Ferris Industries 59O0535 manual

5101968 Rev G IS1500ZX Series Zero-Turn Riding Mower OPERATOR’S MANUAL Model Number: Description: 5900822 IS1500ZXBV2861 5900823 IS1500ZXBV2861 AUS/NZ 5900900 IS1500ZXBV2861 CAL 5900902 IS1500ZXKAV2661 5900955 IS1500ZXKAV2652 5900876 IS1500ZXKAV2252 5900906 IS1500ZXKAV2252 CAL 5900535 IS1500ZXKAV2461 5900567 IS1500ZXKAV2352 5900568 IS1500ZXKAV245[...]

Thank you for purchasing this quality-built FERRIS product. We’re pleased that you’ve placed your confidence in the FERRIS brand. When operated and maintained according to the instructions in this manual, your FERRIS product will provide many years of dependable service. This manual contains safety information to make you aware of the hazards a[...]

1 Table of Contents Operator Safety .................................................. 2 Identification Numbers ..........................................11 Safety Alert Symbol & Signal Words ....................11 Safety Icons ..........................................................11 Safety Decals ...........................................[...]

2 Operator Safety Operating Safety Congratulations on purchasing a superior-quality piece of lawn and garden equipment. Our products are designed and manufactured to meet or exceed all industry standards for safety. Do not operate this machine unless you have been trained. Reading and understanding this operator’s manual is a way to train yoursel[...]

3 Operator Safety Slope Operation Operation on slopes can be dangerous. Using the unit on a slope that is too steep where you do not have adequate wheel traction (and control) can cause sliding, loss of steering, control, and possible rollover. You should not operate on a slope greater than a 5.4 foot rise over a 20 foot length (15 degrees). Always[...]

4 Roll Bar Use Keep the roll bar in the raised position and fasten the seat belt. There is no roll over protection when the roll bar is down! Do not jump off if the mower tips (it is safer to be secured by the seat belt with the roll bar raised.) Lower the roll bar only when necessary (such as to temporarily clear a low overhanging obstacle) and NE[...]

5 Operator Safety Enclosed Areas Only operate this unit outdoors and away from unventilated areas such as inside garages or enclosed trailers. The engine emits poisonous carbon monoxide gas and prolonged exposure in an enclosed area can result in serious injury or death. Fuel and Maintenance Always disengage all drives, shutoff the engine, and remo[...]

6 2. Mow only in the daylight or with good artificial light, keeping away from holes and hidden hazards. 3. Be sure all drives are in neutral and parking brake is engaged before starting engine. Only start engine from the operator’s position. Use seat belts if provided. 4. Be sure of your footing while using pedestrian controlled equipment, espec[...]

7 Operator Safety 23. Use care when approaching blind corners, shrubs, trees or other objects that may obscure vision. 24. To reduce fire hazard, keep unit free of grass, leaves & excess oil. Do not stop or park over dry leaves, grass or combustible materials. 25. OSHA regulations may require the use of hearing protection when exposed to sound [...]

8 Operator Safety EMISSIONS 1. Engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth defects, or other reproductive harm. 2. Look for the relevant Emissions Durability Period and Air Index information on the engine emissions label. IGNITION SYSTEM (GASOLINE MODELS) 1. This spark ignition system com[...]

9 Operator Safety ROLL BAR INSTRUCTIONS For models equipped with factory-installed Roll Over Protection System (ROPS). OPERATIONAL WARNINGS • Always use the seat belt when the roll bar is in the raised position. • Never use the seat belt when the roll bar is in the down position. • Remember there is no roll over protection when the roll bar i[...]

10 INSPECT BUCKLE & LA TCH INSPECT WEBBING Operator Safety WARNING Failure to properly inspect and maintain the seat belt can cause serious injury or death. INSPECTION AND MAINTENANCE OF THE ROLL BAR SEAT BELT • The seat belt like the ROLL BAR, needs to be periodically inspected to verify that the integrity has not been compromised through no[...]

11 Operator Safety Identification Numbers SAMPLE SAMPLE When contacting your authorized dealer for replacement parts, service, or information you MUST have these numbers. Record your part number, serial number and engine serial numbers in the space provided for easy access. These numbers can be found in the locations shown. NOTE: For location of en[...]

12 www.ferrisindustries.com Operator Safety WARNING If any safety decals become worn or damaged, and cannot be read, order replacement decals from your dealer. SAFETY DECALS Before operating your unit, read the safety decals. The cautions and warnings are for your safety. To avoid a personal injury or damage to the unit, understand and follow all t[...]

13 Operator Safety SAFETY INTERLOCK SYSTEM This unit is equipped with safety interlock switches. These safety systems are present for your safety, do not attempt to bypass safety switches, and never tamper with safety devices. Check their operation regularly. Operational SAFETY Checks Test 1 — Engine should NOT crank if: • PTO switch is engaged[...]

14 www.ferrisindustries.com CONTROL FUNCTIONS The information below briefly describes the function of individual controls. Starting, stopping, driving, and mowing require the combined use of several controls applied in specific sequences. To learn what combination and sequence of controls to use for various tasks see the OPERATION section. Ground S[...]

15 Fuel Tank Cap To remove the cap, turn counterclockwise. Fuel Level Gauge Displays the fuel level in the tank. Features & Controls Parking Brake DISENGAGE Releases the parking brake. ENGAGE Locks the parking brake. Pull the parking brake lever back to engage the parking brake. Move the lever fully forward to disengage the parking brake. NOTE:[...]

16 www.ferrisindustries.com GENERAL OPERATING SAFETY Before first time operation: • Be sure to read all information in the Safety and Operation sections before attempting to operate this tractor and mower. • Become familiar with all of the controls and how to stop the unit. • Drive in an open area without mowing to become accustomed to the un[...]

17 WARNING If you do not understand how a specific control functions, or have not yet thoroughly read the FEATURES & CONTROLS section, do so now. Do NOT attempt to operate the tractor without first becoming familiar with the location and function of ALL controls. STARTING THE ENGINE 1. While sitting in the operator’s seat, engage the parking [...]

18 www.ferrisindustries.com Operation ZERO TURN DRIVING PRACTICE The lever controls of the Zero Turn rider are responsive, and learning to gain a smooth and efficient control of the rider’s forward, reverse, and turning movements will take some practice. Spending some time going through the maneuvers shown and becoming familiar with how the unit [...]

19 ADVANCED DRIVING Executing an End-Of-Row Zero Turn Your Zero Turn Rider’s unique ability to turn in place allows you to turn around at the end of a cutting row rather than having to stop and Y-turn before starting a new row. For example, to execute a left end-of row zero turn: 1. Slow down at the end of the row. 2. Move the RIGHT ground speed [...]

20 www.ferrisindustries.com MOWING 1. Engage the parking brake. Make sure the PTO switch is disengaged, the ground speed control levers are locked in the NEUTRAL position and the operator is on the seat. 2. Start the engine (see STARTING THE ENGINE). 3. Set the mower cutting height. 4. Set the throttle to FULL. 5. Engage the PTO by pulling up on th[...]

21 When and How Often to Mow The time of day and condition of the grass greatly affect the results you’ll get when mowing. For the best results, follow these guidelines: 1. Mow when the grass is between three and five inches high. 2. Mow with sharp blades. Short clippings of grass one inch or shorter decompose more quickly than longer blades. Sha[...]

22 www.ferrisindustries.com Proper Mulching Mulching consists of a mower deck which cuts and recuts clippings into tiny particles and which then blows them down INTO the lawn. These tiny particles decompose rapidly into by-products your lawn can use. UNDER PROPER CONDITIONS, your mulching mower will virtually eliminate noticeable clippings on the l[...]

23 WARNING AVOID SERIOUS INJURY OR DEATH FROM ROLL OVER: Keep roll bar in the raised position and use seat belt. THERE IS NO ROLL OVER PROTECTION WHEN THE ROLL BAR IS DOWN Lower the roll bar only when necessary and NEVER remove it. Do NOT use seat belt when the roll bar is down. Raise the roll bar as soon as clearance permits. Do NOT jump off if mo[...]

24 www.ferrisindustries.com STORAGE Temporary Storage (30 Days Or Less) Remember, the fuel tank will still contain some gasoline, so never store the unit indoors or in any other area where fuel vapor could travel to any ignition source. Fuel vapor is also toxic if inhaled, so never store the unit in any structure used for human or animal habitation[...]

25 MAINTENANCE SCHEDULE The following schedule should be followed for normal care of your rider and mower. You will need to keep a record of your operating time. Determining operating time is easily accomplished by observing the elapsed time recorded by the hour meter. Regular Maintenance MOWER MAINTENANCE Bef ore Each Use Check Safety Interlock S [...]

26 www.ferrisindustries.com Regular Maintenance CHECKING / ADDING FUEL To add fuel: 1. Remove the fuel cap (see Figure 1). 2. Fill the tank to the bottom of the filler neck. This will allow for fuel expansion. NOTE: Do not overfill. Refer to your engine manual for specific fuel recommendations. 3. Install and hand tighten the fuel cap. FUEL FILTER [...]

27 Figure 16. Checking Hydraulic Oil Level A. Hydraulic Oil Reservoir B. Reservoir Cap CHANGE HYDRAULIC OIL FILTER Change Interval: Every 250 Hours Filter Part Number: 1719168 NOTE: Removing the oil filter from the filter base will drain the oil reservoir. Have a suitable container ready to catch any spilled oil. Ferris recommends this be a dealer-[...]

28 www.ferrisindustries.com LUBRICATION Lubricate the unit at the locations shown in Figures 18 through 22 as well as the following lubrication points. Grease: • front caster wheel axles & yokes • deck lift pivot blocks • mower deck spindles • mower deck idler arm Use grease fittings when present. Disassemble parts to apply grease to mo[...]

29 BATTERY MAINTENANCE NOTE: This unit is equipped with a maintenance-free BCIU1 battery. Cleaning the Battery and Cables 1. Disconnect the cables from the battery, negative (black) cable first (B, Figure 23). 2. Clean the battery terminals and cable ends with a wire brush until shiny. 3. Reinstall the battery and reattach the battery cables, posit[...]

30 www.ferrisindustries.com Regular Maintenance SERVICING THE MOWER BLADES Removing the Mower Blade 1. To remove the mower blade, wedge a wooden block between the mower blade and the mower deck housing to keep the blade from turning and remove the mower blade mounting bolt with a 15/16” wrench (Figure 24). Inspecting the Mower Blade 1. Remove the[...]

31 Regular Maintenance Figure 28. Tightening the Mower Blade for Installation A. Mower Blade Mounting Bolt B. Flat Washer C. Mower Blade Air Lift (Points Up For Installation) D. 4 X 4 Wooden Block D A B A B Figure 26. Sharpening the Mower Blade A. Mower Blade Bevel B. Mower Blade Cutting Edge Figure 27. Balancing the Mower Blade A. Nail A Sharpenin[...]

32 www.ferrisindustries.com Troubleshooting TROUBLESHOOTING While normal care and regular maintenance will extend the life of your equipment, prolonged or constant use may eventually require that service be performed to allow it to continue operating properly. The troubleshooting guide below lists the most common problems, their causes and remedies[...]

33 Troubleshooting Rider Troubleshooting Continued. PROBLEM CAUSE REMEDY Engine runs but rider will not drive. Hydraulic release valve(s) in “open” position. Turn valve(s) clockwise to close. Belt is broken. See Drive Belt Replacement Drive belt slips. See problem and cause below. Brake is not fully engaged. See authorized dealer. Rider drive b[...]

34 www.ferrisindustries.com Troubleshooting TROUBLESHOOTING COMMON CUTTING PROBLEMS PROBLEM CAUSE REMEDY Streaking 1. Blades are not sharp. 2. Blades are worn down too far. 3. Engine speed is too slow. 4. Ground speed is too fast. 5. Deck is plugged with grass. 6. Not overlapping cutting rows enough. 7. Not overlapping enough when turning. 1. Sharp[...]

35 Troubleshooting Seat Adjustment Lever Figure 30. Seat Adjustment SEAT ADJUSTMENT See Figure 30. The seat can be adjusted forward and back. Move the lever towards the left, position the seat as desired, and release the lever to lock the seat into position. GROUND SPEED CONTROL LEVER ADJUSTMENT The control levers can be adjusted in three ways. The[...]

36 www.ferrisindustries.com Troubleshooting NEUTRAL ADJUSTMENT If the tractor “creeps” while the ground speed control levers are locked in NEUTRAL, then it may be necessary to adjust the linkage rod. NOTE: Perform this adjustment on a hard, level surface such as a concrete floor. 1. Disengage the PTO, engage the parking brake and turn off the e[...]

37 Troubleshooting Figure 35. Parking Brake Adjustment A. Brake Spring B. Adjustment Nut A B PARKING BRAKE ADJUSTMENT 1. Disengage the PTO, engage the parking brake, stop the engine and remove the ignition key. 2. Raise the seat plate. 3. Locate the brake spring (A, Figure 35). 4. With the parking brake engaged, measure the compressed spring length[...]

38 www.ferrisindustries.com Troubleshooting REAR SUSPENSION ADJUSTMENT The shock assembly can be adjusted in two ways to allow the operator to customize the ride according to operator’s weight and/or operating conditions. You have the option of adjusting the spring pre-load and/or the upper mounting position. Items to consider before adjusting th[...]

39 Troubleshooting C Figure 37. Mowing Height Adjustment A. Cutting Height Adjustment Pin B. Deck Lift Foot Pedal C. Deck Lift Lock lever B A OPTIONAL POSITION A B C Figure 38. Foot Pedal Adjustment A. Deck Lift Foot Pedal B. Pedal Mount Tab C. Pedal Mount Hardware OPTIONAL POSITION MOWING HEIGHT ADJUSTMENT The cutting height adjustment pin (A, Fig[...]

40 www.ferrisindustries.com Troubleshooting DECK LIFT ROD TIMING ADJUSTMENT 1. Park machine on a flat, level surface. Disengage the PTO, stop the engine and engage the parking brake. Rear tires must be inflated to 15 psi (1,03 bar); front tires to 25 psi (1,72 bar). 2. To check the deck lift rod timing, measure and record the distance between the l[...]

41 Troubleshooting DECK LEVELING ADJUSTMENT NOTE: Before adjusting the deck level, the deck lift rod timing must be checked and/or adjusted. Coarse Adjustment Procedure When adjusting the deck level, the coarse adjustment procedure should be used to make the majority of the adjustment and the fine adjustment procedure should be used to complete the[...]

42 www.ferrisindustries.com Troubleshooting DECK LIFT SPRING The deck lift springs (A, Figure 47) are factory set to provide optimal lifting performance. Although it is fastened with a multi-position anchor, this is NOT AN ADJUSTMENT POINT. DO NOT attempt to adjust the spring length or lifting performance will be compromised. HYDRAULIC PUMP DRIVE B[...]

43 Troubleshooting MOWER BELT REPLACEMENT 1. Park the tractor on a smooth, level surface such as a concrete floor. Disengage the PTO, engage the parking brake, turn off the engine, and remove the ignition key. 2. Using a 1/2” breaker bar, place the square end in the square hole located in the end of the idler arm (A, Figures 49). Carefully rotate[...]

44 www.ferrisindustries.com Troubleshooting Check the Mower Belt Idler Tensioner Spring Length 1. Park the machine on a smooth level surface such as a concrete floor. Disengage the PTO, engage the parking brake, turn off the engine and remove the ignition key. 2. Lower the mower deck to its lowest cutting position. 3. Use the Mower Belt Idler Sprin[...]

45 Troubleshooting BATTERY SERVICE Checking Battery Voltage A voltmeter can be used to determine condition of battery. When engine is off, the voltmeter shows battery voltage, which should be 12 volts.When engine is running, the voltmeter shows voltage of charging circuit which normally is 13 to 14 volts. A dead battery or one too weak to start the[...]

46 www.ferrisindustries.com Troubleshooting WARNING Any procedure other than the preceding could result in: (1) personal injury caused by electrolyte squirting out the battery vents, (2) personal injury or property damage due to battery explosion, (3) damage to the charging system of the booster vehicle or of the immobilized vehicle. Do not attempt[...]

47 Specifications TRANSMISSIONS: S/N: 2014450933 & Below LH Wheel Motor: HGM-15E-3138 (5100407) Pump: PJ-3HBQ-FV1F-XXXX (5100670) RH Wheel Motor: HGM-15E-3132 (5100410) Pump: PJ-3KBQ-FV1F-XXXX (5100671) S/N: 2014450934 - 2014516987 LH Wheel Motor: HGM-15E-3138 (5100407) Pump: PK-3HBQ-FV1F-XXXX (5102174) RH Wheel Motor: HGM-15E-3132 (5100410) Pu[...]

48 www.ferrisindustries.com THIS IS A 15 DEGREE SLOPE INSTRUCTIONS 1. Fold this page along the dotted line indicated above. 2. Align the left edge of this guide with a vertical tree , a power line pole, a fence post, or any vertical structure. 3. Compare the angle of the fold with the angle of the hill. SLOPE INDENTIFICA TION GUIDE ALIGN THIS EDGE [...]

Thank you for purchasing Ferris commercial mowing equipment. Please take a few minutes to read this limited warranty information. It contains all the information you will need to have your Ferris mower repaired in the unlikely event that a breakdown covered by this limited warranty should occur. Owner’s Responsibilities - As a condition to our ob[...]

IS1500ZX Series Zero-Turn Riding Mower OPERATOR’S MANUAL BRIGGS & STRATTON POWER PRODUCTS GROUP, LLC. 5375 NORTH MAIN STREET MUNNSVILLE, NY 13409 800-933-6175 Not for Reproduction[...]