Frymaster 45 Series manual

Frymaster, a mem ber of the Commercial F ood Equi pment Servi ce Association, recommends using CFESA Certified Technician s. 24-Hour Service Hotlin e 1-800-551-8633 NOVEMBER 2003 *8195665* 45 Series Gas Fryers Service & Parts Manual[...]

NOTICE IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART F OR THIS ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCL ED PART PURCHASED DIRECTLY FROM FRYMASTER/DEAN, OR ANY OF ITS AUTHOR IZED SERVICE CENTERS, AND/OR THE PART BEING U SED IS MODIFIED FROM IT S ORIGINAL CONFIGURAT ION, THIS WARRANTY WILL BE VOID. FURTHER, F RYMASTER/DEAN A[...]

ii DANGER Adequate means must be provided to limit the movement of this appliance without depending upon the gas line connection. Single fryers equipped with legs must be stabilized by installing anchor straps. All fryers equipped with casters must be stabilized by installing restraining chains. If a flexible gas line is used, an additional restrai[...]

45 SERIES GAS FRYERS SERVICE AND PARTS MANUAL TABLE OF CONTENTS i CHAPTER 1: Service Procedures 1.1 Functional Description .................................................................................................... 1- 1 Pilot Ignition System....................................................................................................[...]

ii CHAPTER 2: Parts List Accessories .................................................................................................................... .............. 2-1 Basket Lift Assemblies and Component Parts ............................................................................. 2-2 Bell Crank Basket Lift .............................[...]

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45 SERIES GAS FRYERS SERVICE AND PARTS MANUAL CHAPTER 1: SERVICE PROCEDURES 1-1 1.1 Functional Description The 45 Series fryers contain a welded steel (stainless or cold rolled) frypot that is directly heated by gas flames that are diffused evenly over its lower surface by ceramic targets. The flames originate from orifices in a U-shap ed burner m [...]

1-2 CONTROL OPTIONS 45 Series fryers may be equipped with thermostat controllers, analog controllers, digital controllers, basket lift timers, or Computer Magic com puters. In fryers equipped with thermostat controls, the fryer and melt cycle are turned on and off by m eans of rocker switches and the temperature is set by m eans of a knob connected[...]

1-3 Tes t Mete r Setting Pins Results 12 VAC Power to Controller 50 VAC Scale 1 and 3 of J2 12-18 24 VAC Power 50 VAC Scale 24 VAC T erm inals 22-28 24 VAC Power to Gas Valve 50 VAC Scale 6 on J1 and GROUND 22- 28 120 VAC Power 250 VAC Scale 7 and 12 of J1 110-125 Probe Resistanc e* R x 1000 OHMS 2 and 3 of J1 ** FREQUENT LY USED TEST POINT S FOR 4[...]

1-4 exposed to temperatures in the range of 425ºF to 450ºF (218ºC to 232ºC). The high-limit therm ostat is the same for CE and Non-CE applications, but the terminals f or attaching it to Robertshaw and Honeywell gas valves differ. When a replacement high-lim it thermostat is ordered, make sure the kit appropriate for the valve in use is ordered[...]

1-5 Gas Pressure Natural 3.5" W .C. 0.73 kPa Propane 8.25" W .C. 2.05 kPa Non-CE Standar d Burner M anifold Gas Pressures Gas Pressure (mbar) Natural Gas Lac q (G20) under 20 mbar 7,5 Natural Gas Gronique * (G25) under 25 mbar 10 Natural Gas Gronique (G20) under 20 mbar 10 Propane (G31) under 37 or 50 mbar 20,6 CE Standard Burner M anifo [...]

1-6 1.5 Cleaning the Gas Valve Vent Tube 1. Carefully unscrew the vent tube from the gas valve. NOTE : The vent tube m ay be straightened for ease in removal. 2. Pass a piece of ordinary binding wire (.052 inch di ameter) or equivalent through the tube to re- move any obstruction. 3. Remove the wire, then blow through the tube to ensure it is clear[...]

1-7 6. When the cooking oil/shortening temp erature reach es 325ºF (162ºC), turn the flexible shaft slowly clockwise until the burner shuts off . 7. Allow the fryer to sit for a few m inutes, then slowly turn the flexible shaft counterclockwise un- til the burner lights. 8. Repeat steps 6 and 7 at least three times to en sure an accurate setting [...]

1-8 4. Remove the controller/computer by lifting it from the hinge slots in the fryer control panel frame. 5. Reverse the procedure to install a new controller/computer. 1.8.2 Replacing the Operating Thermostat CAUTION The thermostat must be calibrated after inst allation is complete. Refer to Section 1.7 for calibration instructions. When handling[...]

1-9 2. Drain the frypot. 3. Remove the screws from the upper left and right corners of the control panel. The panel is hinged at the bottom and will swing open from the top. 4. Unplug the wiring harness from the back of the controller and disconnect the grounding wire. 5. Remove the controller from the fryer by lift- ing it from the hinge slots in [...]

1-10 1.8.5 Replacing the High-Limi t Thermostat in Fryers with Other Than Thermostat Controls 1. Disconnect the fryer from the electrical power supply. 2. Drain the frypot. 3. Remove the screws from the upper left and right corners of the controller panel. The con- troller is hinged at the bottom and will swing open from the top. 4. Unplug the wiri[...]

1-11 3. Disconnect the 9-pin connector and remove the control panel from the fryer by disengaging its tabs from the hinge slots in the mounting fram e. 4. Carefully press the light out from the back of th e control panel. Disconnect one wire at a tim e and reconnect it to the replacement light until all wires are transferred. 5. Carefully press the[...]

1-12 1.8.9 Replacing Burner Ceramic Targets DANGER Drain the frypot or remove the handle from the drain valve before proceeding further. 1. Disconnect fryer from electrical and gas supplies. 2. On FM45 fryers, remove square-drain sections as necessary to expose burner. 3. Disconnect the wires from the gas valve terminal block, marking each wire to [...]

1-13 2. Disconnect the wires from the gas valve terminal block, m arking each wire to facilitate recon- nections. 3. Remove the high-limit therm ostat wire from the gas valve pilot coil. 4. Disconnect the pilot gas line fitting from the gas valve. 5. Disconnect the pipe union collars to the left and right of the gas valve and remove the valve. 6. R[...]

1-14 1.8.12 Replacing the Frypot 1. Drain the frypot. 2. Remove all accessories (e.g., frypot covers, basket lift arms, etc.) from the fryer. 3. Disconnect the fryer from gas and electrical supplies. 4. Remove the screws from the top cap above the control panel and lift it up and off the fryer(s). 5. If the fryer is equipped with other than a therm[...]

1-15 2) and the high-limit thermostat leads (pins 6 a nd 8) from the plug. Leave all other wires con- nected. Leave the interface board lying on the shield. 13. Remove the louvered frame above the control panel opening. 14. Remove the screws securing the component shield to the fryer. 15. Disconnect the wires from components in component shield and[...]

1-16 Problems you are likely to encounter can be grouped into seven broad categories: 1. Ignition failures 2. Improper burner functioning 3. Improper temperature control 4. Computer-related problems 5. Filtration problems 6. Leakage problems 7. Basket lift malfunctions The probable causes of each category are discussed in the following sections. A [...]

1-17 1.9.2 Improper Burner Functioning With problems in this category, the burner ignites but exhibits abnorm al characteristics such as “popping,” incomplete lighting of the burner, fluctua ting flam e intensity, and flames “rolling” out of the fryer. “ Popping ” indicates delayed ignition. In this conditi on, the m ain gas valve is op[...]

1-18 If the fryer’s gas and air supplies are okay, the probl em mo st likely is with one of the electrical com- ponents. Examine the controller for signs of melting/ distortion and/or discoloration due to excessive heat buildup in the fryer. (This condition usually indicates improper flue perform ance.). A discol- ored or distorted controller is [...]

1-19 MELT CYCLE PROBLEMS In fryers equipped with thermostat controls, th e m elt cycle is controlled by a mechanical timer. There are three components that may fail: the m e lt cycle timer itself, the melt cycle timer m i- croswitch, or the control panel melt cycle ON/OFF switch. In all cases, the defective com ponent must be replaced. In fryers eq[...]

1-20 COMMON COMPUTER COMPLAINTS Most problems concerning computers have to do with program ming them. There are four common complaints. The complaints, their causes, and corrective actions are: 1. Fryer constantly displays “HI.” Cause: Setpoint incorrect or missing. Corrective Action: Press 1650, enter the correct setpoint using keypad, then pr[...]

1-21 • The operator attempted to filter oil or shortening that was not heated. Cold oil and shortening are thicker and cause the pump motor to work harder and overheat. If the motor tries to run but the pump does not, there is a blockage in the pump. Incorrectly sized or installed paper will allow food particles and sedi ment to pass through the [...]

1-22 The suction tube heater and flexible hose heater are wired directly into the 24VAC source. They remain energized as long as the unit is plugged in. M Pump Relay Coil Micro-sw itches Pump Motor Switch Pump Motor 24 VAC Line VAC Filter Magic Simplified Wiring Diagram Return Line He ater T ape s Suction Tub e (Pan) Heater T ape 1.9.6 Leakage Prob[...]

1-23 product button is pressed, the timing circuitry activates a coil in the basket lif t relay to supply power to the motor. There are two types of basket lifts: the “bell crank” design, and the “modular” design A bell crank basket lift consists of a cam and bell crank that are connected to the basket lift arm by a flat metal link. The cam[...]

1-24 A modular basket lift consists of a toothed rod to which the basket lift arm is attached, a reversible- drive gear motor, and a pair of roller activated m icroswitches. The gear motor engages the teeth in the rod, moving it up or down dependi ng upon the direction of rotation of the motor. Microswitches at the upper and lower limits of movem e[...]

1-25 230/240/250V Modu lar Basket Lift Assembly BINDING/JAMMING PROBLEMS Noisy, jerky or erratic movement of the lif ts is usually due to lack of lubrication of the rods and their bushings. Apply a light coat of L ubriplate™ or similar lightweight white grease to the rod and bush- ings to correct the problem. Another possible cause of binding, in[...]

1-26 ELECTRONICS PROBLEMS This category encompasses problems with the relays , microswitches, capacitors, resistors, interface board, wiring, and controls. Troubleshooting the elect ronics of both bell crank and modular basket lifts is simply a process of verifying current flow through the individual components up to and in- cluding the motor. Usin[...]

1-27 Modul ar Basket Lift Simpl i fied Wi ri ng Diagram NOTE: References to ri ght and left ar e fr om the rear of the fr y er. BLUE ORANGE RED WHITE GREEN BLACK BRN 1 RED 1 BLK BRN 2 RED 2 UPPER SW ITCH UPPER SW ITCH LOW E R SW ITCH LOW E R SW ITCH BLK LEFT S I DE RIGHT SIDE 12.5 μ F 12.5 μ F 12.5 μ F RESISTO RS (either 2 or 6 depending on volt[...]

1-28 1.9.8 Interpretation of Digital Controller Lights Power light on, heat light cycling, trouble light off, and melt light on: • If fryer oil temperature is below 180ºF (82ºC) , the lights indicate the unit is operating nor- mally. • If the oil temperature is above 180ºF (82ºC) and the heat light continues to cycle as if in the melt cycle[...]

1-29 1.10.1 Troubleshooting the 24VAC Circuit in Units without Interface Boards Yes Is 24VAC present at t he gas valve? Is 24VAC present at the ON/ OFF sw itch? No Verify that the ON/OFF switch is in the ON positon. Is the c ont i nui t y of the ON/OFF switch OK (zero resistanc e in the ON position)? Yes Verify that the tem perature of the cooki ng[...]

1-30 1.10.2 Troubleshooting the 24 VAC Circuit in Units with Interface Boards Verify t hat t he drain valve is ful ly closed, then turn the control l er on. W hich LE Ds are lit? 24V LED only None GV LED (with or without other LEDs) Is 24VAC present on IF B 24V term inals? Probable caus e is a fai l ed 24-vol t transf ormer. No Is 24VAC present on [...]

1-31 24 VOLT CIRCUIT ON UNITS W ITH INTERFACE BOARDS 24V XFM R K3 LED 24V 24V INTERFAC E BOARD J1-6 LED GV 20-PIN TERMINAL BLOCK OPTI ONAL DSS 10 19 20 GAS VALVE NOTE: On units not equipped with a drain safety sw itch, a jumper connects pi ns 10 and 19.[...]

1-32 1.10.3 Troubleshooting the Gas Valve Verify t hat gasm ain street valve is open and fryer gasline cu toff valv e is open. Verify gas valve is in ON posit i on. Is 24VAC present at the gas valve? Problem is in t he 24VAC circui t . See T ro ubl es hooting the 24VA C Ci rc uit on P ages 1-29 and 1-30. No For w hich gas is the fryer configu red? [...]

1-33 1.10.4 Troubleshooting the Thermostat Turn the fryer on and set the therm ostat control knob to the max imum sett ing. Does the burner light? Is the thermost at properly calibrated? Thermost at is OK. Yes Yes Is 24VAC present at the gas valve? Probable cause is a failed thermostat . No Probable cause is a failed gas valve. Yes No W hile it is [...]

1-34 1.10.5 Troubleshooting the Temperature Probe W hile it is still in the fr ypot, inspect the probe body for damage. I ns pect t he l eads for fraying, burning, breaks, and/or kink s. If probe is bent, dented, or cracked, or if the l eads are damaged, replace the probe. Determine t he temperat ure of cooking oil/ s hortening using a therm om ete[...]

1-35 Probe Resistance Chart For use with 45 Series fryers manufactur ed with Minco Thermistor probes only. F OHMS C F OHMS C F OHMS C F OHMS C F OHMS C 60 1061 16 130 1206 54 200 1350 93 270 1493 132 340 1634 171 65 1070 18 135 1216 57 205 1361 96 275 1503 135 345 1644 174 70 1080 21 140 1226 60 210 1371 99 280 1514 138 350 1654 177 75 1091 24 145 [...]

1-36 1.11 Wiring Diagrams 8050382E NOTE: (1) CONNECT WIRE 21 C FROM PIN 1 ( 20 PIN TERMINAL BLOCK) DI RECT T O POWER SUPPLY. (2) CONNECT WIRE 22 C FROM PIN 5 ( 20 PIN TERMINAL BLOCK) DI RECT T O POWER SUPPLY. INSERT SOUND DEVICE (FOR CONTROLLERS ONLY) PLAN WIRI NG DI AGRA M 240/24V, 120/ 24V, 60HZ, 1Ø, 3 WIRE SERVI CE OPTIONAL PRESSURE SWITCH SAFE[...]

1-37 8050535B COMPUTER BASKET LIF T TIME R ANALOG CONTROLLER DIGITAL CONTROLLER INSET SOUND DEVICE (FOR CONTROLLERS ONLY) CAPACITOR THERMOCO UPLE GAS VALVE HI-LIMIT T' STAT PROBE GAS VALVE RELAY TO FILTER TERMINAL BLOCK TO FILTER TERMINAL BLOCK OPTIONAL BASKET LIFT FO R 4 5 SERIES ONLY SOUND DEVI CE FOR COM P UT ER OR BASKET LIFT TIMER ONLY. I[...]

1-38 SCREENED AREA FOR MELT CYCLE OPERATION MELT CYCLE S WI TCH/ LIG HT MELT CYCLE T IMER OPERATING THERMOSTAT THERMOCO UPLE DISCONNECT PLUG 8050534D CAPACITOR GAS VALVE HIGH LIMIT THERMOSTAT GAS VALVE OPERATING THERMOSTAT THERMOCO UPLE HIGH LIM IT THERMOSTAT ON/OFF SWITCH HEATING L IGHT MELT CYCLE S WI TCH/ LIG HT SAFETY DR AIN OPTION SOUND DEVI C[...]

1-39 8050385D PLAN WIRING DIAGRA M FOR FILTER MAGIC II (DIRECT) TO FRYER POW ER SUPPLY FOR (DIRECT) UNITS 1 ST. FRYER - RIGHT OF FILTER FILTER PUM P MOT OR ON/OFF SW ITCH PUMP RELAY PUM P HEATER 1 ST. FRY ER - LEFT OF FILTER FILTER P UMP M OTOR ON/OFF SW ITCH SEE INSET A-A FOR 50-2 REPEAT SAME CIRCUIT ON NEXT FRYER IF NEEDED SEE INSET B-B FOR 50-2 [...]

1-40 PLAN W IRING DIAG RA M 45 SERIES BASKET LIFT SYSTEM LEFT BASKET LIFT MO TOR RIGHT BASKET LIFT MOTO R LEFT MICROSW I TCH RIGHT MICROSW ITCH DISCONNECT P LUG 6 PIN CONNECTOR MILL IVOLT FRYER WIRING TO 120V OR 240V TRANSFORM ER IN FRYER DISCONNECT P LUG 6 PIN CONNECTOR LEFT T IMER RIGHT TIMER 8050379E[...]

1-41 PLAN W IRING DIAGRAM 45 SERIES BASKET LIFT SYSTEM LEFT BASKET LIFT MOTO R RIGHT BASKET LIFT M OTOR LEFT MICROSW I TCH RIGHT MICRO SW IT CH DISCONNECT P LUG 6 PIN CONNECTOR MILLIVOLT FRYER W IRING TO 120V OR 240V TRANSFO RMER IN FRYER DISCONNECT P LUG 6 PIN CONNECTOR LEFT TIMER RIGHT TIMER 8050379E[...]

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45 SERIES GAS FRYERS SERVICE AND PARTS MANUAL CHAPTER 2: PARTS LIST 2-1 ACCESSORIES 1 2 3 4 7 11 12 13 14 6 5 8 9 10 ITEM PART # COMPONENT 1 803-0271 Basket, Twin 2 803-0099 Basket, Full (cannot be used with basket lifts) 3 803-0132 Basket Support Rack * 803-0136 Basket Support Screen (screen w/handle used in place of Item 3) * 803-0103 Sediment Tr[...]

2-2 BASKET LIFT ASSEMBLIES AND COMPONENT PARTS Bell Crank Basket Lift 23 36 12 27 37 24 29 30 28 20 33 5 11 5 1 6 31 32 17 14 15 25 16 16 15 7 19 21 17 4 10 3 26 34 23 18 2 11 13 35 22 24 9[...]

2-3 ITEM PART # COMPONENT 1 Gear Motor, Basket Lift 807-0107 120VAC 807-0108 240VAC 2 807-0124 Bushing, Plastic 3 807-0240 Microswitch 4 826-1680 Clamp, Plastic Wire (Pkg. of 8) 5 826-1358 Nut, 6-32 Hex (Pkg. of 25) 6 809-0050 Nut, 2-32 Hex 7 809-0063 Nut, Jam ⅜ -16 Hex 8 809-0076 Nut, ¼-20 x ¾ Expansion 9 809-0082 Ring, Truarc Retaining 10 809[...]

2-4 Modular Basket Lift NOTES: 1. Assemblies 106-1807SP (100-1 20V ) and 10 6-1810SP (208-2 50V ) do not include I tem s 8, 16, 2 4, 25, an d 26. The se it ems m ust be ordered separat ely. 2. For 10 0-120V uni ts , eac h indiv idu al resi st or (807-2 661) may be re plac ed or the entire reistor assembly (806-8530SP) may be replaced. 3. For 20 8-2[...]

2-5 ITEM PART # COMPONENT 1 Mount, Modular Basket Lift** 200-2942 For use on units with 12-pin connectors 900-7655 For use on units with 6-pin connectors 2 806-5964SP Motor Assembly, Modular Basket Lift*** 3 807-2133 Capacitor, 12.5 µ Farad, 250VAC Motor Run 4 807-2572 Microswitch 5 Resistor Assembly 806-8530SP 100-120V Modular Basket Lift (see No[...]

2-6 BURNER ASSEMBLY COMPONENT PARTS NOTE: Red dot indic ates Propane/B utane P ilot Ass embl y; green dot i ndicat es Manufac tured Gas; no d ot indica tes Natural G as. 1 2 3 4 5 6 7 8 5 10 11 9 Robertsh aw ga s valves (illustr ated abov e) are no longer availabl e. Order k it 826-1596 to repl ace nat ural gas valve s, 826-1597 to repl ace propane[...]

2-7 ITEM PART # COMPONENT 1 806-0225SP Deflector ( Tar g et ) Assembl y ( use 814-0034 for ceramic onl y) 2 826-1155 I g nitor Kit, O p tional Piezo 807-1906 Electrode Assembl y 810-1001 Tri gg e r 3 823-0496 Manifold, Burne r 4 Orifice 810-0407 Manufactured Gas, 2.15mm ( 0-1999 Ft ) Natural Gas 826-1357 1.45mm ( 0-1999 Ft ) ( Pk g of 10 ) 826-1386[...]

2-8 CABINET ASSEMBLIES AND COMPONENT PARTS MJ145, F145 (Filter Ready), and Spreader Cabinet Assembly Components 3 4 1 1 2 2 5 7 8 6 9 9 NOT ES: Fryer and spread er cabinet assemb lies are id entical except for th e backs — spreader backs do not have a form ed edg e at th e top . Cabinet side s wi th acce ss open ings are u sed on F145 uni ts o r [...]

2-9 MJ45 Batteries 2 1 5 4 6 7 9 8 10 3 (M J345 ILLU STRATED IS TY PICA L OF ALL) NOTE: See Page 2-14 for casters, legs and associated hardware. ITEM PART # COMPONENT 1 900-4426SP Channel, Left and Right Side 2 Channel, Front and Rear 900-2395SP Double 900-2396SP Triple 900-9373 Quad 3 900-6979SP Post, Door 4 Brace, Cabinet Top 900-7730SP Double 90[...]

2-10 FM45 Batteries with Built-In Filtration FM 145 (F ILT ER ON RIGHT ) (All components except Items 27 and 28 are the same for FM245 and FM345 units with the filt er on th e right. ) 17 16 24 27 23 25 19 21 29 26 28 FM245 (FILT ER BETWEEN FRYE RS) (All components except Items 27 and 28 are the same for F M345 cabine ts with the filter betw een f [...]

2-11 ITEM PART # COMPONENT 1 910-7480 Trim, Filter Cabinet Top 2 806-8274SP Pan Assembly, Filter/Spreader Cabinet 3 900-7277 Support, Drain Pan 4 Back w/Access Opening, Filter Cabinet 910-7274SP Stainless Steel 900-7274SP Aluminized Steel 5 900-4089 Cover, Cabinet Back Access 6 Back, Cabinet 910-6983SP Stainless Steel 900-6983SP Aluminized Steel 7 [...]

2-12 Filter Magic II Add-On Cabinet Components UNDERCOUN TER A DD- ON FILTER MA GIC CA BINET AD D - O N FIL TER MAGIC CA BINE T 1 2 3 4 18 9 10 19 14 15 16 17 18 12 13 14 7 18 6 5 14 12 13 14 15 16 17 18 20 21 20 21 22 22 11 8 23 24 25 28 27 26 25 29 29 30 31[...]

2-13 ITEM PART # COMPONENT 1 Side, Left Cabinet, w/Access Openings 911-9324SP Stainless Steel 901-9324SP Enameled 2 Side, Right Cabinet, w/Access Openings 912-9324SP Stainless Steel 902-9324SP Enameled 3 Back w/Access Opening, Filter Cabinet 910-7274SP Stainless Steel 900-7274SP Aluminized Steel 4 Cover, Cabinet Back Access 910-4089 Stainless Steel[...]

2-14 CASTERS, LEGS, AND ASSOCIATED HARDWARE 6 7 8 9 1 2 3 5 2 ITEM PART # COMPONENT 1 823-2669 Caster, 3” Swivel w/Brake (optional substitute for front leg in FM add-on cabinet) 2 826-1130 Caster, 3” Swivel w/Brak e (810-0651 and mounting hardware) 3 826-1118 Caster, 5” Swivel w/Brak e (810-0357 and mounting hardware) 4 826-1117 Caster, 5” [...]

2-15 COMPONENT SHIELDS, FILTER BOX ASSEMBLIES, AND COMPONENT PARTS Non-C E Shields CE Shield Component Shield A ssemblies wit h Interfac e Boards 1 8 7 6 4 4 6 7 8 5 2 3 2 3 11 3 12 3 9 14 15 16 17 18 20 21 21 20 19 10 13 3 9 1 5 ITEM PART # COMPONENT Com p lete Shield Assemblies 806-4773SP 100-120V , 50/60 Hz ( Non-CE ) 806-4775SP 208-240V , 50/60[...]

2-16 Component Shield A ssembl ies without In terface Boards NOTE: Me lt cycle timers (Items 16 and 17) are not present in shield assem blies 806-4774SP, 806-4776SP, and 806-6630SP. 208-240V CE 1 14 9 8 6 5 7 8 9 12 13 15 208-240V Non-CE 1 2 3 4 11 13 14 20 13 16 100-120V Non CE 1 14 2 3 4 10 13 Elect romechanic al tim er shown for identificat ion [...]

2-17 ITEM PART # COMPONENT Complete Shield Assemblies 806-4774SP 120V, 50/60 Hz without Melt Cycle Timer (Non-CE) 806-4776SP 240V, 50/60 Hz without Melt Cycle Timer (Non-CE) 806-4772SP 120V, 50/60 Hz with Melt Cycle Timer (Non-CE) 806-4777SP 240V, 50/60 Hz with Melt Cycle Timer (Non-CE) 806-6630SP 230V, 50 Hz without Melt Cycle Timer (CE) 806-6632S[...]

2-18 Filter Boxe s 1 2 19 19 19 345 5 4 3 18 18 18 3 4 5 17 16 13 17 7 6 17 7 6 10 11 12 12 11 9 8 13 16 17 or 17 16 14 or 17 16 14 15 16 17 Non-CE Standard Non-CE Undercounter CE St andard ITEM PART # COMPONENT Com p lete Box Assembl y 806-4359SP 100-120V Standard Cabinet 806-4360SP 208-240V Standard Cabinet (Non-CE) 806-6709SP 230V Standard Cabin[...]

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2-20 CONTROL PANEL ASSEMBLIES, FLUE CA PS, TOP CAPS, and RELATED ITEMS 6 5 7 6 5 1 6 5 2 6 5 3 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 4 28 29 30[...]

2-21 ITEM PART # COMPONENT 1 810-1403 Basket Hanger, Wire Form * 809-0921 Spacer, Wire Form Basket Hanger 2 Basket Hanger, Extruded Aluminum (No longer available; use 810-1403) 3 823-1462 Basket Hanger, Burger King 4 106-2185 Bracket, Burger King Easy-Off Basket Hanger (used w/Item 1) 5 809-0171 Thumbscrew, ¼-20 X 1 ⅜ -inch Basket Hanger 6 826-1[...]

2-22 CONTROLLER ASSEMBLIES (Thermostat Controllers) 1 1 1 2 2 2 3 5 6 7 8 9 10 11 11 10 9 11 10 9 12 13 14 15 16 17 17 18 19 20 21 22 4 26 27 27 12 13 12 13 23 24 25 NOTE: Thermostat shaft and associated components are the same for all co nfigurations. CONTROL LER W ITH M E CHA N ICAL TIM ERS CONTROL LER W ITH E LEC TRIC TI ME RS CONTROL LER W ITHO[...]

2-23 ITEM PART # COMPONENT 1 802-0765 Label, Control Panel 2 802-1470 Label, Thermostat Dial 3 802-1473 Label, 15-Minute Mechanical Timer Bezel 4 910-1551 Bezel, 15-Minute Mechanical Timer 5 810-0334 Knob, Operating Thermostat 6 810-1287 Knob, 15-minute Mechanical Timer 7 810-1822 Knob, 15-Minute Electrical Timer Replacem ent 8 810-1823 Push Button[...]

2-24 CONTROLLER ASSEMBLIES (Other than Thermostat Controllers) SOLID STATE 1 2 3 4 ITEM PART # COMPONENT 1 Computer Magic III 106-1149SP Built-In, Non-CE 106-1199SP Built-In CE 106-1216 Remote LP03 106-1218 Remote On-Hood 106-1230 Remote In-Hood 2 106-2079SP Controller, Basket Lift Timer 3 Controller, Digital 106-1501 Non-CE 106-1505 CE 4 806-3559 [...]

2-25 DOOR ASSEMBLY 3 1 4 7 6 2 5 5 ITEM PART # COMPONENT 806-8320 Door Assembly Complete, Enameled Steel (does not include Items 3 and 5) 806-6405SP Door Assembly Complete, Stainless Steel (does not include Items 3 and 5) 1 106-0554SP Door Pin Assembly 2 826-1343 Spring, Door Pin 3 810-1422 Handle, Door, Wireform, Stainless Steel (must be ordered s[...]

2-26 DRAIN AND FILTRATION SYSTEM COMPONENTS Drain System Components 1 2 3 8 4 5 6 7 9 10 19 20 11 12 13 22 23 24 Steel flat washer over plastic washer Compression washers 25 26 27 28 29 30 31 32 33 14 15 21 17 18[...]

2-27 Item Part # Component * 826-0877 Kit, Clamp Service (Contains 2 each of Items 1-3 and 1 of Item 4) 1 810-0396 Clamp Section (Requires 2 per connection) 2 809-0071 Nut, ¼–20 3 826-1375 Screw, 10–32 X ¾ 4 816-0032 Seal (Connection Gasket) 5 826-1348 Cover, Clean-out (Pkg. of 5) 6 816-0021 Gasket, Clean-out 7 826-1382 Wing Nut, Clean-out Co[...]

2-28 Filter Magic II Filter Pan Assemblies Fitt ing on outs ide bottom of inner pan. 1 8 4 9 10 5 3 11 7 6 2 12 B A 9 10 11 12 7 8 Item Part # Component A 806-9255SP One-Piece Filter Pan Assembly (Items 7, 8, 10, 11, and 12) 823-2751SP One-Piece Filter Pan B 806-6093SP Two-Piece Pan Assembly (Unique components are listed below.) 806-4338SP Outer Pa[...]

2-29 FRYPOT ASSEMBLIES AND COMPONENT PARTS 1 2 3 4 5 6 7 8 9 10 11 11 12 12 13 14 15 16 16 18 17 ITEM PART # COMPONENT 1 Frypot Assemblies, Complete (Items 2, 3, 5, 6, and 10-18) 106-2549SP Stainless Steel 806-3810SP Cold Rolled Steel 2 Frypot Assembly, without Insulation 823-3887SP Stainless Steel (integral component of 106-2549SP) 823-0921SP Cold[...]

2-30 OIL RETURN PLUMBING AND HANDLE COMPONENTS 8 8 6 7 8 8 9 11 3 4 5 8 9 8 20 Item shown dispropo rtionately larg e for clar ity. Detail of Motor, Pump, and Disconnect Components 1 2 4 12 14 15 13 16 17 18 10 19[...]

2-31 ITEM PART # COMPONENT 1 Pump Motor 826-1712 100-120 VAC 50/60Hz (includes gasket 816-0093) 826-1756 208 VAC 50/60 Hz (includes gasket 816-0093) 826-1270 230-250 VAC 50/60 Hz (includes gasket 816-0093) * 806-6728SP Pump Motor Wiring Assem bly (used with above motor kits) 2 826-1264 Pump, 4 GPM (15 LPM) (includes gasket 816-0093 and mounting scr[...]

2-32 THROUGH MARCH 2001 A P RIL 2001 AND LA TE R 12 10 6 11 15 1 12 7 11 2 13 14 4 5 3 8 10 9 3 16 13 14 6 10 9 8 5 11 15 1 16 18 17 19 20 21 22 ITEM PART # COMPONENT 1 807-2103 Microswitch 2 930-0839 Bracket, Microswitch 3 810-1999 Bracket, Valve Handle 4 900-1853 Handle, Oil Return 5 814-0047 Sleeve, Handle 6 900-0239 Arm, Oil Return Valve 7 920-[...]

2-33 POWER SHOWER ASSEMBLY 1 2 3 4 5 ITEM PART # COMPONENT 1 806-4503SP Power Shower Assembly, Complete 2 809-0415 Screw, Cleanout 3 826-1344 O-Ring (Pkg of 5) 4 826-1390 Seal (Gasket) (Pkg of 5) 5 814-0001 Grip, Handle[...]

2-34 TEMPERATURE PROBE, THERMOSTATS, AND RELATED COMPONENTS 1 4 5 2 3 4 6 7 8 9 ITEM PART # COMPONENT 1 806-4206 Temperature Probe, Minco 2 826-1177 Thermostat, Non-CE 425°F High-Limit (see NOTE 1 ) 3 806-7550 Thermostat, CE 218°C High-Limit (see NOTE 2 ) 4 807-2274 Thermostat, High Limit 5 807-0280 Adapter, High-Limit Therm ostat (used only with[...]

2-35 WIRING ASSEMBLIES/HARNESSES AND REMOTE CABLE ASSEMBLIES Wiring Assemblies and Harnesses 806-2079SP 100-120V Basket Lift Universal Motor (6-Pin female w/6 wires plus 1 separate wire) 806-8555SP 208-240V Modular Basket Lift Motor (6-Pin female w/6 wires plus 4 separate wires) 106-1822SP 100-120V Modular Basket Lift Motor (12-pin female w/5 wires[...]

2-36 WIRING CONNECTORS, PIN TERMINALS, AND POWER CORDS 1 2 4 5 3 6 7 9 10 8 11 13 12 ITEM PART # COMPONENT Power Cords * 807-0154 100/120V–15A w/grounded plug * 806-6229SP 100/208/240V–15A, w/o plug * 807-1685 100/208/240V–18A, w/o plug Connectors 1 807-1068 2-Pin Female 2 807-0158 6-Pin Female 3 807-0156 9-Pin Female 5 807-0159 12-Pin Female[...]

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Frymaster, L.L.C., 8700 Line Avenue, PO Box 5100 0, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Av enue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318-6 8 8-2200 (Tech Support) 1-318-219-7135 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1-800-551-8633 819-5665 NOV 2003[...]