Enviro EG40-070 manual

EG40-070 SHERWOOD INDUSTRIES IS AN ENVIRONMENT ALL Y RESPONSIBLE COMP ANY . THIS MANUAL IS PRINTED ON RECYCLED P APER. BY: SHERWOOD INDUSTRIES LTD O WNER ’S MANU AL PLEASE KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE E G 4 0 D V This appliance may be installed in an after market permanently located, manufactured (mobile) home, wher e not prohibit[...]

2 FOR SAFE INST ALLA TION AND OPERA TION OF Y OUR “ENVIRO” HEA TER, PLEASE CAREFULL Y READ THE FOLLOWING INFORMA TION: • All ENVIRO gas-red appliances must be instal led in accor dance with their instructions. Caref ully r ead all the instructions in this manual rst. Consult the building authority having jurisdiction to determine the ne[...]

3 T able of Contents Safety Precautions..........................................................................................2 T able of Contents............................................................................................3 Codes And Approvals............... .......................................................................4[...]

DIRECT VENT: This type is identied by the sufx DV . This appliance draws all of its air for combustion from outside the dwelling, through a specially designed v ent pipe system. This appliance has been tested and approved f or installations from 0 ft to 4500 ft (1372 m) abov e sea level. In the USA: The appliance may be installed at higher al[...]

5 Specific a tions D IMENSIONS : 25" (635 mm) 21" (533 mm) 12 1 / 2 " (318 mm) 4 5 / 8 " (1 17 mm) 29 1 / 8 " (740 mm) Shipping Weight 256 lbs (1 16 kg) Figure 1: EG40 Exterior Dimensions. R ATING L ABEL L OCATION : The rating label is f ound inside the right cabinet side panel.[...]

Oper a ting Instructions FOR YOUR SAFETY READ COMPLETELY BEFORE OPERATING. L IGHTING I NSTRUCTIONS : 6 1. STOP! Read the safety information above on this label. 2. T urn off all electrical power to this appliance. 3. T urn off the gas control knob clockwise to the off position. 4. Open door . Wait fIve (5) minutes to clear out any gas. Close door .[...]

Thermopile Thermocouple Figure 4: Gas Valve. Figure 3: Pilot Burning. 7 • There is a separate venturies for each burner , see Figure 5. • Remo ve one screw from the cover plate located below the ash shelf and loosen the other screw (do not remove) swing the cover plate out of the way and tighten screw down to hold i t in place. • With along s[...]

8 Maintenance and Ser vice Annually check to ensure that your V enting system is clear . P eriodically check the pilot and burner . Check to see that al l the burner ports are clean and clear . Check the pilot head for blockage. Check to ensure the pilot ame is blue with no or very small yellow tips. O PENING T HE D OOR : T urn unit off and wait[...]

9 Figure 8: Blower (Fan) Removal. 1. T urn the unit off , allow it to cool down completely , and remove the door as shown in the M AINTENANCE AND S ERVICE - O PENING T HE D OOR .. 2. Remo ve the log set and brick liner . 3. R emove the burner tr ay assembly , see M AINTENANCE AND S ERVICE - B URNER R EMOV AL . 4. Remove the four (4) 5 / 16 ” bolt[...]

Maintenance And Ser vice F UEL C ONVERSION : Figure 9: Removing valve cap. a) R emove the main burner orice with a  inch deep sock et. b) Put a bead of pipe-thread sealant or approved T eon tape on the orice threads before installing into the br ass elbow. c) Install the new orice(s) fr om the kit into the brass elbow . 6. Conv ert t[...]

11 Maintenance And Ser vice b) Insert a 5 / 32 ” or 4 mm Al len wrench into the hexagonal key -wa y of the screw (see Figure 10), rotate it counter-clockwise until it is free and extract it. c) Check that the screw is clean and if necessary remove dirt. d) Flip the screw (refer to Figur e 11). e) Using the Allen wrench as shown in Figure 10, rota[...]

Initial Inst alla tion QUALIFIED INST ALLERS ONL Y WARNING: Operation of this heater when not connected to a properly installed and maintained venting system can result in carbon monoxide (CO) poisoning and possible death. P REPARATION F OR I NSTALLATION : • Remov e the packaging from the appliance, and check to make sure there is no damage. If d[...]

Vertical Termination Storm Collar Flashing Round Support Box/Wall Thimble Ceiling Firestop Pipelength Pipelength Cathedral Ceiling Support Box Pipelength Round Support Box/Wall Thimble Pipelength Horizontal Termination 90° Elbow P LANNING Y OUR I NSTALLATION : When planning your installation, it will be necessary to select the proper length of ven[...]

14 M OBILE H OME I NSTALLATION : • When the unit is installed in a Mobile Home it must be grounded to the steel chassis or connected to a grounding rod. • In a Mobile Home installation the unit must be bolted securely to the oor using the holes provided (see Figure 17). • Manufactured (mobile) home installation must be in accordance with t[...]

1 In accordance with the current CSA B149, Natur al Gas and Propane Installation Code. 2 In accordance with the current ANSI Z223.1 NFP A 54, National Fuel Gas Code. * These numbers are only estimates. Clearance in accordance with installation codes and the r equirements of the gas supplier . t A vent shall not terminate directly above a side w alk[...]

16 Initial Inst alla tion QUALIFIED INST ALLERS ONL Y   Figure 19: Wire Spacers. it to the inner wall frame using four (4) 1” wood screws. If a wall is greater than 8” (203mm) in depth, the clearance above the ex must be 4” (111mm) 6. Apply a bead of Mill-P ac Black sealant to the new Ø4” (10 cm) b[...]

Flue Pipe Adaptor W all Framing W all Thimble Fire Stop Exhaust 4" Flex Pipe Combusion Air 6 5 / 8 " Flex Pipe Wire Spacers Horizontal V ent T ermination Initial Inst alla tion QUALIFIED INST ALLERS ONL Y Figure 21: Installation of Fireplace Horizontal Vent Kit. 10. Apply a bead of Mill-Pac Black sealant to the top section of the Ø4” ([...]

18 EXCEPTION T O W ARNING: This product has been evaluated by Intertek for using a Direct V ent GS starting collar in conjunction with Secure V ent, Direct - T emp, and Ameri V ent Direct venting systems. Use of these systems with the Direct V ent GS starting collar is deemed acceptable and does not af fect the Intertek WH listing of the appliance.[...]

Figure 23: Vent restrictor ring. Figure 22. Possible Vent Congurations; Vertical and Horizontal Terminations. V ENT C ONFIGURATIONS : Figures 22 shows the range of venting options, it shows possible vent congurations if the unit is top vented, for vertical and horizontal terminations, any layout that remains within the shaded area is acceptab[...]

20 H ORIZONTAL I NSTALLATION : 1. Set the appliance in the desired location. Check to determine if wall studs or roof r afters are in the way when the venting system is attached. If this is the case, you may want to adjust the location of the appliance. 2. Direct vent pipe and ttings are designed with special twist-lock connections. Assemble the[...]

wall thimble will conceal it (see left image in Figure 26). 7. Slide the decorative wall thimble up to the wall surface and attach with the screws pro vided. Apply decorative brass or chrome trim if desired (see right image in Figure 26). NOTES: • The four wood screws provided should be replaced with the appropriate fasteners for stucco, brick, c[...]

22 V ERTICAL I NSTALLATION : 1. Check the instructions for required clearances (air spaces) to combustibles when passing through ceilings, walls, roofs, enclosures, attic rafters, or other nearby combustible surfaces. Do not pack air spaces with insulation. 1 1 / 2 ” (4cm) long wood screw (x4) 10” (25.4cm) x 10” (25.4cm) inside framing Ceilin[...]

support straps to the roof . Seal the nails holes heads with non-hardening mastic. T rim the excess length of the support straps that extend out bey ond the edge of the ashing. 7. Slip the ashing ov er the pipe section protruding through the roof . Secure the base of the ashing to the roof with roong nails. Use a non-hardening sealant b[...]

24 Nails Ceiling firestop Ceiling Second floor Use clearances to as defined by appliance and vent pipe manufacturers. • For multi story installations. A ceiling restop is required at the second oor , and any subsequent oors (see Figure 33). The opening should be framed to 10” (25.4 cm) x 10” (25.4 cm) inside dimensions, in the same m[...]

25 V ENTING INTO A C LASS ‘A’ C HIMNEY : This model is also certied and tested to vent into CL ASS ‘ A ’ wood stove chimneys. Place the freestanding direct v ent appliance in the desired location. Use a conversion kit from Simpson Dur avent (931, 932, or 933), or Security Chimney (SV4CCK1, SV4CCK2, or SV4CCK1). Which kit is used will dep[...]

                                      [...]

Initial Inst alla tion G AS L INE C ONNECTION AND T ESTING : WARNING: Only persons licensed to work with gas piping may make the necessary gas connections to this appliance. GAS LINE CONNECTION • This stove is equipped with a certied exible pipe located on the right side of the unit terminating in a ” male NPT tting. Consult y our l[...]

CAUTION: Use only the type of ember material supplied with this appliance. Due to the irregular size of the ember material there may be more than required. The use of other for eign materials on the burners may create dangerous conditions. If over time, through cleaning and servicing, these embers require replacement, contact the nearest ENVIRO dea[...]

29 Second ar y Inst alla tion CAUTION: NEVER OPERATE THIS APPLIANCE WITH THE GLASS DOOR REMOVED. Place the log set into the rebox. Locate each log by seating it down onto the burner tray support pins. F ollow Figures 31 to 34 proper log placement. Upon the rst light up, watch for ignition to ALL burner ports. If a long delay is noted: First, [...]

T rouble Shooting Problem Possible Cause Solution The main burner does not ignite when called for . The gas valv e may not be on. • Check that the gas control knob is in the “ON” position. Thermostat is not calling for heat. • Adjust the thermostat several degr ees above ambient temperature. Problem with gas valv e. • Use a DC v oltmeter [...]

31 P ar ts List Reference Number Part Description Part Number 1 120 °F (49 °C) Ceramic T emperature Sensor EC-001 2 S.I.T . NOV A V alve Convertible 50-1421 3 Thermocouple EC-009 3 Spark Electrode with Ignitor Cable EC-01 1 3 Thermopile EC-012 3 Fully Assembled Pilot NG EC-015 3 Fully Assembled Pilot LP EC-016 3 Pilot Orice NG Threaded EC-019 [...]

P ar ts List Reference Number Part Description Part Number 14 Side Panel EG40-086 15 DV Stove T op EG40-087A Firebox Bafe EG40-088 Stove T op Bafe DV EG40-091A V enturi Cover Plate EG40-097 16 Front V enturi EG40-098 17 Bar Set - Painted (3 pieces) EG40-1 14 17 Bar Set - Gold (3 pieces) EG40-1 15 17 Bar Set - Nickel (3 pieces) 50-478 Burner G[...]

33 P ar ts Diagr am - Chas sis             EG 40 Body (Chassis) July 2004[...]

P ar ts Diagr am - Gas T r a y & Door EG40 Gas Tray & Door Assemblies July 2004 27 8 20 9 23 2 4 5 10 6 11 16 26 25 24 3 34[...]

35 W arr anty Sherwood Industries Ltd. offers a Limited Lifetime W arrant y on this gas product. This limited lifetime warrant y covers the appliance for a period of seven years from the date of installation. This warranty applies only to the original owner in the original location Covered under the lifetime warrant y are Cabinet Sides, T ops, Pede[...]

36 Inst alla tion Da t a Sheet The following information must be recorded by the installer f or warr anty purposes and f uture reference. NAME OF OWNER: _________________________________________ ADDRESS: _________________________________________ _________________________________________ _________________________________________ PHONE:______________[...]