Enviro 50-645 manual

50-645 SHERWOOD INDUSTRIES IS AN ENVIRONMENT ALL Y RESPONSIBLE COMP ANY . THIS MANUAL IS PRINTED ON RECYCLED P APER. BY: SHERWOOD INDUSTRIES LTD OWNER’S MANUAL PLEA SE KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE D V 4 2 D X This appliance may be installed in an after-market permanently located, manufactured (mobile) home, where not prohibited by[...]

2 FOR SAFE INST ALLA TION AND OPERA TION OF Y OUR “ENVIR O” HEA TER, PLEASE CAREFULL Y READ THE FOLLO WING INFORMA TION: • All ENVIRO gas-red appliances must be installed in accordance with their instructions. Carefully read all the instructions in this manual rst. Consult the building authority having jurisdiction to determine the need[...]

T able of Contents 3 Safety Precautions......................................................................................................2 T able of Contents.......................................................................................................3 Codes And Appro vals................................................................[...]

4 DIRECT VENT ONLY: This type is identied by the prex DV . This appliance dra ws all of its air for combustion from outside the dwelling, through a specially designed v ent pipe system. This appliance has been tested and approv ed for installations from 0 feet to 4500 f eet (1372 m) above sea level. In the USA: The appliance may be installed [...]

Specific a tions INSTALLATION OPTIONS: • P arallel to a w all or placed in a corner • With a oor hearth or raised up the w all • Ducting to other rooms • V ertical or horizontal venting WARNING: Operation of this heater when not connected to a properly installed and maintained venting system can result in carbon monoxide (CO) poisoning a[...]

6 WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY A FIRE OR EXPLOSION MAY RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OF LOSS OF LIFE. P iLot L ighting i nstRuctions : Figure 2. Lighting instruction label. CAUTION: Hot while operating. Do not touch. Severe burns may result. Keep children, clothing, furniture, gasoline or other flammab[...]

Warning: Incorrect venturi adjustment may lead to improper combustion, which is a safety hazard. Contact the dealer if there is any concern about the venturi adjustment. NEVER USE AN OPEN FLAME FOR LEAK TESTING a iR D iveRteR c ontRoL : When the blower is on, the amount of air ow into the room can be adjusted with the air diverter . When the lev[...]

Oper a ting Instructions b uRneR L ighting : A) Make sure the pilot is lit. B) T urn gas control knob COUNTER CL OCKWISE to ON. C) Flip the burner switch to ON. D) T urn HI/LO knob to the desired ame height. E) T urn on all electrical power to the unit. NOTE: Check that all burner holes are lit. TO TURN GAS FIREPLACE OFF Flip switch to OFF to tu[...]

9 Maintenance And Ser vice R outine m aintenance : At least once a year , run through the following procedures to ensure the system is clean and working properly . Check the burner to see if all the ports are clear and clean. Check the pilot to make sure it is not blocked by anything. The pi lot ame should be blue with little or no yellow on the[...]

Maintenance And Ser vice c Leaning D ecoRative s uRFaces : P ainted and porcelain faces should be wiped with a damp cloth periodically . If a plated face has been purchased, it should be unpacked/unwrapped carefully to avoid getting anything on the surface of the nish, including cleaners, polish and nger prints. It is important to note that ?[...]

Maintenance And Ser vice b uRneR anD F an R emovaL : 1. R emove brick liners, see steps 1 to 4 in S econdary i nSt alla tion - b rick l iner r eMoval . 2. The control panel is held in place with a T -20 screw on each end of the panel. Remo ve the two (2) screws and the control panel. 3. Undo the four (4) screws holding the burner down, the andirons[...]

12 Maintenance And Ser vice F ueL c onveRsion : TO BE INST ALLED BY A QU ALIFIED SERVICE A GENCY ONL Y Please read and understand these instructions before installing. Figure 10: Removing valve cap. 5. Convert the burner orice(s): a) Remove the main burner orice with a ½ inch deep sock et. b) Put a bead of pipe-thread sealant or approved T e[...]

Maintenance And Ser vice b) Insert a 5 / 32 ” or 4 mm Allen wrench into the hexagonal key -wa y of the screw (see Figure 11), rotate it counter-clockwise until it is free and extract it. c) Check that the screw is clean and if necessary remove dirt. d) Flip the screw (ref er to Figure 12). e) Using the Allen wrench as shown in Figure 11, rotate t[...]

Initial Inst alla tion QUALIFIED INST ALLERS ONL Y i ntRoDuction : This section of the owner’ s manual is for the use of qualied technicians only . Fireplace placement, hearths, facings, mantels, and venting terminations will be covered, as well as the gas and electric systems. There are sever al installation safety guidelines that must be adh[...]

15 Initial Inst alla tion QUALIFIED INST ALLERS ONL Y c oRneR i nstaLLation : The dimensions for installing a replace in the corner of a r oom are given below in Figure 11. R aiseD F iRePLaces anD h eaRths : There are a few options with raised replaces: raised with no hearth, raised with a raised hearth, or raised with a oor level hearth. [...]

Initial Inst alla tion QUALIFIED INST ALLERS ONL Y Protector pad, cement board and finishing material. Do not tile higher than this ledge Cement board Tile Protector Pad trim can be combustible as long as the hearth extends at least 12” (305 mm) in front of the replace and 1” (25 mm) on either side of the replace opening. T o install the [...]

17 3½" (89mm) 8" (203mm) mantel Combustibles Cement Board DV42DX 10" (254mm) 12" (305mm) 17" (432mm) 20" (508mm) 8" (203mm) mantel Combustibles Cement Board DV42DX with Manor 10" (254mm) 12" (305mm) 17" (432mm) Figure 23. Combustible Mantel Clearances for The Manor Figure 22. Combustible Mantel Cle[...]

1 In accordance with the current CSA B149, Natur al Gas and Propane Installation Code. 2 In accordance with the current ANSI Z223.1 NFP A 54, National Fuel Gas Code. * These numbers are only estimates. Clearance in accordance with installation codes and the r equirements of the gas supplier . t A vent shall not terminate directly above a side w alk[...]

Flue Pipe Adaptor W all Framing W all Thimble Fire Stop Exhaust 4" Flex Pipe Combusion Air 6 5/8" Flex Pipe Wire Spacers Horizontal V ent T ermination 19 INSTALLATION INSTRUCTIONS: 1. Plan your installation and clear ances to combustibles. Decide on a location f or the unit that will meet the clearances noted in the v enting section, and [...]

9. Install the ex pipe assembly through the wall thimble, ensure that this portion of pipe slides through the outside wall far enough to connect onto the v ent termination cap. 10. Apply a bead of Mill-Pac Black sealant to the top section of the Ø4” (10 cm) by 5” (12.5 cm) ue col lar adaptor previously installed into the replace ue[...]

21 Table 4: Vent part numbers (Must state if galvanized or black wanted, PART NUMBERS). Direct Vent GS Direct- Temp Secure Vent Ameri Vent Direct Description 908 4D T -6 SV4L6 6” pipe length 4D7 7” pipe length 907 4D T -9 9” pipe length 906 4DT -12 SV4L12 4D12 12” pipe length 904 4DT -24 SV4L24 4D2 24” pipe length 903 4DT -36 SV4L36 4D3 3[...]

22 Initial Inst alla tion QUALIFIED INST ALLERS ONL Y v enting : This replace has been tested and certied for use with SIMPSON DURA VENT DIRECT VENT T YPE “GS” PIPE FOR GAS STOVES, SECURIT Y CHIMNEY’ S SECURE VENT DIRECT VENT SYSTEM kits, AMERICAN MET AL PRODUCTS AMERIVENT DIRECT and DIRECT - TEMP SELKIRK MET ALBESTOS . A 1” (25 mm) c[...]

5 4 3 2 1 0' (0m) 0' (0m) 1' (0.31m) 4' (1.22m) 4' (1.22m) 8' (2.45m) 10' (3.06m) 20' (6.1 1m) 30' (9.17m) V ent Restrict or Configuration Figure 30. Possible Vent Congurations V ent Restrictor P ositions 54321 V ent Restrictor Figure 31. Possible Vent Congurations Initial Inst alla tion QUALIFIED [...]

W all framing Horizontal wall termination W all thimble fire stop Exhaust flex pipe Combustion air outer pipe Elbow Initial Inst alla tion QUALIFIED INST ALLERS ONL Y h oRizontaL t eRmination : NOTES: 1. Horizontal pipes must not be level. For every 12 inches (305 mm) of horizontal travel (away from the stove), there should be at least ¼ inch (6.4[...]

25 Initial Inst alla tion QUALIFIED INST ALLERS ONL Y Step 3. T o install the Round Support Box/W all Thimble in a at ceiling, cut a 10 inch (25.4 cm) square hole in the ceiling, centered in the hole drilled in Step 2. Frame the hole as shown in Figure 29. Step 4. Assemble the desired lengths of black pipe and elbows necessary to reach from the [...]

Initial Inst alla tion QUALIFIED INST ALLERS ONL Y STEP 5. Cut hole in the roof centered on the small hole placed in the r oof fr om Step 2. The hole should be of sufcient size to meet minimum requir ements for Clearance to Combustibles, as specied. Continue to assemble lengths of pipe and elbows necessary to reach from the ceiling support bo[...]

27 NOTES: (1) If an offset is necessary in the attic to avoid obstructions, it is important to support the vent pipe every 3 feet (914 mm), to avoid excessive stress on the elbows, and possible separ ation. W all straps are av ailable for this purpose (see Figure 35). (2) When ever possible, use 45 ° degree elbows instead of 90 ° degr ee elbows. [...]

F or the rst 24 inches (610 mm) of ducting, ½ inch (13 mm) of clearance is required. After 24 inches (610 mm), the duct can be run with 0 inch (0 mm) clearance, though ½ inch (13 mm) is preferred. T o avoid heat loss, insulate the duct whenev er it passes through an unheated area (i.e. crawl space). Insulating the ducts elsewhere helps the ef?[...]

29 Initial Inst alla tion QUALIFIED INST ALLERS ONL Y e LectRicaL R equiRements : The replace must be electrically connected and grounded in accordance with local codes or , in the absence of local codes, with the current CSA C22.1 CANADIAN ELECTRICAL CODE Part 1, SAFET Y ST ANDARDS FOR ELECTRICAL INST ALLA TIONS, OR THE NA TIONAL ELECTRICAL COD[...]

Initial Inst alla tion g as L ine c onnection anD t esting : WARNING: Only persons licensed to work with gas piping ma y make the necessary gas connections to this appliance. GAS LINE CONNECTION • This stove is equipped with a certied exible pipe located on the right side of the unit terminating in a ⅜” male NPT tting. Consult you[...]

31 Second ar y Inst alla tion b RicK L ineR R emovaL : There are two (2) different brick liner sets; the cer amic set that comes with the unit or the optional cast iron set. The following instructions are f or both sets. WARNING: DO NOT INSTALL LINER IF UNIT IS HOT. 1. R emove glass door (see M aintenance a nd S ervice - g laSS d o or r eMov al ) 2[...]

Second ar y Inst alla tion Right Log Figure 44: Shows the back log plus the two (2) small log twigs . Put the large back log in rst, making sure the locator pins line up with the cutout sections on the log. There are two (2) pins with ledges and a single ledge on the back log. The back log sits on two (2) supports attached at the rear of the [...]

33 Figure 48: Final Log Set Arrangement with Embers. Left Log Center Log Second ar y Inst alla tion Figure 49: DV42DX Burning. Figure 47: Fourth Stage Log Set Installation. Figure 47: The left log rests on the left pin and ledge of the back log and the back of the andiron. Figure 48: The last log, center log , rests on the end of the grate and on t[...]

T roubleshooting Problem Possible Cause Solution The main burner does not ignite when called for . The gas valv e may not be on. • Check that the gas control knob is in the “ON” position. Thermostat is not calling for heat. • Adjust the thermostat several degr ees above ambient temperature. Problem with gas valv e. • Use a DC voltmeter to[...]

35 P ar ts List - Components Reference Number Description Part Number 1 120°F (49°C) Cer amic F an T emper ature Sensor EC -001 2 S.I.T . Nov a V alve Convertible 50-1421 3 Thermocouple EC -009 3 Spark Electrode with I gnitor Cable EC -011 3 Thermopile EC -012 3 Pilot Orice NG Threaded EC -019 3 Pilot Orice LP Threaded EC -020 3 Pilot Gaske[...]

P ar ts Diagr am - Components 9 13 15 14 16 6 4 17 8 1 2 12 11 7 10 3 18 5 DV42DX - Components November 2004 36[...]

37 P ar ts List - Options Reference Number Options Part Number 1 The Lodge - P ainted Charcoal F ace With Plated Brushed Nickel Louvres & Knobs 50-534 The Manor Cast Iron Bay F ace - P ainted 50-537 2 The Manor Cast Iron Bay F ace - Diamond Black 50-539 3 The Chalet P ainted Flat Arched F ace - Painted 50-541 The Chalet Plated Flat Arched F ace[...]

P ar ts Diagr am - Options 1 2 3 4 5 38 6 7[...]

39 W arr anty Sherwood Industries Ltd. is the manufacturer of the Enviro line of heating products. At Sherwood Industries, our commitment to the highest level of quality and customer service is the most important thing we do. Each Enviro stove is built on a tradition of using only the nest materials and is backed by our Exclusive Lifetime Limite[...]

W arr anty 4. The stove must be operated and maintained at all times in accordance wi th the instructions in the Owner’s Manual. If the unit shows signs of neglect or misuse, it is not covered under the terms of this W arranty policy . P erformance problems due to operator error will not be covered by the Limited W arr anty policy . 5. As this is[...]

41 20. Sherwood Industries Ltd. is free of liability for any damages caused by the replace or stove, as well as inconvenience expenses and materials. The Limited W arrant y does not cover incidental or consequential damages. 21. The Limited W arrant y does not cover any loss or damage incurred by the use or removal of any component or appar atus[...]

42 Inst alla tion Da t a Sheet The following information must be recorded by the installer f or warr anty purposes and f uture ref erence. NAME OF OWNER: _________________________________________ ADDRESS: _________________________________________ _________________________________________ _________________________________________ PHONE:_____________[...]