.2 Navigation and Operation of Control Pan el Navigation of the menu screens is simple and intu itive. From the Ma in Screen, also referred to as “Home”, menu functions and screens can b e accessed by using the function keys a nd the numeric key- pad. The function keys, F1- F6, initiate certain system functions and Modes; STARTU[...]

Operation 60 Figure 59 READ ONL Y leve l parameter view screen In the USER mode, below the 7 basic parameters can be modified, see 6.3.2 - Password for access level and passwords. Pressing the corresponding number to the param eter to the left of the number will take you to th e parameter setup screen for that particular parameter. Figure 60 USER l[...]

Operation 61 Each EEPROM parameter has its own screen which contains paramete r description, data range, cur- rent value and default value button. Default button shows the default value for the parameter. From this screen the UP/DOWN arrow keys can used to move between parameters. The UP/Down arrow will increase/decrease the para meter number, resp[...]

Operation 62 6.4.6 T emperatures MENU>VIEW>TEMPERATURES shows the temp eratures of v arious system parts. Figure 66 T emperature view 6.4.7 V oltages MENU>VIEW>VOLTAGES shows the m ajor power supply voltages on the controller board. These values are updated continuously. Figure 67 Figure 5-14. V olt ages view 6.4.8 History The Liebert F[...]

Operation 63 • Discharge: The most recent disch arge (LAST DISCHARGE) is displa yed in time (sec.) and energy (kW) on this screen as are the accumulated di scharge time/energy (TOT AL DISCHARGE) and the number of times syst em has discharged (D ISCHARGE COUNT). (See Figure 70 .) Figure 70 Discharge history • A Discharge History event list scre [...]

Operation 64 • Vitals (USER or above): Ke y system efficiency and performance measurements are displayed in Max/Min measurements along with the date recorded. Figure 74 Vit als history view • Counters (USER or above) provide totals of run time hours; system and components, and numbers of startup and shutdown events; conta ctor clos ures and boo[...]

Operation 65 6.4.10 Network—Requires DCM Option The Network view screen displays the addresse s of the DCM. Static address settings can be entered using the keypad into this screen. If this option is installed, reference the Liebert Data Collection Module (DCM) O ption Manual for more information on setting up the DCM on a network and or assignin[...]

Operation 66 6.4.1 1 Electrical The screen MENU>VIEW>ELECTRICAL shows the majo r electrical system va riables. These quanti- ties are updated continuously. Figure 81 Electrical view 6.4.12 V it als MENU>VIEW>VITALS shows the current vital system values. These qua ntities are updated continu- ously. Figure 82 Vit als view 6.4.13 Security[...]

Operation 67 Figure 83 Password screens USER level password can be modified by pressing th e CH G PW button. Curren t password is required to change the password. The USER level password should be between 3 - 12 digits length, hence digits after 13th are ignored if more than 12 digits are entered. Figure 84 Change p assword DONE PASSWORD: DONE PASS[...]

Operation 68 Figure 85 Change p assword 6.4.14 About About screen shows the ve rsion of the firmware and com pany in formation. The controller board has two DSPs and each DSP has bootloader and applica tion firmware. Figure 86 ABOUT screen Figure 87 Serial numbers 6.4.15 T ools Tools menu has REBOOT function for USER to reboot system. Figure 88 T o[...]

Operation 69 6.5 System S t artup 6.5.1 Initial System S tartup Procedure Initial System Startup is defined as the fi rst or initial startup following inst allation of the system. Several additional steps are required prior to th e normal startup procedur e incl uding the foll owing Inspection before Initial System Startup, (Section 5.5.2), an d Co[...]

Operation 70 6.5.3 Control Parameters Setup at Initial System S tartup Please have the relevant UPS Inte rconnection Kit Handbook (Liebert UPS Interconnection Kit [IKIT] Handbook fo r specific Brand an d Model UPS) av ailable for the Liebert technician. The Control Parameters Setup values that need to be programmed are inclu ded in this manu al. Yo[...]

Operation 71 6.5.5 Regular S t artup Procedure 6.5.6 Inspection Before Regular St artup The following verifications mu st be done before pe rforming a regular startup of the Liebert FS (see 6.5.7 - Starting up the System ): 1. Make sure the Lieber t FS is prop erly secured to t he floor wit h the Lieber t-provided mounting kit and in compliance wi [...]

Operation 72 V alidation of Control Parameters Setup 1. Once the Control Panel has su ccessfully booted up, the Contro l Panel will disp lay the Main Screen (see Figure 55 ). 2. Verify the Control Parameters values are correct. (Consult Table 9 and the relevant UPS Interconnection Kit Handbook for choosing the proper Control Parameters values). 3. [...]

Maintenance 73 7.0 M AINTENANCE 7.1 Safety Precautions Observe all safety precautions in this manua l, paying particular attention to Important Safety Instructions on page 1 . ONLY qualified service personnel sh ould pe rform maintenance on the Liebert FS. Observe all of th e warnings below before performing any maintenance on the Liebert FS and as[...]

Maintenance 74 7.2 Liebert Global Services Startup, maintenance and training programs for the Liebert FS are available through your Liebert sales representative. Professional St artup Liebert FS Startup —Liebert’s customer eng ineers perform a thor ough, non-powe red inspection of the units and will then conduct a complete electrical checkout t[...]

Maintenance 75 7.4 Maintenance Schedule The Liebert FS maintenance schedule consists of actions listed in Table 11 . 7.5 Record Log Set up a maintenance log to record schedu led checks and any abnormal conditions. The log should have space for all metered parame ter indications includin g phase readings, alarm messages, mode of operation, air filte[...]

Maintenance 76 7.6 Optional Air Filters The optional air filters must be inspected and se rviced on a regular sche dule. The period between inspections wi ll depend upon e nvironmental conditio ns. Under normal conditions, the air filters will require cleaning or replacement approximately every 12 months. Abnormal or du sty conditions will require [...]

Maintenance 77 7.9 Reporting a Problem If a problem occurs within the Li ebert FS, review al l alarm messag es along with other pe rtinent data. This information shou ld be given by telephone to the Liebert service represen tative’s office nearest you. This informa tion can be download ed to Liebert Glo bal Services by using the optional modem. C[...]

Trou bleshooting 78 8.0 T ROUBLESHOOTING 8.1 General The Liebert FS is capable of detecting conditions outside of normal operatin g parameters and pro vid- ing notice at the Control Panel. This data is recorded as either Warn ings or Faults and can be viewed in the software menu tree at the screen location MENU>VIEW>. These Warnings and Fault[...]

Trou bleshooting 79 Figure 91 W arning history Figure 92 Fault history The warnings, fa ult meanings and poss ible causes in the follow ing text and in Table 15 may be used in troubleshooting the messages and may al so aid in identify ing conditions outside the flywheel sys- tem that may adversely affect it. 8.2 W arnings A Warning is an indication[...]

Trou bleshooting 80 Table 15 lists the warnings and some tr oubleshoo ting steps that may be taken i f any of the Warning s in appear. If Warnings persist, contact your local Liebert repr esentative or contact Lieb ert Global Servi ces at 800-543-2378. You may also visit the Liebert Web site for informat ion at www.liebert.com . T able 15 W arnings[...]

Trou bleshooting 81 8.3 Fault s A Fault is defined as an undesirab le system operat ing condition that could cause further damage to the system or potentially drop the load. Once dete cted, Faults may trigger an appropriate emergency action such as shutting the unit down. Most Fault conditions are au tomatically taken care of by the Liebert FS cont[...]

Trou bleshooting 82 Faults. Table 17 - Troubleshooting describes actions that may alleviate the condition or provide valuable in formation for techni cal support. Faults that initiate an AU TOSHUTDOWN include: MISER, RU NOUT, PWR SPLY VOLT (at high speed), and will require Servic e level an d higher to reset. T able 16 Fault s—causes and response[...]

Trou bleshooting 83 Fault messages displayed can, in some cases, be investigated for a solution. Listed below in Table 17 are troubleshooti ng steps for the Fault messages t hat can occur. Refer to the general drawings in Appendix D.0 - Insta llation Drawings for the location of system components. If a Fault condition persists contact your Liebert [...]

UPS Interconnection Kits 84 A PPENDIX A.0 UPS I NTERCONNECTION K IT S Your Liebert FS is equipped with a UPS interco nnection kit to connect it to one of these Liebert UPS systems: • Liebert Series 610™, 600T™ or 600 ™ • Liebert Npower™ • Liebert Series 300™ • Liebert HiPu lse™ The Liebert F S system must be installe d according[...]

UPS Interconnection Kits 85 Power and status/control wiring must be run in separate conduits or cable trays. Refer to Appendix D.0 - Installation Drawings for locations of the various electr ical connections between Liebert FS system(s) and UPS system. Figure 95 T op view of Liebert FS Ca binet with UPS interconnection kit ! CAUTION Power and statu[...]

UPS Interconnection Kits 86 Appendix A.1.2 DC Power Connections The DC power connections to the Liebert FS are made through the circuit breaker (see Figure 96 ) in the UPS interconnection kit installed in your Li ebert FS. The maximum wire size for the circuit breaker terminals is 350MCM - 600VDC (approx imate metric equivalent: 150mm 2 wire sectio[...]

UPS Interconnection Kits 87 Appendix A.2 Inst alling the Liebert FS With a Liebert Series 610, Liebert Series 600T or Liebert Series 600 The Liebert Series 610/600T/600 UP S i nterconne ction kit for the Liebe rt FS is c ompatible with the Liebert Series 610, Liebert Series 600T an d Liebert Series 600 models in Table 19 . Figure 97 Liebert Series [...]

UPS Interconnection Kits 88 Appendix A.2.2 St atus/Con trol Connections - Liebert Series 610/600T/600 UPS In terconnection Kit The status/control interfac e is the Status/Cont rol Terminal Bloc k. The connection of the Status/Con- trol Terminal Block is described in Fig ure 137 - Control wiring diagram—Liebert FS ca binet - manually operated circ[...]

UPS Interconnection Kits 89 Appendix A.2.4 Liebert FS Configuration - Single Liebert FS on Liebert Series 610/600T/ 600 DC Bus The following Software Control Parameters must be set when the Liebert FS is connected to the D C bus of the Liebert Series 610/600T/600 UPS system. Instructions to set these parame ters on the Liebert FS are in 6.5.3 - Con[...]

UPS Interconnection Kits 90 Appendix A.3 Inst alling the Lieber t FS With a Liebert Npower UPS The Liebert Npower UPS interconnection kit for the Liebert FS is compatible with the Liebert Npower models in Table 22 . Figure 99 Liebert FS integrated into a Liebert Npower UPS system Appendix A.3.1 Description - Liebert Np ower UPS Interconnection Kit [...]

UPS Interconnection Kits 91 Appendix A.3.2 St atus/Control Connections - Liebert Npower UPS Interc onnection Kit The status/control interface is the Liebert Npow er Battery Information Board (BIB). Th e connection of the BIB is described in Figure 140 - Control wiring diagram—Li ebert FS - optional electri - cally operated circuit breaker Lieber [...]

UPS Interconnection Kits 92 Appendix A.3.5 Liebert FS Configuration - Multip le Liebert FS Unit s on Liebert Npower DC Bus Liebert FS Software Control Parame ters must be reset when multip le Liebert FS units are connected in parallel on the DC bus of a Liebert Npower UPS system for proper operation with long er run times or higher backup power req[...]

UPS Interconnection Kits 93 Appendix A.4 Inst alling the Lieber t FS With a Liebert Series 300 UPS The Liebert Series 300 UPS interconnection kit for the Liebert FS is compat ible with the Liebert Series 300 models in Table 25 . Figure 100 Liebert Series 300 UPS Appendix A.4.1 Description - Liebert Seri es 300 UPS Interconnection Kit The Liebert Se[...]

UPS Interconnection Kits 94 Appendix A.4.2 St atus/Control Connections - Liebert Series 300 UPS Interconnec tion Kit The status/control interfac e is the Status/Cont rol Terminal Bloc k. The connection of the Status/Con- trol Terminal Block is described in the Figure 137 - Control wi ring diagram—Liebert FS cab i- net - manually operated circuit [...]

UPS Interconnection Kits 95 Appendix A.4.4 Liebert FS Configuration - Single Liebert FS on Series 300 DC Bus The following Sof tware Control Parameters must be reset when the Liebert FS is connected to the DC Bus of the Liebert Series 300 UPS system. Instructions to set these parame ters on the Liebert FS are in 6.5.3 - Control Para meters Setup at[...]

UPS Interconnection Kits 96 Appendix A.5 Inst alling the Lieber t FS With a Liebert HiPulse UPS The Liebert HiPulse UPS interconnection kit for th e Liebert FS is compatible with the Liebert HiPulse™ models in Table 28 . Appendix A.5.1 Description—HiPulse UPS Interconn ection Kit HiPulse UPS interconnection kit is composed of: DC Power Interfac[...]

UPS Interconnection Kits 97 Appendix A.5.3 IKIT -A05 DC Power Connections The DC power connections to the Liebert FS are made through the circuit-breaker (see Figure 103 ) in the IKIT-A05. The minimum wire size to be used is 1/0 AWG - 600VDC wire (54 mm 2 wire section). The maximum wire size for th e circuit-breaker terminals is 350MCM – 600VDC ([...]

UPS Interconnection Kits 98 Appendix A.5.5 Single Liebert FS on UPS DC Bus The following Liebert FS Software Control Parameters must be set wh en a single Liebert FS is con- nected alone on the DC bus of the L iebert HiPulse UPS system. Instructions on setting these parame ters on the Liebert F S are found in 6.5.3 - Control Parameters Setup at Ini[...]

UPS Interconnection Kits 99 Appendix A.5.7 Liebert FS Configuration – Multiple Liebert FS Unit s Liebert FS Software Control Parame ters must be reset when multip le Liebert FS units are connected in parallel on the DC bus of a Liebert HiPulse™ UPS syste m. Instructions to set these paramet er s on the Liebert FS are found in 6.5.3 - Control Pa[...]

Data Collection Module 100 A PPENDIX B.0 D AT A C OLLECTION M ODULE Appendix B.1 General Information Appendix B.1.1 Overview The Data Collecti on Module (DCM) is desi gned to provide real-time data moni toring and data sto rage for the Liebert F S. The DCM collects data on virtua lly ever y event that occurs in the Liebert FS. Data such as speed, t[...]

Data Collection Module 101 Appendix B.2.2 DCM Requirement s The Data Collection Module requires a connecti on to an exis ting ne twork via an Ethernet cable. An RJ-45 jack is built directly into the bottom of th e faceplate of the DCM and located adjacent to the power supply co nnection. The DCM ma y also be connected via modem through COM2 serial [...]

Data Collection Module 102 To view the Network setti ngs return to the View menu and pr ess number 6 “Network”. The Network view screen displays the networ k addresses coming from the DCM. Static address settings can be entered using the keypad into this screen. The Network s creen will show the assign ed IP Addr ess, Default Gateway, Subnet M [...]

Data Collection Module 103 Appendix B.2.3 Accessing the DCM From a personal computer connected to the same network as the DC M, enter the IP Addre ss of the DCM, assigned by the LAN netw ork server or manual ly configured, into the add ress line of the Inter- net browser to gain access to the D CM as seen in Figure 111 . Figure 1 1 1 DCM screen The[...]

Data Collection Module 104 • Software Ve rsion: The current version of the software running on the DCM. • Configuration Type: Select from the drop-down menu as to whether it is a Static IP Address or a DHCP server assigned. • IPAddress: The IP Address of the DCM • Subnet Mask: The Subnet ma sk of the DCM • Gateway: The Gateway of the DCM [...]

Data Collection Module 105 Appendix B.3.3 Dat afiles Screen This screen lists the different file s types for viewing and download. Ther e are five files ty pes: F, S, L, A and D. • F indicates a fa st data packet, contain ing electrical informa tion such as vol tages, amps and watts. • S represents a slow packet for measurements c o llected ove[...]

Data Collection Module 106 Appendix B.4 DCM T roubleshooting Appendix B.4.1 DCM T roubleshooting Principles There are few circumstances in wh ich the Liebert FS might operate in an unexpected manner. This section explains a few of these circumstances and offers some solutions to such issues. Appendix B.4.2 Resetting the DCM If the DCM requires rebo[...]

V er satile Interface Board 107 A PPENDIX C.0 V ERSATILE I NTERFACE B OARD Appendix C.1 General Informati on—V ersatile Interface Board Appendix C.1.1 V ersatile Interface Board Overview The Versatile Interface Board (VIB) i s designed to provide real-time status feedba ck and control of the Liebert FS. The VIB has 16 di gital outputs (i solated,[...]

V er satile Interface Board 108 Appendix C.1.2 VIB Features The VIB provides full y isolated inputs and outputs th at operate on a wide range of voltages for maxi- mum flexibility. Each I/O is prog rammed to perform a dedicated func tion. The specific function of each I/O is listed below in Table 34 . For reference , the I/O desig nations are show [...]

V er satile Interface Board 109 Figure 1 17 I/O Designations I / O Label ( X 20) ~ I/ O 2 I/ O 3 I/ O 4 I/ O 5 I/ O 6 I/ O 7 I/ O 8 I/ O 9 I/O 1 0 COM N.C . W/N. O. COM N.C . W/ N. O . COM N.C . W/ N. O. COM N.C . W/ N. O. COM N.C . W/ N. O . COM N.C . W/ N. O . COM N.C . W/ N. O. COM N.C . W/N. O. COM N.C . W/ N. O . COM N.C . W/ N. O. C O M N.C. [...]

V er satile Interface Board 110 Appendix C.2 VIB Inst alla tion and Configuration Appendix C.2.1 VIB Inst allation The VIB has been installed behind the ser vice pa nel of the Liebert FS. The power/communications cable has been connected to the Main Control Module at the factory . Figure 1 18 V ersatile Interface Board mounted in the Liebert FS App[...]

V er satile Interface Board 111 Appendix C.2.5 VIB Connections The VIB is suppl ied with remo vable screw-terminal connectors to a llow for easy integrati on Figure 119 . The user must supply the wire as specified below to make the connections to the VIB connectors. • Wire gauge: 12-24 AWG • Stripped length : 0.125" - 0.250" • Tight[...]

V er satile Interface Board 112 Appendix C.4 T roubleshooting the VIB Appendix C.4.1 UIB St ate Not Displayed on the Fron t Panel • Check that no other faults ar e present on the display panel. • Call Liebert fo r instructions on how to enable the VIB fu nctionality. Appendix C.4.2 VIB in “Disabled” or “Not A vailable” St ate • Attemp[...]

Installation Drawings 113 A PPENDIX D.0 I NST ALLATION D RAWINGS Appendix D.1 Liebert FS Flywhe el Submitt al Document Matrix Following is a list of submittal documents that must accompany each Liebert FS that ships from the factory. The documents are groupe d by L iebert FS model number. T able 35 Submitt al documents accomp anying Liebert FS Lieb[...]

Installation Drawings 114 Appendix D.2 Other Li ebert FS Drawings Following is a list of additiona l Liebert FS drawings that are available f or distribution. These draw- ings are not dire ctly linked to an y specific Lieber t FS model number, because most of them are ap pli- cable to Liebert FS cabi nets connected in parallel and we do not have a [...]

Installation Drawings 115 Figure 121 Electrical connections[...]

Installation Drawings 116 Figure 122 Electrical system block diagram[...]

Installation Drawings 117 Figure 123 24 UVR, circuit break er to terminal block wiring Figure 124 48 UVR, circuit break er to terminal block wiring Note: PCM is UPS module. 12-100120-16 Rev . 0 Note: PCM is UPS module. 12-100120-16 Rev . 0[...]

Installation Drawings 118 Figure 125 Outline drawing, Liebert FS cabinet 12-100120-00 Rev . 01[...]

Installation Drawings 119 Figure 126 Control wiring, external interconnect d i agram—Liebert FS cabinet to Liebert Npower UPS module Figure 127 Control wiring external inter connect—Liebert FS to Liebe rt Series 300 C . G . #17 C . G . #19 Li ebert FS Lieber t Npow er UPS M odul e 12- 100120 - 01 Re v . 0 1 FUSED DI SCO NNECT Prov i ded by ot h[...]

Installation Drawings 120 Figure 128 Control wiring—external interconnect diagram, Liebert FS cabinet to Liebert Series 610 UPS module Li ebert FS Li ebert Seri es 610 UPS M odu l e 12 - 100120 - 03 Rev . 01 FUSE D DI SCO NNE CT Provided by ot hers ; 120V, 60H z A C , 400 VA UP S - Prot ect ed Aux. Cont rol Pow er C . G . #116 I1 -TB 1 C . G . #1[...]

Installation Drawings 121 Figure 129 Con trol wiring—external interconnect diagram, Liebert FS cabinet to Liebert Series 610 UPS module 10 10 1 2 3 9 9 F used D is con nec t Li ebe rt F S St at us / Co nt r o l Te r m i n a l B l o c k # 3 Line N 3 Gn d 10 10 9 9 Fuse d D i sco n n e ct Li ebe rt F S St at us/ Co nt rol Termi n a l Bl o ck # 2 3 [...]

Installation Drawings 122 Figure 130 Elevation drawing, Liebert FS cabinet with shipping p ackage 12-100120-08 Rev . 01 48" (1219mm) 4.4" (1 12mm) 45" (1 143mm) 24" (610mm) Shipping Support Bands (on either side) 54" (1372mm) 76.9" (1953mm) Front View Right Side View Weight, unit only: 1300 lb (590kg) Shipping Weight: [...]

Installation Drawings 123 Figure 131 Elevation drawing —Liebert FS cabinet 70 .9 " (18 0 1 mm) 25 " (6 35 mm) Front Top Bo t t o m 32. 5" (826 m m) Rig ht S ide St andard Upgraded In te r a c ti ve D i s p l a y 12- 100120 - 09 Re v . 1[...]

Installation Drawings 124 Figure 132 Control wiring diagram, Liebert FS power rack system in p arallel for cap acity 12-100120-10 Rev . 01[...]

Installation Drawings 125 Figure 133 Liebert FS c abinet wi th o ptional power t erminal block 12-100120-1 1 Rev . 01 Optional Power T erminal Block (shown without cover plate)[...]

Installation Drawings 126 Figure 134 Liebert FS cabinet mechanical inst allation Do N o t Ti ghte n H al f - S iz e V i ew of Fl o or A nc hor Re a r M o u n t 12- 10 012 0- 12 Re v . 0 1 32 -5 ” (8 25 .5 m m ) R i g h t -S i d e V i ew 36 ” ( 914 mm ) Mi nimum Fr ont C l e ara nce 12” (3 05m m ) O ve rh ea d Cl ea r anc e W ei g ht : 130 0 l[...]

Installation Drawings 127 Figure 135 Elevation drawing —Liebert FS cabinet with integra ted circuit breaker 12-100120-13 Rev . 01 Factory-Integrated Circuit Breaker (shown without cover)[...]

Installation Drawings 128 Figure 136 One-line drawing, three Liebert FS systems in p arallel configuration Bi - D ir ec tional Power C onv e r ter F L YW H E EL No r m a l l y O pen F ac tor y - I ntegr ated Ci r c ui t B r eak er 1 FL Y W H E E L No r m a l l y O pen F ac tor y - Integr ated Ci r c ui t B reak er 1 FL Y W H E E L No r m a l l y O [...]

Installation Drawings 129 Figure 137 Control wiring diagram—Liebert FS cabine t - manually operated circuit breaker 1 3 3 4 5 6 7 8 9 10 (+ ) (- ) (+ ) (- ) (G N D ) To Lie ber t FS PC M D C O u t p u t NO T E 1. P CM – P ower C onver sion Module TB 1 UV R Con t ro l NC NO CO M T o Li eber t U PS M o dule 12 - 100 120- 1 6 Re v . 0 1 UVR Au x. [...]

Installation Drawings 130 Figure 138 One-line diagram—Liebert FS syste ms with factory- integrated circuit breakers with Liebert UPS module B i - D i r e c t i on al P o we r Co n ver t e r NO TES 1. Npow e r : 2- 8 uni t s in par al lel without r equi r i ng a D C di s connec t swi tc h. 2. Ser i es 610/600 2- 3 uni ts i n par a l lel wi t hout [...]

Installation Drawings 131 Figure 139 One-line diagram—single Liebert FS system with factory-integrat ed circuit breaker supp lying Liebert UPS module B attery /DC In Li ebert F S Syste m 12- 100120 - 18 Re v . 0 Li ebert U P S M odul e FL Y W H E EL N o r m a lly Op e n Cir c u i t B r eaker R e ct if ie r Inv er ter 3 Ou t 3 In Batter y / Usage [...]

Installation Drawings 132 Figure 140 Control wiring diagram—Liebert FS - optional electrically ope rated circuit breaker Liebert Npower unit s TB 3 T B1 T B2 TB5 TB 9 P2 T B8 40 0 40 1 113 T her m (In ) 114 ( T her m ( O ut ) Co nt ra c to r to P r ov i de Ca bl es t o Li eb er t U P S Mo du le Yel l ow Bl ue / Ye ll o w Bl ue Br ow n Br ow n (- [...]

Installation Drawings 133 Figure 141 T wo- eight pa ralleled Liebert FS unit s with f actory-integrated circuit breaker in p arallel with a Liebert UPS B i - D i r e c t i on al P o we r Co n ver t e r NO TES 1. Ser i es 610/600 r e qui r es the us e of MBD for mor e tha n thr ee u ni ts in parall el . It c an pow er a to tal of t hr ee UVR s max i[...]

Installation Drawings 134 Figure 142 One-line diagram, single Liebert FS and batt ery with fact ory-integrated circuit break er supplying Liebert UPS—UPS DC terminal point of common connection Liebert U P S M odule R e ctif ie r Inverter 3 Ou t 3 In Liebert F S Sys te m B i - Direc ti onal P ower Con v er te r 12 -100120 -21 Re v. 0 F LYW H E EL [...]

Installation Drawings 135 Figure 143 One-line diagram, single Liebert FS and batt ery with fact ory-integrated circuit break er supplying Liebert UPS—UPS battery point of commo n connection Liebert U P S M odul e R e ct if ie r Inv erter 3 Ou t 3 In Liebert FS Syste m 12 -100120 -22 Re v. 0 F LYW H EEL Norma ll y Op e n Circui t Breaker VRL A Ba [...]

Installation Drawings 136 Figure 144 St atus/control wiring, multiple unit s 3 UV R 9 9 8 8 7 7 6 6 5 5 3 3 2 2 10 10 4 4 1 1 E nd ( N) Li eb er t F S C abine t F S Statu s / C o ntr ol Ter mi nal Bl oc k 3 5 4 Inter med i ate ( 1 th r ough N - 1) Li eber t FS C abi n et F S S tatus / Contr ol T er mi nal B l oc k 3 UV R 9 9 8 8 7 7 6 6 5 5 3 3 10 [...]

Installation Drawings 137 Figure 145 Wiring specifications, Liebert FS and Liebert Series 300 Wire No. Terminal Designati on Signal Name Maximum Voltage Maximum Current Color Wire Size & Type Maximum Length Remarks From To Series 300 UPS - Cable Group # 27 (Flywheel CB IFM) Fr om I1 In UPS Module to TB1 on Liebert FS Modul e 901 I1-TB1-1 TB1-1 [...]

Installation Drawings 138 Figure 146 Wiring specifications, Liebert FS and Liebert Npower Wire No. Terminal Des ignation Signal Name Maximum Voltage Maximum Current Color Wire Size & Type Maximum Length Remarks From To Liebert N-Power UPS - Cable Grou p # 17 (Flywheel CB IFM) From TB69 in UPS Module to TB1 on Liebert FS Module 101 TB69-1 TB1-1 [...]

Installation Drawings 139 Figure 147 Wiring specifications, Liebert FS and Liebert Series 610 Wire No. Terminal Designati on Signal Name Maximum Volta ge Maximum Current Color Wire Size & Type Maximum Length Remark s From To Liebert Series 610 UPS - Cable Group #16 (Flywheel CB IFM) From I1 in UPS Module to TB1 on Liebert FS Module 901 I 1-TB1-[...]

Installation Drawings 140 Figure 148 Wiring specifications, Liebert FS and Liebert HiPulse WIRING SPECIFICA TIONS FOR THE LIEBERT FS AND LIEBERT HIPULSE ARE A V AILABLE BY CONT ACTING: Y our local Liebert Sales Representative Y our local Liebert Service Representative Liebert Corp. at 1-800-Liebert (1-800-54 3-2378[...]

Installation Drawings 141 Figure 149 Floor mounting template 16" ( 406mm ) N OT E: I f ho le is dri lle d to o dee p, b ac kf ill t o c o rr e c t t o prop er dep t h . 2. 25 (5 7mm ) m a x . 4X O5 /8 " ( 16 m m) Ma s on Dri l l x 2. 00 (51 mm) min . 29- 1/ 2" ( 749mm )[...]

Installation Drawings 142 Figure 150 Syste m mounting kit Dr il l Te m p la te Dw g 1 6 B ol t s an d W ashers com e w i t h cabinet 3 7 4 5 2 8[...]

Installation Drawings 143 Figure 151 Liebert FS block diagram OPTI O N AL CA P A CI TO RS FIL TE R P R EC HA R GE B O AR D C A PA CI TO R BA N K F U SE BOA RD P O W E R I N T ER F AC E B O AR D PO W ER B LO C K P O W ER DIS TRI B UTIO N B O A RD 2 4VD C PO WE R SU PPL Y 2 4VD C PO WE R SU PPL Y P O W E R CONV E R SIO N MODUL E FILT E R AU XIL IAR Y[...]

Installation Drawings 144 Figure 152 Power line diagram[...]

Installation Drawings 145 Figure 153 UPS cable entry—bott om ( + ) Bu s (- ) B us Gr o un d B us Li ebe rt FS C abinet Un it N Liebe rt FS Ca b in et Un i t N Li eb e r t F S Ca b in et Un it N 3- P has e Outp ut UP S CA BI NE T 3- P ha se In p u t NOTES 1. All cables should b e routed be fore bolting cabinets together. 2. All Liebert FS cabinets[...]

Installation Drawings 146 Figure 154 UPS cable entry—top ( + ) B u s ( - ) B us Gro un d B us Li ebe rt FS C abinet Un i t 1 Liebe rt FS Ca b in et Un it 2 Li eb e r t F S Ca b in et Un it N 3- P has e Outp ut UP S CA BI NE T 3- P ha se In p u t NOTES 1. All cables should be routed before bolting cabinets together. 2. All Liebert FS cabinets sh o[...]

Installation Drawings 147 Figure 155 Raised floor mounting 2" (50 m m ) d i a . 1/ 2" ( 12 . 7 mm ) d i a. st eel b o l t L arg e d i amet er w ash er L o ckw ash er Rai sed f loor F N OT E : C om bi nat i on of f l oor mat eri al of gi v en t hi c k nes s , pl us propert i es of l arge di am et er w as her and f as t ener , s houl d res [...]

Specifications 148 A PPENDIX E. 0 S PECIFICATIONS T able 36 T echnical specifications INPUT, DC Float Voltage 350 through 60 0 VDC; > 520 VDC require d for 190kW Charging Current 5 through 50 Amps per Liebert FS Rated Input Charging 35 0-600 VDC; > 520 VDC req uired for 190kW Maximum Idling Consumption Less than 300 W INPUT, AC Control Circui[...]

Specifications 149 Appendix E.1 Ground T est Procedure The purpose of the GTS is to confirm integrity of gr ounding path. This test is performed when the sys- tem is completely shutdown and isolated from all external powers. Use the checklist below. Items Required • Handheld Multimeter - Ohmmeter The ground-test procedure consists of verifying th[...]

Auxiliary Backup AC Power Supp ly 150 A PPENDIX F. 0 A UXILIARY B ACKUP AC P OWE R S UPPLY Appendix F .1 Overview The Liebert FS must be operated with a backup AC power supply to protect the unit’s mechanical bearings if: • the external DC supply is lost and • the Liebert FS has developed a fault If these two events occur simultan eously, the[...]

Auxiliary Backup AC Power Supp ly 151 Appendix F .3.1 Operating the Liebert FS+DC in Paral lel With Batteries If the Liebert FS is operating in parallel with batteries, Lieber t recommends attaching the backup AC power supply to the output o f the UPS, as shown in Figures 156 and 157 . Figure 156 A single Liebert FS +DC unit operating with a UPS in[...]

Auxiliary Backup AC Power Supp ly 152 Appendix F .3.2 Operating the Liebert FS W ithout Batteries If the Liebert FS is operating without batteries, Lieb ert recommends feeding the backup AC power supply from a separate, protected supply. Thi s may be the output of another UPS or a supply from a separate feeder circuit (see Figures 158 and 159 ). Fi[...]

Auxiliary Backup AC Power Supp ly 153 Appendix F .4 Scenarios This section describes five scenarios that might occur. • Loss of backup AC supply at 0 RPM - This caus es a fault message to appear on the co ntrol panel to indicate there is a problem with the ba ckup supply. The uni t wi ll not start until the backup supply is reinstalled. • Loss [...]

Auxiliary Backup AC Power Supp ly 154[...]

[...]

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