Enviro DV42DX manual

This appliance may be installed in an after market permanently located, manufactured (mobile) home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible f or use with other gases, unless a certied kit is used. 50-645 SHERWOOD INDUSTRIES IS AN ENV[...]

2 FOR SAFE INST ALLA TION AND OPERA TION OF Y OUR “ENVIR O” HEA TER, PLEASE CAREFULL Y READ THE FOLLO WING INFORMA TION: • All ENVIRO gas-red appliances must be installed in accor dance with their instructions. Carefully read all the instructions in this manual rst. Consult the building authority having jurisdiction to determine the nee[...]

T able of Contents 3 Safety Precautions....................................................................................................2 T able of Contents......................................................................................................3 Codes And Approv als...................................................................[...]

4 DIRECT VENT ONLY: This type is identied by the prex DV . This appliance draws all of its air f or combustion from outside the dwelling, through a specially designed v ent pipe system. This appliance has been tested and approved for installations from 0 feet to 4500 feet (1372 m) above sea level. In the USA: The appliance may be installed at[...]

Specific a tions INSTALLATION OPTIONS: • P arallel to a wall or placed in a corner • With a oor hearth or raised up the w all • Ducting to other rooms • V ertical or horizontal venting WARNING: Operation of this heater when not connected to a properly installed and maintained venting system can result in carbon monoxide (CO) poisoning an[...]

6 WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY A FIRE OR EXPLOSION MAY RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OF LOSS OF LIFE. P ILOT L IGHTING I NSTRUCTIONS : Figure 2. Lighting instruction label. CAUTION: Hot while operating. Do not touch. Severe burns may result. Keep children, clothing, furniture, gasoline or other flammab[...]

Warning: Incorrect venturi adjustment may lead to improper combustion, which is a safety hazard. Contact the dealer if there is any concern about the venturi adjustment. NEVER USE AN OPEN FLAME FOR LEAK TESTING A IR D IVERTER C ONTROL : When the blower is on, the amount of air ow into the room can be adjusted with the air diverter . When the lev[...]

Oper a ting Instructions B URNER L IGHTING : A) Make sure the pilot is lit. B) T urn gas control knob COUNTER CLOCKWISE to ON. C) Flip the burner switch to ON. D) T urn HI/LO knob to the desired ame height. E) T urn on all electrical power to the unit. NOTE: Check that all burner holes are lit. TO TURN GAS FIREPLACE OFF Flip switch to OFF to tur[...]

9 Maintenance And Ser vice R OUTINE M AINTENANCE : At least once a year , run through the following procedures to ensure the system is clean and working properly . Check the burner to see if all the ports are clear and clean. Check the pilot to make sure it is not blocked by anything. The pi lot ame should be blue with little or no yellow on the[...]

Maintenance And Ser vice C LEANING D ECORATIVE S URFACES : P ainted and porcelain faces should be wiped with a damp cloth periodically . If a plated face has been purchased, it should be unpacked/unwrapped carefully to avoid getting anything on the surface of the nish, including cleaners, polish and nger prints. It is important to note that ?[...]

11 F UEL C ONVERSION : Warning: This conversion kit shall be installed by a qualied service agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a re, explosion or production of carbon monoxi[...]

Initial Inst alla tion QUALIFIED INST ALLERS ONL Y I NTRODUCTION : This section of the owner’s manual is for the use of qualied technicians only . Fireplace placement, hearths, facings, mantels, and venting terminations will be covered, as well as the gas and electric systems. There are several installation safety guidelines that must be adher[...]

13 Initial Inst alla tion QUALIFIED INST ALLERS ONL Y C ORNER I NSTALLATION : The dimensions for installing a replace in the corner of a r oom are given below in Figure 11. R AISED F IREPLACES AND H EARTHS : There are a few options with raised replaces: raised with no hearth, raised with a raised hearth, or r aised with a oor level hearth.[...]

Initial Inst alla tion QUALIFIED INST ALLERS ONL Y Protector pad, cement board and finishing material. Do not tile higher than this ledge Cement board Tile Protector Pad trim can be combustible as long as the hearth extends at least 12” (305 mm) in front of the replace and 1” (25 mm) on either side of the replace opening. T o install the [...]

15 3" (89mm) 8" (203mm) mantel Combustibles Cement Board DV42DX 10" (254mm) 12" (305mm) 17" (432mm) 20" (508mm) 8" (203mm) mantel Combustibles Cement Board DV42DX with Manor 10" (254mm) 12" (305mm) 17" (432mm) Figure 18. Combustible Mantel Clearances for The Manor Figure 17. Combustible Mantel Cl[...]

1 In accordance with the current CSA B149, Natur al Gas and Propane Installation Code. 2 In accordance with the current ANSI Z223.1 NFP A 54, National Fuel Gas Code. * These numbers are only estimates. Clearance in accordance with installation codes and the r equirements of the gas supplier . t A vent shall not terminate directly above a side w alk[...]

Flue Pipe Adaptor W all Framing W all Thimble Fire Stop Exhaust 4" Flex Pipe Combusion Air 6 5/8" Flex Pipe Wire Spacers Horizontal V ent T ermination 17 INSTALLATION INSTRUCTIONS: 1. Plan your installation and clear ances to combustibles. Decide on a location for the unit that will meet the clearances noted in the v enting section, and a[...]

through the outside wall f ar enough to connect onto the vent termination cap. 10. Apply a bead of Mill-P ac Black sealant to the top section of the Ø4” (10 cm) by 5” (12.5 cm) ue collar adaptor previously installed into the replace ue outlet. Slide the Ø4” (10 cm) ex vent over the ue collar and secure with three (3) sheet me[...]

19 Table 4: Vent part numbers (Must state if galvanized or black wanted, PART NUMBERS). Direct Vent GS Direct- Temp Secure Vent Ameri Vent Direct Description 908 4DT -6 SV4L6 6” pipe length 4D7 7” pipe length 907 4DT -9 9” pipe length 906 4DT -12 SV4L12 4D12 12” pipe length 904 4DT -24 SV4L24 4D2 24” pipe length 903 4DT -36 SV4L36 4D3 36?[...]

20 Initial Inst alla tion QUALIFIED INST ALLERS ONL Y V ENTING : This replace has been tested and certied for use with SIMPSON DURA VENT DIRECT VENT T YPE “GS” PIPE FOR GAS STOVES, SECURITY CHIMNEY’ S SECURE VENT DIRECT VENT SYSTEM kits, and MDV SELKIRK MET ALBESTOS . A 1” (25 mm) clearance to combustibles must be maintained around an[...]

5 4 3 2 1 0' (0m) 0' (0m) 1' (0.31m) 4' (1.22m) 4' (1.22m) 8' (2.45m) 10' (3.06m) 20' (6.1 1m) 30' (9.17m) V ent Restrict or Configuration Figure 25. Possible Vent Congurations V ent Restrictor P ositions 5 4 3 2 1 V ent Restrictor Figure 26. Possible Vent Congurations Initial Inst alla tion QUALIF[...]

W all framing Horizontal wall termination W all thimble fire stop Exhaust flex pipe Combustion air outer pipe Elbow Initial Inst alla tion QUALIFIED INST ALLERS ONL Y H ORIZONTAL T ERMINATION : NOTES: 1. Horizontal pipes must not be level. For every 12 inches (305 mm) of horizontal travel (away from the stove), there should be at least  inch (6.[...]

23 Initial Inst alla tion QUALIFIED INST ALLERS ONL Y Step 3. T o install the Round Support B ox/W all Thimble in a at ceiling, cut a 10 inch (25.4 cm) square hole in the ceiling, centered in the hole drilled in Step 2. Frame the hole as shown in Figure 24. Step 4. Assemble the desired lengths of black pipe and elbows necessary to reach from the[...]

Initial Inst alla tion QUALIFIED INST ALLERS ONL Y STEP 5. Cut hole in the roof centered on the small hole placed in the roof fr om Step 2. The hole should be of sufcient size to meet minimum requirements for Clearance to Combustibles, as specied. Continue to assemble lengths of pipe and elbows necessary to reach from the ceiling support box [...]

25 NOTES: (1) If an offset is necessary in the attic to avoid obstructions, it is important to support the vent pipe every 3 feet (914 mm), to av oid excessiv e stress on the elbows, and possible separ ation. W all straps are available for this purpose (see Figure 30). (2) When ever possible, use 45 ° degree elbows instead of 90 ° degr ee elbows.[...]

F or the rst 24 inches (610 mm) of ducting,  inch (13 mm) of clearance is required. After 24 inches (610 mm), the duct can be run with 0 inch (0 mm) clearance, though  inch (13 mm) is preferred. T o avoid heat loss, insulate the duct whenev er it passes through an unheated area (i.e. crawl space). Insulating the ducts elsewhere helps the e[...]

27 Initial Inst alla tion QUALIFIED INST ALLERS ONL Y E LECTRICAL R EQUIREMENTS : The replace must be electrical ly connected and grounded in accordance with local codes or , in the absence of local codes, with the current CSA C22.1 CANADIAN ELECTRICAL CODE Part 1, SAFET Y ST ANDARDS FOR ELECTRICAL INST ALLA TIONS, OR THE NA TIONAL ELECTRICAL CO[...]

Initial Inst alla tion G AS L INE C ONNECTION AND T ESTING : WARNING: Only persons licensed to work with gas piping may make the necessary gas connections to this appliance. GAS LINE CONNECTION • This stove is equipped with a certied exible pipe located on the right side of the unit terminating in a ” male NPT tting. Consult y our l[...]

29 Second ar y Inst alla tion B RICK L INER R EMOVAL : There are two (2) different brick liner sets; the ceramic set that comes with the unit or the optional cast iron set. The following instructions are f or both sets. WARNING: DO NOT INSTALL LINER IF UNIT IS HOT. 1. R emove glass door (see M AINTENANCE A ND S ERVICE - G LASS D OOR R EMOV AL ) 2. [...]

Second ar y Inst alla tion Right Log Figure 39: Shows the back log plus the two (2) small log twigs . Put the large back log in rst, making sure the locator pins line up with the cutout sections on the log. There are two (2) pins with ledges and a single ledge on the back log. The back log sits on two (2) supports attached at the rear of the [...]

31 Figure 43: Final Log Set Arrangement with Embers. Left Log Center Log Second ar y Inst alla tion Figure 44: DV42DX Burning. Figure 42: Fourth Stage Log Set Installation. Figure 42: The left log rests on the left pin and ledge of the back log and the back of the andiron. Figure 43: The last log, center log , rests on the end of the grate and on t[...]

Second ar y Inst alla tion B URNER AND F AN R EMOVAL : 1. R emove brick liners, see steps 1 to 4 in S ECONDARY I NSTALLATION - B RICK L INER R EMOV AL . 2. The control panel is held in place with a T -20 screw on each end of the panel. Remov e the two (2) screws and the control panel. 3. Undo the four (4) screws holding the burner down, the andiron[...]

33 T roubleshooting Problem Possible Cause Solution Spark wil l not light the pilot after r epeatedly pressing the spark ignitor Defective piezo ignitor • Check connections to ignitor . • If ignitor connections are good but no spark, replace ignitor . Broken spark electrode • Check for broken ceramic insulation, replace electrode if broken. M[...]

P ar ts List - Components Reference Number Description Part Number 1 120°F (49°C) Ceramic F an T emperature Sensor EC-001 2 S.I.T . Nova V alve NG (50% turn down) EC-006 2 S.I.T . Nova V alve LP (50% turn down) EC-007 3 Thermocouple EC-009 3 Spark Electrode with Ignitor Cable EC-011 3 Thermopile EC-012 3 Pilot Orice NG Threaded EC-019 3 Pilot [...]

35 P ar ts Diagr am - Components                   DV42DX - Components November 2004[...]

P ar ts List - Options Reference Number Options Part Number 1 The Lodge - Painted Char coal F ace With Plated Brushed Nickel Louvres & Knobs 50-534 The Manor Cast Iron Bay F ace - Painted 50-537 2 The Manor Cast Iron Bay F ace - Diamond Black 50-539 3 The Chalet Painted Flat Arched F ace - Metallic Charcoal 50-541 The Chalet Plated Flat Arched [...]

37 P ar ts Diagr am - Options 1 2 3 4 5[...]

38 W arr anty Sherwood Industries Ltd. offers a Limited Lifetime Warr anty on this gas product. This Limited Lifetime W arrant y covers the appliance for a period of seven years from the date of installation. This warranty applies only to the original owner in the original location. Covered under the lifetime warranty are the chassis and the heat e[...]

39 Inst alla tion Da t a Sheet The following information must be recorded by the installer for w arranty purposes and future ref erence. NAME OF OWNER: _________________________________________ ADDRESS: _________________________________________ _________________________________________ _________________________________________ PHONE:_______________[...]