Exmark M216KA, M216KASP manual

For Serial Nos. 440,000 & Higher M216KA / M216KASP CONGRA TULA TIONS on the purchase of your new Exmark mower . This product has been carefully designed and manufactured to give you a maximum amount of dependability and years of trouble–free operation. If additional information is needed, or should you require trained mechanic service, contac[...]

IMPORT ANT When the mower is used or operated on any California forest-, brush- or grass-covered land, a working spark arrester must be attached to the muffler . If not, the operator is violating state law , Section 4442 Public Resource Code. T o acquire a spark arrester for your unit, see your Engine Service Dealer . W ARNING POTENTIAL HAZARD • [...]

iii EXMARK P AR TS PLUS  PROGRAM EFFECTIVE DA TE: September 1,1995 Program If your Exmark dealer does not have the Exmark part in stock, Exmark will get the parts to the dealer the next business day or the part will be FREE* Guaranteed!! How the Program Works 1. If dealer does not have part in stock for a "down" unit at the time of req[...]

iv CONGRA TULA TIONS on the purchase of your Exmark Mower . This product has been carefully designed and manufactured to give you a maximum amount of dependability and years of trouble-free operation. OPERA T OR’S MANUAL This manual contains assembly , operating, maintenance, adjustment and safety instructions for your Exmark mower . BEFORE OPERA[...]

1 All Rights Reserved Printed in the USA Contents Page Specifications 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General Lawn Mower Safety 2 . . . . . . . . . . . . . [...]

2 Specifications Model Number: M216KA, M216KASP Engine: Kawasaki 6.0HP OHV 3300 RPM (No load) Fuel System: Capacity: 4.0 qt. (3.8 L) Fuel filter: Non-replaceable, in tank Transmission: 3 speeds forward Speed range: First 1.8 mph (2.9 km/h) Second 2.7 mph (4.3 km/h) Third 3.8 mph (6.1 km/h) Cutting W idth: 21 in. (53 cm) Cutting Height: Adjusts in 1[...]

3 • Never allow adults unfamiliar with these instructions to operate the lawn mower . • Never mow while people (especially children) or pets are nearby . Stop the lawn mower if anyone enters the area. • Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the lawn mower and the m[...]

4 – before clearing blockages or unclogging the chute; – before checking, cleaning, or working on the lawn mower; – after striking a foreign object. Inspect the lawn mower for damage and make repairs before starting and operating the lawn mower; and – if the lawn mower starts to vibrate abnormally (check it immediately). • Stop the engine[...]

5 • Do not mow in reverse unless it is absolutely necessary. Always look down and behind before and while backing up. • Be aware of the lawn mower discharge direction and do not point it at anyone. Do not operate the lawn mower without either the grass catcher or the guard in place. • Slow down before turning with the lawn mower . Sharp turns[...]

6 77-0500 82-9152 98-8017 104-1329 104-8585 Assembly Note: Determine the left and right sides of the machine from the normal operating position. Installing the Handle 1. Mount the handle to the outside of the lawn mower housing (using the bottom hole) with 2 5/16–18 x 1–1/4 in. cap screws, washers, and thin nylon insert locknuts. 2. Secure the [...]

7 Installing the Starter Rope Pull the starter rope through the rope guide on the handle (Fig. 2). m–210 2 1 Figure 2 1. Starter rope 2 . Rope guide Note: T o make the rope easier to install, squeeze the control bar on the handle. Installing the Fuel T ank and the Fuel Line 1. Start the two self-tapping screws into the bottom of the fuel tank and[...]

8 2. Since the plug is slightly wider than the dischar ge tunnel opening, rotate the plug clockwise slightly while inserting it (Fig. 5). Note: Ensure that the arrow on the plug decal points upward. 3. Push the plug all the way in until the spring clip on the bottom of the plug clicks into place, locking the plug securely into the dischar ge tunnel[...]

9 Filling the Fuel T ank with Gasoline For best results, use clean, fresh, lead-free gasoline with an octane rating of 87 or higher . T o ensure freshness, purchase only the quantity of gasoline that you expect to use in 30 days. Using unleaded gasoline results in fewer combustion deposits and longer engine life. Important Do not add oil to the gas[...]

10 3. Fill the fuel tank with unleaded gasoline to within 1/4 to 1/2 inch (6 to 13 mm) from the top of the tank. Do not fill into the filler neck. Important Do not fill the tank more than 1/4 inch (6 mm) from the top of the tank because the gasoline must have room to expand. 4. Install the fuel tank cap and wipe up any spilled gasoline. Operation N[...]

11 Operating the Blade and the Self-Propel Drive Note: The self-propel features are for the self-propel model only . 1. Have the blade control bail in the A position (Fig. 12). m-3769 A B C Figure 12 2. Slide the blade control bail to the right and raise it to the B position to engage the blade (Fig. 12). 3. Squeeze the blade control bail against t[...]

12 Using the Grass Bag Occasionally, you may wish to use the grass bag for bagging extra long grass, lush grass, or leaves. Installing the Grass Bag 1. Stop the engine and wait for all moving parts to stop. 2. Ensure that the discharge door handle is fully forward and that the pin is engaged in the catch (Fig. 14). m-1912 1 3 2 Figure 14 1. B ag fr[...]

13 Operating Tips • Review the safety instructions and read this manual carefully before operating the lawn mower . • Clear the area of sticks, stones, wire, branches, and other debris that the blade could hit and throw . • Keep everyone, especially children and pets, away from the area of operation. • A void striking trees, walls, curbs, o[...]

14 Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule Maintenance Service Interval Maintenance Procedure Each Use • Check the engine oil level. • Check the stopping time of the blade brake. The blade must stop within 3 seconds of releasing the bail; if it does[...]

15 Caution If you leave the wire on the spark plug, someone could accidently start the engine and seriously injure you or other bystanders. Disconnect the wire fr om the spark plug before you do any maintenance. Set the wir e aside so that it does not accidently contact the spark plug. Checking the Engine Oil Level Before you use the lawn mower , m[...]

16 Cleaning the Discharge T unnel and Plug Remove the plug from the discharge tunnel and clean it after each use. Always be sure that the discharge tunnel door closes securely when you release the handle. If the debris prevents the dischar ge door from closing securely , clean the inside of the discharge tunnel and the door thoroughly . W arning Gr[...]

17 6. Raise the left side of the lawn mower to drain the oil into the drain pan. Note: Y ou can also remove the oil from the crankcase using an oil extractor . 7. Lower the left side of the lawn mower . 8. Insert the dipstick into the filler neck and rotate the cap clockwise until it is tight. 9. Recycle the used oil according to local codes. 10. F[...]

18 Sharpening the Blade File the top side of the blade to maintain its original cutting angle (Fig. 22A) and inner cutting edge radius (Fig. 22B). The blade will remain balanced if you remove the same amount of material from both cutting edges. 153 1 m-4783 2 AB Figure 22 1. Sharpen at this angle only 2. Maintain the original radius here Balancing [...]

19 4. Lift of f the cover and brush out all the debris around the belt area. 5. Install the belt cover . 6. Connect the wire to the spark plug. Lubricating the Pivot Arms Self-propel Model only After every 50 operating hours or when the season ends, lubricate the pivot arms. 1. Move the rear wheel cutting height levers to the center setting. 2. W i[...]

20 Servicing the Spark Plug Check the spark plug after every 100 operating hours. Use an NGK BPR5ES spark plug or equivalent. 1. Stop the engine and wait for all moving parts to stop. 2. Disconnect the wire from the spark plug (Fig. 10). 3. Clean around the spark plug. 4. Remove the spark plug from the cylinder head. Important Replace a cracked, fo[...]

21 Lubricating the Gear Case After every 100 operating hours, grease the gear case. 1. Remove the grass bag. 2. Install a grease gun onto the fitting through the belt cover opening (Fig. 31). m-224 2 1 Figure 31 1. Belt cover 2. Grease fitting 3. Gently apply one to 2 pumps of #2 multi-purpose lithium-base grease. 4. Install the grass bag. Adjustin[...]

22 Servicing the Wheels Removing the Wheels 1. Stop the engine and wait for all moving parts to stop. 2. Disconnect the wire from the spark plug (Fig. 10). 3. Remove the cap screw , the wheel spacer , and the locknut mounting the wheel to the pivot arm (Fig. 34). 296 12 3 45 67 5 7 8 9 1 Figure 34 1. Locknuts 2. Wheel spacer 3. Bearing/hub assembly[...]

23 Preparing the Engine 1. While the engine is still warm, change the oil from the crankcase. Refer to Changing the Engine Oil on page 16. 2. Remove the spark plug (Fig. 10). 3. Using an oil can, add about one tablespoon of oil to the crankcase through the spark plug hole. 4. Slowly rotate the engine several times, using the starter rope, to distri[...]

24 T roubleshooting Exmark designed and built your lawn mower for trouble-free operation. Check the following components and items carefully, and refer to Maintenance on page 14 for more information. If a problem continues, contact an Authorized Service Dealer . Problem Possible Causes Corrective Action Engine does not start 1. The fuel tank is emp[...]

25 Problem Corrective Action Possible Causes Lawn mower or engine vibrates excessively 1. The blade is bent or is out of balance. 2. The blade mounting bolt is loose. 3. The underside of the lawn mower deck contains clippings and debris. 4. The engine mounting bolts are loose. 1. Balance the blade. If the blade is bent, replace it. 2. T ighten the [...]

Limited W arranty Exmark  T urf Equipment Conditions and Products Covered Exmark Mfg. Co. Inc. and its af filiate, Exmark Warranty Company , pursuant to an agreement between them, jointly warrant on the terms and conditions herein, that we will repair , replace or adjust an y part manufactured by Exmark and found by us (in the exercise of our re[...]

Date Description W ork Done Service Done By SERVICE RECORD[...]

SEE EXMARK’S COMPLETE LINE OF PRODUCTS FOR TURF CARE LAZER Z  LAZER Z  HP LAZER Z  XP LAZER Z  CT TURF RANGER  TURF TRACER  TURF TRACER  HP VIKING HYDRO METRO  METRO  HP UL TRA V AC  UL TRA V AC  QDS GRASS CA TCHER SELF STEERING SULKY MICRO-MULCH  ACCESSOR Y CALIFORNIA Proposition 65 W arning The engine exhaust[...]