Falcon XG3K-1T manual

OWNER'S OPERATING MANUAL XG Series Mini-Tower or Rackmount UPS Plus® Uninterruptible Power Supply Models XG1.5K-1T, XG2.2K-1T & XG3K-1T Shown in mini-tower po sition with base brackets installed . 2005 Falcon® Electri c Inc. All rights reser ved. All other brand names and trademarks are the property of their respe ctive owners. The infor[...]

2 TABLE OF CONTENTS SAFETY INFORMATION……………………… ….. 3 1.0 INTRODUCTION…………………………… ……….4 2.0 CIRCUIT DESCRIPTIONS……………… …. 5 Input Filter Current and Power Factor Regulator DC/AC Inverter Charger DC/DC Converter Battery Bypass Switch Output Filter 3.0 INSTALLATION……………… ……[...]

3 IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS RETAIN THIS USER MANUAL This manual contains important instructions wh ich must be followed during the installation, operation and maintenance of this UPS and its batteries. Please read all instructions before operating this equipment and save this manual for future reference. All of the model[...]

4 Do not dispose of battery pack or batteries in a fire. The battery may explode. Do not open or mutilate the battery pack. Released electrolyte is harmful to skin and eyes. It may be toxic. CAUTION A battery can present a risk of electrical shock and high shor t circuit current. The following precautions should be observed when working on batterie[...]

5 BLOCK DIAGRAM 2.0 CIRCUIT DESCRIPTIONS INPUT FILTER This internal UPS circuit provides surge protect ion, certified to m eet IEC 61000-4-5 and IEC 801-5. It also filters both electro-magnetic in terference (EM I) and radio frequency interference (RFI). It minimizes surges or RFI in terference present on the utility line. CURRENT AND POWER FACTOR [...]

6 BATTERY The XG Series UPS utilizes a flame retardant ba ttery pack comprised of four 12V 7 AH, valve- regulated, and sealed lead acid batteries. All XG battery packs are interchangeable. They are easy to install or change. To maintain battery d esign life, the user should operate the UPS in an ambient temperature of 68 o F to 77 o F (20 o C to 25[...]

7 XG1.5K-1T XG2.2K-1T / XG3K-1T 1 box contains: 2 boxes contain: Box 1: UPS module with fitted battery pack UPS m odule without battery RS-232 cable RS-232 Cable Software CD Software CD Manual M anual 19” rack ears (+ screws) 19” rack ears (+ screws) Tower Mounting feet Tower M ounting feet Bo x 2: Battery Module Battery connection cable Keyhol[...]

8 NOTE! The rack-mounting ears WILL NOT support th e weight of the UPS by themselves. They are only to be used to secure the UPS to the front rails of the rack. Mounting rails or an equipment shelf ar e required to support the weight of each UPS or battery module. Use the following procedure to install the UPS in a rack: 1. Place the UPS on a flat,[...]

9 7. Install the slide assemblies, with brackets into the rack enclosure. The return flanges on the mounting brackets a nd outer parts fit to the inside of the rack-mounting rails. 8. Make sure the slide assemblies are in the same alignment position on all four rack- mounting rails. After checking ali gnment, TIGHTEN ALL SCREWS. 9. Insert the UPS, [...]

10 Mounting feet Mounting feet for a dditional Battery Modules XG1.5K-1T Free Standing XG2.2K-1T / XG3K-1T Free Stranding The default LCD display mounting is for horiz ontal (Rackmount) viewing. To orient the LCD display for vertical (Mini-Tower) viewing, remo ve the front plastic bezel by unscrewing the screws. The unit has two front panel covers.[...]

11 BATTERY MODULE INSTALLATION Additional battery modules can be connected to the UPS to provide additional battery run time. There are two types of battery modules available for the XG Series; the first., part number XGB2S7, is like the one shipped standa rd with some XG models. This module does not have an internal battery charger. The batte ry m[...]

12 4. Connect the supplied battery modules cable to the rear of the extended battery module, then to the rear of the UPS. 5. Turn on the battery breaker on the r ear of the extended battery module. 6. If an extended battery module has been connected, refer to the Battery Run Time charts in this manual for the approximate runtime available. 4.0 DISP[...]

13 INDICATORS AND ICONS LOCA TED ON THE LCD DISPLAY Buzzer: The buzzer is al ways flashing when unit turned on. Green Mode Bulb: When green mode is enabled, and the UPS has switched to Green Mode due to a load of less than 3% being detected, the bulb symbol will fl ash. Fault: The UPS failed and must be repaired; this symbol will flash and the UPS [...]

14 CONTROLS The primary front panel user controls consist of one switch and three buttons: The switch located to the right of display is the INPUT CIRCUIT BREAKER. The three buttons located to the left of th e display, from top to bottom are titled “Function/TEST”, “Set/ALARM SILENCE”, and “STANDBY”. “FUNCTION/TEST” BUTTON This butt[...]

15 CAUTION When the UPS is in Normal On-line mode, pressing the BYPASS button once will put the UPS into BYPASS MODE. During this time, should th e utility power become unavailable, the UPS will shut down. Once the unit is in BYPASS MODE operation, pres sing this button again will force UPS back to On-line operation. 5.0 OPERATION OPERATING MODES T[...]

16 BYPASS MODE The UPS will automatically go to BYPASS mode in the event it is overloaded or suffers an internal failure. When in bypass, the UPS will transfer the conn ected loads directly to utility power. When in bypass mode, BATTERY MODE w ill not be available. However, the utility power continues to be passively filtered by th e UPS. The UPS w[...]

17 TURNING THE UPS OFF To turn off the UPS: While in Normal On-line mode , press the BYPASS button for one second. The UPS will go into BYPASS MODE. Next, turn off the INPUT BREAK ER. The unit will shut down immediately. NOTE! DURING SHUT DOWN, DO NOT PRESS ANY BUTTON SINCE UPS MIGHT BE RE- ENERGIZED AND DELIVER POWER TO ITS OUTPUT UNEXPECTEDLY. 6.[...]

18 Green Mode is a power saving feature that shoul d only be used in non-critical applications. When the Green Mode is enabled and the connect ed load decreases to less than 3% of the full rated UPS output capacity, the UPS will automatical ly change from ON-LINE M O DE to BYPASS MODE, 30 seconds after the drop in load has been detected. After the [...]

19 CAUTION : When the UPS output voltage is set to 100Vac, the maximum amount of load that can be connected to the UPS must be derated (r educed). See the Specifi cations at the end of this manual for the derati ng information on your model. Output Voltage Function BIT( s) Status Bit (BIT 7) 120Vac BIT 0 & BIT 1 BIT 0 En abled (dot), BIT 1 Enab[...]

20 Note: A special external SNMP/HTTP Agent devi ce is available that connects to the UPS’s RS-232 Port. This allows for one Dry Contact interface boa rd to be installed into the Advanced Communications Option Slot concurrently. CAUTION : When an internal SNMP/HTTP AGENT device is installed into the Advanced Communications Option Slot, the RS-232[...]

21 Standard Dry Contact Interface Card (Novell style) Please refer to the following schematic for interface details: PIN & JUMPER ASSIGNMENT FOR THE FALCON UA88374 RELAY OPTION BOARD (no on-bypass signal) PIN & JUMPER ASSIGNMENT FOR THE FALCON UA88376 RELAY OPTION BOARD (with on-bypass signal) JP1 JP2 JP3 J1 J2 J3 DB- 9 PIN DES CRIPTION 1 L[...]

22 8.0 MAINTENANCE The XG Series UPS requires very little maintena nce. The batteries are sealed, valve-regulated, maintenance-free and enclosed in the fire retardant pack. The batteries should be kept charged to prevent their premature failure. The UPS will continuously charge the batteries when connected to the utility supply. UPS AND BATTERY CAR[...]

23 Internal Battery Pack Replacement 1. Loosen and remove the screws on the left hand front panel. Remove the panel from the unit. 2. Lay the panel aside for reassembly. 3. Loosen and remove the screws of battery stoppers. Lay them aside for reassembly. 4. Grasp the battery pack, and pull it out of the front of th e unit. Marking the top of the pac[...]

24 Extended Battery Modules Replacement 1. Unplug the connected battery cab le from UPS and battery module. 2. Loosen and remove the screws from front panels. Remove both front panels from the module as shown above. 3. Lay the panels and screws aside for reassembly. 4. Loosen and remove the screws of battery stoppers. Lay them aside for reassembly.[...]

25 NEVER dispose of used batteries or the UPS in th e trash or landfill as it is against federal and state laws. The UPS and Batteries must be recycled. For UPS and battery recycling information, please contact our service departme nt for the name and address of the nearest battery recycling facility. Do not open or mutilate the battery or batteri [...]

26 9.0 TROUBLESHOOTING The XG Series UPS has an audibl e alarm feature to alert the u ser of potential problems. Please use following information to determine and resolve alarms and conditions. The XG Series UPS notifies the user of abnorma l conditions via audible alarms. The alarms are as follows: Alarm and Possible Cause Solution Three short bee[...]

27 UPS will not provide power to the load • Power only present on one output receptacle • No output from any output receptacle • Output fails as soon as load is connected • Check the output fuse • Check the connected cable • Ensure the load does not exceed the maximum rating of the UPS UPS operates from battery despite utility power pre[...]

28 SPECIFICATIONS Model Number XG1.5K-1T Model Rating 1500VA/1050W DIMENSIONS Unit W x D x H in. (mm) 16.8 x 21.5 x 3.5 (2U) (426 x 546 x 88) Shipping W x D x H in. (mm) 22 x 25.75 x 8.5 (560 x 654 x 215) WEIGHT Unit lbs (kg) 51 (23.2) Shipping lbs (kg) 58(26.4) INPUT Voltage Range 120 VAC nominal; variable based on output load 80 – 138 VAC full [...]

29 Model Number XG2.2K-1T XG3K-1T Model Rating 2200VA/ 1540W 3000VA/2100W DIMENSIONS Unit W x D x H in. (mm) 16.8 x 21.5 x 3.5 (2U) (426 x 546 x88) 16.8 x 21.5 x 3.5 (2U) (426 x 546 x 88) Shipping W x D x H in. (mm) 22 x 25.75 x 8.5 (560 x 654 x 215) 22 x 25.75 x 8.5 (560 x 654 x 215) WEIGHT Unit lb s (kg) 63.9 (29) 66.2 (30) Shipping lbs (kg) 87.1[...]

30 Qty x V x Rating Pack 4 x 12 V x 7.2 AH ENVIRONMENTAL Operating Temperature +32 o F to +104 o F (0 o C to +40 o C) Storage Temperature +5 o F to +122 o F (-15 o C to +50 o C) Relative Humidity 0% to 95%, non-condensing Operating Elevation Up to 10,000 ft (3000m) at 104 o F without de-rating Audible Noise <45 dbA, at 1 meter from rear AGENCY S[...]

31 WARRANTY GENERAL PROVISIONS FALCON® ELECTRIC I NC., hereby warrants produc t shipped under this agre ement to be free from de fective workmanship f or a period of two years following date of shipment. This Limite d New Product Warrant y A greement only applies to covered repairs to the product o c curring within the United States and Ca nada. E[...]

32 period Falc on Electric may elect to offer a loa ner unit, providing the end-u ser agrees to pay for all shipping costs associated with transportation of the loaner unit bo th from and return to the Falcon Electric U.S. Service Center. c. All shipping costs for product submitted beyo nd 90 days of the original date of inv oice is the responsibil[...]