Ford F450 manual

Introduction 4 Instrument Cluster 12 W arning and control lights 12 Gauges 15 Entertainment Systems 19 AM/FM stereo 19 AM/FM stereo cassette 21 AM/FM stereo cassette with CD 23 AM/FM stereo with CD 27 CD changer 31 Climate Controls 35 Heater only 35 Manual heating and air conditioning 36 Lights 38 Headlamps 38 T urn signal control 41 Bulb replaceme[...]

Locks and Security 65 Keys 65 Locks 65 Anti-theft system 67 Seating and Safety Restraints 72 Seating 72 Safety restraints 77 Air bags 90 Child restraints 99 Driving 1 10 Starting 110 Brakes 115 T ransmission operation 118 T railer towing 146 Roadside Emergencies 174 Getting roadside assistance 174 Hazard flasher switch 175 Fuel pump shut-off switch[...]

Maintenance and Specifications 215 Engine compartment 217 Engine oil 218 Battery 221 Fuel information 229 Air filter(s) 246 Part numbers 253 Refill capacities 254 Lubricant specifications 257 Accessories 270 Index 274 All rights reserved. Reproduction by any means, electronic or mechanical including photocopying, recording or by any information sto[...]

CALIFORNIA Proposition 65 W arning W ARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. In addition, certain fluids contained in vehicles and certain products of component wear contain or emit chemic[...]

SAFETY AND ENVIRONMENT PROTECTION W arning symbols in this guide How can you reduce the risk of personal injury and prevent possible damage to others, your vehicle and its equipment? In this guide, answers to such questions are contained in comments highlighted by the warning triangle symbol. These comments should be read and observed. W arning sym[...]

SPECIAL NOTICES Emission warranty The New V ehicle Limited W arranty includes Bumper -to-Bumper Coverage, Safety Restraint Coverage, Corrosion Coverage, and 7.3L Power Stroke Diesel Engine Coverage. In addition, your vehicle is eligible for Emissions Defect and Emissions Performance W arranties. For a detailed description of what is covered and wha[...]

Special instructions For your added safety , your vehicle is fitted with sophisticated electronic controls. Please read the section Supplemental Restraint System (SRS) in the Seating and safety restraints chapter . Failure to follow the specific warnings and instructions could result in personal injury . Front seat mounted rear facing child or infa[...]

Using your vehicle with a snowplow For more information and guidelines for using your vehicle with a snowplow , refer to the Driving chapter . Using your vehicle as an ambulance If your light truck is equipped with the Ford Ambulance Preparation Package, it may be utilized as an ambulance. Ford urges ambulance manufacturers to follow the recommenda[...]

Notice to owners with vehicles equipped with Power T ake Off (PTO) capability Refer to the Driving chapter for more information and guidelines for operating vehicles equipped with PTO. Middle East/North Africa vehicle specific information For your particular global region, your vehicle may be equipped with features and options that are different fr[...]

These are some of the symbols you may see on your vehicle. V ehicle Symbol Glossary Safety Alert See Owner ’ s Guide Fasten Safety Belt Air Bag-Front Air Bag-Side Child Seat Child Seat Installation W arning Child Seat Lower Anchor Child Seat T ether Anchor Brake System Anti-Lock Brake System Brake Fluid - Non-Petroleum Based T raction Control Adv[...]

V ehicle Symbol Glossary Power W indows Front/Rear Power W indow Lockout Child Safety Door Lock/Unlock Interior Luggage Compartment Release Symbol Panic Alarm Engine Oil Engine Coolant Engine Coolant T emperature Do Not Open When Hot Battery A void Smoking, Flames, or Sparks Battery Acid Explosive Gas Fan W arning Power Steering Fluid Maintain Corr[...]

W ARNING LIGHTS AND CHIMES W arning lights and gauges can alert you to a vehicle condition that may become serious enough to cause expensive repairs. A warning light may illuminate when a problem exists with one of your vehicle ’ s functions. Many lights will illuminate when you start your vehicle to make sure the bulb works. If any light remains[...]

Check gage: Illuminates when any of the following conditions has occurred: • The engine coolant temperature is high. • The engine oil pressure is low . • The fuel gauge is at or near empty . Brake system warning light: To confirm the brake system warning light is functional, it will momentarily illuminate when the ignition is turned to the ON[...]

Safety belt: Reminds you to fasten your safety belt. A chime will also sound to remind you to fasten your safety belt. Charging system: Illuminates when the battery is not charging properly . Low fuel: Illuminates when the fuel level in the fuel tank is at or near empty (refer to Fuel gauge in this chapter). Speed control: Illuminates when the spee[...]

Four wheel drive indicator (if equipped): Illuminates when four -wheel drive is engaged. Door ajar: Illuminates when the ignition is in the ON position and any door is open. T urn signal: Illuminates when the left or right turn signal or the hazard lights are turned on. If the indicators stay on or flash faster , check for a burned out bulb. High b[...]

Speedometer: Indicates the current vehicle speed. Engine coolant temperature gauge: Indicates engine coolant temperature. At normal operating temperature, the needle will be in the normal range (between “ H ” and “ C ” ). If it enters the red section, the engine is overheating. Stop the vehicle as soon as safely possible, switch off the eng[...]

Battery voltage gauge (manual transmission only): Indicates the battery voltage when the ignition is in the ON position. If the pointer moves and stays outside the normal operating range (as indicated by arrows), have the vehicle ’ s electrical system checked as soon as possible. Engine oil pressure gauge: Indicates engine oil pressure. The needl[...]

T ransmission fluid temperature gauge (automatic transmission only): If the gauge is in the: White area (normal) - the transmission fluid is within the normal operating temperature (between “ H ” and “ C ” ). Y ellow area (warning) — the transmission fluid is higher than normal operating temperature. This can be caused by special operatio[...]

AM/FM STEREO 1. Seek: Press / to find the next strong station down/up the frequency band. 2. T une: Press / to manually change radio frequency down/up. 3. AM/FM: Press to choose a frequency band in radio mode. 1 2 3 4 AM/FM SEEK TONE CLK TUNE TONE VOL 12 FM ST DX VOL PUSH ON 5 3 6 7 4 1 2 AM/FM 2003 F250/350/450/550 (f23) Owners Guide (post-2002-fm[...]

4. Memory preset buttons: T o set a station: Select frequency band AM/FM; tune to a station, press and hold a preset button until sound returns. 5. Power/volume: Press to turn ON/OFF; turn to increase or decrease volume levels. 6. T one: Press TONE until the desired level — Bass, T reble, Fade appears on the display . T urn the volume control to [...]

AM/FM STEREO CASSETTE 1. Balance: Press to shift sound to the left/right speakers. 2. Fade: Press to shift sound to the rear/front speakers. 3. CLK: T o set the hour , press and hold CLK. Then press SEEK to decrease or increase the hours. T o set the minute, press and hold CLK and press TUNE to decrease or increase the minutes. SCAN BASS TREB BAL F[...]

4. T ape AMS: In tape mode, press and hold to activate Automatic Music Search (allows you to quickly locate the beginning of the tape selection being played or to skip to the next selection). Then, press REW (for the beginning of the current selection) or FF (to advance to the next selection). The tape MUST have a blank section of at least four sec[...]

13. AM/FM: Press to choose a frequency band in radio mode. 14. Bass: Press / to decrease/increase the bass output. 15. T reble: Press / to decrease/increase the treble output. 16. EJ (Eject): Press to eject a tape. 17. Cassette door: Insert a cassette into the cassette door . PREMIUM AM/FM STEREO/CASSETTE/SINGLE CD EJ 2003 F250/350/450/550 (f23) Ow[...]

1. Power/volume: Press to turn ON/OFF; turn to increase/decrease volume. 2. Scan: Press to hear a brief sampling of all listenable stations, tape selections or CD tracks. Press again to stop. 3. CD Door: Insert a CD with the label side up. CD units are designed to play commercially pressed 12 cm (4.75 in) audio compact discs only . Due to technical[...]

CD: Press to start CD play . With the dual media audio, press CD to toggle between single CD and CD changer play (if equipped). 7. Mute: Press to MUTE playing media; press again return to playing media. 8. Auto: Press to set first six strongest stations (if available) into AM, FM1 or FM2 memory buttons; press again to return to normal stations. 9. [...]

12. Shuffle (CD): Press to play tracks in random order . 13. Compression (CD): Press to bring soft and loud passages together for a more consistent listening level. 14. Dolby 威 noise reduction: W orks in tape mode only . Reduces tape noise and hiss; press to activate/deactivate. The Dolby 威 noise reduction system is manufactured under license f[...]

T reble: Press TREB; then press SEL / to decrease/increase the treble output. 20. T une: W orks in radio mode only . Press TUNE / to change frequency down/up. 21. Seek: Press and release SEEK / for previous/next strong station, selection or track. 22. AM/FM: Press to select AM/FM1/FM2 frequency band. PREMIUM IN-DASH SIX CD SOUND SYSTEM SEEK TUNE SE[...]

1. Seek: Press and release SEEK / for previous/next strong station, or track of current disc. 2. Rewind: Press for a slow rewind, press and hold for a fast rewind. Fast forward: Press for a slow advance, press and hold for a fast advance. 3. Comp (Compression): In CD mode, press to adjust the soft and loud passages together for a more consistent li[...]

Fade: Press F ADE; then press SEL / to shift sound to the rear/front speakers. 9. Menu: Press MENU and SEL to access clock mode, RDS on/off, T raffic, Program type, Show type and Compression modes. T raffic: Allows you to hear traffic broadcasts. W ith the feature ON, press SEEK or SCAN to find a station broadcasting a traffic report (if it is broa[...]

Autostore: Allows you to set the strongest local radio stations without losing your original manually set preset stations for AM/FM1/FM2 . Press and momentarily hold AM/FM. AUTOSTORE will flash on the display . When the six strongest stations are filled, the station stored in preset 1 will begin playing. If there are less than six strong stations, [...]

CD CHANGER (IF EQUIPPED) Y our CD changer is in one of the following locations: • Behind the passenger ’ s seat • In the center console • Under the rear bench on the driver ’ s side (see instructions below) • In the stowage bin on the passenger ’ s side 1. Slide the door to access the CD changer magazine. 2. Press to eject the magazin[...]

Ensure that the disc holder is evenly inserted and at the same level as the magazine (A). The unit will not operate if the disc holder is not inserted at the same level (B). If your CD changer is located under the rear bench, the following instructions apply to load discs: 1. Load the discs into the magazine slots (numbered 1 through 6 on the windo[...]

RADIO RECEPTION FACTORS There are three factors that can affect radio reception: • Distance/strength: The further you travel from an FM station, the weaker the signal and the weaker the reception. • T errain: Hills, mountains, tall buildings, power lines, electric fences, traffic lights and thunderstorms can interfere with your reception. • S[...]

CD/CD PLAYER CARE Do: • Handle discs by their edges only . Never touch the playing surface. • Inspect discs before playing. Clean only with an approved CD cleaner and wipe from the center out. Don ’ t: • Expose discs to direct sunlight or heat sources for extended periods of time. • Insert more than one disc into each slot of the CD chang[...]

HEATER ONLY SYSTEM (IF EQUIPPED) 1. Fan speed adjustment: Controls the volume of air circulated in the vehicle. 2. T emperature selection: Controls the temperature of the airflow in the vehicle. 3. Air flow selections: Controls the direction of the airflow in the vehicle. See the following for a brief description on each control. : Distributes outs[...]

T o aid in side window defogging/demisting in cold weather: 1. Select 2. Set the temperature control to full heat 3. Set the fan speed to the highest setting. 4. Direct the outer instrument panel vents towards the side windows T o increase airflow to the outer instrument panel vents, close the vents located in the middle of the instrument panel. Do[...]

Operating tips • T o reduce fog build up on the windshield during humid weather , place the air flow selector in the position. • T o reduce humidity build up inside the vehicle: do not drive with the air flow selector in the OFF or MAX A/C position. • Under normal weather conditions, do not leave the air flow selector in MAX A/C or OFF when t[...]

HEADLAMP CONTROL T urns the lamps off. T urns on the parking lamps, instrument panel lamps, license plate lamps and tail lamps. T urns the headlamps on. Autolamp control (if equipped) The autolamp system provides light sensitive automatic on-off control of the exterior lights normally controlled by the headlamp control. The autolamp system also kee[...]

Foglamp control (if equipped) The headlamp control also operates the foglamps. The foglamps can be turned on only when the headlamp control is in the , or position and the high beams are not turned on. Pull headlamp control towards you to turn foglamps on. The foglamp indicator light will illuminate when the switch is pulled and the parklamps are o[...]

Flash to pass Pull toward you slightly to activate and release to deactivate. P ANEL DIMMER CONTROL Use to adjust the brightness of the instrument panel and all applicable switches in the vehicle during headlamp and parklamp operation. Move the control to the full upright position, past detent, to turn on the interior lamps. Move the control to the[...]

TURN SIGNAL CONTROL • Push down to activate the left turn signal. • Push up to activate the right turn signal. COURTESY/READING LAMPS (IF EQUIPPED) The dome lamp lights when the control is in the DOOR (left) position, any door is open, the instrument panel switch is pushed past the detent and when any of the remote entry controls are pressed wh[...]

MAP LAMPS W ith trip computer W ithout trip computer T o turn on the map lamps, press the control next to each lamp. BULBS Replacing exterior bulbs Check the operation of all the bulbs frequently . Using the right bulbs Replacement bulbs are specified in the chart below . Headlamp bulbs must be marked with an authorized “ D.O.T . ” for North Am[...]

Function Number of bulbs T rade number Headlamps (aerodynamic) 2 9007 Headlamps (sealed beam) 2 H6054 Park/turn 2 3157 Sidemarker 2 194 T ail/stop/turn/sidemarker 2 3157 K Backup 2 3156K High-mount stoplamp 1 921 Foglamp 2 899 License plate lamp 2 168 Cargo lamp 2 906 Roofmarker 5 194 Rear fender clearance* 4 (a) Interior visor lamp (if equipped) 4[...]

Handle a halogen headlamp bulb carefully and keep out of children ’ s reach. Grasp the bulb only by its plastic base and do not touch the glass. The oil from your hand could cause the bulb to break the next time the headlamps are operated. Install the new bulb(s) in reverse order . Replacing headlamp bulbs (sealed beam) 1. Make sure headlamp swit[...]

Replacing front parking/turn signal bulbs 1. Make sure headlamp switch is in OFF position and open the hood. 2. Remove the two screws and carefully disengage parking lamp/turn signal assembly from the vehicle. 3. Rotate bulb socket counterclockwise and remove from lamp assembly . 4. Carefully pull bulb straight out of the socket and push in the new[...]

3. Rotate the bulb socket counterclockwise and remove from lamp assembly . 4. Pull the bulb straight out of the socket. Install the new bulb(s) in reverse order . Replacing brake/tail/backup lamp bulbs — F450/F550 only 1. Make sure the headlamp switch is in the OFF position. 2. Remove the four screws and the lamp lens from lamp assembly . 3. Care[...]

Replacing roof marker bulbs 1. Make sure the headlamp switch is in the OFF position. 2. Remove the screw and lens from the lamp assembly . 3. Pull the bulb straight out of the socket. Replacing foglamp bulbs (if equipped) 1. Make sure the headlamp switch is in the OFF position. 2. Remove the bulb socket from the foglamp by turning counterclockwise.[...]

MULTI-FUNCTION LEVER W indshield wiper: Rotate the end of the control away from you to increase the speed of the wipers; rotate towards you to decrease the speed of the wipers. W indshield washer: Push the end of the stalk: • briefly: causes a single swipe of the wipers without washer fluid. • a quick push and hold: the wipers will swipe three [...]

TILT STEERING WHEEL (IF EQUIPPED) T o adjust the steering wheel: 1. Pull and hold the steering wheel release control toward you. 2. Move the steering wheel up or down until you find the desired location. 3. Release the steering wheel release control. This will lock the steering wheel in position. Never adjust the steering wheel when the vehicle is [...]

ILLUMINATED VISOR MIRROR (IF EQUIPPED) Lift the mirror cover to turn on the visor mirror lamps. OVERHEAD CONSOLE (IF EQUIPPED) The appearance of your vehicle ’ s overhead console will vary according to your option package. Storage compartment (if equipped) Press the OPEN control to open the storage compartment. The door will open slightly and can[...]

5. Place the height adjusters onto the back of the storage compartment door . Add as many adjusters needed to activate the garage door opener . 6. Close the storage compartment door and press the garage door opener control to verify that it works. If not, you may need to add more adjusters. One-touch moon roof (if equipped) W ith trip computer W it[...]

To tilt the moon roof: • T o tilt into the vent position (when the glass panel is closed), press and hold the front portion of the moon roof control. T o close from the vent position, press and hold the rear portion of the control until the glass panel stops moving. Sliding shade: • The moon roof has a built-in sliding shade that can be manuall[...]

One touch down Allows the driver ’ s window to open fully without holding the control down. Press completely down on AUTO and release quickly . Press again to stop. Window lock (if equipped) The window lock feature allows only the driver to operate the power windows. T o lock out all the window controls except for the driver ’ s press the left [...]

Heated outside mirrors (if equipped) The main mirror glass is heated automatically to remove ice, mist and fog and activates when the vehicle is started. Note: The mirrors may be hot to the touch but will not burn. This is a normal condition. The mirror heating elements are designed to operate regardless of the geographic location of the vehicle. T[...]

Clearance lamps (if equipped) Illuminates when the headlamps or parking lamps are switched on. This provides additional visibility of your vehicle to other drivers on the road. Fold-away mirrors The mirrors can be manually folded forward or backwards for narrow spaces like driving through an automatic car wash or backing out of a garage with the tr[...]

POWER ADJUSTABLE FOOT PEDALS (IF EQUIPPED) The accelerator and brake pedal should only be adjusted when the vehicle is stopped and the gearshift lever is in the P (Park) position. Press and hold the rocker control to adjust accelerator and brake pedal toward you or away from you. The adjustment allows for approximately 73 mm (3 inches) of maximum t[...]

3. Press the SET ACCEL control and release it. 4. T ake your foot off the accelerator pedal. 5. The indicator light on the instrument cluster will turn on. Note: • V ehicle speed may vary momentarily when driving up and down a steep hill. • If the vehicle speed increases above the set speed on a downhill, you may want to apply the brakes to red[...]

Reducing speed while using speed control There are two ways to reduce a set speed: • Press and hold the COAST control until you get to the desired speed, then release the control. Y ou can also use the COAST control to operate the T ap-Down function. Press and release this control to decrease the vehicle set speed in increments by 1.6 km/h (1 mph[...]

CENTER CONSOLE (IF EQUIPPED) Y our vehicle may be equipped with a variety of console features. These include: • Utility compartment with cassette/CD holder • Coin holder • Pen holder • W riting surface Use only soft cups in the cupholder . Hard objects can injure you in a collision. CELL PHONE USE The use of Mobile Communications Equipment [...]

Selectable features English/metric display Press this control to change the trip computer display between metric and English units. Mode control Each press of the MODE control will display a different feature as follows: A verage fuel economy . The display will indicate the vehicle ’ s average fuel economy in liters/100 km (or miles/gallon) since[...]

2. Press the E/M and MODE controls simultaneously . The display will illuminate the “ AV G ” indicator . While the indicator is lit, release both controls to reset the average fuel economy . Fuel range. This function estimates approximately how far you can drive with the fuel remaining in your tank under normal driving conditions. Remember to t[...]

Compass The compass display is contained in the overhead console. The vehicle heading is displayed as one of N, NE, E, SE, S, SW , W and NW . The compass heading is displayed in average fuel economy modes, fuel range modes and temperature modes. The compass reading may be affected when you drive near large buildings, bridges, power lines and powerf[...]

Compass calibration adjustment Perform this adjustment in an open area free from steel structures and high voltage lines. For optimum calibration, turn off all electrical accessories (heater/air conditioning, wipers, etc.) and make sure all vehicle doors are shut. 1. Locate the trip computer located in the overhead console. 2. Start the vehicle. 3.[...]

T AILGATE LOCK (IF EQUIPPED) Y our vehicle may be equipped with a tailgate lock designed to prevent theft of the tailgate. • Insert ignition key and turn to the right to engage lock. • T urn ignition key to the left to unlock. T ailgate removal Y our tailgate is removable to allow more room for loading. 1. Lower the tailgate. 2. Use a screwdriv[...]

KEYS The key operates all locks on your vehicle. In case of loss, replacement keys are available from your dealer . Y ou should always carry a second key with you in a safe place in case you require it in an emergency . POWER DOOR LOCKS (IF EQUIPPED) Press control to unlock all doors. Press control to lock all doors. Smart locks (if equipped) This [...]

Childproof door locks • When these locks are set, the rear doors cannot be opened from the inside. • The rear doors can be opened from the outside when the doors are unlocked. The childproof locks are located on rear edge of each rear door and must be set separately for each door . Setting the lock for one door will not automatically set the lo[...]

Y our vehicle is equipped with a remote entry system which allows you to: • unlock the vehicle doors without a key . • lock all the vehicle doors without a key . • activate the personal alarm. If there is any potential remote keyless entry problem with your vehicle, ensure ALL remote entry transmitters are taken to the dealership, to aid in t[...]

The UNLOCK feature will work again after: • a door has become ajar , • the ignition is turned to the ON position, • or using the UNLOCK control on your remote entry transmitter (if equipped). This feature is initially deactivated, but may be activated by taking your vehicle to an authorized Ford dealer . Sounding a panic alarm Press to activa[...]

2. Do not wipe off any grease on the battery terminals on the back surface of the circuit board. 3. Remove the old battery . 4. Insert the new battery . Refer to the diagram inside the remote entry transmitter for the correct orientation of the battery . Press the battery down to ensure that the battery is fully seated in the battery housing cavity[...]

T o reprogram the remote entry transmitters: 1. Ensure the vehicle is electronically unlocked. 2. Put the key in the ignition. 3. T urn the key from the 2 (LOCK) position to 3 (OFF). 4. Cycle eight times rapidly (within 10 seconds) between the 3 (OFF) position and 4 (ON). Note: The eighth turn must end in the 4 (ON) position. 5. The doors will lock[...]

The battery saver will shut off the interior lamps 30 minutes after the ignition has been turned to the OFF position, 10 minutes after if the dome lamp is off, and 30 minutes after if the dome lamp switch is left on. Autolock (if equipped) This feature automatically locks all vehicle doors when the following conditions are met: • the ignition is [...]

SEATING Notes: Reclining the seatback can cause an occupant to slide under the seat ’ s safety belt, resulting in severe personal injuries in the event of a collision. Do not pile cargo higher than the seatbacks to reduce the risk of injury in a collision or sudden stop. Full bench seat (if equipped) • Lift the release bar to move the seat forw[...]

40/20/40 split bench seat (if equipped) • Lift the track release bar to move the seat forward or backward. Ensure the seat is relatched into place. • Pull the handle on the side of the seat up to recline the seat. • Push down the lever located at the bottom of the seatback to quickly fold the seatback forward. 40/20/40 front seat armrest and [...]

T o gain access to the storage compartment in your armrest, lift the latch to open the lid. The lid cannot be opened in the upright position. Captain’ s chair (if equipped) • Lift the bar to move the seat forward or rearward. Make sure that the seat is relatched into place. • T o recline the seatback, pull the release lever handle located on [...]

Adjusting the front power seat (if equipped) The control is located on the outboard side of the seat cushion. Y our vehicle will only be equipped with one of the two controls shown. Press to raise or lower the front portion of the seat cushion. • T ype A • T ype B Press to raise or lower the rear portion of the seat cushion. • T ype A • T y[...]

• T ype A Press the control to move the seat forward, backward, up or down. • T ype B Press the control to move the seat forward or backward. Using the manual lumbar support For more lumbar support, turn the lumbar support control toward the front of vehicle. For less lumbar support, turn the lumbar support control toward the rear of vehicle. H[...]

FOLDING UP THE REAR SEATS (IF EQUIPPED — SUPERCAB ONLY) The rear seatback has a split 60/40 seat. Each seat cushion can be flipped up into the seatback position. 1. Pull lever to release seat cushion. 2. Rotate seat cushion up until it locks into vertical storage position. RETURNING THE SEAT TO SEATING POSITION Always be sure that the seat is in [...]

All occupants of the vehicle, including the driver , should always properly wear their safety belts, even when an air bag (SRS) is provided. It is extremely dangerous to ride in a cargo area, inside or outside of a vehicle. In a collision, people riding in these areas are more likely to be seriously injured or killed. Do not allow people to ride in[...]

Combination lap and shoulder belts 1. Insert the belt tongue into the proper buckle (the buckle closest to the direction the tongue is coming from) until you hear a snap and feel it latch. Make sure the tongue is securely fastened in the buckle. 2. T o unfasten, push the release button and remove the tongue from the buckle. The front outboard and r[...]

When to use the automatic locking mode In this mode, the shoulder belt is automatically pre-locked. The belt will still retract to remove any slack in the shoulder belt. The automatic locking mode is not available on the driver safety belt. This mode should be used any time a child safety seat is installed in a passenger front or outboard rear seat[...]

How to disengage the automatic locking mode Disconnect the combination lap/shoulder belt and allow it to retract completely to disengage the automatic locking mode and activate the vehicle sensitive (emergency) locking mode. After any vehicle collision, the front passenger and rear outboard seat belt systems must be checked by a qualified technicia[...]

In the event of a collision, the colored label (REPLACE BEL T) may become visible. If this occurs, the safety belt must be replaced. Whenever the yellow portion of the label is visible, the safety belt must be replaced. Failure to follow these instructions will affect the performance of the safety belts and increase the risk of personal injury . Sa[...]

The driver and front outboard passenger safety belt system (including retractors, buckles and height adjusters) must be replaced if the vehicle is involved in a collision that results in the activation of the safety belt pretensioners. Refer to the Safety belt maintenance section in this chapter . Failure to replace the safety belt assembly under t[...]

Position the safety belt height adjusters so that the belt rests across the middle of your shoulder . Failure to adjust the safety belt properly could reduce the effectiveness of the seat belt and increase the risk of injury in a collision. Lap belts Adjusting the lap belt The lap belt should fit snugly and as low as possible around the hips, not a[...]

• 2nd row center seating position (if equipped) The lap belt will not adjust automatically . T o fasten, grasp the tongue, and with a continuous motion, pull out enough webbing to buckle the tongue into the correct buckle. If you did not pull out enough webbing to reach the buckle, allow the tongue to retract fully before trying to pull it out ag[...]

If... Then... The driver ’ s safety belt is not buckled before the vehicle has reached at least 5 km/h (3 mph) and 1-2 minutes have elapsed since the ignition switch has been turned to ON... The BeltMinder feature is activated - the safety belt warning light illuminates and the warning chime sounds for 6 seconds every 30 seconds, repeating for ap[...]

Reasons given... Consider ... “ Safety belts don ’ t work ” Safety belts, when used properly , reduce risk of death to front seat occupants by 45% in cars, and by 60% in light trucks. “ T raffic is light ” Nearly 1 of 2 deaths occur in single-vehicle crashes, many when no other vehicles are around. “ Belts wrinkle my clothes ” Possibl[...]

The BeltMinder feature can be deactivated/activated by performing the following procedure: Before following the procedure, ensure that the following conditions are met: • The parking brake is set. • The gearshift is in P (Park) (automatic transmission) or the neutral position (manual transmission). • The ignition switch is in the OFF position[...]

8. Confirmation of enabling BeltMinder is provided by: • The safety belt warning light flashing four times per second for three seconds. • Followed by three seconds with the safety belt warning light off. • Once again, the safety belt warning light will flash four times per second for three seconds. 9. After receiving confirmation, the deacti[...]

AIR BAG SUPPLEMENT AL RESTRAINT SYSTEM (SRS) Important SRS precautions The SRS is designed to work with the safety belt to help protect the driver and right front passenger from certain upper body injuries. Air bags DO NOT inflate slowly; there is a risk of injury from a deploying air bag. All occupants of the vehicle, including the driver , should[...]

Never place your arm over the air bag module as a deploying air bag can result in serious arm fractures or other injuries. T o properly position yourself away from the air bag: • Move your seat to the rear as far as you can while still reaching the pedals comfortably . • Recline the seat slightly one or two degrees from the upright position. Do[...]

Children and air bags For additional important safety information, read all information on safety restraints in this guide. Children must always be properly restrained. Failure to follow these instructions may increase the risk of injury in a collision. An infant in a rear -facing seat faces a high risk of serious or fatal injuries from a deploying[...]

While the system is designed to help reduce serious injuries, it may also cause minor abrasions, swelling or temporary hearing loss. Because air bags must inflate rapidly and with considerable force, there is the risk of death or serious injuries such as fractures, facial and eye injuries or internal injuries, particularly to occupants who are not [...]

Determining if the system is operational The SRS uses a readiness light in the instrument cluster or a tone to indicate the condition of the system. Refer to Air bag readiness section in the Instrument cluster chapter . Routine maintenance of the air bag is not required. A difficulty with the system is indicated by one or more of the following: •[...]

Turning the passenger air bag of f 1. Insert the ignition key , turn the switch to OFF position and hold in OFF position while removing the key . 2. When the ignition is turned to the ON position the OFF light illuminates briefly , momentarily shuts off and then turns back on. This indicates that the passenger air bag is deactivated. If the light f[...]

The passenger side air bag should always be ON (the air bag OFF light should not be illuminated) unless the passenger is a person who meets the requirements stated either in Category 1, 2 or 3 of the NHTSA/T ransport Canada deactivation criteria which follows. The safety belts for the driver and right front passenger seating positions have been spe[...]

NHTSA deactivation criteria (excluding Canada) 1. Infant. An infant (less than 1 year old) must ride in the front seat because: • the vehicle has no rear seat; • the vehicle has a rear seat too small to accommodate a rear -facing infant seat; or • the infant has a medical condition which, according to the infant ’ s physician, makes it nece[...]

Transport Canada deactivation criteria (Canada Only) 1. Infant: An infant (less than 1 year old) must ride in the front seat because: • my vehicle has no rear seat; • the rear seat in my vehicle cannot accommodate a rear -facing infant seat; or • the infant has a medical condition which, according to the infant ’ s physician, makes it neces[...]

SAFETY RESTRAINTS FOR CHILDREN See the following sections for directions on how to properly use safety restraints for children. Also see Air bag supplemental restraint system (SRS) in this chapter for special instructions about using air bags. Important child restraint precautions Y ou are required by law to use safety restraints for children in th[...]

Child booster seats Children outgrow a typical convertible or toddler seat when they weigh 40 pounds and are around 4 years of age. Although the lap/shoulder belt will provide some protection, these children are still too small for lap/shoulder belts to fit properly , which could increase the risk of serious injury . T o improve the fit of both the[...]

T ypes of booster seats There are two types of belt-positioning booster seats: • Those that are backless. If your backless booster seat has a removable shield, remove the shield and use the lap/shoulder belt. If a seating position has a low seat back and no head restraint, a backless booster seat may place your child ’ s head (top of ear level)[...]

Follow all instructions provided by the manufacturer of the booster seat. Never put the shoulder belt under a child ’ s arm or behind the back because it eliminates the protection for the upper part of the body and may increase the risk of injury or death in a collision. Never use pillows, books, or towels to boost a child. They can slide around [...]

When installing a child safety seat: • Review and follow the information presented in the Air bag supplemental restraint system (SRS) section in this chapter . • Use the correct safety belt buckle for that seating position (the buckle closest to the direction the tongue is coming from). • Insert the belt tongue into the proper buckle until yo[...]

Installing child safety seats with combination lap and shoulder belts 1. Position the child safety seat in a seat with a combination lap and shoulder belt. Air bags can kill or injure a child in a child seat. NEVER put a rear -facing child seat in the front unless the passenger air bag switch is turned off. If you must use a forward-facing child se[...]

3. While holding the shoulder and lap belt portions together , route the tongue through the child seat according to the child seat manufacturer ’ s instructions. Be sure the belt webbing is not twisted. 4. Insert the belt tongue into the proper buckle (the buckle closest to the direction the tongue is coming from) for that seating position until [...]

7. Pull the lap belt portion across the child seat toward the buckle and pull up on the shoulder belt while pushing down with knee on the child seat. 8. Allow the safety belt to retract to remove any slack in the belt. 9. Before placing the child in the seat, forcibly tilt the seat forward and back to make sure the seat is securely held in place. T[...]

The SuperCab rear seat has three straps behind the top of the seat back that function as both routing loops for the tether straps and anchor loops. The tether strap anchors in your vehicle are in the following positions (shown from top view): Attach the tether strap only to the appropriate tether anchor as shown. The tether strap may not work prope[...]

5. Clip the tether strap to the anchor as shown. • Front seat (SuperCab only) • Front seats (Regular Cab) and Rear seats (Crew Cab only) If the tether strap is clipped incorrectly , the child safety seat may not be retained properly in the event of a collision. 6. Refer to the Installing child safety seats in combination lap and shoulder belt s[...]

Many tether straps cannot be tightened if the tether strap is hooked to the loop directly behind the child seat. T o provide a tight tether strap: 1. Route the tether strap through the loop directly behind the child seat. 2. Attach the strap hook onto the loop behind an adjacent seating position. 3. Install the child safety seat tightly using the v[...]

STARTING Positions of the ignition 1. ACCESSORY , allows the electrical accessories such as the radio to operate while the engine is not running. 2. LOCK, locks the steering wheel, automatic transmission gearshift lever and allows key removal. For vehicle equipped with a manual transmission, you must depress the ignition release lever to release th[...]

Extended idling at high engine speeds can produce very high temperatures in the engine and exhaust system, creating the risk of fire or other damage. Do not park, idle, or drive your vehicle in dry grass or other dry ground cover . The emission system heats up the engine compartment and exhaust system, which can start a fire. Do not start your vehi[...]

If starting a vehicle with an automatic transmission: 1. Make sure the parking brake is set. 2. Make sure the gearshift is in P (Park). If starting a vehicle with a manual transmission: 1. Make sure the parking brake is set. 2. Push the clutch pedal to the floor . 2003 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) Driving 11[...]

• T urn the key to 4 (ON) without turning the key to 5 (ST ART). Make sure the corresponding lights illuminate or illuminate briefly . If a light fails to illuminate, have the vehicle serviced. • If the driver ’ s safety belt is fastened, the light may not illuminate. Starting the engine 1. T urn the key to 4 (ON) without turning the key to 5[...]

Using the engine block heater (if equipped) Use of an engine block heater is strongly recommended if you live in a region where temperatures reach -23 ° C (-10 ° F) or below . For best results, plug the heater in at least three hours before starting the vehicle. The heater can be plugged in the night before starting the vehicle. The plug for the [...]

BRAKES Occasional brake noise is normal. If a metal-to-metal, continuous grinding or continuous squeal sound is present, the brake linings may be worn-out and should be inspected by a qualified service technician. If the vehicle has continuous vibration or shudder in the steering wheel while braking, the vehicle should be inspected by a qualified s[...]

Parking brake T o set the parking brake, press the parking brake pedal down until the pedal stops. The BRAKE warning lamp in the instrument cluster illuminates and remains illuminated until the parking brake is released. Pull the right side of the release lever to release the parking brake; the release lever pulls at an angle toward the driver ’ [...]

If you ’ re parking your vehicle on a grade or with a trailer , press and hold the brake pedal down, then set the parking brake. There may be a little vehicle movement as the parking brake sets to hold the vehicle ’ s weight. This is normal and should be no reason for concern. If needed, press and hold the service brake pedal down, then try rea[...]

Y our vehicle has larger tires and increased ground clearance, giving the vehicle a higher center of gravity than a passenger car . V ehicles with a higher center of gravity such as utility and four -wheel drive vehicles handle differently than vehicles with a lower center of gravity . Utility and four -wheel drive vehicles are not designed for cor[...]

Do not drive your vehicle until you verify that the brakelamps are working. Always set the parking brake fully and make sure the gearshift is latched in P (Park). T urn the ignition to the LOCK position and remove the key whenever you leave your vehicle. If the parking brake is fully released, but the brake warning lamp remains illuminated, the bra[...]

N (Neutral) W ith the gearshift lever in N (Neutral), the vehicle can be started and is free to roll. Hold the brake pedal down while in this position. (Overdrive) The normal driving position for the best fuel economy . T ransmission operates in gears one through four . (Overdrive) can be deactivated by pressing the transmission control switch on t[...]

2 (Second) This position allows for second gear only . • Provides engine braking. • Use to start-up on slippery roads. • T o return to (Overdrive), move the gearshift lever into the (Overdrive) position. • Selecting 2 (Second) at higher speeds will cause the transmission to downshift to second gear at the appropriate vehicle speed. 1 (First[...]

Understanding the shift positions of the 5 – speed automatic transmission (if equipped-Diesel engines only) Y our transmission is equipped with an adaptive learning strategy found in the vehicle computer . This feature is designed to increase durability , and provide consistent shift feel over the life of the vehicle. A new vehicle or transmissio[...]

D (Overdrive) with T ow/Haul OFF D (Overdrive) with T ow/Haul OFF is the normal driving position for the best fuel economy . The overdrive function allows automatic upshifts and downshifts through gears one through five. D (Overdrive) with T ow/Haul ON The T ow/Haul feature improves transmission operation when towing a trailer or a heavy load. All [...]

Used for improved traction on slippery roads. Selecting 3 (Third) provides engine braking. 2 (Second) Use 2 (Second) to start-up on slippery roads or to provide additional engine braking on downgrades. 1 (First) • Provides maximum engine braking. • Allows upshifts by moving gearshift lever . • The transmission will not downshift into 1 (First[...]

T o start the vehicle: 1. Make sure the parking brake is fully set. 2. Press the clutch pedal to the floor , then put the gearshift lever in the neutral position. 3. Start the engine, then press the brake pedal and release the parking brake. 4. Move the gearshift lever to the desired gear , then slowly release the clutch pedal while slowly pressing[...]

Maximum downshift speeds 1 6-speed transmission Shift from: T ransfer case position (if equipped) 2 2H or 4H 4L D (Overdrive) - 4 72 km/h (45 mph) 26 km/h (16 mph) 4-3 56 km/h (35 mph) 19 km/h (12 mph) 3-2 32 km/h (20 mph) 13 km/h (8 mph) 2-1 8 km/h (5 mph) 3 km/h (2 mph) 1-LO Only shift to LO when at a stop. 1 Use 2H or 4H for 4WD equipped vehicle[...]

Removing the key T urn the ignition off, push the release lever (located above the ignition), then turn the key toward you and remove the key . REVERSE SENSING SYSTEM (IF EQUIPPED) The Reverse Sensing System (RSS) sounds a tone to warn the driver of obstacles near the rear bumper when the R (Reverse) is selected and the vehicle is moving at speeds [...]

The RSS detects obstacles up to 2 meters (6 ft.) from the rear bumper with a decreased coverage area at the outer corners of the bumper , (refer to the figures for approximate zone coverage areas). As you move closer to the obstacle, the rate of the tone increases. When the obstacle is less than 25.0 cm (10 in.) away , the tone will sound continuou[...]

FOUR-WHEEL DRIVE (4WD) OPERATION (IF EQUIPPED) For important information regarding safe operation of this type of vehicle, see Preparing to drive your vehicle in this chapter . When four – wheel drive (4WD) is engaged, power is supplied to all four wheels through a transfer case. 4WD can be selected when additional driving power is desired. 4WD o[...]

• is operated by a rotary control located on the instrument panel that allows you select 2WD, 4x4 High or 4x4 Low operation. • uses auto-manual hub locks that can be engaged and disengaged automatically based on the 4x4 mode selected. • auto-manual hub locks can be manually overridden by rotating the hub lock control from AUTO to LOCK if desi[...]

N (Neutral) – Only used when towing the vehicle. 4L (4WD Low) – For low-speed off-road applications that require extra power such as steep grades, deep sand or pulling a boat out of the water . Sends power to front and rear wheels. Shifting from 2H (2WD High) to 4H (4WD High) Engage the locking hubs by rotating the hub lock control from FREE to[...]

Shifting from 4H (4WD High) to 4L (4WD Low) 1. Bring the vehicle to a complete stop. 2. Depress the brake. 3. Place the gearshift lever in N (Neutral) (automatic transmission) or depress the clutch (manual transmission). 4. Move the transfer case shift lever through N (Neutral) directly to 4L (4WD Low). 5. If the transfer case will not engage into [...]

This position should only be used when towing the vehicle. Do not leave the vehicle unattended with the transfer case in the N (Neutral) position. Always set the parking brake fully and turn off the ignition when leaving the vehicle. Using the electronic shift 4WD system (if equipped) Positions of the electronic shift system The electronic shift 4W[...]

Shifting from 2WD (2WD High) to 4x4 HIGH (4WD High) Rotate the 4WD control to the 4x4 HIGH position at speeds up to 88 km/h (55 mph). • The electronic shift 4WD system is designed to engage 4x4 HIGH (4WD High) when the vehicle is moving. If shifted to 4x4 HIGH (4WD HIGH) while at complete stop, 4x4 may not engage and the 4x4 indicator may not ill[...]

4. Move the 4WD control to the 4x4 LOW position. 5. Hold the shift conditions until the LOW RANGE indicator light illuminates. 6. If the LOW RANGE indicator light does not illuminate within 15 seconds, drive the vehicle above 8 km/h (5 mph), then repeat steps 1 through 5 before reporting any shift concerns to your dealer . Shifting from 4x4 LOW (4W[...]

Maintain steering wheel control at all times, especially in rough terrain. Since sudden changes in terrain can result in abrupt steering wheel motion, make sure you grip the steering wheel from the outside. Do not grip the spokes. Drive cautiously to avoid vehicle damage from concealed objects such as rocks and stumps. Y ou should either know the t[...]

V ehicles with a higher center of gravity such as utility and four -wheel drive vehicles handle differently than vehicles with a lower center of gravity . Utility and four -wheel drive vehicles are not designed for cornering at speeds as high as passenger cars any more than low-slung sports cars are designed to perform satisfactorily under off-road[...]

Emergency maneuvers • In an unavoidable emergency situation where a sudden sharp turn must be made, remember to avoid “ over -driving ” your vehicle, i.e., turn the steering wheel only as rapidly and as far as required to avoid the emergency . Excessive steering will result in less vehicle control, not more. Additionally , smooth variations o[...]

Power is supplied to all four wheels through a transfer case. On 4WD vehicles, the transfer case allows you to select 4WD when necessary . Information on transfer case operation and shifting procedures can be found in the Driving chapter . Information on transfer case maintenance can be found in the Maintenance and specifications chapter . Y ou sho[...]

Once through water , always try the brakes. W et brakes do not stop the vehicle as effectively as dry brakes. Drying can be improved by moving your vehicle slowly while applying light pressure on the brake pedal. Be cautious of sudden changes in vehicle speed or direction when you are driving in mud. Even 4WD vehicles can lose traction in slick mud[...]

When climbing a steep slope or hill, start in a lower gear rather than downshifting to a lower gear from a higher gear once the ascent has started. This reduces strain on the engine and the possibility of stalling. If you do stall out, do not try to turn around because you might roll over . It is better to back down to a safe location. Apply just e[...]

A void sudden braking as well. Although a 4WD vehicle may accelerate better than a two-wheel drive vehicle in snow and ice, it won ’ t stop any faster , because as in other vehicles, braking occurs at all four wheels. Do not become overconfident as to road conditions. Make sure you allow sufficient distance between you and other vehicles for stop[...]

T ires can be damaged during off-road use. For your safety , tires that are damaged should not be used for highway driving because they are more likely to blow out or fail. Y ou should carefully observe the recommended tire inflation pressure found on the safety compliance certification label attached to the left front door lock facing or door latc[...]

Failure to maintain your vehicle properly may void the warranty , increase your repair cost, reduce vehicle performance and operational capabilities and adversely affect driver and passenger safety . Frequent inspection of vehicle chassis components is recommended if the vehicle is subjected to heavy off-road usage. POWER TAKE OFF (PTO) CAPABILITY [...]

V EHICLE LOADING Before loading a vehicle, familiarize yourself with the following terms: • Base Curb W eight: W eight of the vehicle including any standard equipment, fluids, lubricants, etc. It does not include occupants or aftermarket equipment. • Payload: Combined maximum allowable weight of cargo, occupants and optional equipment. The payl[...]

Always ensure that the weight of occupants, cargo and equipment is within the weight limitations, including both gross vehicle weight and front and rear gross axle weight rating limits. Note: Do not exceed the GVWR or the GA WR specified on the certification label. Exceeding any vehicle weight rating limitation could result in serious damage to the[...]

2nd unit bodies are not included in maximum trailer weight ratings. The weight of the additional “ body ” must be subtracted from the maximum trailer weight. Y our vehicle ’ s load capacity is designated by weight, not by volume, so you cannot necessarily use all available space when loading a vehicle. T owing a trailer places an additional l[...]

F-250 Regular Cab Pickup Engine Rear axle ratio Maximum GCWR - kg (lbs.) Maximum trailer weight - kg (lbs.) 4x2 with automatic transmission 5.4L 3.73 6123 (13500) 3537 (7800) 5.4L 4.10 6804 (15000) 4217 (9300) 6.8L 3.73 7711 (17000) 5079 (11200) 6.8L (without fifth wheel) 4.30 9072 (20000) 5670 (12500) 6.8L (with fifth wheel) 4.30 9072 (20000) 6439[...]

F-250 SuperCab Pickup Engine Rear axle ratio Maximum GCWR - kg (lbs.) Maximum trailer weight - kg (lbs.) 4x2 with manual transmission 5.4L 3.73 6123 (13500) 3356 (7400) 5.4L 4.10 6804 (15000) 4036 (8900) 6.8L 3.73 7484 (16500) 4672 (10300) 6.8L (without fifth wheel) 4.30 9072 (20000) 5670 (12500) 6.8L (with fifth wheel) 4.30 9072 (20000) 6260 (1380[...]

F-250 SuperCab Pickup Engine Rear axle ratio Maximum GCWR - kg (lbs.) Maximum trailer weight - kg (lbs.) 4x4 with automatic transmission 5.4L 3.73 6123 (13500) 3221 (7100) 5.4L 4.10 6804 (15000) 3901 (8600) 6.8L 3.73 7711 (17000) 4763 (10500) 6.8L (without fifth wheel) 4.30 9072 (20000) 5670 (12500) 6.8L (with fifth wheel) 4.30 9072 (20000) 6078 (1[...]

F-250 Crew Cab Pickup Engine Rear axle ratio Maximum GCWR - kg (lbs.) Maximum trailer weight - kg (lbs.) 4x4 with manual transmission 5.4L 3.73 6123 (13500) 3083 (6800) 5.4L 4.10 6804 (15000) 3764 (8300) 6.8L 3.73 7484 (16500) 4400 (9700) 6.8L (without fifth wheel) 4.30 9072 (20000) 5670 (12500) 6.8L (with fifth wheel) 4.30 9072 (20000) 5987 (13200[...]

F-350 Regular Cab Single Rear Wheel Pickup Engine Rear axle ratio Maximum GCWR - kg (lbs.) Maximum trailer weight - kg (lbs.) 4x2 with automatic transmission 5.4L 3.73 6123 (13500) 3537 (7800) 5.4L 4.10 6804 (15000) 4218 (9300) 6.8L 3.73 7711 (17000) 5080 (11200) 6.8L (without fifth wheel) 4.30 9072 (20000) 5670 (12500) 6.8L (with fifth wheel) 4.30[...]

F-350 Regular Cab Dual Rear Wheel Pickup Engine Rear axle ratio Maximum GCWR - kg (lbs.) Maximum trailer weight - kg (lbs.) 4x2 with manual transmission 5.4L 3.73 6123 (13500) 3401 (7500) 5.4L 4.10 6804 (15000) 4081 (9000) 6.8L 3.73 7484 (16500) 4672 (10300) 6.8L 4.30 9072 (20000) 6260 (13800) 4x2 with automatic transmission 5.4L 3.73 6123 (13500) [...]

F-350 SuperCab Single Rear Wheel Pickup Engine Rear axle ratio Maximum GCWR - kg (lbs.) Maximum trailer weight - kg (lbs.) 4x2 with manual transmission 5.4L 3.73 6123 (13500) 3356 (7400) 5.4L 4.10 6804 (15000) 4126 (8900) 6.8L 3.73 7484 (16500) 4672 (10300) 6.8L (without fifth wheel) 4.30 9072 (20000) 5670 (12500) 6.8L (with fifth wheel) 4.30 9072 [...]

F-350 SuperCab Single Rear Wheel Pickup Engine Rear axle ratio Maximum GCWR - kg (lbs.) Maximum trailer weight - kg (lbs.) 4x4 with automatic transmission 5.4L 3.73 6123 (13500) 3221 (7100) 5.4L 4.10 6804 (15000) 3901 (8600) 6.8L 3.73 7711 (17000) 4716 (10400) 6.8L (without fifth wheel) 4.30 9072 (20000) 5670 (12500) 6.8L (with fifth wheel) 4.30 90[...]

F-350 SuperCab Dual Rear Wheel Pickup Engine Rear axle ratio Maximum GCWR - kg (lbs.) Maximum trailer weight - kg (lbs.) 4x2 with automatic transmission 5.4L 3.73 6123 (13500) 3266 (7200) 5.4L 4.10 6804 (15000) 3946 (8700) 6.8L 3.73 7711 (17000) 4763 (10500) 6.8L (without fifth wheel, with optional 14,000 lb. hitch) 4.30 9072 (20000) 6123 (13500) 6[...]

F-350 SuperCab Dual Rear Wheel Pickup Engine Rear axle ratio Maximum GCWR - kg (lbs.) Maximum trailer weight - kg (lbs.) 4x4 with automatic transmission 5.4L 3.73 6123 (13500) 3083 (6800) 5.4L 4.10 6804 (15000) 3764 (8300) 6.8L 3.73 7711 (17000) 4580 (10100) 6.8L (without fifth wheel, with optional 14,000 lb. hitch) 4.30 9072 (20000) 5941 (13100) 6[...]

F-350 Crew Cab Single Rear Wheel Pickup Engine Rear axle ratio Maximum GCWR - kg (lbs.) Maximum trailer weight - kg (lbs.) 4x4 with manual transmission 5.4L 3.73 6123 (13500) 3083 (6800) 5.4L 4.10 6804 (15000) 3764 (8300) 6.8L 3.73 7484 (16500) 4399 (9700) 6.8L (without fifth wheel) 4.30 9072 (20000) 5670 (12500) 6.8L (with fifth wheel) 4.30 9072 ([...]

F-350 Crew Cab Dual Rear Wheel Pickup Engine Rear axle ratio Maximum GCWR - kg (lbs.) Maximum trailer weight - kg (lbs.) 4x2 with automatic transmission 6.8L 3.73 7711 (17000) 4672 (10300) 6.8L (without fifth wheel, with optional 14,000 lb. hitch) 4.30 9072 (20000) 6033 (13300) 6.8L (with fifth wheel) 4.30 9072 (20000) 6033 (13300) 4x4 with manual [...]

F-350 Regular Chassis Cab Single Rear Wheel (Fifth Wheel T owing) Engine Rear axle ratio Maximum GCWR - kg (lbs.) Maximum trailer weight - kg (lbs.) 4x2 with manual transmission 5.4L 3.73 6123 (13500) 3266 (7200) 5.4L 4.10 6804 (15000) 3946 (8700) 6.8L 3.73 7484 (16500) 4581 (10100) 4x2 with automatic transmission 5.4L 3.73 6123 (13500) 3311 (7300)[...]

F-350 Regular Chassis Cab Dual Rear Wheel (Fifth Wheel T owing) Engine Rear axle ratio Maximum GCWR - kg (lbs.) Maximum trailer weight - kg (lbs.) 4x2 with automatic transmission 5.4L 3.73 6123 (13500) 3175 (7000) 5.4L 4.10 6804 (15000) 3856 (8500) 6.8L 3.73 7711 (17000) 4672 (10300) 6.8L 4.30 9072 (20000) 6033 (13300) 4x4 with manual transmission [...]

F-350 SuperCab Chassis Cab Single Rear Wheel (Fifth Wheel T owing) Engine Rear axle ratio Maximum GCWR - kg (lbs.) Maximum trailer weight - kg (lbs.) 4x4 with manual transmission 5.4L 3.73 6123 (13500) 2903 (6400) 5.4L 4.10 6804 (15000) 3583 (7900) 6.8L 3.73 7484 (16500) 4218 (9300) 4x4 with automatic transmission 5.4L 3.73 6123 (13500) 2948 (6500)[...]

F-350 Crew Cab Chassis Cab Single Rear Wheel (Fifth Wheel T owing) Engine Rear axle ratio Maximum GCWR - kg (lbs.) Maximum trailer weight - kg (lbs.) 4x2 with manual transmission 5.4L 3.73 6123 (13500) 3039 (6700) 5.4L 4.10 6804 (15000) 3719 (8200) 6.8L 3.73 7484 (16500) 4309 (9500) 4x2 with automatic transmission 5.4L 3.73 6123 (13500) 3039 (6700)[...]

F-350 Crew Cab Chassis Cab Dual Rear Wheel (Fifth Wheel T owing) Engine Rear axle ratio Maximum GCWR - kg (lbs.) Maximum trailer weight - kg (lbs.) 4x4 with manual transmission 6.8L 3.73 7484 (16500) 3946 (8700) 6.8L 4.30 9072 (20000) 5534 (12200) 4x4 with automatic transmission 6.8L 3.73 7711 (17000) 4172 (9200) 6.8L 4.30 9072 (20000) 5532 (12200)[...]

F-450 SuperCab Chassis Cab Dual Rear Wheel (Fifth Wheel T owing) Engine Rear axle ratio Maximum GCWR - kg (lbs.) Maximum trailer weight - kg (lbs.) 4x2 with manual transmission 6.8L 4.88/5.38 9979 (22000) 6441 (14200) 4x2 with automatic transmission 6.8L 4.88 10886 (24000) 7348 (16200) 6.8L 5.38 11793 (26000) 8255 (18200) 4x4 with manual transmissi[...]

F-550 Regular Cab Chassis Cab Dual Rear Wheel (Fifth Wheel T owing) Engine Rear axle ratio Maximum GCWR - kg (lbs.) Maximum trailer weight - kg (lbs.) 4x2 with automatic transmission 6.8L 4.88 10886 (24000) 7484 (16500) 6.8L 5.38 11793 (26000) 8391 (18500) 4x4 with automatic transmission 6.8L 4.88 10886 (24000) 7348 (16200) 6.8L 5.38 11793 (26000) [...]

Preparing to tow Use the proper equipment for towing a trailer and make sure it is properly attached to your vehicle. See your dealer or a reliable trailer dealer if you require assistance. Hitches Do not use hitches that clamp onto the vehicle ’ s bumper or attach to the axle. Y ou must distribute the load in your trailer so that 10% – 15% of [...]

Do not connect a trailer ’ s hydraulic brake system directly to your vehicle ’ s brake system. Y our vehicle may not have enough braking power and your chances of having a collision greatly increase. The braking system of the tow vehicle is rated for operation at the GVWR not GCWR. T railer lamps T railer lamps are required on most towed vehicl[...]

T railer towing tips • Practice turning, stopping and backing up before starting on a trip to get the feel of the vehicle trailer combination. When turning, make wider turns so the trailer wheels will clear curbs and other obstacles. • Allow more distance for stopping with a trailer attached. • The trailer tongue weight should be 10 – 15% o[...]

• Maximum speed is 56 km/h (35 mph). • Maximum distance is 80 km (50 miles). If a distance of 80 km (50 miles) or a speed of 56 km/h (35 mph) must be exceeded, you must disconnect the driveshaft. Ford recommends the driveshaft be removed/installed only by a qualified technician. See your local dealer for driveshaft removal/installation. Imprope[...]

The T ARC is the weight of the permanently attached equipment that can be added to the vehicle without violating the vehicle ’ s Safety Compliance Certification. This includes the snowplow mounting hardware but does not include the removable portion of the snowplow assembly . Installing the snowplow Read the following instructions before installi[...]

Note: Do not exceed the GVWR or the GA WR specified on the certification label. Removing snowplow After removing a snowplow from the vehicle, ensure the vehicle ’ s front toe alignment and front ride height are within specification (reset if required). Snowplowing with your air bag-equipped vehicle Y our vehicle is equipped with a driver and pass[...]

If you are driving less than 24 km (15 miles) at speeds up to 64 km/h (40 mph) in cold weather , you will not need to worry about blade position to provide maximum airflow . Refer to T ransmission temperature gauge in the Instrument cluster chapter for transmission fluid temperature information. 4WD operation while plowing • Shift transfer case t[...]

GETTING ROADSIDE ASSISTANCE T o fully assist you should you have a vehicle concern, Ford Motor Company offers a complimentary roadside assistance program. This program is separate from the New V ehicle Limited W arranty . The service is available: • 24 – hours, seven days a week • for the New V ehicle Limited W arranty period of three years o[...]

Canadian customers who require roadside assistance, call 1 – 800 – 665 – 2006. If you need to arrange roadside assistance for yourself, Ford Motor Company will reimburse a reasonable amount. T o obtain reimbursement information, U.S. Ford or Mercury vehicles customers call 1-800-241-3673; Lincoln vehicle customers call 1 – 800 – 521 – 4[...]

This switch is located in the front passenger ’ s footwell, by the kick panel access cover . T o reset the switch: 1. T urn the ignition OFF . 2. Check the fuel system for leaks. 3. If no leaks are apparent, reset the switch by pushing in on the reset button. 4. T urn the ignition ON. 5. W ait a few seconds and return the key to OFF . 6. Make ano[...]

Standard fuse amperage rating and color COLOR Fuse rating Mini fuses Standard fuses Maxi fuses Cartridge maxi fuses Fuse link cartridge 2A Grey Grey ——— 3A Violet V iolet ——— 4A Pink Pink ——— 5A T an T an ——— 7.5A Brown Brown ——— 10A Red Red ——— 15A Blue Blue ——— 20A Y ellow Y ellow Y ellow Blue Blue 25A Na[...]

T o remove a fuse use the fuse puller tool provided on the fuse panel cover . The fuses are coded as follows. Fuse/Relay Location Fuse Amp Rating Passenger Compartment Fuse Panel Description 1 15A* Adjustable pedals 2 — Not used 3 — Not used 4 20A* Power point - instrument panel 5 — Not used 6 20A* T railer tow turn/stop relay 7 30A* High bea[...]

Fuse/Relay Location Fuse Amp Rating Passenger Compartment Fuse Panel Description 12 20A* Cigar lighter / OBD II 13 5A* Power mirrors/switches 14 15A* Daytime running lamps (DRL) 15 — Not used 16 — Not used 17 15A* Exterior lamps 18 20A* T urn lamps/Brake on-off switch (high) 19 10A* Body security module/4x4 module 20 10A* Fuel Injection Control[...]

Fuse/Relay Location Fuse Amp Rating Passenger Compartment Fuse Panel Description 32 5A* Radio (start) 33 15A* Front wiper 34 10A* Brake on-off switch 35 10A* Instrument cluster 36 10A* PCM Memory 37 15A* Horn 38 20A* T railer tow park lamps 39 15A* T railer tow back-up lamps 40 20A* Fuel pump 41 10A* Instrument cluster 42 15A* Delayed accessory 43 [...]

Fuse/Relay Location Fuse Amp Rating Passenger Compartment Fuse Panel Description 113 30A** Starter motor 114 30A** Right-hand power seats 115 20A** T railer tow battery charge 116 30A** Ignition switch 601 30A CB*** W indow motors, Moonroof 602 60A** 4W ABS module 210 — Not used 211 — Backup lamps relay (Diesel engine only) 212 — Not used 301[...]

Spare tire information Y our vehicle may be equipped with a spare tire that can be used as either a spare or a regular tire. The spare tire is not equipped with wheel trim. The wheel trim from the original wheel/tire may be used on the spare. If your vehicle is equipped with 4WD, a spare tire of a different size than the road tires should not be us[...]

Removing the spare tire (with spare tire carrier only) 1. The following tools are required to remove the spare tire: • one handle extension and one typical extension. T o assemble, align button with hole and slide parts together . T o disconnect, depress button and pull apart. • one wheel nut wrench. Slide over square end of jack handle. • V [...]

3. Fully insert the jack handle through the bumper hole and into the guide tube. The key and lock will engage with a slight push and counterclockwise turn. Some resistance will be felt when turning the jack handle assembly . 4. T urn the handle counterclockwise and lower the spare tire until you can slide the tire rearward and the cable is slack. 5[...]

3. Remove the jack, jack handle, lug wrench and spare tire from the stowage locations. 4. Use the tip of the lug wrench to remove any wheel trim. 5. Loosen each wheel lug nut one-half turn counterclockwise but do not remove them until the wheel is raised off the ground. When one of the rear wheels is off the ground, the transmission alone will not [...]

• Front (4x2) • Front passenger side (4x4) • Front driver side (4x4) Make sure the jack fits into the notched area next to the differential housing. 2003 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) Roadside Emergencies 186[...]

• Rear Never use the front or rear differential as a jacking point. T o lessen the risk of personal injury , do not put any part of your body under the vehicle while changing a tire. Do not start the engine when your vehicle is on the jack. The jack is only meant for changing the tire. 8. T urn the jack handle clockwise until the wheel is complet[...]

The following steps apply to F350 Chassis Cab F450/F550 only: 12. Slide the notched end of the jack handle over the release valve and use the handle to slide the jack under the vehicle. Make sure the valve is closed by turning it clockwise. 13. Position the jack according to the following guides: • Front (4x2) F350 • Front (4x2) F450/550 • Fr[...]

• Front passenger side (4x4) • Rear 14. Insert the jack handle into the pump linkage. 15. Use an up-and-down motion with the jack handle to raise the wheel completely off the ground. Hydraulic jacks are equipped with a pressure release valve that prevents lifting loads which exceed the jack ’ s rated capacity . 16. Remove the lug nuts with th[...]

The following steps apply to all vehicles: 19. Remove the jack and fully tighten the lug nuts in the order shown. 20. Stow the flat tire. Refer to Stowing the spare tire if the vehicle is equipped with a spare tire carrier . 21. Stow the jack, jack handle and lug wrench. Make sure the jack is securely fastened so it does not rattle when driving. 22[...]

When a wheel is installed, always remove any corrosion, dirt or foreign materials present on the mounting surfaces of the wheel or the surface of the front disc brake hub and rotor that contacts the wheel. Installing wheels without correct metal-to-metal contact at the wheel mounting surfaces can cause the wheel nuts to loosen and the wheel to come[...]

JUMP STARTING YOUR VEHICLE The gases around the battery can explode if exposed to flames, sparks, or lit cigarettes. An explosion could result in injury or vehicle damage. Batteries contain sulfuric acid which can burn skin, eyes and clothing, if contacted. Do not attempt to push-start your vehicle. Automatic transmissions do not have push-start ca[...]

Connecting the jumper cables 1. Connect the positive (+) jumper cable to the positive (+) terminal of the discharged battery . Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery . 2. Connect the other end of the positive (+) cable to the positive (+) terminal of the assisting battery . + – + – + ?[...]

3. Connect the negative (-) cable to the negative (-) terminal of the assisting battery . 4. Make the final connection of the negative (-) cable to an exposed metal part of the stalled vehicle ’ s engine, away from the battery and the carburetor/fuel injection system. Do not use fuel lines, engine rocker covers or the intake manifold as grounding[...]

3. Once the disabled vehicle has been started, run both engines for an additional three minutes before disconnecting the jumper cables. Removing the jumper cables Remove the jumper cables in the reverse order that they were connected. 1. Remove the jumper cable from the ground metal surface. Note: In the illustrations, lightning bolts are used to d[...]

3. Remove the jumper cable from the positive (+) terminal of the booster vehicle ’ s battery . 4. Remove the jumper cable from the positive (+) terminal of the disabled vehicle ’ s battery . After the disabled vehicle has been started and the jumper cables removed, allow it to idle for several minutes so the engine computer can relearn its idle[...]

WRECKER TOWING If you need to have your vehicle towed, contact a professional towing service or , if you are a member of a roadside assistance program, your roadside assistance service provider . On 4x2 vehicles, it is acceptable to tow the vehicle with the front wheels on the ground and the rear wheels off the ground using a wheel lift or a slingb[...]

An alternative for towing a 4x4 vehicle (with gasoline engine only) with a manual 4WD system is to: • put the transfer case in neutral, then put the 4WD shift lever in N (Neutral). • unlock the front hub locks (refer to Four wheel drive [4WD] Operation [if equipped] in the Driving chapter). • lift the rear wheels of the vehicle using a wheel [...]

GETTING THE SERVICES YOU NEED At home Ford Motor Company and Ford of Canada have authorized dealerships to service your vehicle. It is preferred that you return to the authorized dealer where your vehicle was purchased when warranty repairs are needed. However , you may also take your vehicle to another Ford Motor Company or Ford of Canada dealersh[...]

Ford Motor Company of Canada, Limited P .O. Box 2000 Oakville, Ontario L6J 5E4 1-800-565-3673 (FORD) www .ford.ca If you own a Lincoln vehicle and are away from home when your vehicle needs service, or if you need more help than the dealership could provide, after following the steps described above, contact the Ford Customer Relationship Center to[...]

In the United States, a warranty dispute must be submitted to the Dispute Settlement Board before taking action under the Magnuson-Moss W arranty Act, or to the extent allowed by state law , before pursuing replacement or repurchase remedies provided by certain state laws. This dispute handling procedure is not required prior to enforcing state cre[...]

The Dispute Settlement Board may not be available in all states. Ford Motor Company reserves the right to change eligibility limitations, modify procedures and/or to discontinue this service without notice and without incurring obligations per applicable state law . What kinds of cases does the Board review? Unresolved warranty repair concerns or v[...]

from Ford and Lincoln Mercury dealership management, recognized for their business leadership qualities. What the Board needs T o have your case reviewed you must complete the application in the DSB brochure and mail it to the address provided on the application form. Some states will require you to use certified mail, with return receipt requested[...]

Making a decision Board members review all available information related to each complaint, including oral presentations, and arrive at a fair and impartial decision. Board review may be terminated at any time by either party . Every effort is made to decide the case within 40 days of the date that all requested information is received by the Board[...]

In the CAMV AP program, impartial third-party arbitrators conduct hearings at mutually convenient times and places in an informal environment. These impartial arbitrators review the positions of the parties, make decisions and, when appropriate, render awards to resolve disputes. CAMV AP decisions are fast, fair , and final; the arbitrator ’ s aw[...]

ORDERING ADDITIONAL OWNER ’ S LITERA TURE T o order the publications in this portfolio, contact Helm, Incorporated at: HELM, INCORPORA TED P .O. Box 07150 Detroit, Michigan 48207 Or call: For a free publication catalog, order toll free: 1-800-782-4356 Monday-Friday 8:00 a.m. - 6:00 p.m. EST Helm, Incorporated can also be reached by their website:[...]

3. The vehicle is out of service for repair of nonconformities for a total of more than 30 calendar days (not necessarily all at one time) In the case of 1 or 2 above, the consumer must also notify the manufacturer of the need for the repair of the nonconformity at the following address: Ford Motor Company 16800 Executive Plaza Drive Mail Drop 3NE-[...]

W ASHING THE EXTERIOR W ash your vehicle regularly with cool or lukewarm water and a neutral Ph shampoo, such as Motorcraft Detail W ash (ZC-3 – A), which is available from your dealer . • Never use strong household detergents or soap, such as dish washing or laundry liquid. These products can discolor and spot painted surfaces. • Never wash [...]

PAINT CHIPS Y our dealer has touch-up paint and sprays to match your vehicle ’ s color . T ake your color code (printed on a sticker in the driver ’ s door jam) to your dealer to ensure you get the correct color . • Remove particles such as bird droppings, tree sap, insect deposits, tar spots, road salt and industrial fallout before repairing[...]

• Cover the highlighted areas to prevent water damage when cleaning the engine. • 5.4L V8/6.8L V10 gasoline engines PLASTIC (NON-PAINTED) EXTERIOR PARTS Use only approved products to clean plastic parts. These products are available from your dealer . • For routine cleaning, use Motorcraft Detail W ash (ZC-3 – A). • If tar or grease spots[...]

INSTRUMENT PANEL AND CLUSTER LENS Clean the instrument panel with a damp cloth, then dry with a dry cloth. • A void cleaners or polish that increase the gloss of the upper portion of the instrument panel. The dull finish in this area helps protect the driver from undesirable windshield reflection. Do not use chemical solvents or strong detergents[...]

LEATHER SEATS (IF EQUIPPED, EXCEPT FOR THE KING RANCH F – 250 AND F – 350 CREWCAB) Y our leather seating surfaces have a clear , protective coating over the leather . For King Ranch F-250 and F-350 CrewCab leather seats, refer to separate section in this chapter . • T o clean, use a soft cloth with Motorcraft Deluxe Leather and Vinyl Cleaner [...]

Scratches In order to lessen the appearance of certain scratches and other wear marks, apply conditioner on the affected area following the same instructions as in the Conditioning section. Conditioning Bottles of King Ranch Leather Conditioner are available at the King Ranch Saddle Shop. Visit the W eb site at www.krsaddleshop.com ,o r telephone ([...]

Motorcraft Bug and T ar Remover (ZC-42) Motorcraft Extra Strength Upholstery Cleaner (not available in Canada) (ZC-41) Motorcraft Custom Bright Metal Cleaner (ZC-15) Motorcraft Wheel and T ire Cleaner (ZC-37 – A) Motorcraft Dash and Vinyl Cleaner (ZC-38 – A) Motorcraft Car Care Kit (ZC-26) Ford Premium Car W ash Concentrate (F2SZ-19523 – WC) [...]

SERVICE RECOMMENDATIONS T o help you service your vehicle: • W e highlight do-it-yourself items in the engine compartment for easy location. • W e provide a scheduled maintenance guide which makes tracking routine service easy . If your vehicle requires professional service, your dealership can provide the necessary parts and service. Check you[...]

• Manual transmission: 1. Set the parking brake, depress the clutch and place the gearshift in N (Neutral). 2. Block the wheels. Note: Do not start your engine with the air cleaner removed and do not remove it while the engine is running. OPENING THE HOOD 1. Inside the vehicle, pull the hood release handle located under the bottom left corner of [...]

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT 5.4L V8/6.8L V10 gasoline engines Refer to the 6.0 Liter Power Stroke Direct Injection T urbo Diesel Owner ’ s Guide Supplement for diesel engine component locations. 1. Engine oil dipstick 2. Clutch fluid reservoir (manual transmission) 3. Brake fluid reservoir 4. Power steering fluid reservoir 5.[...]

WINDSHIELD WASHER FLUID Add fluid to fill the reservoir if the level is low . In very cold weather , do not fill the reservoir completely . Only use a washer fluid that meets Ford specification WSB-M8B16 – A2. Refer to Lubricant specifications in this chapter . State or local regulations on volatile organic compounds may restrict the use of metha[...]

5. Locate and carefully remove the engine oil level indicator (dipstick). 6. W ipe the indicator clean. Insert the indicator fully , then remove it again. • If the oil level is between the MIN and MAX marks, the oil level is acceptable. DO NOT ADD OIL. • If the oil level is below the MIN mark, add enough oil to raise the level within the MIN-MA[...]

3. Recheck the engine oil level. Make sure the oil level is not above the MAX mark on the engine oil level indicator (dipstick). 4. Install the indicator and ensure it is fully seated. 5. Fully install the engine oil filler cap by turning the filler cap clockwise 1/4 of a turn until three clicks are heard or until the cap is fully seated. T o avoid[...]

BATTERY Y our vehicle is equipped with a Motorcraft maintenance-free battery which normally does not require additional water during its life of service. However , for severe usage or in high temperature climates, check the battery electrolyte level. Refer to the scheduled maintenance guide for the service interval schedules. Keep the electrolyte l[...]

When lifting a plastic-cased battery , excessive pressure on the end walls could cause acid to flow through the vent caps, resulting in personal injury and/or damage to the vehicle or battery . Lift the battery with a battery carrier or with your hands on opposite corners. Keep batteries out of reach of children. Batteries contain sulfuric acid. A [...]

• Always dispose of automotive batteries in a responsible manner . Follow your local authorized standards for disposal. Call your local authorized recycling center to find out more about recycling automotive batteries. ENGINE COOLANT Checking engine coolant The concentration and level of engine coolant should be checked at the mileage intervals l[...]

When the engine is cold, check the level of the engine coolant in the reservoir . • The engine coolant should be at the “ cold fill level ” or within the “ cold fill range ” as listed on the engine coolant reservoir (depending upon application). • Refer to the Scheduled Maintenance Guide for service interval schedules. • Be sure to re[...]

Do not put engine coolant in the windshield washer fluid container . If sprayed on the windshield, engine coolant could make it difficult to see through the windshield. • Add Motorcraft Premium Gold Engine Coolant (yellow-colored), VC-7 – A (VC-7 – B in Oregon), meeting Ford Specification WSS-M97B51 – A1. Note: Use of Motorcraft Cooling Sys[...]

1. Before you begin, turn the engine off and let it cool. 2. When the engine is cool, wrap a thick cloth around the coolant pressure relief cap on the coolant reservoir (a translucent plastic bottle). Slowly turn cap counterclockwise (left) until pressure begins to release. 3. Step back while the pressure releases. 4. When you are sure that all the[...]

Fill your engine coolant reservoir as outlined in Adding engine coolant in this chapter . Severe climates If you drive in extremely cold climates (less than – 36 ° C[ – 34 ° F]): • It may be necessary to increase the coolant concentration above 50%. • NEVER increase the coolant concentration above 60%. • Increased engine coolant concent[...]

How fail-safe cooling works If the engine begins to overheat: • The engine coolant temperature gauge will move to the red (hot) area. • The and symbol will illuminate. • The Service Engine Soon indicator light will illuminate. If the engine reaches a preset over -temperature condition, the engine will automatically switch to alternating cylin[...]

5. Re-start the engine and take your vehicle to a service facility . Driving the vehicle without repairing the engine problem increases the chance of engine damage. T ake your vehicle to a service facility as soon as possible. WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS Important safety precautions Do not overfill the fuel tank. The pressure in an [...]

• A void inhaling fuel vapors. Inhaling too much fuel vapor of any kind can lead to eye and respiratory tract irritation. In severe cases, excessive or prolonged breathing of fuel vapor can cause serious illness and permanent injury . • A void getting fuel liquid in your eyes. If fuel is splashed in the eyes, remove contact lenses (if worn), fl[...]

Fuel Filler Cap Y our fuel tank filler cap has an indexed design with a 1/8 turn on/off feature. When fueling your vehicle: 1. T urn the engine off. 2. Carefully turn the filler cap counterclockwise 1/8 of a turn until it stops. 3. Pull to remove the cap from the fuel filler pipe. 4. T o install the cap, align the tabs on the cap with the notches o[...]

Repairs to correct the effects of using a fuel for which your vehicle was not designed may not be covered by your warranty . Octane recommendations Y our vehicle is designed to use “ Regular ” unleaded gasoline with pump (R+M)/2 octane rating of 87. W e do not recommend the use of gasolines labeled as “ Regular ” that are sold with octane r[...]

If you have run out of fuel: • Y ou may need to cycle the ignition from OFF to ON several times after refueling, to allow the fuel system to pump the fuel from the tank to the engine. • Y our “ Service Engine Soon ” indicator may come on. For more information on the “ Service Engine Soon ” indicator , refer to the Instrument cluster cha[...]

For consistent results when filling the fuel tank: • T urn the engine/ignition switch to the off position prior to refueling, an error in the reading will result if the engine is left running. • Use the same filling rate setting (low — medium — high) each time the tank is filled. • Allow no more than 2 automatic click-offs when filling. ?[...]

Habits • Smooth, moderate operation can yield up to 10% savings in fuel. • Steady speeds without stopping will usually give the best fuel economy . • Idling for long periods of time (greater than one minute) may waste fuel. • Anticipate stopping; slowing down may eliminate the need to stop. • Sudden or hard accelerations may reduce fuel e[...]

• Adding certain accessories to your vehicle (for example bug deflectors, rollbars/light bars, running boards, ski/luggage racks) may reduce fuel economy . • Using fuel blended with alcohol may lower fuel economy . • Fuel economy may decrease with lower temperatures during the first 12 – 16 km (8 – 10 miles) of driving. • Driving on fla[...]

If other than Ford, Motorcraft or Ford-authorized parts are used for maintenance replacements or for service of components affecting emission control, such non-Ford parts should be equivalent to genuine Ford Motor Company parts in performance and durability . Do not park, idle, or drive your vehicle in dry grass or other dry ground cover . The emis[...]

3. The fuel cap may not have been securely tightened. These temporary malfunctions can be corrected by filling the fuel tank with good quality fuel and/or properly tightening the fuel cap. After three driving cycles without these or any other temporary malfunctions present, the Check Engine/Service Engine Soon light should turn off. (A driving cycl[...]

CHECKING AND ADDING POWER STEERING FLUID Check the power steering fluid. Refer to the scheduled maintenance guide for the service interval schedules. If adding fluid is necessary , use only MERCON 威 AT F. Check the fluid level when it is at ambient temperature, 20 °– 80 ° F (-7 ° – 25 ° C): 1. Check the fluid level on the dipstick. It sho[...]

CLUTCH FLUID (IF EQUIPPED) Check the clutch fluid level. Refer to the scheduled maintenance guide for the service interval schedules. Use only a DOT 3 brake fluid designed to meet Ford specification ESA-M6C25 – A. Refer to Lubricant Specifications in this chapter . Brake fluid is toxic. If brake fluid contacts the eyes, flush eyes with running wa[...]

T RANSMISSION FLUID Checking automatic transmission fluid (if equipped) Refer to your scheduled maintenance guide for scheduled intervals for fluid checks and changes. Y our transmission does not consume fluid. However , the fluid level should be checked if the transmission is not working properly , i.e., if the transmission slips or shifts slowly [...]

Correct fluid level The transmission fluid should be checked at normal operating temperature 66 ° C-77 ° C (150 ° F-170 ° F) on a level surface. The normal operating temperature can be reached after approximately 30 km (20 miles) of driving. Y ou can check the fluid without driving if the ambient temperature is above 10 ° C (50 ° F). However [...]

If an overfill occurs, excess fluid should be removed by a qualified technician. An overfill condition of transmission fluid may cause shift and/or engagement concerns and/or possible damage. Do not use supplemental transmission fluid additives, treatments or cleaning agents. The use of these materials may affect transmission operation and result i[...]

Checking and adding manual transmission fluid (if equipped) 1. Clean the filler plug. 2. Remove the filler plug and inspect the fluid level. 3. Fluid level should be at the bottom of the opening. 4. Add enough fluid through the filler opening so that the fluid level is at the bottom of the opening. 5. Install and tighten the fill plug securely . Us[...]

Checking and adding transfer case fluid (if equipped) 1. Clean the filler plug. 2. Remove the filler plug and inspect the fluid level. 3. Add only enough fluid through the filler opening so that the fluid level is at the bottom of the opening. Use only fluid that meets Ford specifications. Refer to Lubricant Specifications in this chapter . DRIVELI[...]

AIR FILTER MAINTENANCE Refer to the scheduled maintenance guide for the appropriate intervals for changing the air filter element. When changing the air filter element, use only the Motorcraft air filter element listed. Refer to Motorcraft Part Numbers . Note: Do not start your engine with the air cleaner removed and do not remove it while the engi[...]

INFORMA TION ABOUT UNIFORM TIRE QUALITY GRADING New vehicles are fitted with tires that have a rating on them called T ire Quality Grades. The Quality grades can be found where applicable on the tire sidewall between tread shoulder and maximum section width. For example: • T readwear 200 T raction AA T emperature A These T ire Quality Grades are [...]

The traction grade assigned to this tire is based on straight-ahead braking traction tests, and does not include acceleration, cornering, hydroplaning or peak traction characteristics. T emperature A B C The temperature grades are A (the highest), B and C, representing the tire ’ s resistance to the generation of heat and its ability to dissipate[...]

Tire inflation information All tires with Steel Carcass Plies (if equipped): This type of tire utilizes steel cords in the sidewalls. As such, they cannot be treated like normal light truck tires. T ire service, including adjusting tire pressure, must be performed by personnel trained, supervised and equipped according to Federal Occupational Safet[...]

• Four tire rotation • Five tire rotation Y our vehicle may be equipped with a temporary or a conventional spare tire. If the spare tire is different in size (diameter and/or width), tread type (All-season or All-T errain) or is from a different manufacturer other than the road tires on your vehicle, your spare tire is considered “ temporary [...]

• DRW – Six tire rotation If your vehicle is equipped with dual rear wheels it is recommended that front and rear tires (in pairs) be rotated only side to side, with the rear tires maintaining original vehicle position. After tire rotation, inflation pressures must be adjusted for the tires new positions in accordance with vehicle requirements.[...]

Make sure that all replacement tires are of the same size, type, speed rating, load-carrying capacity and tread design (e.g., “ All T errain ” , “ T ouring ” , etc.), as originally offered by Ford. Do not replace your tires with “ high performance ” tires or larger size tires. Failure to follow these precautions may adversely affect the[...]

MOTORCRAFT PART NUMBERS Component* 5.4L V8 engine 6.8L V10 engine Air filter element F A-1634 F A-1634 Fuel filter FG-986B FG-986B Oil filter FL-820-S FL-820-S PCV valve EV -233 EV -233 Battery (Standard) BXT -65-650 BXT -65-650 Battery (Optional) BXT -65-750 BXT -65-750 Spark plugs-platinum** AGSF-22W AGSF-22W Automatic T ransmission Filter *** ?[...]

REFILL CAPACITIES Fluid Ford Part Name Application Capacity Front axle Hypoid Gear Oil SAE 90 F-250/350 (Dana 60 axle) 2.7L (5.8 pints) F-350/450/550 (Dana 60 axle) 2.7L (5.8 pints) Rear axle 1,2 Motorcraft SAE 75W -140 Synthetic Rear Axle Lubricant F-250 /350 (10.50 inch axle) 3.3L (6.9 pints) Motorcraft SAE 75W -90 Synthetic Rear Axle Lubricant F[...]

Fluid Ford Part Name Application Capacity Fuel tank N/A Mid-ship tank (optional on Chassis Cab) 71.9L (19.0 gallons) Right side saddle mounted tank (optional on Chassis Cab) 87.1L (23.0 gallons) Short box 109.8L (29.0 gallons) Long box 143.9L (38.0 gallons) Aft axle 151.4L (40.0 gallons) Power steering fluid Motorcraft MERCON 威 AT F All Fill to F[...]

1 Y our vehicle ’ s rear axle(s) may be filled with a synthetic lubricant that may require a lubricant change. Refer to the scheduled maintenance guide. Axle lubricant quantities should not need to be checked unless a leak is suspected, service is required or the axle assembly has been submerged in water . The axle lubricant should be changed any[...]

LUBRICANT SPECIFICATIONS Item Ford part name or equivalent Ford part number Ford specification Spindle bearing High T emperature 4X4 Front Axle and Wheel Bearing Grease E8TZ-19590 – A ESA-M1C198 – A Front axle (4X4) Hypoid Gear Oil SAE 90 C6AZ-19580 – E ESW -M2C105 – A Rear axle Motorcraft SAE 75W -140 High Performance Synthetic Rear Axle L[...]

Item Ford part name or equivalent Ford part number Ford specification Engine oil Motorcraft SAE 5W -20 Premium Synthetic Blend Motor Oil (US) Motorcraft SAE 5W -20 Super Premium Motor Oil (Canada) XO-5W20-QSP (US) CXO-5W20 – LSP12 (Canada) WSS-M2C153-H and API Certification Mark Hinges, latches, striker plates, fuel filler door hinge and seat tra[...]

Item Ford part name or equivalent Ford part number Ford specification Automatic transmission 4R100 (4 – speed) Motorcraft MERCON 威 AT F 2 XT -2-QDX MERCON 威 Automatic transmission T orqShift (5 – speed) Motorcraft MERCON 威 SP AT F 2 XT -6 – QSP MERCON 威 SP W indshield washer fluid Motorcraft Premium W indshield W asher Concentrate ZC-[...]

ENGINE DATA Engine* 5.4L V8 engine 6.8L V10 engine Cubic inches 330 415 Required fuel 87 octane 87 octane Firing order 1-3-7-2-6-5-4-8 1-6-5-10-2-7-3-8-4-9 Spark plug gap 1.3-1.4 mm (0.052-0.056 inch) 1.3-1.4 mm (0.052-0.056 inch) Ignition system Coil on plug Coil on plug Compression ratio 9.0:1 9.0:1 *Refer to the 6.0 Liter Power Stroke Direct Inj[...]

Dimension Body style Regular Cab 4x2 Regular Cab 4x4 Super Cab 4x2 Super Cab 4x4 (5) Overall length 5756 mm (226.6 in) 5756 mm (226.6 in) 5878 mm (231.4 in) a 6289 mm (247.6 in) b 5878 mm (231.4 in) a 6289 mm (247.6 in) b a Short Wheel Base (SWB) b Long wheel base (L WB) F250-Crew Cab Dimension Body style Crew Cab 4x2/ Short box Crew Cab 4x4/ Short[...]

F350 – except Crew Cab Dimension Body style Chassis Cab — Regular Cab Chassis Cab — Super Cab Regular Cab Style Side Super Cab Style Side (1) Overall height 1924 mm (75.7 in) a 1912 mm (75.2 in) b 2028 mm (79.8 in) c 2031 mm (80.0 in) d 1928 mm (75.9 in) a 1931 mm (76.0 in) b 2029 mm (79.9 in) c 2019 mm (79.5 in) d 1938 mm (76.3 in) a 1976 mm[...]

Dimension Body style Chassis Cab — Regular Cab Chassis Cab — Super Cab Regular Cab Style Side Super Cab Style Side (4) Wheelbase 3576 mm (140.8 in) 4186 mm (164.8 in) 4110 mm (161.8 in) 3480 mm (137.0 in) 3602 mm (141.8 in) e / 4014 mm (158.0 in) f (5) Overall length 5733 mm (225.7 in) a,b,c,d / 6343 (249.7 in) b,d 6267 mm (246.7 in) 5756 mm (2[...]

Dimension Body style Crew chassis Cab Crew cab-short box Crew cab — long box (2b) T rack — Rear 1 729 mm (68.1 in) a,c / 1 803 mm (74.0 in) b,d 1 729 mm (68.1 in) a,c / 1 880 mm (74.0 in) b,d 1 729 mm (68.1 in) a,c / 1 880 mm (74.0 in) b,d (3) Overall width 2 031 mm (79.9 in) a,c / 2 304 mm (90.7 in) b / 2 329 mm (91.7 in) d 2 031 mm (79.9 in) [...]

Dimension Body style Regular Cab Chassis 4x2 Regular Cab Chassis 4x4 Super Cab Chassis 4x2/4x4 Crew Cab Chassis 4x2/4x4 (2) T rack (Front / Rear) 1 736 mm (68.4 in) / 1 880 mm (74.0 in) 1 736 mm (68.4 in) / 1880 mm (74.0 in) 1 736 mm (68.4 in) / 1 889 mm (74.3 in) 1 736 mm (68.4 in) / 1 880 mm (74.0 in) (3) Overall width 2 377 mm (93.6 in) 2 377 mm[...]

F550 Dimension Body style Regular Cab Chassis Cab 4x2 Regular Cab Chassis Cab 4x4 Crew Cab Chassis Cab 4x2 Crew Cab Chassis Cab 4x4 (1) Overall height 2 076 mm (81.7 in) a 2 068 mm (81.4 in) b,c 2 059 mm (81.1 in) d 2 075 mm (81.7 in) a 2 063 mm (81.2 in) b 2 059 mm (81.1 in) c 2 049 mm (80.7 in) d 2 067 mm (81.4 in) 2 066 mm (81.3 in) (2) T rack ([...]

Dimension Body style Regular Cab Chassis Cab 4x2 Regular Cab Chassis Cab 4x4 Crew Cab Chassis Cab 4x2 Crew Cab Chassis Cab 4x4 (5) Overall length 5 733 mm (225.7 in) a 6 343 mm (249.7 in) b 6 952 mm (273.7 in) c 7 257 mm (285.7 in) d 5 733 mm (225.7 in) a 6 343 mm (249.7 in) b 6 952 mm (273.7 in) c 7 257 mm (285.7 in) d 6 632 mm (261.1 in) e 7 241 [...]

IDENTIFYING YOUR VEHICLE Certification label The National Highway T raffic Safety Administration Regulations require that a Certification label be affixed to a vehicle and prescribe where the Certification label may be located. The Certification label is located on the front door latch pillar on the driver ’ s side. 5 4 2003 F250/350/450/550 (f23[...]

V ehicle identification number (VIN) The vehicle identification number is attached to a metal tag and is located on the driver side instrument panel. (Please note that in the graphic XXXX is representative of your vehicle identification number .) 1. W orld manufacturer identifier 2. Brake type and gross vehicle weight rating (GVWR) 3. V ehicle line[...]

FORD ACCESSORIES FOR YOUR VEHICLE A wide selection of genuine Ford accessories are available for your vehicle through your local authorized Ford, Lincoln, Mercury or Ford of Canada dealer . These quality accessories have been specifically engineered to fulfill your automotive needs; they are custom designed to complement the style and aerodynamic a[...]

T ravel equipment Adjustable T owing System Auto headlamp system with Daytime Running Lights (DRL) Battery W armer Bed T ent Box Aluminum Rack cargo storage systems (T rac Rac) Daytime running lights (DRL) Electrochromic inside mirror with compass Electrochromic inside mirror with compass and temperature display Fog lights Highway safety and first [...]

Bedliners Carpet floor mats Cap (hard, color keyed – Leer supplier branded) Cap (commercial – Leer supplier branded) Cleaners, waxes and polishes Diamond plate bed rail caps Diamond plate front box protection Diamond plate splash guards Diamond plate tool box Door edge guards Fender flares Flat splash guards Front end covers (full) Hood deflect[...]

W ood trim - interim applique For maximum vehicle performance, keep the following information in mind when adding accessories or equipment to your vehicle: • When adding accessories, equipment, passengers and luggage to your vehicle, do not exceed the total weight capacity of the vehicle or of the front or rear axle (GVWR or GA WR as indicated on[...]

A Accessory delay .......................... 53 Air bag supplemental restraint system .......................................... 90 and child safety seats .............. 92 description ................................ 90 disposal ...................................... 94 driver air bag ............................ 92 indicator light ...............[...]

plastic parts ............................ 210 safety belts .............................. 211 washing .................................... 208 waxing ..................................... 208 wheels ...................................... 209 wiper blades ............................ 210 Clock adjust AM/FM ....................................... 19[...]

filter , specifications ........220, 253 recommendations ................... 220 refill capacities ........................ 254 specifications ..................257, 260 Exhaust fumes .......................... 114 F Fail safe cooling ........................ 227 Fluid capacities .........................254 Foglamps ...............................[...]

Infant seats (see Safety seats) ..................... 102 Inspection/maintenance (I/M) testing ........................................ 238 Instrument panel cleaning ................................... 211 cluster ........................................ 12 lighting up panel and interior ....................................... 40 J Jump-starting yo[...]

Power distribution box (see Fuses) ............................... 177 Power door locks ..................65, 71 Power point ................................. 52 Power steering ..........................117 fluid, checking and adding .... 239 fluid, refill capacity ................ 254 fluid, specifications .........257, 260 Power W indows ........[...]

T owing ....................................... 146 trailer towing .......................... 146 wrecker .................................... 197 T raction-lok rear axle ...............117 T ransfer case fluid checking ......................... 245 T ransmission automatic operation ......... 49, 118 brake-shift interlock (BSI) .... 118 fluid, chec[...]

280[...]