Ferris Industries 5900500 manual

Not for Reproduction This manual is ava ilable in Spanish. Fo r a co py , contact your Fe rris dealer or www .ferrisindustrie s. com. Este manual está disponible en Español. Pa ra obtener una copia, póngase en contacto con su distribuidor F erris o www .f errisindustrie s. com. 5102575 Rev K IS2500Z Series Zero-Turn Riding Mower OPERATOR’S MAN[...]

Not for Reproduction Thank you for purchasing this quality-built FERRIS product. We’re pleased that you’ve placed your confidence in the FERRIS brand. When operated and maintained according to the instructions in this manual, your FERRIS product will provide many years of dependable service. This manual contains safety information to make you a[...]

Not for Reproduction 1 Table of Contents Operator Safety .................................................. 2 Identification Numbers ..........................................11 Safety Decals ........................................................12 Safety Alert Symbol & Signal Words ....................13 Safety Icons ........................[...]

Not for Reproduction 2 Operator Safety Operating Safety Congratulations on purchasing a superior-quality piece of lawn and garden equipment. Our products are designed and manufactured to meet or exceed all industry standards for safety. Do not operate this machine unless you have been trained. Reading and understanding this operator’s manual is a[...]

Not for Reproduction 3 Operator Safety Slope Operation Operation on slopes can be dangerous. Using the unit on a slope that is too steep where you do not have adequate wheel traction (and control) can cause sliding, loss of steering, control, and possible rollover. You should not operate on a slope greater than a 5.4 foot rise over a 20 foot length[...]

Not for Reproduction 4 Roll Bar Use Keep the roll bar in the raised position and fasten the seat belt. There is no roll over protection when the roll bar is down! Do not jump off if the mower tips (it is safer to be secured by the seat belt with the roll bar raised.) Lower the roll bar only when necessary (such as to temporarily clear a low overhan[...]

Not for Reproduction 5 Operator Safety Enclosed Areas Only operate this unit outdoors and away from unventilated areas such as inside garages or enclosed trailers. The engine emits poisonous carbon monoxide gas and prolonged exposure in an enclosed area can result in serious injury or death. Fuel and Maintenance Always disengage all drives, shutoff[...]

Not for Reproduction 6 2. Mow only in the daylight or with good artificial light, keeping away from holes and hidden hazards. 3. Be sure all drives are in neutral and parking brake is engaged before starting engine. Only start engine from the operator’s position. Use seat belts if provided. 4. Be sure of your footing while using pedestrian contro[...]

Not for Reproduction 7 Operator Safety 23. Use care when approaching blind corners, shrubs, trees or other objects that may obscure vision. 24. To reduce fire hazard, keep unit free of grass, leaves & excess oil. Do not stop or park over dry leaves, grass or combustible materials. 25. OSHA regulations may require the use of hearing protection w[...]

Not for Reproduction 8 Operator Safety EMISSIONS 1. Engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth defects, or other reproductive harm. 2. Look for the relevant Emissions Durability Period and Air Index information on the engine emissions label. IGNITION SYSTEM (GASOLINE MODELS) 1. This spar[...]

Not for Reproduction 9 Operator Safety ROLL BAR INSTRUCTIONS For models equipped with factory-installed Roll Over Protection System (ROPS). OPERATIONAL WARNINGS • Always use the seat belt when the roll bar is in the raised position. • Never use the seat belt when the roll bar is in the down position. • Remember there is no roll over protectio[...]

Not for Reproduction 10 INSPECT BUCKLE & LA TCH INSPECT WEBBING Operator Safety WARNING Failure to properly inspect and maintain the seat belt can cause serious injury or death. INSPECTION AND MAINTENANCE OF THE ROLL BAR SEAT BELT • The seat belt like the ROLL BAR, needs to be periodically inspected to verify that the integrity has not been c[...]

Not for Reproduction 11 Operator Safety When contacting your authorized dealer for replacement parts, service, or information you MUST have these numbers. Record your model/serial number and engine serial numbers on the space provided for easy access. These numbers can be found in the locations shown in Figure 1. Identification Numbers Figure 1. Id[...]

Not for Reproduction 12 www.ferrisindustries.com Operator Safety Safety Decals Before operating your unit, read the safety decals. The cautions and warnings are for your safety. To avoid a personal injury or damage to the unit, understand and follow all safety decals. WARNING If any safety decals become worn or damaged, and cannot be read, order re[...]

Not for Reproduction 13 Operator Safety NOTICE These messages presented without the alert symbol indicate a situation where the unit or property could be damaged. Safety Alert Symbol and Signal Words The alert symbol is used to identity safety information about hazards that can result in personal injury. A signal word (DANGER, WARNING, or CAUTION) [...]

Not for Reproduction 14 www.ferrisindustries.com Operator Safety Safety Interlock System This unit is equipped with safety interlock switches. These safety systems are present for your safety, do not attempt to bypass safety switches, and never tamper with safety devices. Check their operation regularly. Operational SAFETY Checks Test 1 — Engine [...]

Not for Reproduction 15 Features and Controls Control Functions The information below briefly describes the function of individual controls. Starting, stopping, driving, and mowing require the combined use of several controls applied in specific sequences. To learn what combination and sequence of controls to use for various tasks see the OPERATION[...]

Not for Reproduction 16 www.ferrisindustries.com Deck Lift Pedal, Cutting Height Adjustment Pin & Deck Lift Lock Lever These control the cutting height of the mower deck. Depress the pedal until it locks into the 5” (12,7 cm) position. Place the adjustment pin in the desired cutting height and release the lift lock lever. Hour Meter Measures [...]

Not for Reproduction 17 Operation General Operating Safety Before first time operation: • Be sure to read all information in the Safety and Operation sections before attempting to operate this tractor and mower. • Become familiar with all of the controls and how to stop the unit. • Drive in an open area without mowing to become accustomed to [...]

Not for Reproduction 18 www.ferrisindustries.com Operation Figure 2. Fuel Shut Off Valve A. Fuel Shut Off Valve Location B. Open Position C. Closed Position B C A Priming the Fuel System Priming the fuel system removes any air bubbles from the fuel system. The fuel system would only need to be primed under the following conditions: • Before start[...]

Not for Reproduction 19 Pushing the Rider by Hand 1. Disengage the PTO, engage the parking brake, turn the ignition OFF, and remove the key. 2. Lift the seat plate to gain access to the hydraulic pumps. 3. Locate the hydraulic release valves (A, Figure 3) on the bottom side of the hydraulic pumps. 4. To disengage the pumps (free-wheel position), tu[...]

Not for Reproduction 20 www.ferrisindustries.com Operation Zero-Turn Driving Practice The lever controls of the Zero Turn rider are responsive. Learning how to gain smooth, efficient control of the rider’s forward, reverse, and turning movements will take some practice. Spending some time practicing the maneuvers shown and becoming familiar with [...]

Not for Reproduction 21 ADVANCED DRIVING Executing an End-Of-Row Zero Turn Your Zero Turn Rider’s unique ability to turn in place allows you to turn around at the end of a cutting row, rather than having to stop and Y-turn before starting a new row. For example, to execute a left end-of row zero turn: 1. Slow down at the end of the row. 2. Move t[...]

Not for Reproduction 22 www.ferrisindustries.com Mowing 1. Engage the parking brake. Make sure the PTO switch is disengaged, the motion control levers are locked in the NEUTRAL position, and the operator is on the seat. 2. Start the engine (see STARTING THE ENGINE). 3. Set the mower cutting height. 4. Set the throttle to FULL. 5. Engage the PTO by [...]

Not for Reproduction 23 When and How Often to Mow The time of day and condition of the grass greatly affect the results you’ll get when mowing. For the best results, follow these guidelines: 1. Mow when the grass is between three and five inches high. 2. Mow with sharp blades. Short clippings of grass one inch or shorter decompose more quickly th[...]

Not for Reproduction 24 www.ferrisindustries.com Proper Mulching Mulching consists of a mower deck which cuts and recuts clippings into tiny particles and then blows them down INTO the lawn. These tiny particles decompose rapidly into by-products your lawn can use. UNDER PROPER CONDITIONS, your mulching mower will virtually eliminate noticeable cli[...]

Not for Reproduction 25 WARNING AVOID SERIOUS INJURY OR DEATH FROM ROLL OVER: Keep roll bar in the raised position and use seat belt. THERE IS NO ROLL OVER PROTECTION WHEN THE ROLL BAR IS DOWN Lower the roll bar only when necessary and NEVER remove it. Do NOT use seat belt when the roll bar is down. Raise the roll bar as soon as clearance permits. [...]

Not for Reproduction 26 www.ferrisindustries.com Operation NOTE: Diesel fuel, if permitted to stand unused for extended periods (30 days or more), may develop gummy deposits which can adversely affect the fuel pump and injector tubes and cause engine malfunction. To avoid this condition, add a diesel fuel stabilizer to the fuel tank and run the eng[...]

Not for Reproduction 27 Regular Maintenance Maintenance Maintenance Schedule & Procedures The following schedule should be followed for normal care of your rider and mower. You will need to keep a record of your operating time. Determining operating time is easily accomplished by observing the hour meter. Figure 12. Checking Tire Pressure Check[...]

Not for Reproduction 28 www.ferrisindustries.com Regular Maintenance WARNING Diesel fuel is highly flammable and must be handled with care. Never fill the tank when the engine is still hot from recent operation. Do not allow open flame, smoking or matches in the area. Avoid over-filling and wipe up any spills. Do not drain or replace fuel filter wh[...]

Not for Reproduction 29 Regular Maintenance 6. Loosen the hose clamps that secure the hoses to the fuel filter. 7. Remove the hoses from the filter. 8. Install the new filter in the proper flow direction in the fuel line. 9. Secure with the hose clamps and wipe up any spilled fuel. 10. Reopen the fuel tank shut off valves when complete. To Drain th[...]

Not for Reproduction 30 www.ferrisindustries.com Regular Maintenance Figure 16. Checking Hydraulic Oil Level A. Hydraulic Oil Reservoir B. Reservoir Cap B A Change Hydraulic Oil Filter Change Interval: Every 250 Hours Filter Part Number: 1719168 NOTE: Removing the oil filter from the filter base will drain the oil reservoir. Have a suitable contain[...]

Not for Reproduction 31 Regular Maintenance Check Engine Coolant Level The engine coolant level and quality should be checked before each use, when the engine is cool and off. The cooling system is a closed type. Never open the radiator cap unless you are flushing the system. Opening the radiator cap may induce air into the cooling system and may c[...]

Not for Reproduction 32 www.ferrisindustries.com Regular Maintenance Lubrication Lubricate the unit at the locations shown in Figures 20 through 26 as well as the following lubrication points. Grease: • front caster wheel axles & yokes • deck lift pivot blocks • mower deck spindles • mower deck idler arm • pump & PTO drive idler a[...]

Not for Reproduction 33 Regular Maintenance Figure 27. Front Caster & Wheel A. 1/4-28 Bolt A Lubricating the Drive Shaft Maintenance Interval: Every 250 hours. 1. Position the drive shaft so that the plug (A, Figure 26) can be accessed from beneath the machine through the hole in the engine cradle. 2. Remove the plug and install a 1/4-28 grease[...]

Not for Reproduction 34 www.ferrisindustries.com Regular Maintenance Cleaning the Battery and Cables NOTE: This unit is equipped with a maintenance-free BCIU1 battery. Removing the Floor Pan to Access the Battery: S/N: 2014696070 & Below: 1. Tilt the left side of the floor pan (C, Figure 28) up so that the locking pins clear the holes in the fr[...]

Not for Reproduction 35 Regular Maintenance Servicing the Mower Blades Removing the Mower Blade 1. To remove the mower blade, wedge a wooden block between the mower blade and the mower deck housing to keep the blade from turning and remove the mower blade mounting bolt with a 15/16” wrench (Figure 29). Inspecting the Mower Blade 1. Remove the mow[...]

Not for Reproduction 36 www.ferrisindustries.com 36 www.ferrisindustries.com Regular Maintenance Figure 34. Tightening the Mower Blade for Installation A. Mower Blade Mounting Bolt B. Flat Washer C. Mower Blade Air Lift (Points Up For Installation) D. 4 X 4 Wooden Block D A B A B Figure 32. Sharpening the Mower Blade A. Mower Blade Bevel B. Mower B[...]

Not for Reproduction 37 37 Regular Maintenance Fuse Location The fuse block is located on the side of the instrument control panel mounted on the right hand side fuel tank. Refer to Figure 35 for the location and amperage of the fuses used in this machine. S/N 2015276814 & Below: A. PTO Clutch: 20 amp fuse B. Fuel Solenoid: 20 amp fuse C. Alter[...]

Not for Reproduction 38 www.ferrisindustries.com Troubleshooting While normal care and regular maintenance will extend the life of your equipment, prolonged or constant use may eventually require that service be performed to allow it to continue operating properly. The troubleshooting guide below lists the most common problems, their causes and rem[...]

Not for Reproduction 39 Rider Troubleshooting Continued. PROBLEM CAUSE REMEDY Engine runs, but rider will 1. Hydraulic release valve(s) 1. Turn valve(s) clockwise to close. not drive. in “open” position. 2. Belt is broken. 2. See Drive Belt Replacement. 3. Drive belt slips. 3. See problem and cause below. 4. Brake is not fully released. 4. See [...]

Not for Reproduction 40 www.ferrisindustries.com Troubleshooting Common Cutting Problems PROBLEM CAUSE REMEDY Streaking. 1. Blades are not sharp. 1. Sharpen your blades. 2. Blades are worn down to far. 2. Replace your blades. 3. Engine speed is too slow. 3. Always mow at full throttle. 4. Ground speed is too fast. 4. Slow down. 5. Deck is plugged w[...]

Not for Reproduction 41 Troubleshooting, Adjustment & Repair Figure 38. Control Lever Adjustment A. Alignment Hardware B. Placement Hardware C. Ground Speed Control Lever Figure 39. Top Speed Adjustment A. Top Speed Adjustment Bolt B. Control Lever Base A B C Seat Adjustment The seat can be adjusted forward and back. S/N: 2014582798 & Below[...]

Not for Reproduction 42 www.ferrisindustries.com Troubleshooting, Adjustment & Repair Figure 40. Neutral Adjustment (LH side shown) A. Adjustment Linkage Rod B. Nuts B Figure 41. Return to Neutral Adjustment A. Return Spring B. Set Collar Neutral Adjustment If the tractor “creeps” while the ground speed control levers are locked in NEUTRAL,[...]

Not for Reproduction 43 Figure 42. Parking Brake Adjustment A. Brake Spring B. Adjustment Nut C. Set Collar D. Parking Brake Bracket Parking Brake Adjustment 1. Disengage the PTO, engage the parking brake, stop the engine and remove the ignition key. 2. This unit has two brake springs (A, Figure 42). The brake springs are located under the front of[...]

Not for Reproduction 44 www.ferrisindustries.com Troubleshooting, Adjustment & Repair WARNING Use two hands when adjusting the shock springs. This will prevent the wrench from slipping while pressure is being applied. Suspension Adjustment The shock assembly can be adjusted to vary the amount of pre-load applied to the springs. This allows the [...]

Not for Reproduction 45 C Figure 44. Mowing Height Adjustment A. Cutting Height Adjustment Pin B. Deck Lift Foot Pedal C. Deck Lift Lock lever B A OPTIONAL POSITION A B C Figure 45. Foot Pedal Adjustment A. Deck Lift Foot Pedal B. Pedal Mount Tab C. Pedal Mount Hardware D. Optional Position Mowing Height Adjustment The cutting height adjustment pin[...]

Not for Reproduction 46 www.ferrisindustries.com Troubleshooting, Adjustment & Repair Figure 47. Deck Lift Pedal & Pin Position Measure 1st Measure 2nd Measure 1st Measure 2nd Inner Rod Outer Rod Inner Rod Outer Rod Adjust Here Figure 46. Measure the Inner & Outer Lift Rods Figure 48. Adjust the Inner & Outer Lift Rods Adjust Here 3[...]

Not for Reproduction 47 Figure 49. 2 x 4 Locations (Arrow points toward front of the deck) Figure 50. Hanger Chain Adjustment A. Adjustment Points Deck Leveling Adjustment NOTE: Before adjusting the deck level, the deck lift rod timing must be checked and/or adjusted. Coarse Adjustment Procedure When adjusting the deck level, the coarse adjustment [...]

Not for Reproduction 48 www.ferrisindustries.com Figure 53. Deck Lift Spring Location A. Deck Lift Spring Deck Lift Spring The deck lift springs (A, Figure 53) are factory set to provide optimal lifting performance. Although it is fastened with a multi-position anchor, this is NOT AN ADJUSTMENT POINT. DO NOT attempt to adjust the spring length or l[...]

Not for Reproduction 49 Troubleshooting, Adjustment & Repair Hydraulic Pump Drive Belt Replacement 1. Park the tractor on a smooth, level surface such as a concrete floor. Disengage the PTO, engage the parking brake, turn off the engine, and remove the ignition key. 2. Remove the hardware (A, Figure 54) that secures the pump guard plate (B) to [...]

Not for Reproduction 50 www.ferrisindustries.com Troubleshooting, Adjustment & Repair 9. Install the drive belt on the idler arm pulley and check to make sure that the V-side of the belt runs in the pulley grooves. See Figure 55. 10. Carefully rotate the breaker bar CLOCKWISE and install the belt on the right pump drive pulley (B, Figure 55). C[...]

Not for Reproduction 51 Troubleshooting, Adjustment & Repair PTO Clutch Belt Replacement 1. Park the tractor on a smooth, level surface such as a concrete floor. Disengage the PTO, engage the parking brake, turn off the engine, and remove the ignition key. 2. Open the hood to gain access to the PTO clutch belts (A, Figure 58) which is located o[...]

Not for Reproduction 52 www.ferrisindustries.com Troubleshooting, Adjustment & Repair Mower Belt Replacement 1. Park the tractor on a smooth, level surface such as a concrete floor. Disengage the PTO, engage the parking brake, turn off the engine, and remove the ignition key. 2. Using a 1/2” breaker bar, place the square end in the square hol[...]

Not for Reproduction 53 Troubleshooting, Adjustment & Repair Check the Mower Belt Tensioner Spring Length 1. Park the machine on a smooth level surface such as a concrete floor. Disengage the PTO, engage the parking brake, turn off the engine and remove the ignition key. 2. Lower the mower deck to its lowest cutting position. 3. Measure the coi[...]

Not for Reproduction 54 www.ferrisindustries.com Troubleshooting, Adjustment & Repair Battery Service Checking Battery Voltage A voltmeter can be used to determine condition of battery. When engine is off, the voltmeter shows battery voltage, which should be 12 volts. When engine is running, the voltmeter shows voltage of charging circuit which[...]

Not for Reproduction 55 To Starter Switch Starting V ehicle Battery To Gr ound To Starter Switch Dischar ge d V ehicle Battery Engine Block THIS HOOK-UP FOR NEGA TIVE GROUND VEHICLES MAKE CERT AIN VEHICLES DO NOT T OUCH Ju mper Cable Ju mper Cable WARNING Any procedure other than the preceding could result in: (1) personal injury caused by electrol[...]

Not for Reproduction 56 www.ferrisindustries.com Specifications NOTE: Specifications are correct at time of printing and are subject to change without notice. ENGINE: 20 Gross HP¹ Yanmar Make Yanmar Model 3TNM68-AFS Displacement 47.84 Cu. in (784 cc) Electrical System 12 Volt, 40 amp. Alternator, Battery: 500 CCA Oil Capacity 3.7 US Qt. (3.5 L) 24[...]

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Not for Reproduction BRIGGS & STRA TT ON PRODUC TS W ARRANTY POLIC Y September 2012 LIMITED W ARRANTY Briggs & Stratton warr ants that, during the warranty period specified below , it will repair or replace, free of charge , any part that is defectiv e in material or workmanship or both. T ransportation charges on product submitted for r ep[...]

Not for Reproduction California, U.S. EP A, and Briggs & Stratton Corporation Emissions Control W arranty S tatement Y our Wa rranty Rights And Obligations September 2012 The California Air Resources Board, U.S. EP A, and Briggs & Stratton (B&S) are pleased to explain the emissions control system warranty on your Model Y ear 2012 - -201[...]

Not for Reproduction IS2500Z Series Zero-Turn Riding Mower OPERATOR’S MANUAL[...]