Ford 2000 E-150 manual

Before driving Introduction 2 Instrumentation 8 Controls and features 17 Seating and safety restraints 71 Starting and driving Starting 104 Driving 109 Roadside emergencies 127 Servicing Maintenance and care 150 Capacities and specifications 199 Customer assistance 210 Reporting safety defects 222 Index 223 All rights reserved. Reproduction by any [...]

The following warning may be required by California law: CALIFORNIA Proposition 65 W arning Engine exhaust, some if its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer , or birth defects or other reproductive harm. ICONS Indicates a safety alert. Read the following section on W[...]

BREAKING-IN YOUR VEHICLE There are no particular breaking-in rules for your vehicle. During the first 1 600 km (1 000 miles) of driving, vary speeds frequently . This is necessary to give the moving parts a chance to break in. INFORMATION ABOUT THIS GUIDE The information found in this guide was in effect at the time of printing. Ford may change the[...]

Using your vehicle as an ambulance If your light truck is equipped with the Ford Ambulance Preparation Package, it may be utilized as an ambulance. Ford urges ambulance manufacturers to follow the recommendations of the Ford Incomplete V ehicle Manual, Ford T ruck Body Builder’ s Layout Book and the QVM guidelines as well as pertinent supplements[...]

Notice to owners of diesel-powered vehicles Read the 7.3 Liter Power Stroke Direct Injection T urbo Diesel Owner’ s Guide Supplement for information regarding correct operation and maintenance of your diesel-powered light truck. Notice to owners of natural gas fueled vehicles Before you drive your vehicle, be sure to read the “Natural Gas V ehi[...]

These are some of the symbols you may see on your vehicle. V ehicle Symbol Glossary Safety Alert See Owner’ s Guide Fasten Safety Belt Air Bag-Front Air Bag-Side Child Seat Child Seat Installation W arning Child Seat T ether Anchorage Brake System Anti-Lock Brake System Brake Fluid - Non-Petroleum Based T raction Control Master Lighting Switch Ha[...]

V ehicle Symbol Glossary Child Safety Door Lock/Unlock Interior Luggage Compartment Release Symbol Panic Alarm Engine Oil Engine Coolant Engine Coolant T emperature Do Not Open When Hot Battery A void Smoking, Flames, or Sparks Battery Acid Explosive Gas Fan W arning Power Steering Fluid Maintain Correct Fluid Level MAX MIN Emission System Engine A[...]

0 80 90 20 km/h 40 60 80 H L MPH 000000 0000 BRAKE 8 SERVICE ENGINE SOON F H C E ON OFF RES SET ACCEL COAST Instrument cluster (pg. 10) Driver air bag (pg. 88) Speed control* (pg. 59) T urn signal and wiper/washer control (pg. 59) Headlamp control (pg. 17) *if equipped Instrumentation 8[...]

OVERDRIVE 1 2 3 4 AM/FM SEEK TONE CLK TUNE TONE VOL 12 FM ST DX VOL PUSH ON FAN LO HI REAR REAR OFF CTRL COOL WARM MAX A/C NORM A/C VENT OFF FLR MIX LO HI Climate control system (pg. 18) Electronic sound system (pg. 25) Gearshift (includes overdrive button) (pg. 116) Auxiliary power point (pg. 24) Instrumentation 9[...]

W ARNING LIGHTS AND CHIMES Brake system warning Momentarily illuminates when the ignition is turned to the ON position. Also illuminates if the parking brake is engaged. If the brake warning lamp does not illuminate at these times, seek service immediately . Illumination after releasing the parking brake indicates low brake fluid level and the brak[...]

government emission standards. The OBD II system also assists the service technician in properly servicing your vehicle. The Service Engine Soon indicator light illuminates when the ignition is first turned to the ON position to check the bulb. If it comes on after the engine is started, one of the engine’ s emission control systems may be malfun[...]

T ransmission control indicator light (TCIL) Illuminates when the T ransmission Control Switch (TCS), refer to Overdrive control in the Controls and Features chapter , has been pushed turning the transmission overdrive function OFF . When the TCIL (the word OFF on the gear shift) light is on, the transmission does not operate in the overdrive mode,[...]

T urn signal Illuminates when the left or right turn signal or the hazard lights are turned on. If one or both of the indicators stay on continuously , check for a burned-out turn signal bulb. Refer to Exterior bulbs in the Maintenance and care chapter . High beams Illuminates when the high beam headlamps are turned on. Oil pressure/Engine coolant [...]

Key-in-ignition warning chime/buzzer Sounds when the key is left in the ignition in the OFF/LOCK or ACC position and the driver’ s door is opened. Headlamps on warning chime (if equipped) Sounds when the headlamps or parking lamps are on, the ignition is off (and the key is not in the ignition) and the driver’ s door is opened. GAUGES Speedomet[...]

the gauge first indicates empty , there is a small amount of reserve fuel in the tank. When refueling the vehicle from an empty indication, the amount of fuel that can be added will be less than the advertised capacity due to the reserve fuel. Engine coolant temperature gauge Indicates the temperature of the engine coolant. At normal operating temp[...]

Battery voltage gauge This shows the battery voltage when the ignition is in the ON position. If the pointer moves and stays outside the normal operating range (as indicated), have the vehicle’ s electrical system checked as soon as possible. Odometer Registers the total kilometers (miles) of the vehicle. T rip odometer Registers the kilometers ([...]

HEADLAMP CONTROL • Pull the headlamp control toward you to the first position to turn on the parking lamps, tail lamps, license plate lamps and marker lamps. • Pull the headlamp control toward you to the outer position to turn on the headlamps (in addition to the previous lamps). Daytime running lamps (DRL) (if equipped) T urns the headlamps on[...]

Flash to pass Pull toward you to activate and release to deactivate. P ANEL DIMMER CONTROL T o adjust the brightness of the instrument panel: • Rotate clockwise/counterclockwise when the headlamp control is in the parking lamp or low-beam position. T o turn on the courtesy lamp and cargo lamps: • Rotate fully counterclockwise. The dome lamp wil[...]

Fan speed control Controls the volume of air circulated in the vehicle. T emperature control knob Controls the temperature of the airflow inside the vehicle. On heater -only systems, the air cannot be cooled below the outside temperature. Mode selector control Controls the direction of the airflow to the inside of the vehicle. • VENT -Distributes[...]

• Remove any snow , ice or leaves from the air intake area (at the bottom of the windshield under the hood). • When placing objects on top of your instrument panel, be careful to not place them over the defroster outlets. These objects can block airflow and reduce your ability to see through your windshield. Also, avoid placing small objects on[...]

T emperature control knob Controls the temperature of the airflow inside the vehicle. Mode selector control Controls the direction of the airflow to the inside of the vehicle. The air conditioning compressor will operate in all modes except VENT and FLR. However , the air conditioning will only function if the outside temperature is about 10°C (50[...]

• OFF-Outside air is shut out and the fan will not operate. For short periods of time only , use this mode to prevent undesirable odors from entering the vehicle. • FLR-Allows for maximum heating by distributing outside air through the floor ducts. However , the air will not be cooled below the outside temperature because the air conditioning d[...]

drive for two or three minutes with the windows open. This will force most of the hot, stale air out of the vehicle. Then operate your air conditioner as you would normally . • Do not place objects over the defroster outlets. These objects can block airflow and reduce your ability to see through your windshield. Also, avoid placing small objects [...]

Air temperature and air distribution are dependent upon the mode that is selected on the main climate control panel: • MAX A/C-Distributes recirculated air conditioning through the overhead vents of the rear compartment. • NORM A/C-Distributes recirculated air conditioning through the overhead vents of the rear compartment. • VENT -Distribute[...]

USING YOUR AUDIO SYSTEM AM/FM Stereo (with 2 speakers) AM/FM Stereo (with 4 speakers and fade capability) 1 2 3 4 AM/FM SEEK TONE CLK TUNE TONE VOL 12 FM ST DX VOL PUSH ON 1 2 3 4 AM/FM SEEK TONE CLK TUNE TONE VOL 12 FM ST DX VOL PUSH ON AM / FM STEREO Controls and features 25[...]

V olume/power control Press the control to turn the audio system on or off. T urn the control to raise or lower volume. If the volume is set above a certain level and the ignition is turned off, the volume will come back on at a “nominal” listening level when the ignition switch is turned back on. AM/FM select The AM/FM select control works in [...]

station is located there). Hold the control to move through the frequencies quickly . • Press to move to the next frequency up the band (whether or not a listenable station is located there). Hold for quick movement. Seek function The seek function control works in radio mode. Seek function in radio mode • Press to find the next listenable stat[...]

Treble adjust The treble adjust control allows you to increase or decrease the audio system’ s treble output. Press the TONE control twice, then use the volume knob to adjust the desired level. Speaker balance adjust Speaker sound distribution can be adjusted between the right and left speakers. Press the TONE control three times, then use the vo[...]

T o set the hour , press and hold the CLK control until CLOCK SET appears in the display and press the SEEK control: • to decrease hours and • to increase hours. T o set the minute, press and hold the CLK control until CLOCK SET appears in the display and press the TUNE control: • to decrease minutes and • to increase minutes. The CLK contr[...]

AM/FM stereo cassette V olume/power control Press the control to turn the audio system on or off. T urn the control to raise or lower volume. If the volume is set above a certain level and the ignition is turned off, the volume will come back on at a “nominal” listening level when the ignition switch is turned back on. SCAN BASS TREB BAL FADE S[...]

AM/FM select The AM/FM select control works in radio and tape modes. AM/FM select in radio mode This control allows you to select AM or FM frequency bands. Press the AM control to select from AM selections, and press the FM control to select from FM1 or FM2 memory preset stations. AM/FM select in tape mode Press this control to stop tape play and b[...]

Scan function The scan function works in radio mode. Scan function in radio mode Press the SCAN control to hear a brief sampling of all listenable stations on the frequency band. Press the SCAN control again to stop the scan mode. Radio station memory preset The radio is equipped with six station memory preset controls. These controls can be used t[...]

Treble adjust The treble adjust control allows you to increase or decrease the audio system’ s treble output. Speaker balance adjust Speaker sound distribution can be adjusted between the right and left speakers. Speaker fade adjust Speaker sound can be adjusted between the front and rear speakers. T ape select • T o enter tape mode while in ra[...]

Automatic Music Search The Automatic Music Search feature allows you to quickly locate the beginning of the tape selection being played or to skip to the next selection. T o activate the feature, momentarily depress the T APE AMS button. Then, press either REW (for the beginning of the current selection) or FF (to advance to the next selection). Th[...]

Dolby T noise reduction Dolby t noise reduction operates only in tape mode. Dolby t noise reduction reduces the amount of hiss and static during tape playback. Press the control to activate (and deactivate) Dolby t noise reduction. Dolby t noise reduction is manufactured under license from Dolby t Laboratories Licensing Corporation. “Dolby t ” [...]

• to decrease minutes and • to increase minutes. The CLK control will allow you to switch between media display mode (radio station, stereo information, etc.) and clock display mode (time). When in clock mode, the media information will display for 10 seconds, when the radio is turned on, and then revert to clock information. Anytime that the m[...]

selected will be lit, while the controls which have no function for that mode will be turned off. V olume/power control Press the control to turn the audio system on or off. T urn the control to raise or lower volume. If the volume is set above a certain level and the ignition is turned off, the volume will come back on at a “nominal” listening[...]

• to increase volume compensation • to decrease or shut off the volume compensation AM/FM select The AM/FM select control works in radio, tape and CD modes (if equipped). AM/FM select in radio mode This control allows you to select AM or FM frequency bands. Press the control to switch between AM, FM1 or FM2 memory preset stations. AM/FM select [...]

disc unless the CD changer is in shuffle mode.) Refer to Shuffle feature for more information. Hold the control to continue reversing through the discs. • Press to select the next disc in the CD changer . Hold the control to fast-forward through the remaining discs. Seek function The seek function control works in radio, tape or CD mode (if equip[...]

Scan function in radio mode Press the SCAN control to hear a brief sampling of all listenable stations on the frequency band. Press the SCAN control again to stop the scan mode. Scan function in tape mode Press the SCAN control to hear a short sampling of all selections on the tape. (The tape scans in a forward direction. At the end of the tape’ [...]

Starting autoset memory preset 1. Select a frequency using the AM/FM select controls. 2. Press the AUTO control. 3. When the first six strong stations are filled, the station stored in memory preset control 1 will start playing. If there are less than six strong stations available on the frequency band, the remaining memory preset controls will all[...]

Speaker fade adjust Speaker sound can be adjusted between the front and rear speakers. Press the F ADE control. Use the SEL control to adjust the sound between the front and rear speakers. T ape/CD select • T o begin tape play (with a tape loaded into the audio system) while in the radio or CD mode, press the T APE control. Press the button durin[...]

• In CD mode, pressing the control for less than three seconds results in slow forward action. Pressing the control for more than three seconds results in fast forward action. T ape direction select Press SIDE 1–2 to play the alternate side of a tape. Eject function Press the control to stop and eject a tape. Dolby T noise reduction Dolby t noi[...]

shuffle feature continues to the next disc after all tracks are played. Press the SHUFFLE control to start this feature. Random order play will continue until the SHUFFLE control is pressed again. Radio data system (RDS) feature This feature allows your audio system to receive station identification or program type from RDS-equipped FM radio statio[...]

• Classic • Country • Info • Jazz • Oldies • R&B • Religious • Rock • Soft • To p 4 0 Show • W ith RDS activated, press the RDS control until SHOW is displayed. • Use the SEL control to select TYPE (the display shows the program type), NAME (the display shows the call letters of the station) or NONE. RDS clock feature Re[...]

Use the SEL control to manually set the time. • Press to increase hours/minutes. • Press to decrease hours/minutes. Premium AM/FM Stereo/Cassette/Single CD V olume/power control Press the control to turn the audio system on or off. Audio power can also be turned on by pressing the AM/FM select control or the tape/CD select control. Audio power [...]

T urn control to raise or lower volume. If the volume is set above a certain level and the ignition is turned off, the volume will come back on at a “nominal” listening level when the ignition switch is turned back on. AM/FM select The AM/FM select control works in radio, tape and CD modes. AM/FM select in radio mode This control allows you to [...]

Tune adjust in radio mode • Press to move to the next frequency down the band (whether or not a listenable station is located there). Hold the control to move through the frequencies quickly . • Press to move to the next frequency up the band (whether or not a listenable station is located there). Hold for quick movement. Tune adjust for CD cha[...]

Seek function in radio mode • Press to find the next listenable station down the frequency band. • Press to find the next listenable station up the frequency band. Seek function in tape mode • Press to listen to the previous selection on the tape. • Press to listen to the next selection on the tape. Seek function for CD or CD changer (if eq[...]

Scan function in tape mode Press the SCAN control to hear a short sampling of all selections on the tape. (The tape scans in a forward direction. At the end of the tape’ s first side, direction automatically reverses to the opposite side of the tape.) T o stop on a particular selection, press the control again. Scan function in CD or CD changer m[...]

Starting autoset memory preset 1. Select a frequency using the AM/FM select controls. 2. Press the AUTO control. 3. When the first six strong stations are filled, the station stored in memory preset control 1 will start playing. If there are less than six strong stations available on the frequency band, the remaining memory preset controls will all[...]

Press the TREB control then press: • to decrease the treble output and • to increase the treble output. Speaker balance adjust Speaker sound distribution can be adjusted between the right and left speakers. Press the BAL control then press: • to shift sound to the left and • to shift sound to the right. Speaker fade adjust Speaker sound can[...]

T ape/CD select • T o begin tape play (with a tape loaded into the audio system) while in the radio or CD mode, press the T APE control. Press the button during rewind or fast forward to stop the rewind or fast forward function. • T o begin CD play (if CD(s) are loaded), press the CD control. The first track of the disc will begin playing. If r[...]

Eject function Press the EJ control to stop and eject a tape. Press the EJ control to stop and eject a CD. Dolby T noise reduction Dolby t noise reduction operates in tape mode. Dolby t noise reduction reduces the amount of hiss and static during tape playback. Press the control to activate (and deactivate) the Dolby t noise reduction. Dolby t nois[...]

Setting the clock T o set the hour , press and hold the CLK control and press SEEK: • to decrease hours and • to increase hours. T o set the minute, press and hold the CLK control and press TUNE: • to decrease minutes and • to increase minutes. If your vehicle has a separate clock module, (other than the digital radio display), the CLK butt[...]

The CLK button will allow you to switch between media display mode (radio station, stereo information, etc.) and clock display mode (time). When in clock mode, the media information will display for 10 seconds, when the radio is turned on, and then revert to clock information. Anytime that the media is changed, (new radio station, etc.), the media [...]

• A disc with format and dimensions not within industry standards is inserted. Cleaning compact discs Inspect all discs for contamination before playing. If necessary , clean discs only with an approved CD cleaner and wipe the center out to the edge. Do not use circular motion. CD and CD player care • Handle discs by their edges only . Never to[...]

Radio reception factors Three factors can affect radio reception: • Distance/strength. The further an FM signal travels, the weaker it is. The listenable range of the average FM station is approximately 40 km (24 miles). This range can be affected by “signal modulation.” Signal modulation is a process radio stations use to increase their stre[...]

HAZARD FLASHER For information on the hazard flasher control, refer to Hazard flasher in the Roadside emergencies chapter . TURN SIGNAL CONTROL • Push down to activate the left turn signal. • Push up to activate the right turn signal. SPEED CONTROL (IF EQUIPPED) T o turn speed control on • Press ON. V ehicle speed cannot be controlled until t[...]

T o turn speed control off • Press OFF or • T urn off the vehicle ignition. Once speed control is switched off, the previously programmed set speed will be erased. T o set a speed • Press SET/SET ACC/SET ACCEL. For speed control to operate, the speed control must be ON and the vehicle speed must be greater than 48 km/h (30 mph). If you drive [...]

T o set a higher set speed • Press and hold SET/SET ACC/ SET ACCEL. Release the control when the desired vehicle speed is reached or • Press and release SET/SET ACC/ SET ACCEL. Each press will increase the set speed by 1.6 km/h (1 mph) or • Accelerate with your accelerator pedal. When the desired vehicle speed is reached, press and release SE[...]

T o disengage speed control • Depress the brake pedal. Disengaging the speed control will not erase the previously programmed set speed. Pressing OFF will erase the previously programmed set speed. T o return to a previously set speed • Press RES/RSM/RESUME. For RES/RSM/RESUME to operate, the vehicle speed must be faster than 48 km/h (30 mph). [...]

TILT STEERING Pull the tilt steering control toward you to move the steering wheel up or down. Hold the control while adjusting the wheel to the desired position, then release the control. Never adjust the steering wheel when the vehicle is moving. WINDSHIELD WIPER/WASHER CONTROLS Rotate the windshield wiper control to the desired interval, low or [...]

Push the control on the end of the stalk to activate washer . Push and hold for a longer wash cycle. The washer will automatically shut off after ten seconds of continuous use. OVERDRIVE CONTROL Activating overdrive (Overdrive) is the normal drive position for the best fuel economy . The overdrive function allows automatic upshifts and downshifts t[...]

INTERIOR LAMPS Cargo and dome lamps Rear cargo lamps equipped with an ON/OFF/DOOR control will light when: • the doors are closed and the control is in the ON position. • the control is in the DOOR position and any door is open. • the headlamp control is rotated fully counterclockwise. When the control is in the OFF position, it will not illu[...]

• Press the bottom portion of the rocker switch to open. POWER DOOR LOCKS (IF EQUIPPED) Press U to unlock all doors and L to lock all doors. Memory lock If you lock your doors with the power lock switch or the remote transmitter while the sliding door is open, the door will automatically lock after it is closed. Back cargo door lock (if equipped)[...]

POWER SIDE VIEW MIRRORS (IF EQUIPPED) The ignition may be in any position to adjust the power side view mirrors. T o adjust your mirrors: 1. Select to adjust the left mirror or to adjust the right mirror . 2. Move the control in the direction you wish to tilt the mirror . 3. Return to the center position to lock mirrors in place. REMOTE ENTRY SYSTE[...]

Unlocking the doors Press this control to unlock the driver’ s door . The interior lamps will illuminate. Press the control a second time within three seconds to unlock all doors. Locking the doors Press this control to lock all doors. T o confirm all doors are closed and locked, press the control a second time within three seconds. The doors wil[...]

Changes or modifications not expressly approved by the party responsible for compliance could void the user’ s authority to operate the equipment. Replacing the battery The transmitter is powered by one coin type three-volt lithium battery CR2032 or equivalent. T ypical operating range will allow you to be up to 10 meters (33 feet) away from your[...]

Replacing lost transmitters T ake all your vehicle’ s transmitters to your dealer if service is required. If you purchase additional transmitters (up to four may be programmed into memory), perform the following procedure: T o reprogram the transmitters yourself, place the key in the ignition and turn from OFF to ON eight times in rapid successio[...]

SEA TING Adjusting the front manual seat Never adjust the driver’ s seat or seatback when the vehicle is moving. Do not pile cargo higher than the seatbacks to reduce the risk of injuring people in a collision or sudden stop. Always drive and ride with your seatback upright and the lap belt snug and low across the hips. Reclining the seatback can[...]

Adjusting the front power seat (if equipped) Never adjust the driver’ s seat or seatback when the vehicle is moving. Do not pile cargo higher than the seatbacks to avoid injuring people in a collision or sudden stop. Always drive and ride with your seatback upright and the lap belt snug and low across the hips. Reclining the seatback can reduce t[...]

Press the control to move the seat forward, backward, up or down. Using the manual lumbar support The lumbar support control is located on the inboard side of the driver’ s seat. T urn the lumbar support control clockwise to increase firmness. T urn the lumbar support control counterclockwise to increase softness. Accessing the 3rd, 4th and 5th r[...]

T o make access to the 4th and 5th row seats easier , attach the 3rd and 4th row passenger side seat belts to the trim panel by using the snaps attached to the seat belt webbing and the trim panel. Rear bench seat T o remove the seats: 1. Disengage the lap/shoulder belt from the seat by inserting a key or small screwdriver into the slot in the deta[...]

Stow the tongue end of the detachable anchor (2nd row only). 2. Pull the LH/RH seat latch handles, located under the seat, rearward to release the latch hook ends from the front strikers. 3. Move the seat rearward and lift the seats rear hooks away from the rear strikers prior to lifting the front hooks out from the front strikers. 4. W ith assista[...]

Always latch the vehicle seat to the floor , whether the seat is occupied or empty . If not latched, the seat may cause injury during a sudden stop. Quick release captains chair T o remove the seats: 1. Disengage the lap/shoulder belt from the seat by inserting a key or small screwdriver into the slot in the detachable anchor and lifting upward. St[...]

2. Pull the seat latch handle, then pull the seat toward the right side of the vehicle to disengage four pins from the floor mount. 3. Remove the seat. T o install the seats: Check to see that the seat and seatback is latched securely in position. Keep floor area free of objects that would prevent proper seat engagement. Never attempt to adjust the[...]

Never let a passenger hold a child on his or her lap while the vehicle is moving. The passenger cannot protect the child from injury in a collision. All occupants of the vehicle, including the driver , should always properly wear their safety belts, even when an air bag SRS is provided. It is extremely dangerous to ride in a cargo area, inside or o[...]

Combination lap and shoulder belts 1. Insert the belt tongue into the proper buckle (the buckle closest to the direction the tongue is coming from) until you hear a snap and feel it latch. Make sure the tongue is securely fastened in the buckle. 2. T o unfasten, push the release button and remove the tongue from the buckle. The front and rear outbo[...]

When to use the automatic locking mode • Anytime a child safety seat is installed in a passenger front or outboard rear seating position (if equipped). Children 12 years old and under should be properly restrained in the rear seat whenever possible. Refer to Safety Restraints for Children or Safety Seats for Children later in this chapter . How t[...]

How to disengage the automatic locking mode Disconnect the combination lap/shoulder belt and allow it to retract completely to disengage the automatic locking mode and activate the vehicle sensitive (emergency) locking mode. Safety belt pretensioner Y our vehicle is equipped with safety belt pretensioners at the driver and front passenger seating p[...]

Lap belts Adjusting the lap belt The lap belt does not adjust automatically . The lap belts should fit snugly and as low as possible around the hips, not around the waist. Insert the tongue into the correct buckle (the buckle closest to the direction the tongue is coming from). T o lengthen the belt, turn the tongue at a right angle to the belt and[...]

Safety belt extension assembly If the safety belt assembly is too short, even when fully extended, 20 cm (8 inches) can be added to the safety belt assembly by adding a safety belt extension assembly (part number 611C22). Safety belt extension assemblies can be obtained from your dealer at no cost. Use only extensions manufactured by the same suppl[...]

Belt minder (if equipped) The Belt Minder feature is a supplemental warning to the safety belt warning function. This feature provides additional reminders to the driver that the driver’ s safety belt is unbuckled by intermittently sounding a chime and illuminating the safety belt warning lamp in the instrument cluster . If... Then... The driver?[...]

The following are reasons most often given for not wearing safety belts: (All statistics based on U.S. data) Reasons given... Consider ... 9 Crashes are rare events 9 36 700 crashes occur every day . The more we drive, the more we are exposed to 9 rare 9 events, even for good drivers. 1 in 4 of us will be seriously injured in a crash during our lif[...]

Do not sit on top of a buckled safety belt to avoid the Belt Minder chime. Sitting on the safety belt will increase risk of injury in an accident. T o disable (one time) or deactivate the Belt Minder feature please follow the directions stated below . One time disable Anytime the safety belt is buckled and then unbuckled during an ignition ON cycle[...]

5. Buckle then unbuckle the safety belt three times, ending with the safety belt unbuckled. • After step 5 the safety belt warning light will be turned on for three seconds. 6. W ithin seven seconds of the safety belt warning light turning off, buckle then unbuckle the safety belt. • This will disable Belt Minder if it is currently enabled, or [...]

AIR BAG SUPPLEMENT AL RESTRAINT SYSTEM (SRS) Y our vehicle is equipped with a crash sensing and diagnostic module which records information about the air bag and sensor systems. In the event of a collision this module may save information related to the collision including information about the air bag system and impact severity . This information [...]

Always transport children 12 years old and under in the back seat and always properly use appropriate child restraints. National Highway T raffic Safety Administration (NHTSA) recommends a minimum distance of at least 25 cm (10 inches) between an occupant’ s chest and the driver air bag module. Never place your arm over the air bag module as a de[...]

Children and air bags For additional important safety information, read all information on safety restraints in this guide. Children must always be properly restrained. Accident statistics suggest that children are safer when properly restrained in the rear seating positions than in the front seating position. Failure to follow these instructions m[...]

The air bags inflate and deflate rapidly upon activation. After air bag deployment, it is normal to notice a smoke-like, powdery residue or smell the burnt propellant. This may consist of cornstarch, talcum powder (to lubricate the bag) or sodium compounds (e.g., baking soda) that result from the combustion process that inflates the air bag. Small [...]

Several air bag system components get hot after inflation. Do not touch them after inflation. If the air bag is inflated, the air bag will not function again and must be replaced immediately . If the air bag is not replaced, the unrepaired area will increase the risk of injury in a collision. The SRS consists of: • driver and passenger air bag mo[...]

Disposal of air bags and air bag equipped vehicles (including pretensioners) For disposal of air bags or air bag equipped vehicles, see your local dealership or qualified technician. Air bags MUST BE disposed of by qualified personnel. SAFETY RESTRAINTS FOR CHILDREN See the following sections for directions on how to properly use safety restraints [...]

Any booster seat that places the vehicle’ s lap belt or shoulder belt around a shield above and ahead of the child’ s hips should not be used in this vehicle. Do not use a forward–facing safety seat or an infant seat in the last row of a 12– or 15–passenger Club W agon. Children and safety belts If the child is the proper size, restrain t[...]

SAFETY SEATS FOR CHILDREN Child and infant or child safety seats Use a safety seat that is recommended for the size and weight of the child. Carefully follow all of the manufacturer’ s instructions with the safety seat you put in your vehicle. If you do not install and use the safety seat properly , the child may be injured in a sudden stop or co[...]

Ford recommends the use of a child safety seat having a top tether strap. Install the child safety seat in a seating position which is capable of providing a tether anchorage. For more information on top tether straps, refer to Attaching safety seats with tether straps. Carefully follow all of the manufacturer’ s instructions included with the sa[...]

2. Pull down on the shoulder belt and then grasp the shoulder belt and lap belt together . 3. While holding the shoulder and lap belt portions together , route the tongue through the child seat according to the child seat manufacturer’ s instructions. Be sure the belt webbing is not twisted. 4. Insert the belt tongue into the proper buckle (the b[...]

5. T o put the retractor in the automatic locking mode, grasp the shoulder portion of the belt and pull downward until all of the belt is extracted. 6. Allow the belt to retract. The belt will click as it retracts to indicate it is in the automatic locking mode. 7. Pull the lap belt portion across the child seat toward the buckle and pull up on the[...]

Some manufacturers make safety seats that include a tether strap that goes over the back of the vehicle seat and attaches to an anchoring point. Other manufacturers offer the tether strap as an accessory . Contact the manufacturer of your child safety seat for information about ordering a tether strap. T ether anchorage hardware Children should be [...]

1. Position the child safety seat on the front right-hand passenger seat. 2. Adjust the front right-hand passenger seat full forward. 3. Route the child safety seat tether strap over the back of the front right-hand passenger seat as shown. 4. Grasp the tether strap and position it to the seat pedestal as shown. Seating and safety restraints 100[...]

5. Rotate the tether strap as shown. 6. Clip the tether strap to the seat pedestal as shown. Do not clip the tether strap to the seat pedestal as shown. If the tether strap is clipped incorrectly (as shown) the child safety seat may not be retained properly in the event of a collision. Seating and safety restraints 101[...]

7. Rotate the tether strap clip as shown. 8. Adjust the front right-hand passenger seat to the full rearward position. 9. Refer to the instructions in this section under Installing child safety seats in combination lap and shoulder belt seating positions to secure the child safety seat. 10. T ighten the child safety seat tether strap according to t[...]

Rear seating positions Attachment holes have been provided in your vehicle to attach anchor hardware, if desired. T ether anchor hardware kits (Part No. 613D74) including instructions, may be obtained at no charge from any Ford dealer . • Second row bucket seats (at rear of lower seat frame) • 3–passenger bench seat (on rear rail of seat cush[...]

PREPARING TO START YOUR VEHICLE Engine starting is controlled by the powertrain control system. This system meets all Canadian Interference-Causing Equipment standard requirements regulating the impulse electrical field strength of radio noise. When starting a fuel-injected engine, avoid pressing the accelerator before or during starting. Only use [...]

2. Make sure the headlamps and vehicle accessories are off. 3. Make sure the parking brake is set. 4. Make sure the gearshift is in P (Park). 5. T urn the key to 4 (ON) without turning the key to 5 (ST ART). If there is difficulty in turning the key , firmly rotate the steering wheel left and right until the key turns freely . This condition may oc[...]

Make sure the corresponding lights illuminate briefly . If a light fails to illuminate, have the vehicle serviced. • If the driver’ s safety belt is fastened, the light may not illuminate. ST ARTING THE ENGINE 1. T urn the key to 5 (ST ART) without pressing the accelerator pedal and release as soon as the engine starts. The key will return to 4[...]

recommended if you live in a region where temperatures reach -23°C (-10°F) or below . For best results, plug the heater in at least three hours before starting the vehicle. Using the heater for longer than three hours will not harm the engine, so the heater can be plugged in the night before starting the vehicle. T o prevent electrical shock, do [...]

Important ventilating information If the engine is idling while the vehicle is stopped in an open area for long periods of time, open the windows at least 2.5 cm (one inch). Adjust the heating or air conditioning (if equipped) to bring in fresh air . Improve vehicle ventilation by keeping all air inlet vents clear of snow , leaves and other debris.[...]

BRAKES Y our service brakes are self-adjusting. Refer to the scheduled maintenance guide for scheduled maintenance. Occasional brake noise is normal and often does not indicate a performance concern with the vehicle’ s brake system. In normal operation, automotive brake systems may emit occasional or intermittent squeal or groan noises when the b[...]

ABS warning lamp ABS The ABS warning lamp in the instrument cluster momentarily illuminates when the ignition is turned to the ON position. If the light does not illuminate momentarily at start up, remains on or continues to flash, the ABS needs to be serviced. W ith the ABS light on, the anti-lock brake system is disabled and normal braking is sti[...]

Parking brake • T ype A • T ype B Apply the parking brake whenever the vehicle is parked. Push pedal downward to set the parking brake. The BRAKE warning lamp in the instrument cluster illuminates and remains illuminated (when the ignition is turned ON) until the parking brake is released. Always set the parking brake fully and make sure the ge[...]

• T ype A Push the pedal downward again to release the parking brake. Driving with the parking brake on will cause the brakes to wear out quickly and reduce fuel economy . • T ype B Pull the release lever to release the parking brake. Driving with the parking brake on will cause the brakes to wear out quickly and reduce fuel economy . STEERING [...]

• high crown in center of road • high crosswinds • wheels out of alignment • loose or worn components in steering linkage T RACTION-LOK AXLE (IF EQUIPPED) This axle provides added traction on slippery surfaces, particularly when one wheel is on a poor traction surface. Under normal conditions, the T raction-Lok axle functions like a standar[...]

V ehicles with a higher center of gravity such as utility and four -wheel drive vehicles handle differently than vehicles with a lower center of gravity . Utility and four -wheel drive vehicles are not designed for cornering at speeds as high as passenger cars any more than low-slung sports cars are designed to perform satisfactorily under off-road[...]

Do not drive your vehicle until you verify that the brakelamps are working. If your vehicle gets stuck in mud or snow it may be rocked out by shifting from forward and reverse gears, stopping between shifts, in a steady pattern. Press lightly on the accelerator in each gear . Do not rock the vehicle if the engine is not at normal operating temperat[...]

Always set the parking brake fully and make sure the gearshift lever is latched in P (Park). T urn off the ignition whenever you leave your vehicle. R (Reverse) W ith the gearshift lever in R (Reverse), the vehicle will move backward. Always come to a complete stop before shifting into and out of R (Reverse). N (Neutral) W ith the gearshift lever i[...]

• additional engine downhill braking is desired. If towing a trailer , refer to Driving while you tow in the T railer towing section. T o return to (Overdrive) mode, press the transmission control switch (TCS). The TCIL (the word OFF) will no longer be illuminated. Each time the vehicle is started, the transmission will automatically return to no[...]

If the shift quality does not improve within a few hundred kilometers (miles) of operation, or if the downshifts and other throttle conditions do not function normally , see your dealer or a qualified service technician as soon as possible. V EHICLE LOADING Before loading a vehicle, familiarize yourself with the following terms: • Base Curb W eig[...]

• T railer W eight Range: Specified weight range that the trailer must fall within that ranges from zero to the maximum trailer weight rating. Remember to figure in the tongue load of your loaded trailer when figuring the total weight. Do not exceed the GVWR or the GA WR specified on the certification label. Do not use replacement tires with lowe[...]

Loaded vehicles, with a higher center of gravity , may handle differently than unloaded vehicles. Extra precautions, such as slower speeds and increased stopping distance, should be taken when driving a heavily loaded vehicle. Y our vehicle has the capability to haul more cargo and people than most passenger cars. Depending upon the type and placem[...]

T railer T owing T able GCWR (Gross Combined W eight Rating)/T railer W eights Engine Rear axle ratio Maximum GCWR-kg (lbs.) T railer weight range-kg (lbs.) (0-Maximum) Maximum Frontal Area Of T railer -m 2 (ft 2 ) Regular V an E-250 4.2L 3.73 4 763 (10 500) 2 359 (5 200) 5.52 (60) 5.4L 3.73 5 897 (13 000) 3 402 (7 500) 5.52 (60) Regular V an E-250[...]

T railer T owing T able GCWR (Gross Combined W eight Rating)/T railer W eights Engine Rear axle ratio Maximum GCWR-kg (lbs.) T railer weight range-kg (lbs.) (0-Maximum) Maximum Frontal Area Of T railer -m 2 (ft 2 ) Club W agon Regular E-350 (12 passenger) 5.4L 3.55 5 443 (12 000) 2 722 (6 000) 5.52 (60) 5.4L 4.10 5 897 (13 000) 3 175 (7 000) 5.52 ([...]

Y our vehicle’ s load capacity is designated by weight, not by volume, so you cannot necessarily use all available space when loading a vehicle. Distribute the load so that only 10 to 15% of the total is on the tongue. T ie down the load so that it does not shift and change the weight on the hitch. T owing a trailer places an additional load on y[...]

Do not connect a trailer’ s hydraulic brake system directly to your vehicle’ s brake system. Y our vehicle may not have enough braking power and your chances of having a collision greatly increase. The braking system of the tow vehicle is rated for operation at the GVWR not GCWR. Trailer lamps T railer lamps are required on most towed vehicles.[...]

Servicing after towing If you tow a trailer for long distances, your vehicle will require more frequent service intervals. Refer to your Scheduled Maintenance Guide for more information. T railer towing tips • Practice turning, stopping and backing up in an area before starting on a trip to get the feel of the vehicle trailer combination. When tu[...]

Disconnect the wiring to the trailer before backing the trailer into the water . Reconnect the wiring to the trailer after the trailer is removed from the water . Recreational towing (all wheels on the ground) An example of recreational towing would be towing your vehicle on a trip behind a Motorhome. Follow these guidelines if you have the need fo[...]

GETTING ROADSIDE ASSIST ANCE T o fully assist you should you have a vehicle concern, Ford offers a complimentary roadside assistance program. This program is separate from the New V ehicle Limited W arranty . The service is available: • 24–hours, seven days a week • for the Basic warranty period (Canada) or New V ehicle Limited W arranty peri[...]

Roadside coverage beyond basic warranty In the United States, you may purchase additional roadside assistance coverage beyond this period through the Ford Auto Club by contacting your Ford or Lincoln Mercury dealer . HAZARD FLASHER Use only in an emergency to warn traffic of vehicle breakdown, approaching danger , etc. The hazard flashers can be op[...]

The fuel pump shut-off switch is located in the passenger’ s foot well, behind the kick panel, except for commercial stripped chassis vehicles. Roadside emergencies 129[...]

For commercial stripped chassis vehicles, the fuel pump shut-off switch is located on a bracket above the brake pedal. Use the following procedure to reset the fuel pump shut-off switch. 1. T urn the ignition to the OFF position. 2. Check the fuel system for leaks. 3. If no fuel leak is apparent, reset the fuel pump shut-off switch by pushing in on[...]

Always replace a fuse with one that has the specified amperage rating. Using a fuse with a higher amperage rating can cause severe wire damage and could start a fire. Standard fuse amperage rating and color COLOR Fuse Rating Mini Fuses Standard Fuses Maxi Fuses Cartridge Maxi Fuses Fuse Link Cartridge 2A Grey Grey — — — 3A Violet Violet — ?[...]

The fuses are coded as follows. Fuse/Relay Location Fuse Amp Rating Passenger Compartment Fuse Panel Description 1 20A 4W ABS Module 2 15A Brake W arning Diode/Resistor , Instrument Cluster , W arning Chime, 4W ABS Relay , W arning Indicators 3 15A Main Light Switch, RKE Module, Radio 4 15A Power Locks w/RKE, Illuminated Entry , W arning Chime, Mod[...]

Fuse/Relay Location Fuse Amp Rating Passenger Compartment Fuse Panel Description 8 30A Radio Capacitor(s), Ignition Coil, PCM Diode, PCM Power Relay , Fuel Heater , Glow Plug Relay (Diesel Only) 9 30A W iper Control Module, W indshield Wiper Motor 10 20A Main Light Switch, (External Lamps) Multi-Function Switch (Flash-to-pass) 11 15A Brake Pressure[...]

Fuse/Relay Location Fuse Amp Rating Passenger Compartment Fuse Panel Description 32 5A Power Mirrors 33 — Not Used 34 10A T ransmission Range (TR) Sensor 35 30A RKE Module 36 5A (Cluster , A/C, Illumination, Radio), Steering Column Assembly 37 — Not Used 38 10A Air Bag Diagnostic Monitor 39 — Not Used 40 30A Modified V ehicle 41 30A Modified [...]

The high-current fuses are coded as follows. Fuse/Relay Location Fuse Amp Rating Power Distribution Box Description 1 — Not Used 2 — Not Used 3 — Not Used 4 10A* PCM Keep Alive Memory , Instrument Cluster 5 10A* Right T railer T urn Signal 6 10A* Left T railer T urn Signal 7 — Not Used 8 60A** I/P Fuses 5, 11, 23, 38, 4, 10, 16, 22, 28 9 30[...]

Fuse/Relay Location Fuse Amp Rating Power Distribution Box Description 14 30A** T railer Running Lamps Relay , T railer Backup Lamps Relay 15 40A** Main Light Switch 16 50A** RKE Module, Auxiliary Blower Motor Relay 17 30A** Fuel Pump Relay , IDM (Diesel) 18 60A** I/P Fuses 40, 41 19 60A** 4W ABS Module 20 20A** Electric Brake Controller 21 50A** M[...]

Relays Relays are located in the power distribution box and should be replaced by qualified technicians. CHANGING THE TIRES If you get a flat tire while driving, do not apply the brake heavily . Instead, gradually decrease your speed. Hold the steering wheel firmly and slowly move to a safe place on the side of the road. Spare tire information The [...]

T o stow the spare tire: 1. Lay the tire on the ground under the rear of the vehicle with the valve stem facing up. Stow aluminum wheels with valve stem facing down. 2. Install the retainer through the wheel center . 3. Raise the tire by turning the jack handle clockwise. Continue until the lift mechanism “clicks.” 4. Check that the tire is tig[...]

• T ype A • T ype B 4. Apply the parking brake and turn engine OFF . 5. Block the wheel that is diagonally opposite the tire you are changing. On E-450 vehicles, the parking brake is on the transmission. Therefore, the vehicle will not be prevented from moving when a rear wheel is lifted, even if the parking brake is applied. Be sure to block b[...]

6. Remove the spare tire and jack from the storage location. 7. Use the tapered end of the lug nut wrench to unscrew wheel ornaments attached by retaining screws. Remove any wheel trim. Insert the tapered end of the lug nut wrench behind wheel covers or hubcaps and twist off. 8. Loosen the wheel nut by pulling up on the handle of the lug nut wrench[...]

• Never use the front or rear differential as a jacking point. Rear axle jacking points: • All models except E-Super Duty • E-Super Duty Roadside emergencies 141[...]

Front axle jacking points: • All models Place the jack under the pin on the front axle. 3. T urn the jack handle clockwise until the wheel is completely off the ground. 4. Remove the lug nuts with the lug nut wrench. 5. Replace the flat tire with the spare tire. If your vehicle has single rear wheels, thread the lug nuts on the studs with the bev[...]

8. Remove the jack and fully tighten the lug nuts in the following pattern: • 5-lug wheel • 8-lug wheel Never use wheels or lug nuts different than the original equipment as this could damage the wheel or mounting system. This damage could allow the wheels to come off while the vehicle is being driven. 9. Replace any wheel covers, ornaments or [...]

Model Bolt Size Wheel Lug nut T orque* Nm Lb-ft E-150 1/2-20 135 100 E-250, E-350 and E-Super Duty 9/16-18 190 140 * T orque specifications are for nut and bolt threads free of dirt and rust. Do not use oil or grease on threads. Use only Ford recommended replacement fasteners. JUMP STARTING YOUR VEHICLE The gases around the battery can explode if e[...]

5. T urn the heater fan on in both vehicles to protect any electrical surges. T urn all other accessories off. Connecting the jumper cables 1. Connect the positive (+) booster cable to the positive (+) terminal of the discharged battery . Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery . 2. Connect[...]

3. Connect the negative (-) cable to the negative (-) terminal of the assisting battery . 4. Make the final connection of the negative (-) cable to an exposed metal part of the stalled vehicle’ s engine, away from the battery and the carburetor/fuel injection system. Do not use fuel lines, engine rocker covers or the intake manifold as grounding [...]

Jump starting 1. Start the engine of the booster vehicle and run the engine at moderately increased speed. 2. Start the engine of the disabled vehicle. 3. Once the disabled vehicle has been started, run both engines for an additional three minutes before disconnecting the jumper cables. Removing the jumper cables Remove the jumper cables in the rev[...]

3. Remove the jumper cable from the positive (+) terminal of the booster vehicle’ s battery . 4. Remove the jumper cable from the positive (+) terminal of the disabled vehicle’ s battery . After the disabled vehicle has been started and the jumper cables removed, allow it to idle for several minutes so the engine computer can relearn its idle c[...]

WRECKER TOWING If you need to have your vehicle towed, contact a professional towing service or , if you are a member , your roadside assistance center . It is recommended that your vehicle be towed by wheel lift or flatbed equipment. However , a slingbelt with T -hooks can also be used. If your vehicle is equipped with an air dam and must be towed[...]

SERVICE RECOMMENDATIONS T o help you service your vehicle: • W e highlight do-it-yourself items in the engine compartment for easy location. • W e provide a Scheduled Maintenance Guide which makes tracking routine service easy . If your vehicle requires professional service, your dealership can provide necessary parts and service. Check your ?[...]

Do not start your engine with the air cleaner removed and do not remove it while the engine is running. OPENING THE HOOD 1. Inside the vehicle, pull the hood release handle located under the bottom left corner of the instrument panel. 2. Go to the front of the vehicle and release the auxiliary latch that is located in the center top of the grill. 3[...]

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT Engine compartment component locations Refer to the 7.3 Liter Power Stroke Direct Injection T urbo Diesel Owner’ s Guide Supplement for diesel engine component locations. 1. W indshield washer fluid reservoir 2. Engine oil filler cap (except 4.2L V6 engine) 3. Automatic transmission fluid dipstick [...]

1. Make sure the vehicle is on level ground. 2. T urn the engine off and wait a few minutes for the oil to drain into the oil pan. 3. Set the parking brake and ensure the gearshift is securely latched in P (Park). 4. Open the hood. Protect yourself from engine heat. 5. Locate and carefully remove the engine oil level indicator (dipstick). 6. W ipe [...]

• Oil levels above the MAX mark may cause engine damage. Some oil must be removed from the engine by a service technician. 7. Put the indicator back in and ensure it is fully seated. Adding engine oil 1. Check the engine oil. For instructions, refer to Checking the engine oil in this chapter . 2. If the engine oil level is not within the normal r[...]

Change your engine oil and filter according to the appropriate schedule listed in the Scheduled Maintenance Guide. Ford production and aftermarket (Motorcraft) oil filters are designed for added engine protection and long life. If a replacement oil filter is used that does not meet Ford material and design specifications, start-up engine noises or [...]

3. Carefully separate the two halves of the air filter housing. 4. Remove the air filter element from the housing. 5. Install a new air filter element. Be careful not to crimp the filter element edges between the air filter housing. This could cause filter damage and allow unfiltered air to enter the engine if not properly seated. 6. Replace the tw[...]

4. Use only a DOT 3 brake fluid certified to meet Ford specifications. Refer to Lubricant specifications in the Capacities and specifications chapter . Brake fluid is toxic. If brake fluid contacts the eyes, flush eyes with running water for 15 minutes. Seek medical attention if irritation persists. If taken internally , drink water and induce vomi[...]

Do not put washer fluid in the engine coolant reservoir . W asher fluid placed in the cooling system may harm engine and cooling system components. ENGINE COOLANT Checking engine coolant Y our engine’ s cooling system has been factory-filled with a 50/50 mixture of distilled water and Ford Premium Engine Coolant E2FZ-19549-AA (in Canada, Motorcra[...]

When the engine is cold, check the level of the engine coolant in the reservoir . • The engine coolant should be at the “cold fill level” or within the “cold fill range” as listed on the engine coolant reservoir (depending upon application). • Refer to the Scheduled Maintenance Guide for service interval schedules. • Be sure to read a[...]

Adding engine coolant Use only Ford Premium Engine Coolant E2FZ-19549-AA (in Canada, Motorcraft CXC-10) or a premium engine coolant that meets Ford specification ESE-M97B44-A. • DO NOT USE Ford Extended Life Engine Coolant F6AZ-19544-AA (orange in color). • DO NOT USE a DEX-COOL t engine coolant or an equivalent engine coolant that meets Ford s[...]

mixture of engine coolant and distilled water to the engine coolant reservoir until the coolant level is at the “cold fill level” or within the “cold fill range” as listed on the reservoir (depending upon application). Have your dealer check the engine cooling system for leaks if you have to add more than 1.0 liter (1.0 quart) of engine coo[...]

Severe climates If you drive in extremely cold climates (less than –36° C [–34° F]): • it may be necessary to increase the coolant concentration above 50%. • NEVER increase the coolant concentration above 60%. • increased engine coolant concentrations above 60% will decrease the overheat protection characteristics of the engine coolant [...]

How fail-safe cooling works If the engine begins to overheat: • the engine coolant temperature gauge will move to the red (hot) area. • the and symbol will illuminate. • the Service Engine Soon indicator light will illuminate. If the engine reaches a preset over -temperature condition, the engine will automatically switch to alternating cylin[...]

Driving the vehicle without repairing the engine problem increases the chance of engine damage. T ake your vehicle to a service facility as soon as possible. CHECKING AND ADDING POWER STEERING FLUID Check the power steering fluid. Refer to the Scheduled Maintenance Guide for the service interval schedules. If adding fluid is necessary , use only ME[...]

For E-SuperDuty vehicles with the Hydro-Boost Brake System, do not press the brake pedal after the engine has been turned off. 5. Recheck the fluid level on the dipstick. Do not add fluid if the level is between the arrows in the FULL COLD range. 6. If the fluid is low , add fluid in small amounts, continuously checking the level until it reaches t[...]

7. Remove the dipstick and inspect the fluid level. The fluid should be in the designated area for normal operating temperature or ambient temperature. Low fluid level Do not drive the vehicle if the fluid level is at the bottom of the dipstick and the ambient temperature is above 10°C (50°F). Correct fluid level The transmission fluid should be [...]

Use of a non-approved automatic transmission fluid may cause internal transmission component damage. If necessary , add fluid in 250 mL (1/2 pint) increments through the filler tube until the level is correct. If an overfill occurs, excess fluid should be removed by a qualified technician. An overfill condition of transmission fluid may cause shift[...]

cells with distilled water . If the battery needs water often, have the charging system checked. If your battery has a cover/shield, make sure it is reinstalled after the battery has been cleaned or replaced. For longer , trouble-free operation, keep the top of the battery clean and dry . Also, make certain the battery cables are always tightly fas[...]

3. Run the engine until it reaches normal operating temperature. 4. Allow the engine to idle for at least one minute. 5. T urn the A/C on and allow the engine to idle for at least one minute. 6. W ith your foot on the brake pedal and with the A/C on, put the vehicle in D (Drive) and allow the engine to idle for at least one minute. 7. Drive the veh[...]

Disconnecting dual batteries (if equipped) The primary battery is located under the hood. The auxiliary battery is located on the passenger side frame rail. Gasoline engines Disconnect: 1. Disconnect the primary battery ground cable. Maintenance and care 170[...]

2. Disconnect the auxiliary battery frame ground. • Remove the ground bolt. • Pull the cable away from the frame and make sure that the cable does not contact the frame. Connect: 1. Reconnect the auxiliary battery frame ground. 2. Reconnect the primary battery ground cable. Diesel engines Disconnect: Secondary positive cable remains energized a[...]

1. Disconnect the secondary positive cable from the primary battery terminal. 2. W rap the secondary positive cable with a non-conductive material to insulate. 3. Disconnect the primary battery ground cable. 4. Disconnect the primary battery positive cable. Connect: Secondary positive cable remains energized after disconnection. make sure the tool [...]

1. Reconnect the primary battery positive cable. 2. Reconnect the primary battery ground cable. 3. Unwrap the secondary positive cable and reconnect to the primary battery terminal. WINDSHIELD WIPER BLADES Check the wiper blades at least twice a year or when they seem less effective. Substances such as tree sap and some hot wax treatments used by c[...]

Changing the wiper blades T o replace the wiper blades: 1. Pull the wiper arm away from the windshield and lock into the service position. 2. T urn the blade at an angle from the wiper arm. Push the lock pin manually to release the blade and pull the wiper blade down toward the windshield to remove it from the arm. 3. Attach the new wiper to the wi[...]

T readwear The treadwear grade is a comparative rating based on the wear rate of the tire when tested under controlled conditions on a specified government test course. For example, a tire graded 150 would wear one and one-half (1 1/2) times as well on the government course as a tire graded 100. The relative performance of tires depends upon the ac[...]

SERVICING YOUR TIRES Checking the tire pressure • Use an accurate tire pressure gauge. • Check the tire pressure when tires are cold, after the vehicle has been parked for at least one hour or has been driven less than 5 km (3 miles). • Adjust tire pressure to recommended specifications found on the Certification Label. Improperly inflated ti[...]

• Five tire rotation Replacing the tires Replace the tires when the wear band is visible through the tire treads. When replacing full size tires, never mix radial bias-belted, or bias-type tires. Use only the tire sizes that are listed on the Certification Label. Make sure that all tires are the same size, speed rating, and load-carrying capacity[...]

Do not replace your tires with “high performance” tires or larger size tires. Failure to follow these precautions may adversely affect the handling of the vehicle and make it easier for the driver to lose control and roll over . T ires that are larger or smaller than your vehicle’ s original tires may also affect the accuracy of your speedome[...]

WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS Important safety precautions Do not overfill the fuel tank. The pressure in an overfilled tank may cause leakage and lead to fuel spray and fire. The fuel system may be under pressure. If the fuel filler cap is venting vapor or if you hear a hissing sound, wait until it stops before completely removing th[...]

• A void inhaling fuel vapors. Inhaling too much fuel vapor of any kind can lead to eye and respiratory tract irritation. In severe cases, excessive or prolonged breathing of fuel vapor can cause serious illness and permanent injury . • A void getting fuel liquid in your eyes. If fuel is splashed in the eyes, remove contact lenses (if worn), fl[...]

Choosing the right fuel Use only UNLEADED FUEL. The use of leaded fuel is prohibited by law and could damage your vehicle. Do not use fuel containing methanol. It can damage critical fuel system components. Y our vehicle was not designed to use fuel or fuel additives with metallic compounds, including manganese-based compounds containing MMT . Repa[...]

your fuel supplier about gasolines that meet the W orld-wide Fuel Charter . Cleaner air Ford approves the use of reformulated “cleaner -burning” gasolines to improve air quality . These gasolines may contain oxygenates up to 10% ethanol or 15% MTBE. Running out of fuel A void running out of fuel because this situation may have an adverse affect[...]

The fuel system may be under pressure. If the fuel filler cap is venting vapor or if you hear a hissing sound, wait until it stops before completely removing the fuel filler cap. Otherwise, fuel may spray out and injure you or others. If you do not use the proper fuel filler cap, excessive pressure or vacuum in the fuel tank may damage the fuel sys[...]

The amount of empty reserve varies and should not be relied upon to increase driving range. When refueling your vehicle after the fuel gauge indicates empty , you might not be able to refuel the full amount of the advertised capacity of the fuel tank due to the empty reserve still present in the tank. For consistent results when filling the fuel ta[...]

Driving style — good driving and fuel economy habits Give consideration to the lists that follow and you may be able to change a number of variables and improve your fuel economy . Habits • Smooth, moderate operation can yield up to 10% savings in fuel. • Steady speeds without stopping will usually give the best fuel economy . • Idling for [...]

Conditions • Heavily loading a vehicle or towing a trailer may reduce fuel economy at any speed. • Carrying unnecessary weight may reduce fuel economy (approximately 0.4 km/L [1 mpg] is lost for every 180 kg [400 lb] of weight carried). • Adding certain accessories to your vehicle (for example bug deflectors, rollbars/light bars, running boar[...]

• Have the items listed in your Scheduled Maintenance Guide performed according to the specified schedule. The scheduled maintenance items listed in the Scheduled Maintenance Guide are essential to the life and performance of your vehicle and to its emissions system. If other than Ford, Motorcraft or Ford-authorized parts are used for maintenance[...]

If the vehicle’ s powertrain system or its battery has just been serviced, the on-board diagnostics system is reset to a “not ready for I/M test” condition. T o ready the on-board diagnostics system for I/M testing, a minimum of 30 minutes of city and highway driving is necessary as described below: • First, at least 10 minutes of driving o[...]

3. Push each clip tab toward the engine compartment and lift upward to the stop position. 4. Remove the headlamp assembly . 5. Disconnect the electrical connector from the bulb by pulling rearward. 6. Remove the bulb retaining ring by rotating it counterclockwise (when viewed from the rear) to free it from the bulb socket, and slide the ring off th[...]

2. Install the bulb retaining ring over the plastic base until it contacts the rear of the lamp assembly by rotating clockwise until you feel a “stop.” 3. Install the electrical connector into the rear of the plastic base until it snaps, locking it into position. 4. Install the headlamp assembly into the vehicle and secure it with the clip tabs[...]

Replacing front parking lamp/turn signal bulbs 1. Make sure the headlamp control is in the OFF position. 2. Open the hood. 3. Remove two screws and pull lamp assembly away from the vehicle. 4. Rotate the bulb socket counterclockwise and remove. 5. Carefully pull out the bulb straight out of the socket and push in new bulb. T o complete installation[...]

Replacing license plate lamp bulbs T o change the license plate bulbs: 1. Remove two screws and the license plate lamp assembly from the rear door . 2. Remove bulb socket from lamp assembly by turning counterclockwise. 3. Pull the bulb out from socket and push in the new bulb. 4. Install the bulb socket in lamp assembly turning it clockwise, 5. Ins[...]

USING THE RIGHT BULBS Replacement bulbs are specified in the chart below . Headlamp bulbs must be marked with an authorized “D.O.T .” for North America and an “E” for Europe to assure lamp performance, light brightness and pattern and safe visibility . The correct bulbs will not damage the lamp assembly or void the lamp assembly warranty an[...]

W ashing your vehicle W ash your vehicle regularly with cold or lukewarm water . Never use strong detergents or soap. If your vehicle is particularly dirty , use a quality car wash detergent. Always use a clean sponge, washing glove or similar device and plenty of water for best results. T o avoid spots, avoid washing when the hood is still warm, i[...]

Repairing paint chips Minor scratches or paint damage from road debris may be repaired with the Ultra T ouch Prep and Finishing Kit (#F7AZ-19K507–BA), Lacquer T ouch-up Paint (#ALBZ-19500–XXXXA), or Exterior Acrylic Spray Lacquer (#ALAZ-19500–XXXXA) from the Ford Car Care Chemicals line. Please note that the part numbers (shown as XXXX above)[...]

• Cover the highlighted areas to prevent water damage when cleaning the engine. • Never wash or rinse the engine while it is running; water in the running engine may cause internal damage. Cleaning non-painted plastic exterior parts Use vinyl cleaner for routine cleaning. Clean with a tar remover if necessary . Do not clean plastic parts with t[...]

If the wiper still does not wipe properly , this could be caused by substances on the windshield or rear window such as tree sap and some hot wax treatments used by commercial car washes. Clean the outside of the windshield or rear window with a non-abrasive cleaner such as Ford Ultra-Clear Spray Glass Cleaner , (E4AZ-19C507–AA), available from y[...]

Cleaning and maintaining the safety belts Clean the safety belts with a mild soap solution recommended for cleaning upholstery or carpets. Do not bleach or dye the belts, because these actions may weaken the belt webbing. Check the safety belt system periodically to make sure there are no nicks, wear or cuts. If your vehicle has been involved in an[...]

MOTORCRAFT PART NUMBERS Component* 4.2L V6 engine 4.6L V8 engine 5.4L V8 engine 6.8L V10 engine Air filter element F A-1634 F A-1634 F A-1634 F A-1634 Battery (standard) BXT -59 BXT -59 BXT -59 BXT -65-650 Battery (optional) BXT -65-750 BXT -65-750 BXT -65-750 BXT -65-750 Battery (auxiliary) BH-65DC BH-65DC BH-65DC BH-65DC Fuel filter FG-872 FG-872[...]

REFILL CAPACITIES Fluid Ford Part Name Application Capacity Brake fluid High Performance DOT 3 Motor V ehicle Brake Fluid All Fill to line on reservoir Engine oil-gasoline engine (includes filter change) Motorcraft SAE 5W -30 Super Premium Motor Oil All 5.7L (6.0 quarts) Engine oil-diesel engine (includes filter change) Refer to the 7.3L Power Stro[...]

Fluid Ford Part Name Application Capacity Power steering fluid Motorcraft MERCON t AT F All Keep in FULL range on dispstick Rear axle Refer to Footnote 4 Ford 8.8/9.75 inch conventional and T raction-Lok 2.6-2.7L (5.5-5.8 pints) 2 Dana 9.75 inch (M60-IU) 3.0L (6.3 pints) 3 Dana 10.5 inch (M70-2U) 3.1L (6.6 pints) 3 Dana 10.5 inch (M70-1HD) 3.5L (7.[...]

Fluid Ford Part Name Application Capacity T ransmission fluid 6 Motorcraft MERCON t V AT F Automatic (4R70W) 13.1L (13.9 quarts) 7 Motorcraft MERCON t AT F Automatic (4R100 except E-Super Duty) 15.0L (15.9 quarts) 7 Automatic (4R100 E-Super Duty) 15.5L (16.4 quarts) 7 W indshield washer fluid Ultra-Clear W indshield W asher Concentrate All 4.0L (4.[...]

5 Optional fuel tank 208L (55 gallon). 6 Ensure the correct automatic transmission fluid is used. T ransmission fluid requirements are indicated on the dipstick or on the dipstick handle. Check the container to verify the fluid being added is of the correct type. Refer to your Scheduled Maintenance Guide to determine the correct service interval. S[...]

Item Ford part name Ford part number Ford specification Engine oil-gasoline engine Motorcraft SAE 5W -30 Super Premium Motor Oil XO-5W30-QSP WSS-M2C153-G with API Certification Mark Engine oil-diesel engine Refer to the 7.3 Liter Power Stroke Direct Injection T urbo Diesel Owner’ s Guide Supplement. Hinges, latches, Striker plates, fuel filler do[...]

Item Ford part name Ford part number Ford specification Dana conventional and T raction-Lok axles (E-250/350/450) Motorcraft SAE 80W -90 Premium Rear Axle Lubricant XY -80W90-QL WSP-M2C197-A W indshield washer fluid Ultra-clear W indshield W asher Concentrate C9AZ-19550-AC ESR-M17P5-A 1 Ensure the correct automatic transmission fluid is used. T ran[...]

ENGINE DATA Engine* 4.2L V6 engine 4.6L V8 engine 5.4L V8 engine 6.8L V10 engine Cubic inches 256 281 330 415 Required fuel 87 octane 87 octane 87 octane 87 octane Firing order 1-4-2-5-3-6 1-3-7-2- 6-5-4-8 1-3-7-2- 6-5-4-8 1-6-5-10-2- 7-3-8-4-9 Spark plug gap 1.3-1.4 mm (0.052- 0.056 inch) 1.3-1.4 mm (0.052- 0.056 inch) 1.3-1.4 mm (0.052- 0.056 inc[...]

3 2 1 4 5 Capacities and specifications 207[...]

Cutaway/commercial stripped chassis models E-250 E-350 E-Super Duty (1) Overall height Refer to Body Builder for specifications (2) T rack front/rear 1 762.8 mm (69.4 in)/ 1 701.8 mm (67.0 in) 1 762.8 mm (69.4 in)/ SRW 1 701.8 mm (67.0 in), DRW 1 859.3 mm (73.2 in) 1 762.8 mm (69.4 in)/ 1 973.6 mm (77.7 in) (3) Overall width (excluding mirrors) Ref[...]

V EHICLE IDENTIFICATION NUMBER Complete Ford built vehicles The vehicle identification number is attached to your vehicle in the following places: • On the metal tag attached to the top of the instrument panel on the driver’ s side. • On the certification label. This label is required by the National Highway T raffic Safety Administration and[...]

Ford Extended Service Plan Y ou can get more protection for your new car or light truck by purchasing Ford Extended Service Plan (Ford ESP) coverage. Ford ESP is an optional service contract which is backed by Ford Motor Company or Ford Motor Service Company (in the U.S.) and Ford of Canada (in Canada). It provides the following: • benefits durin[...]

If you have questions or concerns, or are unsatisfied with the service you are receiving, follow these steps: 1. Contact your Sales Representative or Service Advisor at your selling/servicing dealership. 2. If your inquiry or concern remains unresolved, contact the Sales Manager or Service Manager at the dealership. 3. If the inquiry or concern can[...]

If you own a Lincoln vehicle and are away from home when your vehicle needs service, or if you need more help than the dealership could provide, after following the steps described above, contact the Ford Customer Assistance Center to find an authorized dealership to help you. In the United States: Ford Motor Company Customer Assistance Center 1680[...]

dispute handling procedure is not required prior to enforcing state created rights or other rights which are independent of the Magnuson-Moss W arranty Act or state replacement or repurchase laws. THE DISPUTE SETTLEMENT BOARD (U.S. only) The Dispute Settlement Board is: • an independent, third-party arbitration program for warranty disputes • a[...]

Concerns are ineligible for review if the New V ehicle Limited W arranty has expired at receipt of your application and, in certain states eligibility is dependent upon the customer’ s possession of the vehicle. Eligibility may differ according to state law . For example, see the unique brochures for California, W est Virginia, Georgia and W isco[...]

• a brief summary of the action taken by the dealer(s) and Ford Motor Company • the names (if known) of all the people you contacted at the dealership(s) • a description of the action you expect to resolve your concern Y ou will receive a letter of explanation if your application does not qualify for Board review . Oral presentations If you w[...]

Y ou may also contact the North American Customer Assistance Center at 1-800-392-3673 (Ford), TDD for the hearing impaired: 1-800-232-5952 or by writing to the Center at the following address: Ford Motor Company Customer Assistance Center 16800 Executive Plaza Drive P .O. Box 6248 Dearborn, Michigan 48121 UTILIZING THE MEDIATION/ARBITRATION PROGRAM[...]

The use of leaded fuel in your vehicle without proper conversion may damage the effectiveness of your emission control system and may cause engine knocking or serious engine damage. Ford Motor Company/Ford of Canada is not responsible for any damage caused by use of improper fuel. In the United States, using leaded fuel may also result in difficult[...]

Ford Deluxe Leather and Vinyl Cleaner (not available in Canada) Motorcraft Vinyl Cleaner (Canada only) Ford Extra Strength T ar and Road Oil Remover* (not available in Canada) Ford Extra Strength Upholstery Cleaner (Canada only) Ford Extra Strength Upholstery Cleaner (not available in Canada) Ford Metal Surface Cleaner Ford Multi-Purpose Cleaner* M[...]

Comfort and convenience Air conditioner Engine block heaters T ire step T ravel equipment Console (Engine cover) Daytime running lights Heavy-duty battery Inside mirror , electrochromic with compass (with and without temperature display) Removable luggage rack Removable luggage rack adapters Running boards Soft luggage cover Speed control T railer [...]

For maximum vehicle performance, keep the following information in mind when adding accessories or equipment to your vehicle: • When adding accessories, equipment, passengers and luggage to your vehicle, do not exceed the total weight capacity of the vehicle or of the front or rear axle (GVWR or GA WR as indicated on the Safety compliance certifi[...]

ORDERING ADDITIONAL OWNER’S LITERA TURE T o order the publications in this portfolio: Make checks payable to: HELM, INCORPORA TED P .O. Box 07150 Detroit, Michigan 48207 For a free publication catalog, order toll free: 1-800-782-4356 Monday-Friday 8:00 a.m. - 6:00 p.m. EST , for credit card holders only Obtaining a French owner ’ s guide French[...]

REPORTING SAFETY DEFECTS (U.S. ONLY) If you believe that your vehicle has a defect that could cause a crash, or could cause injury or death, you should immediately inform the National Highway T raffic Safety Administration (NHTSA) in addition to notifying Ford Motor Company . If NHTSA receives similar complaints, it may open an investigation, and i[...]

Air bag supplemental restraint system .......................... 88 and child safety seats .............. 90 description ................................ 88 disposal ...................................... 93 driver air bag ............................ 90 indicator light ......................12,92 operation ................................... 90 pa[...]

Customer Assistance ................ 127 Ford accessories for your vehicle ......................217 Ford Extended Service Plan ............................ 210 Getting assistance outside the U.S. and Canada ..............216 Getting roadside assistance ... 127 Getting the service you need .................... 210 Ordering additional owner’s lite[...]

engine coolant temperature gauge ................... 15 engine oil pressure gauge ........15 fuel gauge .................................. 14 odometer ................................... 16 speedometer ............................. 14 trip odometer ............................ 16 GA WR (Gross Axle W eight Rating) ..... 118 calculating .............[...]

Motorcraft parts ................. 183,199 Octane rating ............................181 Odometer ..................................... 16 Oil (see Engine oil) ..................152 Overdrive ..................................... 64 Panic alarm feature, remote entry system ................................68 Parking brake ...........................[...]

V ehicle Identification Number (VIN) ........................... 209 V ehicle loading .......................... 118 V entilating your vehicle ........... 108 W arning chimes ...................... 13,14 W arning lights (see Lights) .......10 W asher fluid .............................. 157 W ater , Driving through .............126 W indows power .[...]

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Required fuel Unleaded fuel only - 87 octane Fuel tank capacity Refer to Refill capacities in the Capacities and specifications chapter . Engine oil capacity-gasoline engine (includes filter change) 5.7L (6.0 quarts). Use Motorcraft SAE 5W -30 Super Premium Motor Oil, Ford specification WSS-M2C153-G. Engine oil capacity-diesel engine Refer to the 7[...]

1 Use Ford Premium Engine Coolant (green in color). DO NOT USE Ford Extended Life Engine Coolant (orange in color). Refer to Adding engine coolant, in the Maintenance and Care chapter . 2 Ensure the correct automatic transmission fluid is used. T ransmission fluid requirements are indicated on the dipstick or on the dipstick handle. Check the conta[...]